System and method for extracting shower gel raw materials containing natural molecules
By introducing pruning, crushing and lifting components into the shower gel raw material extraction system, the equipment wear and load problems when dealing with plant materials of different hardness are solved, and efficient plant juice collection and shower gel raw material extraction are achieved.
Patent Information
- Application Number
- CN202411798773.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing shower gel raw material extraction system treats plant materials of different hardness, the blade is prone to wear or break, and it is difficult to deal with plant materials with large leaves or too long roots, resulting in excessive load on the equipment and affecting service life.
A shower gel raw material extraction system containing natural molecules is used, which includes a trimming assembly, a crushing assembly and a lifting assembly. The trimming assembly is used to cut large leaves or long root plant materials. The crushing assembly treats materials of different hardness through different blades and crushing teeth. The lifting assembly is further refined and broken through grinding rollers and sliders, and the collection of materials is controlled through electric telescopic rods.
It effectively solves the problem of crushing plant materials with different hardness, avoids blade wear and overload of equipment, ensures the service life of the equipment, and achieves efficient and orderly collection of plant juices.
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Figure CN119793647A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of shower gel preparation, and in particular to a system and method for extracting shower gel raw materials containing natural molecules. Background Art
[0002] As people's living standards improve and their awareness of health and environmental protection increases, consumers are more inclined to choose natural, mild, non-irritating shower gel products containing plant materials.
[0003] Patent publication number "CN109821622B" discloses a shower gel raw material extraction system and shower gel raw material extraction method. The juice in the plant is squeezed out, and the squeezed plant juice flows from the flow channel to the screen plate to be filtered and collected by the liquid container. Other raw materials for preparing shower gel are added to the liquid container and stirred to complete the preparation of shower gel; the crushing component can rotate with the axis of the central axis as the axis, so that the cylinder becomes inclined, and the plant debris in the cylinder is taken out and put into the solid material collection box for collection. However, in actual use, when faced with plant materials of different hardness, it is difficult to crush them by relying solely on the blade, resulting in blade wear, and even chipping and fracture. And when faced with plant materials with large leaves or too long roots, it is difficult to directly add them into the equipment for crushing. If forced to add, it will inevitably cause the equipment to be overloaded, thereby affecting the service life.
[0004] Based on this, the present application proposes a system and method for extracting shower gel raw materials containing natural molecules. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a system and method for extracting shower gel raw materials containing natural molecules.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A method for extracting a shower gel raw material containing natural molecules comprises the following steps:
[0008] S1. Raw material pretreatment: Cut large leaves and long roots into pieces, crush them with crushing tools according to hardness, press them with heavy objects to collect juice, and preliminarily process the raw materials;
[0009] S2. Supercritical CO2 extraction: Wash the raw materials and send them into the supercritical fluid extraction chamber, fill them with food-grade CO2, increase the temperature and pressure and maintain for 2-2.5 hours, dynamically adjust the fluid, extract the active ingredients, and prevent oxidative hydrolysis;
[0010] S3, high-speed centrifugation and membrane filtration: the extract is discharged into a high-speed centrifuge while hot, and rotated at 4000-5000r / min for 12-18 minutes to remove solid impurities, and the filtrate is passed through ultrafiltration and nanofiltration membranes in turn to intercept macromolecules and purify the raw materials;
[0011] S4, vacuum concentration and freeze-drying: The filtrate flows into the vacuum concentrator, the vacuum degree and temperature are controlled, and the excess substances are evaporated to concentrate the raw materials; the heat-sensitive components are pre-frozen to -40℃, vacuum sublimated and dehydrated, and the active ingredients and aroma are frozen;
[0012] S5. Finished product testing, packaging and storage: Test the various indicators of the concentrated and freeze-dried raw materials according to the standards. After passing the test, fill with inert gas, seal in aluminum foil bags, and store in a constant temperature and humidity warehouse with a shelf life of 36 months.
[0013] The present invention also provides a system for extracting raw materials of shower gel containing natural molecules, comprising a feeding box, a trimming component, a crushing component and a lifting component;
[0014] The inner wall of the feed box is rotatably connected to two reciprocating screw rods, a sliding rod is fixedly connected inside the feed box, a triangular block is fixedly connected inside the feed box, an electric telescopic rod is fixedly connected below the triangular block, and an upper fixed plate is fixedly connected below the feed box;
[0015] The pruning assembly is used to prune larger plant materials. The pruning assembly consists of two pruning knives and four mounting blocks. The four mounting blocks are slidably connected to the reciprocating screw rod and the sliding rod in pairs, and the two pruning knives are fixedly connected between the two mounting blocks.
[0016] The crushing assembly is used to crush plant materials of different hardness, and the crushing assembly consists of a crushing barrel, a plurality of blades and a plurality of crushing teeth. The crushing barrel is rotatably connected to the lower part of the upper fixed plate, a plurality of blades are fixedly connected to the outer side of the crushing barrel, and a plurality of crushing teeth are fixedly connected to the inner wall of the crushing barrel.
[0017] The lifting component is used to crush the plant material more fully. The lifting component consists of a grinding roller and a slider. The grinding roller is fixedly connected to the output shaft of the electric telescopic rod, and the slider is fixedly connected below the grinding roller.
[0018] Preferably, a mounting plate is fixedly connected to one side of the upper fixed plate, a middle fixed plate is provided below the upper fixed plate, a lower fixed plate is provided below the middle fixed plate, a gear is rotatably connected to the lower side of the upper fixed plate, a first bevel gear is rotatably connected to one side of the feed box, a motor bracket is fixedly connected to one side of the feed box, a worm gear is rotatably connected to the inner wall of the feed box, and the worm gear is fixedly connected to the first bevel gear.
[0019] Preferably, a second bevel gear is rotatably connected to the upper fixed plate, the gear is fixedly connected to the second bevel gear, the upper fixed plate is connected to the first feed hopper, the upper fixed plate is connected to the second feed hopper, a slide plate is connected below the upper fixed plate, the slide plate is connected to the second feed hopper, and the first feed hopper is connected to the crushing barrel.
[0020] Preferably, a worm is fixedly connected between the two reciprocating screws, a plurality of grinding teeth are fixedly connected to the outside of the grinding roller, the crushing cylinder is connected below the upper fixed plate, a plurality of saw teeth are fixedly connected to the outside of the crushing cylinder, and the grinding roller is arranged in the crushing cylinder.
[0021] Preferably, two brackets are fixedly connected to the middle fixed plate, a cylinder is fixedly connected between the two brackets, the middle cylindrical part of the slider is slidably connected in the cylinder, a beaker is placed on the lower fixed plate, and four bases are fixedly connected below the lower fixed plate.
[0022] Preferably, a leakage cylinder is fixedly connected to the middle fixed plate, the leakage cylinder is arranged on the outside of the cylinder, a funnel is connected to the bottom of the middle fixed plate, the funnel is connected to the leakage cylinder, a plurality of leakage holes are arranged on the surface of the leakage cylinder, and the gear is meshed with a plurality of saw teeth.
[0023] Preferably, the first bevel gear is meshedly connected with the second bevel gear, the worm wheel is meshedly connected with the worm, a motor is fixedly mounted on the motor bracket, and the motor transmission shaft is fixedly connected with the first bevel gear.
[0024] The present invention has the following beneficial effects:
[0025] 1. Through the pruning assembly, when the motor drives the first bevel gear to rotate, the first bevel gear drives the worm wheel to rotate the worm, and the worm drives the two reciprocating screws to rotate, so that the mounting block drives the pruning knife to reciprocate. When plant materials with large leaves or too long roots are put in, they can be cut into small sections, avoiding the difficulty of directly adding them into the equipment and breaking them, or forcibly adding them to cause the equipment to be overloaded, thereby affecting the service life.
[0026] 2. Through the crushing component, when the gear drives the saw teeth to make the crushing drum rotate, when it is necessary to crush hard plant materials, they are put into the inner side of the crushing drum through the first feeding hopper, and the crushing teeth, in cooperation with the grinding roller and the grinding teeth, crush the hard plant materials. When it is necessary to crush soft plant materials, they are put into the crushing drum through the second feeding hopper and enter the outer side of the crushing drum along the slide plate, and are crushed by the blades, so that different hard plant materials can get the most suitable crushing treatment.
[0027] 3. Through the lifting component, when the plant material is crushed inside and outside the crushing cylinder, the grinding roller is driven by the electric telescopic rod, so that the middle part of the slider can slide in the cylinder, and the material above the slider will continuously contact with the blade and crushing teeth to further refine the plant material. Through multiple reciprocating contacts, the material is crushed multiple times to avoid insufficient crushing of the material.
[0028] 4. Through the electric telescopic rod, funnel and other parts, when the material is fully crushed, the electric telescopic rod controls the slider to move downward. When the middle part of the slider is separated from the cylinder, the crushed material slides down the slider slope into the funnel. At the same time, the electric telescopic rod drives the slider to continue to move downward, and the cone part under the slider begins to squeeze the crushed material in the funnel. The plant juice is pressed out of the funnel and drips into the beaker placed below, thereby realizing efficient and orderly collection of plant juice. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is a schematic diagram of the overall structure of a system for extracting shower gel raw materials containing natural molecules proposed by the present invention;
[0030] Figure 2 This is a schematic diagram of the connection structure of the feeding box, the first feeding hopper, the second feeding hopper and other components of the shower gel raw material extraction system containing natural molecules proposed by the present invention;
[0031] Figure 3 This is an internal cross-sectional view of a feed box of a system for extracting raw materials of a shower gel containing natural molecules proposed by the present invention;
[0032] Figure 4 for Figure 1 A is an enlarged schematic diagram;
[0033] Figure 5 This is a schematic diagram of the connection structure of the cylinder, beaker, upper fixing plate and other parts of a shower gel raw material extraction system containing natural molecules proposed by the present invention;
[0034] Figure 6 This is a schematic diagram of the connection structure of an electric telescopic rod, a grinding roller and a grinding tooth of a shower gel raw material extraction system containing natural molecules proposed by the present invention;
[0035] Figure 7 This is a cross-sectional view of a slider and a cylinder inside a system for extracting raw materials of a shower gel containing natural molecules proposed by the present invention;
[0036] Figure 8 This is a schematic diagram of the connection structure of a crushing cylinder and crushing teeth of a shower gel raw material extraction system containing natural molecules proposed by the present invention;
[0037] Fig. 9This is a schematic diagram of the connection structure of a funnel and a funnel cylinder of a shower gel raw material extraction system containing natural molecules proposed by the present invention.
[0038] In the figure: 1 mounting plate, 2 upper fixed plate, 3 feeding box, 4 motor bracket, 5 motor, 6 trimming knife, 7 slide bar, 8 middle fixed plate, 9 lower fixed plate, 10 beaker, 11 reciprocating screw, 12 funnel, 13 bracket, 14 foot, 15 cylinder, 16 first bevel gear, 17 second bevel gear, 18 mounting block, 19 worm, 20 worm wheel, 21 electric telescopic rod, 22 triangular block, 23 first feeding hopper, 24 second feeding hopper, 25 gear, 26 slide plate, 27 sawtooth, 28 crushing tube, 29 grinding tooth, 30 grinding roller, 31 blade, 32 slide bar, 33 crushing tooth, 34 funnel. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0040] A method for extracting a shower gel raw material containing natural molecules comprises the following steps:
[0041] S1. Raw material pretreatment: Cut large leaves or long root plants into segments to avoid excessive material crushing that may cause excessive load on the device. Use different crushing tools to crush materials of different hardness so that different hard materials can be crushed. After continuous and sufficient crushing, press with heavy objects to collect juice.
[0042] S2, Supercritical CO2 Extraction: Wash the raw materials and transport them to the supercritical fluid extraction chamber, fill them with food-grade CO2 gas, raise the temperature to 38-42°C, and increase the pressure to 9-11MPa, and maintain this condition for 2-2.5 hours. During this period, dynamically adjust the fluid flow rate and direction to ensure full contact between the materials, accurately extract active ingredients such as plant essential oils, flavonoids, polyphenols, and avoid high-temperature oxidation and hydrolysis;
[0043] S3, high-speed centrifugation and membrane filtration: the extract is discharged into a high-speed centrifuge while hot, and rotated at 4000-5000r / min for 12-18 minutes to separate solid impurities such as plant residues and wax; the filtrate is passed through an ultrafiltration membrane with a molecular weight cutoff of 500-1000Da and a nanofiltration membrane with a molecular weight cutoff of 200-500Da in turn to retain large molecular proteins, polysaccharides and residual pigments, ensuring that the raw materials are clear and of high purity;
[0044] S4, vacuum concentration and freeze-drying: After filtration, the liquid flows into the vacuum concentrator, the vacuum degree is adjusted to 0.09-0.1MPa, the temperature is controlled at 45-55℃, and the excess CO2 and water are quickly evaporated to concentrate the raw material solid content to 50%-70%; some heat-sensitive and easily oxidized components are pre-frozen to -40℃ by freeze-drying technology, and then sublimated and dehydrated in a vacuum environment to freeze the plant active ingredients and natural aroma;
[0045] S5. Finished product testing, packaging and storage: The concentrated and freeze-dried plant raw materials are tested according to national and enterprise standards for active ingredient content, microbial indicators, heavy metal residues, etc. Qualified raw materials are filled with inert gas, sealed in aluminum foil composite bags, and stored in a constant temperature and humidity warehouse at 5-25℃ and 40% to 60% humidity, with a shelf life extended to 36 months.
[0046] The invention also provides a shower gel raw material extraction system.
[0047] Embodiment 1:
[0048] Reference Figure 1-4 , a system for extracting raw materials of shower gel containing natural molecules, comprising a feed box 3, a trimming component, a crushing component and a lifting component;
[0049] Two reciprocating screws 11 are rotatably connected to the inner wall of the feed box 3, and a worm 19 is fixedly connected between the two reciprocating screws 11. When the worm 19 rotates, the two reciprocating screws 11 can be driven to rotate. A sliding rod 7 is fixedly connected inside the feed box 3, which can make the trimming knife 6 slide smoothly. A first bevel gear 16 is rotatably connected to one side of the feed box 3, and a worm wheel 20 is rotatably connected to the inner wall of the feed box 3. The worm wheel 20 is fixedly connected to the first bevel gear 16, and the first bevel gear 16 is meshingly connected to the second bevel gear 17. The worm wheel 20 is meshingly connected to the worm 19. In this way, when the first bevel gear 16 rotates, the second bevel gear 17 and the worm wheel 20 can be rotated at the same time, and the worm wheel 20 can drive the worm 19 to rotate. A motor bracket 4 is fixedly connected to one side of the feed box 3, and a motor 5 is fixedly installed on the motor bracket 4. The transmission shaft of the motor 5 is fixedly connected to the first bevel gear 16, and the first bevel gear 16 can be driven to rotate by the motor 5.
[0050] The pruning assembly is used to prune larger plant materials. The pruning assembly consists of two pruning knives 6 and four mounting blocks 18. The four mounting blocks 18 are slidably connected to the reciprocating screw rod 11 and the slide rod 7 in pairs. When the reciprocating screw rod 11 rotates, it can drive the mounting blocks 18 above to slide back and forth. The two pruning knives 6 are fixedly connected between the two mounting blocks 18. When the two mounting blocks 18 drive the pruning knives 6 to approach each other, plant materials with larger leaves or too long roots can be cut into small sections.
[0051] In this embodiment, the cutting of plant materials with large leaves or long roots in step S1 is achieved through the following working principle: starting the motor 5. When the motor 5 drives the first bevel gear 16 to rotate, the first bevel gear 16 drives the worm wheel 20 to rotate the worm 19, and the worm 19 drives the two reciprocating screws 11 to rotate, so that the mounting block 18 drives the pruning shears 6 to continuously reciprocate. When plant materials with large leaves or long roots are put in, the two pruning shears 6 move close to each other and can cut them into small sections, avoiding the difficulty of directly adding them into the equipment and breaking them, or forcibly adding them to cause the equipment to be overloaded, thereby affecting the service life.
[0052] Embodiment 2:
[0053] Different from the first embodiment, Figure 2 , Figure 4 - Figure 8 , this embodiment also has the following further contents:
[0054] An upper fixed plate 2 is fixedly connected to the lower part of the feed box 3, and a second bevel gear 17 is rotatably connected to the upper fixed plate 2. A gear 25 is rotatably connected to the lower part of the upper fixed plate 2. The gear 25 is fixedly connected to the second bevel gear 17. When the first bevel gear 16 drives the second bevel gear 17 to rotate, the second bevel gear 17 can drive the gear 25 to rotate. The upper fixed plate 2 is connected to a first feed hopper 23, and a crushing barrel 28 is connected to the lower part of the upper fixed plate 2. Hard plant materials can be put into the crushing barrel 28 through the first feed hopper 23. The upper fixed plate 2 is connected to a second feed hopper 24, and a sliding The plate 26, the slide plate 26 is connected with the second feeding hopper 24, and the soft plant material can be thrown onto the slide plate 26 through the second feeding hopper 24, and then slide from the slide plate 26 to the outside of the crushing cylinder 28. The grinding roller 30 is arranged in the crushing cylinder 28, and a plurality of grinding teeth 29 are fixedly connected to the outside of the grinding roller 30. In this way, when the crushing cylinder 28 drives the crushing teeth 33 to rotate, the hard plant material can be crushed under the action of the grinding teeth 29. The outside of the crushing cylinder 28 is fixedly connected with a plurality of saw teeth 27, and the gear 25 is meshed with the plurality of saw teeth 27. In this way, when the gear 25 rotates, the saw teeth 27 can drive the gear 25 to rotate.
[0055] The crushing assembly is used to crush plant materials of different hardness. The crushing assembly consists of a crushing barrel 28, a plurality of blades 31 and a plurality of crushing teeth 33. The crushing barrel 28 is rotatably connected to the bottom of the upper fixed plate 2, a plurality of blades 31 are fixedly connected to the outside of the crushing barrel 28, and a plurality of crushing teeth 33 are fixedly connected to the inner wall of the crushing barrel 28. When the crushing barrel 28 rotates, soft plant materials can be put into the outside of the crushing barrel 28 to be crushed by the blades 31, while hard plant materials can be put into the inside of the crushing barrel 28, and the crushing teeth 33, in cooperation with the grinding roller 30 and the grinding teeth 29, crush the hard plant materials.
[0056] In this embodiment, according to the different hard materials in step S1, different tools are used for crushing, which is achieved through the following working principle. When the gear 25 drives the sawtooth 27 to rotate the crushing drum 28, when it is necessary to crush hard plant materials, they are put into the inner side of the crushing drum 28 through the first feed hopper 23, and the hard plant materials are crushed by the crushing teeth 33 in the cooperation of the grinding roller 30 and the grinding teeth 29. When it is necessary to crush soft plant materials, they are put into the outer side of the crushing drum 28 through the second feed hopper 24 along the slide plate 26, and are crushed by the blade 31, so that different hard plant materials can get the most suitable crushing treatment.
[0057] Embodiment three:
[0058] Reference Figure 1 , Figure 5 , Figure 7 and Fig. 9 , compared with the first embodiment and the second embodiment, in this embodiment:
[0059] A triangular block 22 is fixedly connected inside the feed box 3. The triangular block 22 is located above the first feed hopper 23. There is an inclined surface above the triangular block 22. When the material is thrown into the first feed hopper 23, it can fall into the crushing cylinder 28 along the inclined surface. An electric telescopic rod 21 is fixedly connected below the triangular block 22. A mounting plate 1 is fixedly connected to one side of the upper fixed plate 2. A middle fixed plate 8 is provided below the upper fixed plate 2. A lower fixed plate 9 is provided below the middle fixed plate 8. A beaker 10 is placed on the lower fixed plate 9 for collecting plant juice. Four feet 14 are fixedly connected below the lower fixed plate 9 to provide stability for the overall device. Two brackets 13 are fixedly connected to the middle fixed plate 8. A cylinder 15 is fixedly connected between the two brackets 13. The middle cylindrical part of the slider 32 is slidably connected in the cylinder 15. The thrown-in plant material will eventually fall on the inclined surface on the slider 32. When the slider 32 moves downward, the middle part is separated When the cylinder 15 is opened, the crushed material on the slider 32 will fall below along the inclined surface. The middle fixed plate 8 is fixedly connected with a funnel 12, which is arranged on the outside of the cylinder 15. When the crushed material on the slider 32 falls below, the funnel 12 can prevent the crushed material from dripping randomly. A funnel 34 is connected to the bottom of the middle fixed plate 8, and the funnel 34 is connected to the funnel 12. A plurality of leakage holes are arranged on the surface of the funnel 34. In this way, when the crushed material falls into the funnel 34 through the funnel 12, the slider 32 is driven to continue downward by controlling the electric telescopic rod 21, so that the material above the slider 32 falls into the funnel 34 below along the inclined surface of the slider 32. At the same time, the slider 32 continues to descend, and the cone part below the slider 32 squeezes the crushed material in the funnel 34, so that the plant juice drips into the beaker 10 along the leakage holes in the funnel 34 to collect the plant juice.
[0060] The lifting assembly is used to crush the plant material more completely. The lifting assembly consists of a grinding roller 30 and a slider 32. The grinding roller 30 is fixedly connected to the output shaft of the electric telescopic rod 21, and the slider 32 is fixedly connected below the grinding roller 30. Through the electric telescopic rod 21, the grinding roller 30 can be controlled to drive the middle part of the slider 32 to slide up and down in the cylinder 15, so that the material above the slider 32 can reciprocate and continuously contact the blade 31 and the crushing teeth 33, avoiding insufficient crushing of the material, making it difficult to completely extract the natural molecules in the particles and fiber bundles, and ultimately making the quality of the finished shower gel uneven and the efficacy greatly reduced.
[0061] In this embodiment, according to the continuous and sufficient crushing of the raw materials and the collection of juice by heavy objects in step S1, the following working principle is implemented: when the plant material is put into the outer and inner sides of the crushing cylinder 28, it will eventually fall on the inclined surface set by the slider 32, and the grinding roller 30 is driven up and down by the electric telescopic rod 21. Since the slider 32 is fixedly connected to the bottom of the grinding roller 30, the two move synchronously, so that the middle part of the slider 32 slides up and down smoothly in the cylinder 15. In this process, the material above the slider 32 will continuously contact the blade 31 and the crushing teeth 33, and the plant material will be further refined. Through multiple reciprocating contacts, the material is crushed multiple times to avoid the situation where the material is not crushed sufficiently. When the material is fully crushed, the electric telescopic rod 21 is controlled to control the slider 32 to move downward. When the middle part of the slider 32 is separated from the cylinder 15, the inclined surface of the slider 32 plays a diversion role, and the crushed material slides down along the inclined surface. It falls into the funnel 34 through the funnel 12. At the same time, the electric telescopic rod 21 drives the slider 32 to continue to move downward, and the cone part below the slider 32 begins to squeeze the crushed material in the funnel 34. The surface of the funnel 34 is provided with a plurality of leak holes. Under the squeezing of the cone, the plant juice is pressed out of the leak holes and drips into the beaker 10 placed below, thereby realizing efficient and orderly collection of the plant juice.
[0062] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A method for extracting raw materials of shower gel containing natural molecules, characterized in that: The following steps are involved: S1. Raw material pretreatment: Cut large leaves and long roots into pieces, crush them with crushing tools according to hardness, press them with heavy objects to collect juice, and preliminarily process the raw materials; S2. Supercritical CO2 extraction: Wash the raw materials and send them into the supercritical fluid extraction chamber, fill them with food-grade CO2, increase the temperature and pressure and maintain for 2-2.5 hours, dynamically adjust the fluid, extract the active ingredients, and prevent oxidative hydrolysis; S3, high-speed centrifugation and membrane filtration: the extract is discharged into a high-speed centrifuge while hot, and rotated at 4000-5000r / min for 12-18 minutes to remove solid impurities, and the filtrate is passed through ultrafiltration and nanofiltration membranes in turn to intercept macromolecules and purify the raw materials; S4, vacuum concentration and freeze-drying: The filtrate flows into the vacuum concentrator, the vacuum degree and temperature are controlled, and the excess substances are evaporated to concentrate the raw materials; the heat-sensitive components are pre-frozen to -40℃, vacuum sublimated and dehydrated, and the active ingredients and aroma are frozen; S5. Finished product testing, packaging and storage: Test the various indicators of the concentrated and freeze-dried raw materials according to the standards. After passing the test, fill with inert gas, seal in aluminum foil bags, and store in a constant temperature and humidity warehouse with a shelf life of 36 months.
2. A system for extracting raw materials of shower gel containing natural molecules, characterized in that: It comprises a feeding box (3), a trimming component, a crushing component and a lifting component; The inner wall of the feed box (3) is rotatably connected to two reciprocating screw rods (11), the feed box (3) is fixedly connected to a slide rod (7), the feed box (3) is fixedly connected to a triangular block (22), the lower part of the triangular block (22) is fixedly connected to an electric telescopic rod (21), and the lower part of the feed box (3) is fixedly connected to an upper fixed plate (2); The pruning assembly is used for pruning larger plant materials, and is composed of two pruning knives (6) and four mounting blocks (18). The four mounting blocks (18) are respectively slidably connected to the reciprocating screw rod (11) and the slide rod (7) in pairs, and the two pruning knives (6) are respectively fixedly connected between the two mounting blocks (18); The crushing assembly is used to crush plant materials of different hardness, and the crushing assembly is composed of a crushing cylinder (28), a plurality of blades (31) and a plurality of crushing teeth (33). The crushing cylinder (28) is rotatably connected to the lower side of the upper fixed plate (2), a plurality of blades (31) are fixedly connected to the outer side of the crushing cylinder (28), and a plurality of crushing teeth (33) are fixedly connected to the inner wall of the crushing cylinder (28); The lifting assembly is used to crush the plant material more fully. The lifting assembly consists of a grinding roller (30) and a slider (32). The grinding roller (30) is fixedly connected to the output shaft of the electric telescopic rod (21), and the slider (32) is fixedly connected below the grinding roller (30).
3. A system for extracting raw materials of shower gel containing natural molecules according to claim 2, characterized in that: One side of the upper fixed plate (2) is fixedly connected to a mounting plate (1), a middle fixed plate (8) is provided below the upper fixed plate (2), a lower fixed plate (9) is provided below the middle fixed plate (8), a gear (25) is rotatably connected below the upper fixed plate (2), one side of the feed box (3) is rotatably connected to a first bevel gear (16), one side of the feed box (3) is fixedly connected to a motor bracket (4), an inner wall of the feed box (3) is rotatably connected to a worm gear (20), and the worm gear (20) is fixedly connected to the first bevel gear (16).
4. A system for extracting raw materials of shower gel containing natural molecules according to claim 2, characterized in that: The upper fixed plate (2) is rotatably connected to a second bevel gear (17), the gear (25) is fixedly connected to the second bevel gear (17), the upper fixed plate (2) is connected to a first feed hopper (23), the upper fixed plate (2) is connected to a second feed hopper (24), a slide plate (26) is connected below the upper fixed plate (2), the slide plate (26) is connected to the second feed hopper (24), and the first feed hopper (23) is connected to a crushing drum (28).
5. A system for extracting raw materials of shower gel containing natural molecules according to claim 3, characterized in that: A worm (19) is fixedly connected between the two reciprocating screws (11), a plurality of grinding teeth (29) are fixedly connected to the outside of the grinding roller (30), the crushing cylinder (28) is connected to the bottom of the upper fixed plate (2), a plurality of saw teeth (27) are fixedly connected to the outside of the crushing cylinder (28), and the grinding roller (30) is arranged in the crushing cylinder (28).
6. A system for extracting raw materials of shower gel containing natural molecules according to claim 3, characterized in that: Two brackets (13) are fixedly connected to the middle fixed plate (8), a cylinder (15) is fixedly connected between the two brackets (13), the middle cylindrical part of the slider (32) is slidably connected in the cylinder (15), a beaker (10) is placed on the lower fixed plate (9), and four bases (14) are fixedly connected below the lower fixed plate (9).
7. A system for extracting raw materials of shower gel containing natural molecules according to claim 3, characterized in that: A leakage cylinder (12) is fixedly connected to the middle fixed plate (8), and the leakage cylinder (12) is arranged outside the cylinder (15). A funnel (34) is connected to the bottom of the middle fixed plate (8), and the funnel (34) is connected to the leakage cylinder (12). A plurality of leakage holes are arranged on the surface of the leakage cylinder (12), and the gear (25) is meshedly connected to a plurality of saw teeth (27).
8. A system for extracting raw materials of shower gel containing natural molecules according to claim 3, characterized in that: The first bevel gear (16) is meshedly connected with the second bevel gear (17), the worm wheel (20) is meshedly connected with the worm (19), a motor (5) is fixedly mounted on the motor bracket (4), and a transmission shaft of the motor (5) is fixedly connected with the first bevel gear (16).
Citation Information
Patent Citations
A shower gel raw material extraction system and method
CN109821622B