Forming rice crust taking device
By designing a molded crust material collection device, the drive device and output shaft are used to achieve step-by-step action control of the bottom pallet of the crust, solving the risk of manual material collection causing the crust to be broken, and achieving higher product integrity and quality.
Patent Information
- Application Number
- CN202510227441.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing pot crust production device, manual material removal method can easily lead to the pot crust breakage, and the uneven stress caused by the operator's experience and techniques increases the risk of breakage.
A molded crust material collection device is designed. Through the cooperation of the drive device and the output shaft, step-by-step action control of the bottom pallet loaded with the crust is realized, and the crust is smoothly transferred to the drain box to avoid direct vibration or flip.
It effectively reduces the possibility of crumb breaking, ensures consistency and standardization of each material removal, and improves the integrity and quality of the product.
Smart Images

Figure CN119791145A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food processing, and in particular to a device for taking out formed rice crust. Background Art
[0002] As a popular snack food among consumers, the shaping, frying and subsequent processing of rice crackers have an important impact on the quality of the product. In the production process of rice crackers, the material collection after frying is particularly critical, which is directly related to the integrity and appearance quality of the rice crackers.
[0003] At present, most rice cracker production devices adopt the method of manually taking out the frying basket from the fryer and pouring it into the drain basket to complete the transfer of the rice cracker. Although this traditional manual operation method is simple and easy, it is easy to break the rice cracker during the pouring process, thereby reducing the integrity of the product. In addition, the manual material taking method depends on the operator's experience and skills. Different operators may have large differences in the strength, angle and speed when taking materials, resulting in uneven force on the rice cracker and a higher risk of breakage. Summary of the invention
[0004] The object of the present invention is to provide a device for taking out formed rice crust, so as to solve the technical problem in the prior art that the risk of rice crust breaking is high due to manual taking out.
[0005] In order to solve the above technical problems, the present invention specifically provides the following technical solutions:
[0006] A device for taking out formed rice crusts, comprising a frying basket, the frying basket being formed by a combination of a peripheral fence and a bottom support plate, the peripheral fence being arranged on a back plate of a frying device with an opening downward, a movable gap being arranged between the bottom of the peripheral fence and the frying device, the bottom support plate moving from bottom to top in the movable gap to the inside of the peripheral fence and being connected to the peripheral fence through a clamping structure, the clamping structure being used to limit the falling of the bottom support plate;
[0007] An oil drain box, the oil drain box is arranged on one side of the frying basket, a sliding perforation is longitudinally arranged on the oil drain box, and a profile strip for carrying the bottom support plate is arranged on the inner wall of the oil drain box;
[0008] A driving device, the driving device is arranged at one side of the oil drain box, the driving device is connected with an output shaft, the output shaft is arranged in the sliding through hole, a change rod is arranged at the end of the output shaft, and a bottom support plate is movably connected to the bottom end of the change rod;
[0009] The driving device can drive the output shaft to extend and retract along its own long axis to the bottom of the peripheral fence, and the driving device can also drive the output shaft to move longitudinally linearly to replace the bottom support plate.
[0010] As a preferred solution of the present invention, a vertical opening is provided on a side of the peripheral fence close to the oil drain box, the vertical opening is arranged at a position corresponding to the output shaft, and the width of the vertical opening is not less than the diameter of the output shaft.
[0011] As a preferred solution of the present invention, a vertical slide groove is provided on the vertical opening, a limit stopper is slidably provided in the vertical slide groove, the limit stopper is fixedly connected to the bottom support plate, and the limit stopper moves synchronously with the bottom support plate.
[0012] As a preferred solution of the present invention, the clamping structure is arranged at the top of the limit stopper, and the clamping structure includes embedded grooves opened on both sides of the top of the limit stopper, the openings of the embedded grooves are arranged toward both sides of the vertical opening, an elastic member is arranged in the embedded groove, a buckle is connected to the end of the elastic member, the buckle is slidably arranged in the embedded groove, and the top of the buckle is arranged as an arc surface;
[0013] When the limit stopper slides in the vertical slide groove, the buckle shrinks and enters the embedding groove. When the top end of the limit stopper protrudes from the vertical slide groove, the buckle extends out and is arranged on the top of the peripheral fence.
[0014] As a preferred solution of the present invention, a parts changing platform is provided on the front side of the frying basket, the bottom support plate is provided on the parts changing platform, the parts changing platform transports the bottom support plate to the bottom of the parts changing rod by linear sliding, and magnetic suction plates are provided at the bottom of the parts changing rod and the middle of the bottom support plate which are adsorbed and connected to each other.
[0015] As a preferred solution of the present invention, when the driving device drives the output axis to move linearly to the lowest point, the top surface of the component changing rod is flush with the bottom surface of the bottom support plate in the peripheral fence, and the bottom surface of the component changing rod is flush with the top surface of the bottom support plate on the component changing platform.
[0016] As a preferred solution of the present invention, a cut-off piece is coaxially fixedly provided on the output shaft.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The present invention realizes the step-by-step motion control of the bottom support plate carrying the rice crust through the coordinated use of the driving device and the output shaft, and can smoothly remove the bottom support plate and replenish the empty bottom support plate, and at the same time translate the rice crust together with the bottom support plate into the oil drain box, without directly vibrating or turning the rice crust, avoiding the collision caused by the dumping method, and effectively reducing the possibility of the rice crust being broken. In addition, the device can also complete the material collection process with standardized actions, eliminating the uncertainty caused by uneven manual operation force, ensuring the consistency and standardization of each material collection, further reducing the problem of increased risk of breakage due to non-standard and non-standard material collection, and improving the integrity and quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a structural schematic diagram of a frying basket of the present invention;
[0022] Figure 3 It is a side sectional view of the limit stopper of the present invention.
[0023] The numbers in the figure represent the following:
[0024] 1. Frying basket; 2. Side fence; 3. Bottom support plate; 4. Frying equipment; 5. Snap-on structure; 6. Oil drain box; 7. Sliding perforation; 8. Profile; 9. Driving device; 10. Output shaft; 11. Component replacement rod; 12. Vertical opening; 13. Vertical slide groove; 14. Limit stopper; 15. Embedded groove; 16. Elastic part; 17. Buckle; 18. Component replacement platform; 19. Magnetic suction plate; 20. Shut-off plate. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] like Figures 1 to 3As shown, the present invention provides a device for taking out formed rice crust, including a frying basket 1, which is formed by a combination of a peripheral fence 2 and a bottom support plate 3. The peripheral fence 2 is arranged on the back plate of a frying device 4 with an opening facing downward, and a movable gap is arranged between the bottom of the peripheral fence 2 and the frying device 4. The bottom support plate 3 moves from bottom to top in the movable gap to the inside of the peripheral fence 2 and is connected to the peripheral fence 2 through a clamping structure 5, and the clamping structure 5 is used to limit the falling of the bottom support plate 3.
[0027] The oil drain box 6 is arranged at one side of the frying basket 1 , and a sliding through hole 7 is longitudinally arranged on the oil drain box 6 . A profile 8 for carrying the bottom support plate 3 is arranged on the inner wall of the oil drain box 6 .
[0028] The driving device 9 is arranged on one side of the oil drain box 6. The driving device 9 is connected with an output shaft 10. The output shaft 10 is arranged in the sliding through hole 7. A changing rod 11 is arranged at the end of the output shaft 10. The bottom end of the changing rod 11 is movably connected with the bottom support plate 3.
[0029] The driving device 9 can drive the output shaft 10 to extend and retract along its own long axis to the bottom of the peripheral fence 2 . The driving device 9 can also drive the output shaft 10 to move longitudinally linearly to replace the bottom support plate 3 .
[0030] A vertical opening 12 is provided on one side of the peripheral fence 2 close to the oil drain box 6 . The vertical opening 12 is provided at a position corresponding to the output shaft 10 , and a width of the vertical opening 12 is not less than the diameter of the output shaft 10 .
[0031] A vertical slide groove 13 is provided on the vertical opening 12 , and a limit stopper 14 is slidably provided in the vertical slide groove 13 . The limit stopper 14 is fixedly connected to the bottom support plate 3 , and the limit stopper 14 and the bottom support plate 3 move synchronously.
[0032] like Figure 2 As shown, the snap-fit structure 5 is arranged at the top of the limit stopper 14, and the snap-fit structure 5 includes embedding grooves 15 opened on both sides of the top of the limit stopper 14, and the openings of the embedding grooves 15 are arranged toward both sides of the vertical opening 12. An elastic member 16 is arranged in the embedding groove 15, and a buckle 17 is connected to the end of the elastic member 16. The buckle 17 is slidably arranged in the embedding groove 15, and the top of the buckle 17 is arranged as an arc surface.
[0033] When the limit stopper 14 slides in the vertical slide groove 13 , the buckle 17 shrinks and enters the embedding groove 15 . When the top end of the limit stopper 14 protrudes from the vertical slide groove 13 , the buckle 17 extends out and is arranged on the top of the peripheral fence 2 .
[0034] like Figure 1As shown, when the device is used, the driving device 9 first drives the output shaft 10 to extend toward the frying basket 1 until the changing rod 11 is located directly below the peripheral fence 2. At this time, the driving device 9 drives the output shaft 10 to move upward, so that the changing rod 11 moves vertically upward to lift the bottom support plate 3 upward until the bottom support plate 3 is separated from the peripheral fence 2. Then the driving device 9 drives the output shaft 10 to contract, so that the bottom support plate 3 carrying the rice crust moves to the top of the oil drain box 6. Finally, the driving device 9 drives the output shaft 10 to fall, so that the bottom support plate 3 is translated into the oil drain box 6. In actual use, in order to ensure that the rice crust is fried evenly at all positions, multiple rice crusts are generally not placed overlappingly, so when the bottom support plate 3 is lifted and in the process of stable movement, it can be ensured that the small number of rice crusts on the bottom support plate 3 will not fall off. Further, the bottom support plate 3 in the device can be replaced with a frying basket with a guardrail, so as to further ensure the stability of the rice crust during movement.
[0035] Among them, Figure 3 As shown, the special structure of the clamping structure 5 enables the bottom support plate 3 to slide naturally in the vertical slide groove 13 when it moves upward, and after the bottom support plate 3 moves upward into position, the top of the limit stopper 14 protrudes from the surrounding fence 2, and the buckle 17 is not limited and thus pops outward, and then overlaps the top of the surrounding fence 2, and then the bottom guardrail is set on the surrounding fence 2 to load the rice crust. When the replacement rod 11 continues to lift upward, the clamping structure 5 does not work, so that the bottom support plate 3 carrying the rice crust can be removed smoothly.
[0036] The driving device 9 may use a driving member such as an electric screw rod and an electric slide to drive the output shaft 10 to move.
[0037] Further, such as Figure 1 As shown, a replacement platform 18 is provided at the front side of the frying basket 1, and a bottom support plate 3 is provided on the replacement platform 18. The replacement platform 18 slides linearly to transport the bottom support plate 3 to the bottom of the replacement rod 11, and a magnetic suction sheet 19 is provided at the bottom of the replacement rod 11 and the middle of the bottom support plate 3, which are mutually adsorbed and connected. When the driving device 9 drives the output shaft 10 to move linearly to the lowest point, the top surface of the replacement rod 11 is flush with the bottom surface of the bottom support plate 3 in the surrounding fence 2, and the bottom surface of the replacement rod 11 is flush with the top surface of the bottom support plate 3 on the replacement platform 18.
[0038] When the output shaft 10 moves the replacement rod 11 to the bottom of the peripheral fence 2, since the bottom of the replacement rod 11 and the middle of the bottom support plate 3 are provided with mutually adsorbed magnetic sheets 19, the bottom support plate 3 controlled on the replacement platform 18 can be moved to the bottom of the replacement rod 11 by the sliding movement of the replacement platform 18, so that the bottom support plate 3 on the replacement platform 18 is connected to the replacement rod 11. Therefore, when the replacement rod 11 lifts the bottom support plate 3 in the peripheral fence 2, the bottom support plate 3 below it can rise synchronously and connect to enter the peripheral fence 2 to complete the replacement. Among them, as Figure 1 As shown, the component replacement platform 18 can be composed of a fixed platform fixedly set on the frying equipment 4 and a mobile platform set on the fixed platform through a slide rail sliding structure, a groove placement position is set on the mobile platform, and the bottom support plate 3 is set in the groove placement position.
[0039] In addition, a cut-off piece 20 is coaxially fixedly provided on the output shaft 10 , and the cut-off piece 20 can cut off the oil on the output shaft 10 .
[0040] The above embodiments are only exemplary embodiments of the present application and are not intended to limit the present application. The protection scope of the present application is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present application within the essence and protection scope of the present application, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present application.
Claims
1. A device for taking out formed rice crust, characterized in that: include: A frying basket (1), the frying basket (1) being formed by a combination of a peripheral fence (2) and a bottom support plate (3), the peripheral fence (2) being arranged on a back plate of a frying device (4) with its opening facing downward, a movable gap being arranged between the bottom of the peripheral fence (2) and the frying device (4), the bottom support plate (3) moving from bottom to top within the movable gap to the inside of the peripheral fence (2) and being connected to the peripheral fence (2) via a clamping structure (5), the clamping structure (5) being used to limit the falling of the bottom support plate (3); An oil drain box (6), the oil drain box (6) being arranged on one side of the frying basket (1), the oil drain box (6) being longitudinally provided with sliding holes (7), and the inner wall of the oil drain box (6) being provided with a profile (8) for supporting the bottom support plate (3); A driving device (9), the driving device (9) being arranged on one side of the oil drain box (6), the driving device (9) being connected to an output shaft (10), the output shaft (10) being arranged in the sliding through hole (7), a change rod (11) being arranged at the end of the output shaft (10), and a bottom end of the change rod (11) being movably connected to a bottom support plate (3); The driving device (9) can drive the output shaft (10) to extend and retract along its own long axis to the bottom of the peripheral fence (2). The driving device (9) can also drive the output shaft (10) to move longitudinally linearly to replace the bottom support plate (3).
2. A device for taking out formed rice crust according to claim 1, characterized in that: A vertical opening (12) is provided on one side of the peripheral fence (2) close to the oil drain box (6); the vertical opening (12) is arranged at a position corresponding to the output shaft (10); and the width of the vertical opening (12) is not less than the diameter of the output shaft (10).
3. A device for taking out formed rice crust according to claim 2, characterized in that: A vertical slide groove (13) is provided on the vertical opening (12), a limit stopper (14) is slidably provided in the vertical slide groove (13), the limit stopper (14) is fixedly connected to the bottom support plate (3), and the limit stopper (14) moves synchronously with the bottom support plate (3).
4. A device for taking out formed rice crust according to claim 3, characterized in that: The clamping structure (5) is arranged at the top of the limit stopper (14), and the clamping structure (5) comprises embedded grooves (15) opened on both sides of the top of the limit stopper (14), the openings of the embedded grooves (15) are arranged toward both sides of the vertical opening (12), an elastic member (16) is arranged in the embedded groove (15), and a buckle (17) is connected to the end of the elastic member (16), and the buckle (17) is slidably arranged in the embedded groove (15), and the top of the buckle (17) is arranged as an arc surface; When the limit stopper (14) slides in the vertical slide groove (13), the buckle (17) contracts and enters the embedded groove (15); when the top end of the limit stopper (14) protrudes from the vertical slide groove (13), the buckle (17) extends out and is arranged on the top of the peripheral fence (2).
5. The device for taking out formed rice crust according to claim 1, characterized in that: A component replacement platform (18) is arranged at the front side of the frying basket (1), and the bottom support plate (3) is arranged on the component replacement platform (18). The component replacement platform (18) can slide linearly to transport the bottom support plate (3) to the bottom of the component replacement rod (11), and a magnetic attraction sheet (19) is arranged at the bottom of the component replacement rod (11) and the middle of the bottom support plate (3) to be adsorbed and connected to each other.
6. A device for taking out formed rice crust according to claim 5, characterized in that: When the driving device (9) drives the output shaft (10) to move linearly to the lowest point, the top surface of the component changing rod (11) is flush with the bottom surface of the bottom support plate (3) in the peripheral fence (2), and the bottom surface of the component changing rod (11) is flush with the top surface of the bottom support plate (3) on the component changing platform (18).
7. The device for taking out formed rice crust according to claim 1, characterized in that: A cut-off piece (20) is coaxially fixedly arranged on the output shaft (10).