A kind of riveting processing equipment for power cable bridge

By designing a power cable tray riveting processing equipment with electric sliding tables, riveting machines, positioning clamps and rubber plates, the problems of low processing efficiency, single model and low accuracy in traditional equipment are solved, efficient and precise riveting processing is achieved, and the flexibility and protection performance of the equipment are improved.

CN119794252BActive Publication Date: 2025-05-20JIANGSU TAIHAO POWER TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510286717.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2025-05-20
Estimated Expiration
2045-03-12

AI Technical Summary

Technical Problem

Traditional power cable tray riveting processing equipment has problems such as low processing efficiency, single model, high labor intensity, low processing accuracy, and unsolid or deformed riveting, which affects the overall quality and service life of the tray.

Method used

A power cable tray riveting processing equipment is designed, using electric sliding tables, riveting machines, positioning clamps, rubber plates and telescopic rods to achieve automated riveting, improve processing efficiency and accuracy, and improve the flexibility and protection performance of the equipment through detachable screws and spring top plates.

Benefits of technology

The equipment can efficiently rivet cable trays of different models and sizes, improve processing efficiency and accuracy, reduce labor intensity, enhance the protection performance of cable trays, and extend the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119794252B_ABST
    Figure CN119794252B_ABST
Patent Text Reader

Abstract

The present invention discloses a power cable bridge riveting processing equipment, which relates to the field of power cable bridge riveting technology, including a base, an electric slide is embedded and installed at the bottom of the base, a bottom mounting plate is bolted on the slide of the electric slide, a cross plate is bolted on the bottom of the bottom mounting plate, a frame is embedded and installed in the middle of the top of the base, a top beam is installed on the top of the frame, a rubber plate is fitted on the top of the top beam, a riveting machine is installed on the inner side of the second triangular bracket and away from the first triangular bracket, and a riveting head is connected to the output end of the riveting machine. The power cable bridge riveting processing equipment enables the processing equipment to cope with the horizontal support and guidance of cable bridges of different widths and sizes, and can rivet cable bridges of different sizes and models, greatly shortening the processing time when riveting two cable bridges, and improving the riveting efficiency of the processing equipment on the cable bridge.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of power cable tray riveting, and in particular to a power cable tray riveting processing equipment. Background Technology

[0002] As an important supporting structure in the power system, the main function of the power cable tray is to support and protect the cables, ensure that the cables will not be damaged during the laying process, and maintain their neat and orderly arrangement; power cable trays are widely used in power, communications, petrochemicals, steel, construction and other fields, and the market demand is huge; in the production process of cable trays, riveting is a key step, which directly affects the strength and durability of the tray; however, traditional riveting processing equipment has the following problems: low processing efficiency, single processing model, traditional riveting processing mostly uses manual or semi-automatic equipment, requires a lot of manual participation, high labor intensity, low processing precision, and easily leads to loose riveting or deformation, affecting the overall quality and service life of the tray. SUMMARY OF THE INVENTION

[0003] To solve the above technical problems, the present invention is implemented through the following technical solutions: a power cable bridge riveting processing equipment, including a base, an electric slide is embedded and installed at the bottom of the base, a bottom mounting plate is bolted on the slide of the electric slide, a cross plate is bolted on the bottom of the bottom mounting plate, a frame is embedded and installed in the middle of the top of the base, a top beam is installed on the top of the frame, a rubber plate is fitted on the top of the top beam, both ends of the cross plate away from the base are bolted with a triangular bracket 1, a triangular bracket 2 is assembled on the top of the triangular bracket 1, a riveting machine is installed on the inner side of the triangular bracket 2 and away from the triangular bracket 1, the output end of the riveting machine is connected to a riveting head, the riveting head is used to clamp the rivet, and the bridge plate is riveted between the two cable bridges with the help of the riveting machine, and a positioning clamp is installed on the side of the triangular bracket 2 close to the top beam, and the positioning clamp is used to clamp the bridge plate and install it between the two cable bridges;

[0004] Rectangular plates are symmetrically installed on the left and right sides of the top beam plate, and the number of rectangular plates is four. A frame is installed with bolts at the bottom of the rectangular plates. A connecting plate is embedded and installed in the middle between the two rectangular plates on the same side. A screw is threadedly installed on the side of the connecting plate away from the top beam plate. The two rectangular plates on the same side are assembled between the connecting plate and the screw. A curved groove is opened in the middle of one end of the screw away from the top beam plate, and the curved groove serves as an impact point when the rivet is riveted;

[0005] Rods are installed at equal intervals on the top of the rubber sheet and along the long edge of the rubber sheet, and both ends of the rods are chamfered. The rods are raised from the top of the rubber sheet.

[0006] Preferably, a cable tray is horizontally installed at the middle position of the top of the rubber plate, and the number of the cable trays is two. A bridging plate is fitted and installed on the side of the cable tray close to the first triangular bracket. A hoop is installed on the side of the positioning clamping plate facing away from the top beam plate. Four clamping heads are fixedly connected to the side of the positioning clamping plate facing the frame.

[0007] Preferably, a DD motor is fixedly installed in the middle of the inner side of the second triangular bracket. An electric telescopic long rod is installed on the side of the second triangular bracket close to the top beam plate. A ring frame is installed at the middle of the side of the second triangular bracket facing the frame by a bolt. The electric telescopic long rod is assembled with the second triangular bracket through the ring frame. The positioning clamping plate is rotatably connected to the telescopic end of the electric telescopic long rod through the hoop. The positioning clamping plate is telescopically installed on the second triangular bracket through the electric telescopic long rod.

[0008] Preferably, a long shaft rod is installed through the middle of the electric telescopic long rod, and one end of the long shaft rod close to the DD motor is flange-connected to the output end of the DD motor. The end of the long shaft rod away from the DD motor passes through the hoop and is installed with the positioning clamping plate by a bolt. The positioning clamping plate is rotatably installed on the second triangular bracket through the cooperation of the long shaft rod and the DD motor.

[0009] Preferably, four electric push rods are installed inside the second triangular bracket and above the DD motor. The four electric push rods are installed around the riveting machine. The telescopic ends of the electric push rods are bolted to the flange ring on the riveting machine. The riveting machine is telescopically installed on the second triangular bracket through the electric push rods.

[0010] Preferably, a large column is fixedly connected to the middle position of the top of the frame. A cross guiding opening is formed in the middle of the top of the large column. Two small columns are fixedly connected to the top of the frame, and the two small columns are symmetrically installed on the side of the large column in the front and back. A spring top plate is installed in the middle of the inner side of the small column. An elliptical groove is formed through the surface of the small column. A deep groove is formed in the middle of the top of the small column, and the opening path of the deep groove is perpendicular to the opening path of the elliptical groove. The top beam plate is elastically installed on the small column through the cooperation of the deep groove and the spring top plate.

[0011] Preferably, a double-headed telescopic rod one is installed in the middle of the top beam plate. Convex ridges are connected to both telescopic ends of the double-headed telescopic rod one. The convex ridges are threadedly installed on the connecting plate through screw parts. The convex ridges are limitedly installed between two rectangular plates through the screw parts and the connecting plate. Guide cavities are formed in the middle of the opposite sides of the two rectangular plates on the same side. The convex ridges are fitted and installed with the rectangular plates through the guide cavities.

[0012] Preferably, a double-headed telescopic plate is fixedly installed in the middle of the side of the top beam plate away from the rubber plate. The double-headed telescopic plate is fitted and installed with the large column through a cross guiding opening. The top beam plate is assembled with the frame through the cooperation of the cross guiding opening at the top of the large column and the double-headed telescopic plate. Both telescopic ends of the double-headed telescopic plate are connected with rectangular blocks, and the rectangular blocks are fitted and installed with the convex rib bodies. Hoop rings are connected to both ends of the side of the top beam plate facing away from the rubber plate and away from one of the double-headed telescopic rods. A double-headed telescopic rod two is inserted in the middle of the hoop ring. The telescopic end of the double-headed telescopic rod two is flange-mounted with the frame body. The rectangular plate is telescopically installed with the top beam plate through the cooperation of the double-headed telescopic rod one and the double-headed telescopic rod two.

[0013] Preferably, both ends of the double-headed telescopic rod two away from the top beam plate are connected with micro electric telescopic short rods. The micro electric telescopic short rods are installed through the frame body, and the telescopic ends of the micro electric telescopic short rods abut against the wide side edges of the cable tray. Guide pins are symmetrically installed at both ends of the top beam plate away from the double-headed telescopic rod one, and the guide pins and the double-headed telescopic rod one are installed in the same plane. The guide pins are inserted into the rectangular plate, and the guide pins are inserted into the small column through oval grooves and are installed on the top of the spring top plate.

[0014] Preferably, one side of the triangular support facing the frame is fixedly connected with a short connecting plate one. The side of the triangular support one facing away from the frame is fixedly connected with a first inclined plate. A first insertion pin is fixedly connected to the top of the first inclined plate. The bottom of the side of the triangular support two facing the frame is fixedly connected with a second inclined plate. A second insertion pin is connected to the end of the second inclined plate away from the triangular support two. A short connecting plate two is fixedly connected to the side of the triangular support two facing away from the frame;

[0015] The second inclined plate is inserted into the short connecting plate one through the second insertion pin. The first inclined plate is inserted into the short connecting plate two through the first insertion pin. The triangular support one is assembled with the triangular support two through the cooperation of the short connecting plate one and the first inclined plate with the second inclined plate and the short connecting plate two. The triangular support two is slidably installed on the base through the cooperation of the triangular support one and the cross plate at the bottom of the electric slide.

[0016] The present invention provides a riveting processing device for a power cable tray, having the following beneficial effects:

[0017] First, in this riveting processing device for a power cable tray, by enabling the synchronous telescopic adjustment of the double-headed telescopic rod one and the double-headed telescopic rod two, and with the passive telescopic cooperation of the double-headed telescopic plate, the overall support plane size of the four rectangular plates at the bottom of the rubber plate can be changed. It can effectively adjust the lateral width size of the guiding support platform that the rubber plate can provide under the support cooperation of the four rectangular plates, enabling the processing device to cope with the horizontal support and guidance of cable trays of different width models and sizes, and being able to rivet cable trays of different models and sizes.

[0018] Second, this power cable tray riveting and processing equipment makes use of the soft characteristics of the rubber plate itself. When the supporting plane composed of four rectangular plates changes, the parts of the rubber plate that are not supported by the rectangular plates can sag under the action of gravity. At the same time, these naturally sagging parts of the rubber plate can be used as a medium for the rubber plate to contact the side wall plate of the cable tray, isolating the side wall plate of the cable tray from other structures belonging to the top beam plate, avoiding accidental rubbing when other structures belonging to the top beam plate stretch and position the side wall plate of the cable tray, achieving additional supplementary protection for the structures of smaller-sized cable trays, and improving the protection performance of the processing equipment during the riveting of cable trays.

[0019] Third, this power cable tray riveting and processing equipment is installed by fitting the double-headed telescopic plate with the large column through the cross guiding opening, inserting the guiding pin through the elliptical groove with the small column, and installing the guiding pin on the top of the spring top plate. It can use the spring top plate installed inside the small column as a spring buffer structure in the vertical direction, providing shock absorption protection for the rubber plate that supports and locks the cable tray in the vertical direction, preventing hard impacts between the cable tray and the top beam plate through the rubber plate, and further improving the safety protection measures of the rubber plate for the cable tray.

[0020] Fourth, this power cable tray riveting and processing equipment is installed by fitting the rubber plate with the top beam plate, assembling the top beam plate with the large column and the small column to the frame, fitting the frame on the top of the base, and installing the riveting machine on the base through the cooperation of the second triangular bracket and the first triangular bracket for front and back sliding. This enables easy disassembly and assembly between the various structures of the processing equipment. When each structure is damaged or needs to be updated, the replacement of the local structure of the processing equipment can be completed through simple disassembly operations, without directly causing the entire equipment to become unusable due to the damage of individual structures.

[0021] Fifth, when using the positioning clamp to clamp the bridging plate against the side wall plate of the cable tray, this power cable tray riveting and processing equipment can specifically start the DD motor to drive the long shaft to rotate according to the height of the side wall plate of the cable tray. Through the pin connection between the long shaft and the positioning clamp, the positioning clamp is driven to rotate around the long shaft, thereby changing the specific contact position of the clamping head on the positioning clamp on the bridging plate, and specifically clamping and positioning in combination with the height conditions of the bridging plate and the side wall plate of the cable tray, expanding the adaptability of the processing equipment to different working conditions.

[0022] VI. During the riveting process of the two cable trays by using rivets and bridging plates, the electric sliding table can be activated to drive the bottom mounting plate to slide back and forth, so that the riveting machine installed on the second triangular bracket can be driven by the cross plate and the first triangular bracket to move back and forth along the long-edge direction of the cable tray, and the bridging plates can be riveted to the holes on the cable tray to complete the complete riveting process between the two cable trays. At the same time, by combining the synchronous operation of the two riveting machines symmetrically installed on the left and right sides of the cable tray, the two sides of the cable tray can be riveted simultaneously at the same time, greatly shortening the processing time during the riveting of the two cable trays and improving the riveting efficiency of the processing equipment for the cable trays.

[0023] VII. For the power cable tray riveting processing equipment, through the impact point provided by the curved surface groove at the end of the screw part during the riveting of the rivet, and by using the rectangular plate, connecting plate and convex rib as the support and protection structure for the screw part to conduct and counteract the impact force, the part receiving the impact of the rivet is used in the form of a detachable screw part structure alone. This can avoid the potential impact damage to other structural components of the equipment during riveting. At the same time, the replaceable structure of the screw part that can be conveniently disassembled is used. Even if the screw part is damaged by the impact, a intact screw part can be updated in time for continuous use. While protecting the components of the processing equipment from impact damage, it reduces the cost of replacing accessories and consumable materials of the equipment, and effectively saves the production cost and maintenance cost.

[0024] VIII. For the power cable tray riveting processing equipment, through the cooperative installation of the second triangular bracket with the second inclined plate, second pin, short connecting plate II, short connecting plate I, first inclined plate and first pin, it can be stably assembled with the first triangular bracket. Using the structure of these two assembled triangular brackets as the horizontal support for the riveting machine and the positioning clamping plate can ensure the precise clamping and positioning and riveting of the cable tray by the processing equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is the external structure schematic diagram of a power cable tray riveting processing equipment of the present invention;

[0026] Figure 2 is the assembly structure schematic diagram of the top beam plate and the base through the frame of the present invention;

[0027] Figure 3 is the partial assembly structure schematic diagram of the top beam plate and the frame of the present invention;

[0028] Figure 4 is the assembly structure schematic diagram of the top beam plate and the rubber plate of the present invention;

[0029] Figure 5 is the bottom structure schematic diagram of the assembly of the top beam plate and the rubber plate of the present invention;

[0030] Figure 6 Schematic diagram of the partial disassembly structure of the connection plate, two rectangular plates and the convex rib body of the present invention;

[0031] Figure 7 Schematic diagram of the assembled structure of the rectangular plate and the top beam plate of the present invention;

[0032] Figure 8 Schematic diagram of the assembled structure of the first triangular bracket and the second triangular bracket of the present invention;

[0033] Figure 9 Schematic diagram of the assembled structure of the first inclined plate and the first triangular bracket of the present invention;

[0034] Figure 10 Schematic diagram of the partial disassembly structure of the positioning clamping plate and the second triangular bracket of the present invention;

[0035] Figure 11 Schematic diagram of the partial disassembly structure of the second triangular bracket of the present invention;

[0036] Figure 12 Schematic diagram of the disassembly structure of the riveting machine and the second triangular bracket of the present invention.

[0037] In the figure: 1. Base; 2. Electric sliding table; 3. Bottom mounting plate; 4. Cross plate; 5. Frame; 6. Top beam plate; 7. Rubber plate; 8. First triangular bracket; 9. Cable tray; 10. Bridging plate; 13. Riveting machine; 14. Riveting head; 15. Positioning clamping plate; 151. Hoop; 16. DD motor; 17. Electric telescopic long rod; 18. Long shaft rod; 19. Electric push rod; 51. Large column; 52. Small column; 53. Spring top plate; 54. Oval groove; 55. Deep groove; 61. Rectangular plate; 62. Frame body; 63. Connection plate; 64. Screw member; 65. Curved surface groove; 66. First double-headed telescopic rod; 67. Convex rib body; 68. Double-headed telescopic plate; 681. Rectangular block; 69. Hoop ring; 610. Second double-headed telescopic rod; 611. Micro electric telescopic short rod; 612. Guide pin; 613. Guide cavity; 71. Rod strip; 81. Second triangular bracket; 82. First short connection plate; 83. First inclined plate; 84. First pin; 811. Second inclined plate; 812. Second pin; 813. Second short connection plate; 814. Ring frame. Detailed implementation manners

[0038] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and changes are obvious to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific purposes.

[0039] The first embodiment, such as Figures 1 to 12 As shown, the present invention provides a technical solution: a power cable bridge riveting processing equipment, including a base 1, an electric slide 2 is embedded and installed at the bottom of the base 1, a bottom mounting plate 3 is bolted to the slide of the electric slide 2, a cross plate 4 is bolted to the bottom of the bottom mounting plate 3, a frame 5 is embedded and installed in the middle of the top of the base 1, a top beam plate 6 is installed on the top of the frame 5, a rubber plate 7 is fitted on the top of the top beam plate 6, and a triangular bracket 8 is bolted to both ends of the cross plate 4 away from the base 1. A triangular bracket 81 is assembled on the top of the first 8, a riveting machine 13 is installed on the inner side of the second triangular bracket 81 and away from the position of the first triangular bracket 8, the output end of the riveting machine 13 is connected to a riveting head 14, the riveting head 14 is used to clamp the rivet, and the bridge plate 10 is riveted between the two cable trays 9 with the help of the riveting machine 13, and a positioning clamping plate 15 is installed on the side of the second triangular bracket 81 close to the top beam plate 6, and the positioning clamping plate 15 is used to clamp the bridge plate 10 and install it between the two cable trays 9;

[0040] Rods 71 ​​are installed at equal intervals on the top of the rubber sheet 7 and along the long edge direction of the rubber sheet 7, and both ends of the rods 71 ​​are rounded, and the rods 71 ​​are protruding from the top of the rubber sheet 7.

[0041] A cable tray 9 is horizontally installed in the middle of the top of the rubber plate 7, and there are two cable trays 9. A bridging plate 10 is installed on the side of the cable tray 9 close to the triangular bracket 8. A hoop 151 is installed on the side of the positioning clamp 15 away from the top beam plate 6. Four clamping heads are fixedly connected to the side of the positioning clamp 15 facing the frame 5.

[0042] A DD motor 16 is fixedly installed in the middle of the inner side of the triangle bracket 81, and an electric telescopic long rod 17 is installed on the side of the triangle bracket 81 close to the top beam 6. A ring frame 814 is installed on the middle of the side of the triangle bracket 81 facing the frame 5, which is used to install the electric telescopic long rod 17 on the triangle bracket 81 for easy disassembly. The electric telescopic long rod 17 is assembled with the triangle bracket 81 through the ring frame 814. The positioning clamp 15 is rotatably connected to the telescopic end of the electric telescopic long rod 17 through the hoop 151. The positioning clamp 15 is telescopically installed with the triangle bracket 81 through the electric telescopic long rod 17. ​

[0043] A long shaft rod 18 is installed through the middle of the electric telescopic long rod 17, and one end of the long shaft rod 18 close to the DD motor 16 is flange-connected to the output end of the DD motor 16. The end of the long shaft rod 18 away from the DD motor 16 passes through the ferrule 151 and is installed with a positioning clamping plate 15 by a pin. The positioning clamping plate 15 is rotatably installed with the triangular support two 81 through the cooperation of the long shaft rod 18 and the DD motor 16.

[0044] Four electric push rods 19 are installed inside the triangular support two 81 and above the DD motor 16. The four electric push rods 19 are installed around the riveting machine 13, and the telescopic ends of the electric push rods 19 are bolted to the flange ring on the riveting machine 13. The riveting machine 13 is telescopically installed with the triangular support two 81 through the electric push rods 19.

[0045] A large column 51 is fixedly connected to the middle position of the top of the frame 5. A cross guiding opening is opened in the middle of the top of the large column 51. Two small columns 52 are fixedly connected to the top of the frame 5. The two small columns 52 are symmetrically installed on the side of the large column 51 in the front and back. A spring top plate 53 is installed in the middle of the inner side of the small column 52. An elliptical groove 54 is opened through the surface of the small column 52. A deep groove 55 is opened in the middle position of the top of the small column 52. The opening path of the deep groove 55 is perpendicular to the opening path of the elliptical groove 54. The top beam plate 6 is elastically installed with the small column 52 through the cooperation of the deep groove 55 and the spring top plate 53.

[0046] A double-headed telescopic rod one 66 is installed in the middle of the top beam plate 6. Convex ridges 67 are connected to both telescopic ends of the double-headed telescopic rod one 66. The convex ridges 67 are threadedly installed with the connecting plate 63 through screw parts 64, which is convenient to assemble the rectangular plate 61 and the convex ridges 67 into a whole through the connecting plate 63, and is convenient for the double-headed telescopic rod one 66 to synchronously adjust the positions of two rectangular plates 61 on the same side at the same time. And the convex ridges 67 are limitedly installed between the two rectangular plates 61 through the screw parts 64 and the connecting plate 63. Guiding cavities 613 are opened in the middle of the opposite sides of the two rectangular plates 61 on the same side, which further increases the assembly contact area between the convex ridges 67 and the rectangular plates 61, so that the rectangular plates 61 can be synchronously adjusted under the retraction or extension change of the convex ridges 67. The convex ridges 67 are fitted and installed with the rectangular plates 61 through the guiding cavities 613.

[0047] A double-head telescopic plate 68 is fixedly installed in the middle of one side of the top beam plate 6 away from the rubber plate 7. The double-head telescopic plate 68 is installed in a chimerical manner with the large column 51 through a cross guide opening. The top beam plate 6 is assembled with the frame 5 through the cross guide opening at the top of the large column 51 and the double-head telescopic plate 68. The two telescopic ends of the double-head telescopic plate 68 are connected with rectangular blocks 681. The rectangular blocks 681 are fitted with the convex prism 67. The top beam plate 6 is away from the rubber plate 7 and away from the double-head telescopic rod 66. Both ends are connected with a hoop 69, and a double-head telescopic rod 2 610 is inserted in the middle of the hoop 69. The telescopic end of the double-head telescopic rod 2 610 is flange-mounted with the frame 62. The rectangular plate 61 is telescopically mounted with the top beam 6 through the double-head telescopic rod 1 66 and the double-head telescopic rod 2 610, so that the rectangular plates 61 on both sides of the top beam 6 can be easily gathered or pushed away from the axis of the top beam 6, thereby changing the effective support area provided by the top beam 6 to the bottom of the rubber plate 7 through the rectangular plates 61.

[0048] Both ends of the double-headed telescopic rod 2 610 away from the top beam plate 6 are connected with micro-electric telescopic short rods 611, which are installed through the frame 62, and the telescopic end of the micro-electric telescopic short rod 611 is against the wide edge of the cable tray 9, increasing the contact area between the double-headed telescopic rod 2 610 and the cable tray 9, and further limiting and locking the cable tray 9 on the rubber plate 7. The two ends of the top beam plate 6 away from the double-headed telescopic rod 1 66 are symmetrically installed with guide pins 612, and the guide pins 612 and the double-headed telescopic rod 1 66 are installed in the same plane, the guide pins 612 are plugged into the rectangular plate 61, the guide pins 612 are inserted into the small column 52 through the elliptical groove 54, and the guide pins 612 are installed on the top of the spring top plate 53.

[0049] Before use, guide the two cable trays 9 horizontally to the center of the top of the rubber plate 7, then match the holes on the bridge plate 10 with the holes on the side of the cable tray 9 and the curved groove 65 one by one, and then use the electric telescopic long rod 17 to extend, drive the positioning clamp 15 to lean against the bridge plate 10, so as to position and clamp the bridge plate 10 on the side of the cable tray 9; before using the riveting machine 13, connect the rivet head 14 to the rivet feeding assembly, feed the rivet on the output end of the rivet head 14, and use the riveting machine 13 to drive the rivet head 14 to rivet the rivet to the bridge plate 10, specifically, impact the tip of the rivet into the curved groove 65 opened at the end of the screw 64, and use the curved groove structure of the curved groove 65 to make the tip of the rivet complete the riveting between the two cable trays 9 under the action of the instantaneous impact.

[0050] During use, it is possible to enable the synchronous telescopic adjustment of the double-headed telescopic rod 66 and the double-headed telescopic rod 610. With the passive telescopic cooperation of the double-headed telescopic plate 68, it is possible to change the overall support plane size of the four rectangular plates 61 at the bottom of the rubber plate 7, and effectively adjust the lateral width size of the guiding support platform that the rubber plate 7 can provide under the support cooperation of the four rectangular plates 61, enabling the processing equipment to cope with the horizontal support and guidance of cable trays 9 of different width models and sizes, and enabling riveting of cable trays 9 of different models and sizes.

[0051] Among them, the guiding pin 612 serves as a horizontal guiding auxiliary structure when the rectangular plates 61 on both sides of the horizontal guiding top beam plate 6 approach or move away from each other, enabling the effective support area of the rubber plate 7 horizontally supported and guided by the rectangular plates 61 to change smoothly without affecting the horizontal support and limiting performance of the rubber plate 7 on the cable tray 9; secondly, it is also possible to avoid the direct scraping hazard of the structure supporting and guiding the cable tray 9 on the surface of the cable tray 9 through the design of the rubber plate 7, reducing the damage hazard of the cable tray 9 during riveting; at the same time, by using the bars 71 installed at equal intervals on the rubber plate 7, combined with the orientation design of the bars 71 along the long-edge edge of the rubber plate 7 and the chamfering processing design at both ends of the bars 71, the sharp structures that scrape the cable tray 9 are effectively eliminated. At the same time, the curved surface structure of the bars 71 protruding above the rubber plate 7 can be used to conform to the longitudinal guiding orientation of the cable tray 9 on the rubber plate 7 for smooth and rapid guiding, enabling the cable tray 9 to be quickly guided and positioned at the middle position on the top of the rubber plate 7.

[0052] At the same time, it is also possible to utilize the soft characteristics of the material of the rubber plate 7 itself, so that when the support plane composed of the four rectangular plates 61 changes, the parts of the rubber plate 7 that are not supported by the rectangular plates 61 can sag under the action of gravity. At the same time, these naturally sagging parts on the rubber plate 7 can be used as a medium for the rubber plate 7 to contact the side wall plate of the cable tray 9, separating the side wall plate of the cable tray 9 from other structures belonging to the top beam plate 6, avoiding the accidental scraping problem of other structures belonging to the top beam plate 6 when stretching and positioning the side wall plate of the cable tray 9, realizing additional supplementary protection for the structures of the cable tray 9 with a smaller model, and improving the protection performance of the processing equipment during the riveting of the cable tray 9. The above belongs to the functional manifestation when the processing equipment encounters the riveting of the cable tray 9 with a smaller model.

[0053] When the processing equipment encounters a relatively large cable tray 9 that needs to be riveted: It can be further extended by enabling the micro electric telescopic rod 611, and the telescopic end of the micro electric telescopic rod 611 can be used to abut against the side wall plate of the cable tray 9, so as to further limit and lock the cable tray 9 on the rubber plate 7, prevent the cable tray 9 from shaking on the rubber plate 7 and causing misalignment between the holes, ensure that the rivet can smoothly rivet the two cable trays 9 together through the bridging plate 10, and this function is also applicable to the riveting positioning between two small-sized cable trays 9.

[0054] The double-headed telescopic plate 68 is fitted and installed with the large vertical column 51 through the cross guiding opening, and the combined guiding pin 612 is inserted into the small vertical column 52 through the elliptical groove 54, and the guiding pin 612 is installed on the top of the spring top plate 53. This structural installation method can use the spring top plate 53 installed inside the small vertical column 52 as a spring buffer structure in the vertical direction, so as to provide shock absorption protection for the rubber plate 7 that supports and locks the cable tray 9 in the vertical direction, prevent the cable tray 9 from hitting hard between the rubber plate 7 and the top beam plate 6, and further improve the safety protection measures of the rubber plate 7 for the cable tray 9.

[0055] And through the fitting installation between the rubber plate 7 and the top beam plate 6, the assembly of the top beam plate 6 through the large vertical column 51 and the small vertical column 52 with the frame 5, the fitting installation of the frame 5 on the top of the base 1, and the front-back sliding installation of the riveting machine 13 with the base 1 through the cooperation of the triangular bracket two 81 and the triangular bracket one 8, the various structures of the processing equipment can be easily disassembled and assembled. When each structure is damaged or needs to be updated, through simple disassembly operations, the replacement of the local structure of the processing equipment can be completed, and the phenomenon that the overall equipment cannot be used directly due to the damage of individual structures will not occur.

[0056] When using the positioning clamping plate 15 to clamp the bridging plate 10 against the side wall plate of the cable tray 9, it can specifically rotate the long shaft rod 18 driven by the DD motor 16 according to the height of the side wall plate of the cable tray 9. Through the pin connection between the long shaft rod 18 and the positioning clamping plate 15, the positioning clamping plate 15 is driven to rotate around the long shaft rod 18, so as to change the specific contact position of the clamping head on the positioning clamping plate 15 on the bridging plate 10, and specifically carry out specific clamping positioning in combination with the height conditions of the bridging plate 10 and the side wall plate of the cable tray 9, expanding the adaptability of the processing equipment to different working conditions.

[0057] During the riveting process of the small-sized cable tray 9, the electric push rod 19 can be enabled to drive the telescopic end of the electric push rod 19 to extend out of the triangular bracket two 81, so as to horizontally push the whole riveting machine 13 out from the inside of the triangular bracket two 81, so that the riveting head 14 can be close to the bridging plate 10, and it is convenient to rivet the rivet on the cable tray 9.

[0058] During the riveting of two cable trays 9 by rivets and a bridging plate 10, an electric slide table 2 can be enabled to drive a bottom mounting plate 3 to move back and forth, so as to drive a riveting machine 13 installed on a second triangular bracket 81 along the long-edge direction of the cable tray 9 through a cross plate 4 and a first triangular bracket 8, and rivet the bridging plate 10 to each hole on the cable tray 9 to complete the complete riveting process between the two cable trays 9; at the same time, by combining the synchronous operation of two riveting machines 13 symmetrically installed on the left and right sides of the cable tray 9, the two sides of the cable tray 9 can be riveted simultaneously at the same time, greatly shortening the processing time for riveting the two cable trays 9 and improving the riveting efficiency of the processing equipment for the cable tray 9.

[0059] Second Embodiment, on the basis of the first embodiment, please refer to Figure 2 , Figure 6 and Figure 7 As shown, rectangular plates 61 are symmetrically installed on the left and right sides of a top beam plate 6, and the number of rectangular plates 61 is four. A frame body 62 is bolted to the bottom of the rectangular plate 61. A connecting plate 63 is fitted and installed in the middle between two rectangular plates 61 on the same side. A screw member 64 is threadedly installed on the side of the connecting plate 63 facing away from the top beam plate 6. The two rectangular plates 61 on the same side are assembled through the connecting plate 63 and the screw member 64. A curved surface groove 65 is formed in the middle of the end of the screw member 64 facing away from the top beam plate 6, and the curved surface groove 65 serves as the impact point when the rivet is riveted.

[0060] During use, by using the impact point provided by the curved surface groove 65 formed at the end of the screw member 64 when the rivet is riveted, and combining the rectangular plate 61, the connecting plate 63 and the convex rib 67 as the support and protection structure for the screw member 64 to conduct and offset the impact force, the part receiving the rivet impact is used separately in the structural form of a detachable screw member 64. While avoiding the potential impact damage to other structural components of the equipment during riveting, the replaceable structure of the screw member 64 that can be conveniently disassembled is used. Even if the screw member 64 is damaged by impact, a complete screw member 64 can be updated in time for continuous use. While protecting the components of the processing equipment from impact damage, the cost of replacing accessories and consumables of the equipment is reduced, and the effective savings of production costs and maintenance costs are realized.

[0061] Third Embodiment, on the basis of the first and second embodiments, please refer to Figures 9 to 12As shown, a first short connection plate 82 is fixedly connected to one side of the first triangular support 8 facing the frame 5, a first inclined plate 83 is fixedly connected to the side of the first triangular support 8 away from the frame 5, a first pin 84 is fixedly connected to the top of the first inclined plate 83, a second inclined plate 811 is fixedly connected to the bottom of the side of the second triangular support 81 facing the frame 5, a second pin 812 is connected to one end of the second inclined plate 811 away from the second triangular support 81, and a second short connection plate 813 is fixedly connected to the side of the second triangular support 81 away from the frame 5;

[0062] The second inclined plate 811 is inserted into the first short connection plate 82 through the second pin 812, the first inclined plate 83 is inserted into the second short connection plate 813 through the first pin 84. The first triangular support 8 is assembled with the second triangular support 81 through the cooperation of the first short connection plate 82, the first inclined plate 83, the second inclined plate 811 and the second short connection plate 813. The second triangular support 81 is slidably installed on the base 1 through the cooperation of the first triangular support 8 and the cross plate 4 at the bottom of the electric slide table 2.

[0063] During use, the second triangular support 81 can be stably assembled with the first triangular support 8 through the cooperation of the second inclined plate 811, the second pin 812, the second short connection plate 813, the first short connection plate 82, the first inclined plate 83 and the first pin 84. Using the structure of these two assembled triangular supports as the horizontal support for the riveting machine 13 and the positioning clamping plate 15 to ensure the precise clamping, positioning and riveting of the cable tray by the processing equipment.

[0064] Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. All other embodiments obtained by those of ordinary skill in the art and related fields based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention. The structures, devices and operation methods not specifically described and explained in the present invention, unless otherwise specified and limited, are implemented according to the conventional means in the art.

Claims

1. A power cable tray riveting processing equipment, comprising a base, an electric slide table is embedded and installed at the bottom of the base, a bottom mounting plate is bolted on the slide table of the electric slide table, and a horizontal plate is bolted on the bottom of the bottom mounting plate, characterized in that: A frame is installed in the middle of the top of the base, a top beam is installed on the top of the frame, a rubber plate is installed on the top of the top beam, both ends of the horizontal plate away from the base are bolted with a triangular bracket 1, a triangular bracket 2 is assembled on the top of the triangular bracket 1, a riveting machine is installed on the inner side of the triangular bracket 2 and away from the triangular bracket 1, a riveting head is connected to the output end of the riveting machine, and a positioning clamp is installed on the side of the triangular bracket 2 close to the top beam; Rectangular plates are symmetrically installed on the left and right sides of the top beam plate, and the number of rectangular plates is four. A frame is installed with bolts at the bottom of the rectangular plates. A connecting plate is installed in the middle between the two rectangular plates on the same side. A screw is threadedly installed on one side of the connecting plate away from the top beam plate. The two rectangular plates on the same side are assembled by the connecting plate and the screw. A curved groove is opened in the middle of one end of the screw away from the top beam plate. Rods are installed at equal intervals on the top of the rubber sheet and along the long edge of the rubber sheet, and both ends of the rods are chamfered, and the rods are protruding from the top of the rubber sheet; A double-headed telescopic rod is installed in the middle of the top beam plate, and convex prisms are connected to the two telescopic ends of the double-headed telescopic rod, and the convex prisms are threadedly installed with the connecting plate through screws, and the convex prisms are limitedly installed between the two rectangular plates through screws and the connecting plate, and guide cavities are opened in the middle of the opposite sides of the two rectangular plates on the same side, and the convex prisms are installed in an inlaid manner with the rectangular plates through the guide cavities.

2. The power cable tray riveting processing equipment according to claim 1 is characterized by: A cable tray is horizontally installed in the middle position of the top of the rubber plate, and the number of the cable trays is two. A bridging plate is installed on the side of the cable tray close to the first triangular bracket, a hoop is installed on the side of the positioning clamp plate facing away from the top beam plate, and four clamping heads are fixedly connected to the side of the positioning clamp plate facing the frame.

3. The power cable tray riveting processing equipment according to claim 2 is characterized in that: A DD motor is fixedly installed in the middle of the inner side of the second triangular bracket, an electric telescopic long rod is installed on the side of the second triangular bracket close to the top beam plate, a ring frame is installed with a pin in the middle of the side of the second triangular bracket facing the frame, the electric telescopic long rod is assembled with the second triangular bracket through the ring frame, the positioning splint is rotatably connected to the telescopic end of the electric telescopic long rod through a hoop, and the positioning splint is telescopically installed with the second triangular bracket through the electric telescopic long rod.

4. The power cable tray riveting processing equipment according to claim 3 is characterized by: A long shaft rod is installed through the middle of the electric telescopic long rod, and the end of the long shaft rod close to the DD motor is flange-connected to the output end of the DD motor, the end of the long shaft rod away from the DD motor passes through a hoop and is installed with a positioning clamp pin, and the positioning clamp rotates around the axis of the long shaft rod on the second triangular bracket through the DD motor.

5. The power cable tray riveting processing equipment according to claim 4 is characterized in that: Four electric push rods are installed on the inner side of the second triangular bracket and above the DD motor, and the four electric push rods are installed around the riveting machine, and the telescopic ends of the electric push rods are installed with flange ring bolts on the riveting machine. The riveting machine is telescopically installed with the second triangular bracket through the electric push rods.

6. The power cable tray riveting processing equipment according to claim 5 is characterized by: A large column is fixedly connected to the middle position of the top of the frame, a cross guide opening is opened in the middle of the top of the large column, two small columns are fixedly connected to the top of the frame, and the two small columns are symmetrically installed on the sides of the large column in a front-to-back shape, a spring top plate is installed in the middle of the inner side of the small column, an elliptical groove is opened through the surface of the small column, a deep groove is opened in the middle position of the top of the small column, and the opening path of the deep groove is perpendicular to the opening path of the elliptical groove, and the top beam plate is elastically installed with the small column through the deep groove and the spring top plate.

7. The power cable tray riveting processing equipment according to claim 6 is characterized by: A double-headed telescopic plate is fixedly installed in the middle of one side of the top beam plate away from the rubber plate, and the double-headed telescopic plate is installed in an inlaid manner with the large column through a cross guide opening, and the top beam plate is assembled with the frame through the cross guide opening at the top of the large column and the double-headed telescopic plate, and both telescopic ends of the double-headed telescopic plate are connected with rectangular blocks, and the rectangular blocks are fitted with the convex prism body, and hoop rings are connected to the side of the top beam plate away from the rubber plate and away from both ends of the double-headed telescopic rod one, and a double-headed telescopic rod two is inserted in the middle of the hoop ring, and the telescopic end of the double-headed telescopic rod two is installed with the frame flange, and the rectangular plate is telescopically installed with the top beam plate through the cooperation of the double-headed telescopic rod one and the double-headed telescopic rod two.

8. The power cable tray riveting equipment according to claim 7, characterized in that: Both ends of the double-headed telescopic rod 2 away from the top beam plate are connected with micro-electric telescopic short rods, the micro-electric telescopic short rod is installed through the frame, and the telescopic end of the micro-electric telescopic short rod is against the wide edge of the cable tray, and guide pins are symmetrically installed on the two ends of the top beam plate away from the double-headed telescopic rod 1, and the guide pins and the double-headed telescopic rod 1 are installed in the same plane, the guide pins are plugged into the rectangular plate, the guide pins are inserted into the small column through the elliptical groove, and the guide pins are installed on the top of the spring top plate.

9. The power cable tray riveting processing equipment according to claim 8, characterized in that: The side of the triangle bracket facing the frame is fixedly connected to a short-circuit plate 1, the side of the triangle bracket 1 facing away from the frame is fixedly connected to a first inclined plate, the top of the first inclined plate is fixedly connected to a first pin, the bottom of the side of the triangle bracket 2 facing the frame is fixedly connected to a second inclined plate, the end of the second inclined plate away from the triangle bracket 2 is connected to a second pin, and the side of the triangle bracket 2 facing away from the frame is fixedly connected to a short-circuit plate 2; the second inclined plate is plugged into the short-circuit plate 1 through the second pin, the first inclined plate is plugged into the short-circuit plate 2 through the first pin, the triangle bracket 1 is assembled with the triangle bracket 2 through the cooperation of the short-circuit plate 1 and the first inclined plate with the second inclined plate and the short-circuit plate 2, and the triangle bracket 2 is slidably installed with the base through the cooperation of the triangle bracket 1 and the horizontal plate at the bottom of the electric slide.

Citation Information

Patent Citations

  • Automatic production line for various riveting processes of aluminum alloy anti-collision beam

    CN114029747A

  • Riveting aluminum alloy bridge

    CN210142879U