Automatic rope socket assembling system
By designing a rope cap automatic assembly system containing multiple components, the problem of inefficient rope cap assembly in the prior art is solved, and the automatic assembly of rope caps is realized, and the production efficiency and automation level are improved.
Patent Information
- Application Number
- CN202510043887.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the assembly of rope caps relies on manual operation, is inefficient and lacks automatic assembly of rope caps.
An automatic assembly system for rope and caps is provided, including a support seat, rope and cap feeding assembly, rope and cap dispensing assembly, rope and drawstring assembly, through the coordinated work of these components, the automatic assembly of rope and rope cap is realized.
The degree of automation of production has been improved, and the work environment of workers has been improved by replacing manual operations by automated equipment, which has significantly improved assembly efficiency.
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Figure CN119791362A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of rope cap assembly, and in particular relates to an automatic rope cap assembly system. Background Art
[0002] The rope caps at both ends of the rope used for assembling clothing, that is, the rope caps are installed at both ends of the rope. The rope caps are barrel-shaped and one end is closed. When the material is received, a section of the rope at both ends has been hardened (wrapped firmly with plastic paper). Ropes of different diameters have different inner / outer diameter rope caps to match, and the length of the rope installed in the rope cap is also different. The product has the characteristics of a wide variety, large batch, and flexible rope material.
[0003] The product assembly is completed using a template, which has a row of holes drilled on it that match the outer diameter of the rope cap. The assembly worker first inserts the rope cap into the template hole; then drips a certain amount of glue into each rope cap; then inserts the hardened part of one end of the rope into the rope cap dripped with glue, and uses a brazing tool to insert part of the rope into the rope cap, and then pulls out the rope cap that is inserted into the rope, thus completing the assembly of the rope cap at one end of the rope. The rope cap at the other end of the rope is assembled in the same way. The current production efficiency: 7 people complete the assembly of rope caps for 11,000 ropes in 8 hours, which is low in production efficiency and time-consuming and labor-intensive.
[0004] The Chinese patent with application number 202210526636.4 discloses a method for making a hat rope smoothly enter the hat rope mouth. The patent includes step 1, rope braiding: first, a plurality of thin wires are braided into a hat rope through a rope braiding machine; step 2, rope cutting: the hat rope is cut into hat ropes of specified lengths by a cutting machine; step 3, sleeve: the heat shrink tube is respectively sleeved on the incisions of several hat ropes, and the incisions of the hat rope are inserted into the interior of the heat shrink tube; step 4, heating: the outer peripheral surface of the heat shrink tube is heated to a high temperature, so that the heat shrink tube shrinks due to heat and tightly wraps the hat rope; step 5, buckle nailing: then the hat rope treated with high temperature is inserted into the interior of the hat rope buckle, and the hat rope buckle is nailed tightly to complete the operation of the hat rope smoothly entering the hat rope buckle. The patent improves the efficiency and quality of the hat rope entering the hat rope buckle by enabling the hat rope to enter the interior of the hat rope buckle, but the patent lacks a complete set of manufacturing devices, and cannot realize the automated assembly of the rope cap, resulting in low production efficiency. Summary of the invention
[0005] The purpose of the present invention is to provide an automatic assembly system for rope caps, and the technical problem to be solved is that the assembly of rope caps in the prior art is based on manual operation, which is inefficient and lacks automated assembly of rope caps.
[0006] To achieve the above object, the present invention provides the following technical solutions: The present invention provides a rope cap automatic assembly system, comprising a support seat, a rope cap loading assembly, a rope cap glue dispensing assembly, a rope loading assembly and a rope plugging assembly, wherein the rope cap loading assembly is arranged at the end of the support seat for loading the rope cap, the rope cap glue dispensing assembly is arranged above the support seat for glue dispensing the loaded rope cap, the rope loading assembly is arranged above the support seat for loading the rope, and the rope plugging assembly is arranged on the support seat for plugging the loaded rope end into the rope cap.
[0007] The assembly of the rope and rope cap is completed through automatic assembly of the system. The rope head is inserted into the rope cap device to insert the hardened part of the rope end into the rope cap on the accompanying clamp, and then the rope plugging device is used to plug the rope into the rope cap; the rope cap with the plugged rope is taken out by the material taking and bundling device, and the products are collected into bundles according to quantity using the rope feeding line and the inclined plate, which improves the degree of automation of production, replaces manual operation with automated equipment, improves the working environment of workers, and improves efficiency.
[0008] Optionally, the rope cap automatic assembly system also includes a rope end plug-in assembly and a rope draw-off assembly. The rope end plug-in assembly is arranged on the support seat between the rope loading assembly and the rope plugging assembly, and is used to align the end of the rope after loading on the rope cap. The rope draw-off assembly is arranged on the support seat at the end of the rope plugging assembly, and is used to automatically remove the rope after it is plugged into the rope cap.
[0009] Optionally, the rope cap feeding assembly includes a vibration plate, a pair of straight vibrators, a pneumatic feeding pipe, an air pipe and a sensor, wherein the pair of straight vibrators are connected and arranged below the discharge pipe of the vibration plate, the pneumatic feeding pipe is connected to the discharge pipe of the vibration plate, the air pipe is connected and arranged on the pneumatic feeding pipe, and the sensor is arranged at the outlet pipe opening of the pneumatic feeding pipe and the vibration plate for monitoring the rope caps therein, and the rope caps are sorted and transported by arranging the vibration plate and the straight vibrator, and each rope cap is discharged in an orderly manner through other feeding pipes.
[0010] Optionally, the rope cap dispensing assembly includes a pair of fixed plates for dispensing, a pair of conveyor belts for dispensing, a plurality of accompanying clamps and a dispensing device. The pair of conveyor belts for dispensing are symmetrically arranged on the support seat, the pair of fixed plates for dispensing are symmetrically arranged on the outside of the pair of conveyor belts for dispensing, and the plurality of accompanying clamps are movably arranged on the conveyor belts for dispensing. Each of the accompanying clamps passes directly below the pneumatic feeding pipe and receives the rope cap. The dispensing device is movably arranged on the fixed plate for dispensing, and is used for dispensing the rope caps in the accompanying clamps passing through its projection direction. By plugging the rope caps on the accompanying clamps and applying glue to each rope cap through the dispensing device, automated dispensing is achieved.
[0011] Optionally, the dispensing device includes a dispensing mounting seat, a dispensing cylinder, a dispensing cylinder and a dispensing linear guide. The dispensing cylinder is fixed on a dispensing fixed plate, the dispensing mounting seat is fixed on a piston end of the dispensing cylinder, the linear guide is fixed on a dispensing fixed plate, and the movable end is fixedly connected to the dispensing mounting seat, the dispensing cylinder is fixed to the end of the dispensing mounting seat directly above a dispensing conveyor belt, and the dispensing linear guide and the dispensing cylinder are arranged to drive the dispensing cylinder to move up and down, so as to dispense glue to the rope cap.
[0012] Optionally, the rope loading assembly includes a loading conveyor belt and a pair of clamping edges, the loading conveyor belt is centrally arranged in the middle of a pair of dispensing conveyor belts, the pair of clamping edges are fitted on the outer sides of the loading conveyor belt, and each of the clamping edges and the loading conveyor belt is provided with a clamping groove for placing the rope. By setting the loading conveyor belt, the operator only needs to stand at the end of the loading conveyor belt to place the rope in the clamping groove, which is very efficient and convenient.
[0013] Optionally, the rope end plug-in assembly includes a plug-in crossbeam, a plug-in cylinder, a gear rack swing cylinder and a plug-in air claw. The plug-in crossbeam is erected on both sides of the dispensing conveyor belt and is located on the side of the dispensing fixed plate. The plug-in cylinder is arranged on the plug-in crossbeam, and the gear rack swing cylinder is correspondingly fixed to the end of the plug-in cylinder. The plug-in air claw transmission is arranged on the plug-in cylinder, and is used to align the end of the rope after loading on the rope cap. During operation, the rope cap and the rope are fed in place, the plug-in air claw grabs the end of the rope, lifts it and rotates it, and inserts it into the rope cap.
[0014] Optionally, the cord assembly includes a pair of cord fixing plates, a sliding device and a cord rod, the pair of cord fixing plates are symmetrically arranged on both sides of a pair of dispensing fixing plates, and the pair of cord fixing plates are located on the side of the plug-in crossbeam for plugging and are used to plug the rope ends after loading into the rope caps, the sliding device is correspondingly arranged on each cord fixing plate, and the cord rod is correspondingly arranged on the end of each sliding device to plug the rope in the accompanying clamp passing through its projection surface into the rope cap, and when the rope cap is transferred to the preset position by the accompanying clamp, the sliding device drives the cord rod to extend, and the rope is plugged into the rope cap by the cord rod.
[0015] Optionally, the rope-drawing assembly includes a rope-drawing crossbeam, a rope-drawing cylinder, a rope-drawing gear-rack swing cylinder and a rope-drawing air claw. The rope-drawing crossbeam is assumed to be on both sides of the dispensing conveyor belt and on the side of the rope-plugging fixed plate. The rope-drawing cylinder is arranged on the rope-drawing crossbeam. The rope-drawing gear-rack swing cylinder is correspondingly fixed to the end of the rope-drawing cylinder. The rope-drawing air claw is transmission-arranged on the rope-drawing cylinder for clamping the rope cap after the rope is plugged in. The rope-drawing crossbeam and the rope-drawing air claw are arranged at the end of the system, and the rope-drawing air claw is driven by the movement of the rope-drawing cylinder to adjust its position, and the rope cap rope plugged into the accompanying clamp is pulled out by the rope-drawing air claw.
[0016] Optionally, the feeding conveyor belt comprises, from one end to the other, a support seat, a rope cap feeding assembly, a rope cap glue dispensing assembly, a rope feeding assembly, a rope end plugging assembly, a rope plugging assembly and a rope drawing assembly, and the end of the feeding conveyor belt is also connected to a ramp plate for facilitating material collection.
[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. The automatic rope cap assembly system of the present invention is characterized in that the assembly of the rope and the rope cap is completed by the automatic assembly of the system, the rope head is inserted into the rope cap device to insert the hardened part of the rope end into the rope cap on the accompanying clamp, and then the rope plugging device plugs the rope into the rope cap; the rope cap plugged with the rope is taken out by the material taking and bundling device, and the products are collected into bundles according to quantity by using the rope feeding line and the inclined plate, thereby improving the degree of automation of production, replacing manual operation with automated equipment, improving the working environment of workers, and improving efficiency.
[0018] 2. The automatic assembly system of rope caps of the present invention uses a glue dispensing device to automatically dispense glue to each rope cap, and by setting a linear guide rail for glue dispensing and a glue dispensing cylinder, the glue dispensing tube is driven to move up and down. By setting a feeding conveyor belt, the operator only needs to stand at the end of the feeding conveyor belt to place the rope in the clamping groove. When the rope cap is conveyed to the preset position by the accompanying clamp, the sliding device drives the rope plugging rod to extend, and the rope is plugged into the rope cap through the rope plugging rod. The rope pulling cylinder is driven to adjust the position of the rope pulling claw, and the rope of the rope cap plugged in the accompanying clamp is pulled out by the rope pulling claw. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structural system of the present invention; Figure 2 For the present invention Figure 1 A is an enlarged schematic diagram of the structure; Figure 3 It is an enlarged schematic diagram of the rope cap glue dispensing assembly structure of the present invention; Figure 4 It is an enlarged schematic diagram of the structure of the rope cap glue dispensing assembly of the present invention from another viewing angle; Figure 5 It is an enlarged schematic diagram of the rope feeding assembly structure of the present invention; Figure 6 It is an enlarged schematic diagram of the rope end plug-in assembly structure of the present invention; Figure 7 It is an enlarged schematic diagram of the structure of the cord assembly of the present invention; Figure 8 It is an enlarged schematic diagram of the drawstring assembly structure of the present invention.
[0020] In the figure: 1-support seat, 2-rope cap feeding assembly, 21-vibration plate, 22-straight vibrator, 23-air pressure feeding pipe, 24-air pipe, 25-sensor, 26-rope cap, 3-rope cap dispensing assembly, 31-fixing plate for dispensing, 32-conveyor belt for dispensing, 33-accompanying fixture, 34-mounting seat for dispensing, 35-dispensing cylinder, 36-dispensing cylinder, 37-linear guide rail for dispensing, 4-rope feeding assembly, 41-conveyor belt for feeding, 42-clamping edge, 43-clamping groove, 44-rope, 5-rope Head plug-in assembly, 51-beam for plug-in, 52-cylinder for plug-in, 53-gear rack and pinion swing cylinder, 54-turntable for plug-in, 55-pneumatic claw for plug-in, 6-cord assembly, 61-fixing plate for plug-in, 62-cylinder for plug-in, 63-mounting seat for plug-in, 64-linear guide for plug-in, 65-cord rod, 7-rope drawing assembly, 71-beam for rope drawing, 72-cylinder for rope drawing, 73-gear rack and pinion swing cylinder for rope drawing, 74-turntable for rope drawing, 75-air claw for rope drawing, 76-inclined plate. DETAILED DESCRIPTION
[0021] The present invention will be further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention.
[0022] In one embodiment, Figures 1 to 8 As shown, a rope cap automatic assembly system is provided, including a support seat 1, a rope cap feeding component 2, a rope cap glue dispensing component 3, a rope feeding component 4, a rope end plugging component 5, a rope plugging component 6 and a rope drawing component 7. In this embodiment, the assembly of the rope cap 26 from one end of the support seat 1 to the other end is a set of processes, wherein the rope cap feeding component 2, the rope cap glue dispensing component 3, the rope end plugging component 5, the rope plugging component 6 and the rope drawing component 7 are installed in sequence from the starting end to the end of the support seat 1, wherein the rope feeding component 4 and the rope cap feeding component 2 are in the same starting section. When in use, the operator places the rope 44 on the rope feeding component 4 at the starting end of the support seat 1 to realize semi-automatic feeding of the rope 44. At this moment, the rope cap feeding component 2 transfers the rope cap 26, and the glued rope cap 26 and the rope 44 are plugged in tightly through the rope cap glue dispensing component 3, and finally the assembled rope cap is pulled out through the rope drawing component 7.
[0023] refer to Figure 1 and Figure 2 As shown, in this embodiment, the rope cap loading assembly 2 is close to the starting end of the support base 1, and includes a vibration disk 21 and a straight vibrator 22, wherein the discharge pipe of the vibration disk 21 is fixed on the top of the straight vibrator 22. More preferably, in this embodiment, the vibration disk 21 is preferably connected to a pair of discharge pipes, wherein the end of each discharge pipe is vertically downwardly connected to an air pressure feeding pipe 23, and in this embodiment, the connection between the discharge pipe and the air pressure feeding pipe 23 is also connected to an air pipe 24 and a sensor 25, wherein the sensor 25 is plugged into the discharge pipe, and the air pipe 24 is plugged into the air pressure feeding pipe 23, and in this embodiment, the air pipe 24 is externally connected to a ventilation device in the prior art, such as a blower.
[0024] When in use, the rope cap 26 is introduced into the hopper of the vibration plate 21, sorted and transported by the vibration plate 21 and the straight vibrator 22, and transported to the air pressure pipe 23 in two left and right ways, and the rope cap 26 is sent out under the action of the air pipe 24 and the sensor 25.
[0025] refer to Figure 1 , Figure 3 and Figure 4 As shown, in this embodiment, the rope cap dispensing assembly 3 is close to the left side of the rope cap feeding assembly 2, and includes a dispensing conveyor belt 32, wherein the dispensing conveyor belt 32 is preferably a pair symmetrically fixed on the support seat 1, and a dispensing fixing plate 31 is fixed to the outer ends of both sides of a pair of dispensing conveyor belts 32, wherein the dispensing fixing plate 31 is preferably L-shaped and fits the dispensing fixing plate 31 and the outer surface of the support seat 1, and in this embodiment, the dispensing conveyor belt 32 is correspondingly fixed directly below the pneumatic feeding pipe 23, wherein each dispensing conveyor belt 32 is clamped with a plurality of accompanying clamps 33, wherein a hole matching the caliber of the rope cap 26 is opened directly above each accompanying clamp 33.
[0026] In the present embodiment, a pair of dispensing fixed plates 31 are fixed with a dispensing cylinder 36 toward the side of the dispensing conveyor belt 32, wherein the piston end of the dispensing cylinder 36 is fixed to a dispensing mounting seat 34, wherein in the present embodiment, a dispensing linear guide 37 is also fixed to the dispensing fixed plate 31, wherein the sliding end of the dispensing linear guide 37 is fixedly connected to the dispensing mounting seat 34, wherein a dispensing cylinder 35 is fixed to the end of the dispensing mounting seat 34, wherein glue is stored in the dispensing cylinder 35, wherein the dispensing cylinder 35 preferably has the press-type or intermittent glue dripping in the prior art.
[0027] In this embodiment, in order to improve the stability of the accompanying clamp 33 on the fixed plate 31 for dispensing glue, this embodiment also fixes a limiting mechanism (not marked in the figure) on the side of the dispensing conveyor belt 32, wherein the limiting mechanism is limited to a cylinder in the prior art, wherein the piston end of the cylinder drives the top joint at the end to penetrate into the dispensing conveyor belt 32 to abut and limit the accompanying clamp 33. More preferably, in this embodiment, the limiting mechanism and the fixed plate 31 for dispensing glue are located on both sides of the dispensing conveyor belt 32 correspondingly. Preferably, the limiting mechanism is provided with a sensor in the prior art to detect the accompanying clamp 33 on the dispensing conveyor belt 32.
[0028] When in use, the rope cap 26 enters the accompanying fixture 33 through the pneumatic feeding pipe 23 and is transported on the dispensing conveyor belt 32 until it is detected by the sensor on the dispensing mounting seat 34. The limiting mechanism limits the current accompanying fixture 33, and the dispensing cylinder 36 and the dispensing linear guide 37 drive the dispensing mounting seat 34 to descend until the glue in the dispensing tube 35 is applied to the rope cap 26 for quantitative dispensing.
[0029] refer to Figure 1 and Figure 5 As shown, the rope feeding assembly 4 in this embodiment includes a feeding conveyor belt 41, wherein the feeding conveyor belt 41 is preferably centered between a pair of dispensing fixing plates 31, and fixed on the support seat 1. In this embodiment, the straight vibrator 22 is mounted on the feeding conveyor belt 41 through a gantry structure, wherein the feeding end of the feeding conveyor belt 41 extends to the outer end of the support seat 1. In this embodiment, the two outer sides of the feeding conveyor belt 41 are fitted and fixed with clamping edges 42, wherein the feeding conveyor belt 41 and the clamping edge 42 are both provided with clamping grooves 43, wherein the clamping grooves 43 are adapted to the caliber of the rope 44.
[0030] When in use, the operator is at the loading end of the loading conveyor belt 41 and places the rope 44 in a free state in the clamping groove 43 , with both ends of the rope 44 exceeding the clamping edge 42 on the side of the loading conveyor belt 41 .
[0031] refer to Figure 1 and Figure 6 As shown, in this embodiment, the rope end plug-in assembly 5 is arranged on the left side of the rope cap dispensing assembly 3, including a plug-in crossbeam 51, wherein the plug-in crossbeam 51 is erected on both sides of a pair of dispensing fixing plates 31, wherein the plug-in crossbeam 51 is provided with a pair of plug-in cylinders 52, and more preferably, the plug-in cylinders 52 in this embodiment can be movably arranged on the plug-in crossbeam 51 by means of the screw technology in the prior art, wherein the end of each plug-in cylinder 52 is fixed with a gear rack type swing cylinder 53 in the prior art, wherein each gear rack type swing cylinder 53 is transmission-connected with a plug-in turntable 54, wherein each turntable 54 is fixed with a plug-in air claw 55.
[0032] During use, after the dispensing is completed, the rope cap 26 moves along the dispensing conveyor belt 32 driven by the accompanying clamp 33, and the plug-in cylinder 52 drives the gear rack swing cylinder 53 to move downward until the plug-in air claw 55 clamps the end of the rope 44 in the clamping groove 43, and the gear rack swing cylinder 53 drives the plug-in turntable 54 to rotate until the rope 44 clamped by the plug-in air claw 55 is aligned with the through hole of the rope cap 26 on the accompanying clamp 33. At this time, the plug-in cylinder 53 descends to make the end of the rope 44 abut against the rope cap 26.
[0033] refer to Figure 1 and Figure 7 As shown, in this embodiment, the cord assembly 6 is arranged on the left side of the cord end plug-in assembly 5, and includes a cord fixing plate 61, wherein the cord fixing plates 61 are preferably a pair and are symmetrically fixed on both sides of the dispensing fixing plate 31, wherein each cord fixing plate 61 is fixed with a cord cylinder 62 and a cord linear guide 64 on the side facing the dispensing fixing plate 31, wherein the cord cylinder 62 and the cord linear guide 64 are fixed with a cord mounting seat 63, wherein the cord mounting seat 63 is preferably a multi-bend structure, wherein the end of the cord mounting seat 63 is directly opposite to the dispensing conveyor belt 32, wherein a cord rod 65 is fixed at the end of each cord mounting seat 63, and more preferably, the diameter of the cord rod 65 in this embodiment is preferably smaller than the diameter of the rope 44.
[0034] When in use, the end of the rope 44 is in the rope cap 26 in the traveling clamp 33 under the action of the rope end plug-in assembly 5. At this time, when the traveling clamp 33 is below the rope mounting seat 63, the rope cylinder 62 and the rope linear guide 64 are started, driving the rope mounting seat 63 to move downward, and the rope rod 65 located on the rope mounting seat 63 connects the rope 44 to the rope cap 26.
[0035] refer to Figure 1 and Figure 8 As shown, the rope-drawing assembly 7 in this embodiment is arranged on the left side of the rope-plugging assembly 6, and includes a rope-drawing crossbeam 71, wherein the rope-drawing crossbeam 71 is erected on both sides of a pair of dispensing fixed plates 31, and a pair of rope-drawing cylinders 72 are provided on the rope-drawing crossbeam 71. More preferably, the rope-drawing cylinders 72 in this embodiment can be movably arranged on the rope-drawing crossbeam 71 by means of the screw rod technology in the prior art, wherein the end of each rope-drawing cylinder 72 is fixed with a rope-drawing gear rack type swing cylinder 73 in the prior art, wherein each rope-drawing gear rack type swing cylinder 73 is transmission-connected to a rope-drawing turntable 74, wherein each rope-drawing turntable 74 is fixed with a rope-drawing air claw 75.
[0036] It should be noted that in this embodiment, a limiting mechanism (not marked in the figure) is fixed to the inner side of the dispensing conveyor belt 32 in the projection direction of the plug-in cross beam 51 and the draw-cord cross beam 71. Similarly, the cord fixing plate 61 in this embodiment is provided with a fiber mechanism (not marked in the figure) having the same structure as the dispensing fixing plate 31. The end of the loading conveyor belt 41 in this embodiment is also provided with an inclined plate 76.
[0037] Working principle: The staff pours the rope cap 26 into the hopper of the vibrator 21. Under the action of the straight vibrator 22 and the vibrator 21, the rope cap 26 is passed into the vibrator discharge pipe in an orderly manner. The sensor 25 located at the end of the vibrator discharge pipe monitors it. The air pipe 24 ventilates the inside of the air pressure feeding pipe 23 to pass the rope cap 26 into the straight accompanying clamp 33. It should be noted that the accompanying clamp 33 in this embodiment is an elastic clamp, preferably made of rubber material.
[0038] The accompanying fixture 33 is transported to each component station under the action of the dispensing conveyor belt 32. When the rope cap 26 arrives at the rope cap dispensing assembly 3 station, the rope cap dispensing assembly 3 drives the dispensing cylinder 35 to quantitatively dispense glue to the rope cap 26. At the same time, the rope 44 placed in the clamping groove 43 of the feeding conveyor belt 41 by the worker is transmitted here. The plug-in air claw 55 of the rope end plug-in assembly 5 grabs the rope 44 and then inserts the end into the accompanying fixture 33. When the rope cap 26 and the rope 44 inserted at the end are transmitted to the rope plugging assembly 6 station, the limiting mechanism fixes the accompanying fixture 33, and the rope plugging cylinder 62 drives the rope plugging rod 65 to fill the rope cap 26 with the rope 44. When the assembled rope cap 26 arrives at the rope drawing assembly 7 station, the rope drawing air claw 75 grabs the rope cap 26 and moves it up and pulls it out, moving the rope cap 26 to the inclined plate 76, loosening the rope cap 26, and the finished product slides down along the inclined plate 76 for collection.
[0039] The embodiments of the present invention are described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the enlightenment of the present invention, ordinary technicians in this field can also make many forms without departing from the scope of protection of the purpose of the present invention and the claims, which all fall within the protection of the present invention.
Claims
1. A rope cap automatic assembly system, characterized in that: The invention comprises a support seat (1), a rope cap loading assembly (2), a rope cap glue dispensing assembly (3), a rope loading assembly (4) and a rope plugging assembly (6), wherein the rope cap loading assembly (2) is arranged at the end of the support seat (1) for loading the rope cap (26), the rope cap glue dispensing assembly (3) is arranged above the support seat (1) for glue dispensing the loaded rope cap (26), the rope loading assembly (4) is arranged above the support seat (1) for loading the rope (44), and the rope plugging assembly (6) is arranged on the support seat (1) for plugging the loaded rope (44) end into the rope cap (26).
2. The automatic rope cap assembly system according to claim 1, characterized in that: The rope cap automatic assembly system further comprises a rope end plug-in assembly (5) and a rope draw assembly (7), wherein the rope end plug-in assembly (5) is arranged on the support seat (1) between the rope loading assembly (4) and the rope plugging assembly (6) and is used to align the end of the loaded rope (44) with the rope cap (26), and the rope draw assembly (7) is arranged on the support seat (1) at the end of the rope plugging assembly (6) and is used to automatically remove the rope (44) after being plugged into the rope cap (26).
3. The automatic rope cap assembly system according to claim 2, characterized in that: The rope cap feeding assembly (2) comprises a vibration plate (21), a pair of straight vibrators (22), a pneumatic feeding pipe (23), an air pipe (24) and a sensor (25). The pair of straight vibrators (22) are connected and arranged below the discharge pipe of the vibration plate (21). The pneumatic feeding pipe (23) is connected to the discharge pipe of the vibration plate (21). The air pipe (24) is connected and arranged on the pneumatic feeding pipe (23). The sensor (25) is arranged at the outlet of the pneumatic feeding pipe (23) and the vibration plate (21) for monitoring the rope cap (26) therein.
4. The automatic rope cap assembly system according to claim 1 or 3, characterized in that: The rope cap dispensing assembly (3) comprises a pair of dispensing fixing plates (31), a pair of dispensing conveyor belts (32), a plurality of accompanying clamps (33) and a dispensing device. The pair of dispensing conveyor belts (32) are symmetrically arranged on the support seat (1). The pair of dispensing fixing plates (31) are symmetrically arranged on the outside of the pair of dispensing conveyor belts (32). The plurality of accompanying clamps (33) are movably arranged on the dispensing conveyor belts (32). Each of the accompanying clamps (33) passes directly below the pneumatic feeding pipe (23) and receives the rope cap (26). The dispensing device is movably arranged on the dispensing fixing plates (31) and is used for dispensing the rope cap (26) in the accompanying clamps (33) in the projection direction thereof.
5. The automatic rope cap assembly system according to claim 4, characterized in that: The glue dispensing device comprises a glue dispensing mounting seat (34), a glue dispensing cylinder (35), a glue dispensing cylinder (36) and a glue dispensing linear guide rail (37); the glue dispensing cylinder (36) is fixed on a glue dispensing fixed plate (31); the glue dispensing mounting seat (34) is fixed on a piston end of the glue dispensing cylinder (36); the glue dispensing linear guide rail (37) is fixed on the glue dispensing fixed plate (31) and a movable end is fixedly connected to the glue dispensing mounting seat (34); the glue dispensing cylinder (35) is fixed to the end of the glue dispensing mounting seat (34) directly above the glue dispensing conveyor belt (32).
6. The automatic rope cap assembly system according to claim 5, characterized in that: The rope feeding assembly (4) comprises a feeding conveyor belt (41) and a pair of clamping edges (42), wherein the feeding conveyor belt (41) is centrally arranged in the middle of a pair of dispensing conveyor belts (32), and the pair of clamping edges (42) are arranged in close contact with the outer sides of the feeding conveyor belt (41), and each of the clamping edges (42) and the feeding conveyor belt (41) is provided with a clamping groove (43) for placing a rope (44).
7. The automatic rope cap assembly system according to claim 6, characterized in that: The rope end plug-in assembly (5) comprises a plug-in crossbeam (51), a plug-in cylinder (52), a gear rack swing cylinder (53) and a plug-in air claw (55). The plug-in crossbeam (51) is mounted on both sides of the dispensing conveyor belt (32) and is located on the side of the dispensing fixed plate (31). The plug-in cylinder (52) is arranged on the plug-in crossbeam (51). The gear rack swing cylinder (53) is correspondingly fixed to the end of the plug-in cylinder (52). The plug-in air claw (55) is transmission-arranged on the plug-in cylinder (52) and is used to align the end of the rope (44) after loading onto the rope cap (26).
8. The automatic rope cap assembly system according to claim 7, characterized in that: The cord assembly (6) comprises a pair of cord fixing plates (61), a sliding device and a cord rod (65). The pair of cord fixing plates (61) are symmetrically arranged on both sides of a pair of dispensing fixing plates (31), and the pair of cord fixing plates (61) are located on the side of the plugging crossbeam (51) for plugging and are used to plug the end of the rope (44) after loading into the rope cap (26). The sliding device is correspondingly arranged on each cord fixing plate (61), and the cord rod (65) is correspondingly arranged at the end of each sliding device to plug the rope (44) in the accompanying clamp (33) on its projection surface into the rope cap (26).
9. The automatic rope cap assembly system according to claim 8, characterized in that: The rope-drawing assembly (7) comprises a rope-drawing crossbeam (71), a rope-drawing cylinder (72), a rope-drawing gear rack type swing cylinder (73) and a rope-drawing air gripper (75). The rope-drawing crossbeam (71) is assumed to be located on both sides of the dispensing conveyor belt (32) and on the side of the rope-plugging fixing plate (61). The rope-drawing cylinder (72) is arranged on the rope-drawing crossbeam (71). The rope-drawing gear rack type swing cylinder (73) is correspondingly fixed to the end of the rope-drawing cylinder (72). The rope-drawing air gripper (75) is transmission-arranged on the rope-drawing cylinder (72) and is used to clamp the rope cap (26) after the rope is plugged.
10. The automatic rope cap assembly system according to claim 9, characterized in that: The feeding conveyor belt (41) comprises, from one end to the other end, a support seat (1), a rope cap feeding assembly (2), a rope cap glue dispensing assembly (3), a rope feeding assembly (4), a rope end plugging assembly (5), a rope plugging assembly (6) and a rope drawing assembly (7), and the end of the feeding conveyor belt (41) is also connected to a sloping plate (76) for facilitating material collection.
Citation Information
Patent Citations
Method for enabling cap rope to smoothly enter cap rope buckle
CN114711498A