Metal casting forming device

By designing a metal casting device including a closure plate, a cleaning plate, an air injection nozzle, a control mechanism, a cleaning mechanism and a transmission mechanism, the problems of low slag scraping efficiency and oxide layer formation in the manufacturing of aluminum alloy ingots are solved, and the effect of improving the optical strength and processing quality of the workpiece is achieved.

CN119794319APending Publication Date: 2025-04-11QINGDAO LONGYUAN CONSTRUCTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510016503.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

The prior art has low slag scraping efficiency during the manufacturing process of aluminum alloy ingots, and the upper end opening of the ingot mold comes into contact with oxygen, resulting in the formation of an oxide layer, reducing the light concentration of the workpiece surface.

Method used

A metal casting molding device is designed, including a closure plate, a cleaning plate, an air injection nozzle, a control mechanism, a cleaning mechanism and a transmission mechanism. The molding mold is closed by the sealing plate to reduce the contact between molten metal and oxygen; inject inert gas into the injection nozzle to reduce the oxidation efficiency; the cleaning mechanism scrapes the residue on the molten metal by the scraping plate, and uses useless heat as kinetic energy through the transmission mechanism to achieve reasonable reuse of heat.

Benefits of technology

It effectively reduces the formation of the oxide layer, improves the optical dew and processing quality of the workpiece surface, improves the scraping efficiency, and reduces the manufacturing cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of metal casting, and particularly relates to a metal casting forming device which comprises a casting part, a control mechanism, a protection mechanism, a cleaning mechanism and a transmission mechanism. The casting part stores a bearing table, a forming mold and an injection smelting furnace, the forming mold is detachably installed on the upper end face of the bearing table, and the injection smelting furnace is used for storing molten metal; the protection mechanism comprises a closing plate, a cleaning plate and an air injection nozzle, and after molten metal is injected into the forming mold, the upper end face of the forming mold is closed through the closing plate; the gas injection nozzle is arranged on the sealing plate and is communicated with an external inert gas storage chamber, and the cleaning plate is arranged on one side of the sealing plate and is made of an elastic material; the control mechanism is used for controlling the closing plate to move; xenon is injected into the forming die through cooperation of the structure to exhaust air, so that oxygen is isolated, the oxidation efficiency is reduced, the smoothness of the surface of a formed workpiece is improved, and then the machining quality of the workpiece is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of metal casting, in particular to a metal casting forming device. Background Art

[0002] Casting is the process of melting metal into liquid that meets certain requirements and pouring it into a mold. After cooling, solidification and cleaning, a casting with a predetermined shape, size and performance is obtained. The casting blank is almost formed, so it can achieve the purpose of no mechanical processing or a small amount of processing, which reduces the cost and reduces the production time to a certain extent.

[0003] A Chinese patent application CN118218574A discloses a heat treatment metal casting molding device, which belongs to the technical field of casting molding devices, in order to solve the technical problem that the prior art is not convenient for continuous scraping of slag when scraping slag in aluminum alloy ingot manufacturing, resulting in low scraping efficiency. The present invention is provided with a guide component, a rolling component, a pulling component, a guide bending plate, a scraping component and a supporting component. When the triangular push block moves to the contact baffle, it can drive the moving plate to move. When the moving plate moves, the pull rope will pull the sliding block, so that the scraping plate scrapes from the upper end of the ingot mold, and the impurities on the upper surface of the aluminum alloy molten liquid can be scraped off. After the triangular push block passes over the baffle, the roller will roll along the guide groove plate to the lowest point. Due to the elastic force of the elastic rope and the inclined setting of the inclined rod, the sliding block will slide down the inclined rod to the end, which is convenient for continuous use, and can continuously remove impurities on the upper surface of the aluminum alloy molten liquid, thereby improving the scraping efficiency, and the manufacturing cost is low.

[0004] The above technology can improve the efficiency of scraping slag and has a low manufacturing cost. However, after the scraping operation, due to the high surface temperature of the molten metal and the opening of the upper end of the ingot mold, an oxide layer will quickly form after contact with oxygen, which will reduce the surface finish of the workpiece after the workpiece is formed.

[0005] To this end, the present invention provides a metal casting forming device. Summary of the invention

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The technical solution adopted by the present invention to solve the technical problem is: a metal casting molding device described in the present invention includes a casting part, a control mechanism, a protection mechanism, a cleaning mechanism and a transmission mechanism;

[0008] The casting section stores a carrier platform, a forming mold and a material injection furnace. The forming mold can be detachably mounted on the upper end surface of the carrier platform, and the material injection furnace is used to store molten metal.

[0009] The protection mechanism includes a closing plate, a cleaning plate and an air injection nozzle. After the molten metal is injected into the forming mold, the upper end surface of the forming mold is closed by the closing plate.

[0010] The gas injection nozzle is arranged on the sealing plate and communicated with the external inert gas storage chamber. The cleaning plate is arranged on one side of the sealing plate and is made of elastic material.

[0011] The control mechanism is used to control the movement of the closing plate;

[0012] The cleaning mechanism includes a gantry, a mounting plate, a control cylinder and a scraping plate. The mounting plate moves synchronously with the closing plate. The control cylinder is mounted on the mounting plate through the gantry. The control cylinder controls the scraping plate to rise and fall and scrape the cleaning plate.

[0013] The transmission mechanism is used to strike the scraper plate.

[0014] Preferably, the control mechanism includes a carrier, a sliding table, a lifting cylinder, a sliding plate and a feeding cylinder;

[0015] The bearing frame is fixedly mounted on the side wall of the bearing platform, the lifting cylinder is fixedly mounted on the outer wall of the bearing frame, the sliding platform is slidably arranged in the bearing frame, and the lifting and lowering is controlled by the lifting cylinder;

[0016] The slide plate is slidably mounted on the outer wall of the carrier frame, the feed cylinder is fixedly mounted on the upper end surface of the sliding table, and the movable end of the feed cylinder is fixedly connected to the outer wall of the closing plate;

[0017] The outer wall of the slide plate is fixedly connected to the outer wall of the mounting plate.

[0018] Preferably, the movable end of the control cylinder is fixedly installed with a mounting tube, the inner wall of the mounting tube is elastically installed with a force block, the bottom surface of the force block is fixedly installed with a connecting rod, and the bottom of the connecting rod is fixedly connected to the upper end surface of the scraper plate.

[0019] Preferably, the transmission mechanism includes a storage cylinder, a control plug and a tapping rod;

[0020] The storage cylinder is fixedly mounted on the inner wall of the mounting cylinder, and an air inlet is arranged on the outside;

[0021] The outer wall of the control plug is sealed and fitted with the inner wall of the storage tube, and the bottom of the control plug is connected to the inner wall of the storage tube via an elastic member;

[0022] The knock rod is fixedly mounted on the bottom of the control plug, and the outer wall thereof is slidably fitted with the inner wall of the storage cylinder;

[0023] An exhaust hole is provided on the top of the control plug;

[0024] When the exhaust hole is blocked, the air is inflated in the storage cylinder of the air inlet box, and the sliding elastic part of the control plug stores elastic potential energy;

[0025] After the inner cavity of the storage tube is inflated, the exhaust hole is opened, the elastic member releases elastic potential energy, drives the control plug to reset, and knocks the force block through the knocking rod.

[0026] Preferably, a friction plate is fixedly mounted on the upper end surface of the control plug, a blocking rod is slidably mounted in the exhaust hole at the upper end of the control plug, and the outer wall of the blocking rod is connected to the inner wall of the friction plate through friction force;

[0027] The outer wall of the blocking rod is provided with a notch for gas to pass through;

[0028] An upper push rod is fixedly installed on the top of the storage tube, and a lower push rod is fixedly installed on the bottom of the storage tube. The positions of the upper push rod and the lower push rod correspond to the position of the blocking rod.

[0029] Preferably, a collecting pool is fixedly mounted on the outer wall of the carrying platform, and the cleaning plate is located directly above the collecting pool after the closing plate is covered with the forming mold;

[0030] An air outlet is provided on the upper end surface of the closing plate, and a blocking plate for one-way sealing of the air outlet is provided on the upper end surface of the closing plate;

[0031] A clamping ear plate for clamping the forming mold is detachably mounted on the upper end surface of the bearing platform.

[0032] Preferably, a storage box is fixedly mounted on the upper end surface of the closing plate, and a connecting pipe is fixedly mounted on the outer wall of the storage box;

[0033] The upper end surface of the mounting plate is fixedly mounted with an adapter tube, the upper end surface of the adapter tube is provided with a pressure relief port and an adapter nozzle, and the adapter nozzle is communicated with the air inlet of the outer wall of the storage tube.

[0034] Preferably, the outer wall of the storage box is provided with a liquid injection port;

[0035] A heat conducting plate is provided at the bottom of the storage box where it contacts the closing plate;

[0036] The outer wall of the storage box is provided with a preheating plate, and the heating end of the preheating plate extends to the interior of the storage box.

[0037] Preferably, a transmission rod is slidably mounted on the upper end surface of the mounting plate, one end of the transmission rod extends to the inner wall of the adapter tube, and a closing plug is fixedly mounted thereon, and the outer wall of the closing plug is slidably fitted with the inner wall of the adapter tube.

[0038] Preferably, a transmission bevel block is slidably mounted on the upper end of the mounting plate, and the bevel surface of the transmission bevel block is located directly below the mounting cylinder;

[0039] The outer wall of the mounting plate is fixedly mounted with a support plate, the side wall of the support plate is elastically connected to the outer wall of the transmission bevel block, the outer wall of the transmission bevel block is rotatably mounted with a transmission plate, and the other end of the transmission plate is rotatably connected to the outer wall of the transmission rod.

[0040] The beneficial effects of the present invention are as follows:

[0041] 1. The present invention provides a closing plate, a cleaning plate and an air injection nozzle. After the molten metal is injected into the molding die, the upper end surface of the molding die is closed by the closing plate. The closing plate is used to close the molding die, so as to reduce the contact between the molten metal and oxygen. When the molten metal is molded, the rate of formation of the oxide layer is reduced. At the same time, xenon gas is injected into the molding die to exhaust the air, thereby isolating oxygen and reducing the oxidation efficiency. After molding, the surface finish of the workpiece is improved, thereby improving the processing quality of the workpiece. The moving closing plate controls the movement of the cleaning plate, thereby scraping off the slag on the molten metal to achieve the scraping operation. After scraping the slag, the closing plate seals the upper end opening of the molding die to prevent oxidation after scraping the slag.

[0042] 2. The present invention provides a storage cylinder with a control plug inside. After external gas is injected into the storage cylinder, the control plug is driven to slide by air pressure. When the exhaust hole is blocked, air is inflated into the storage cylinder through the air inlet hole. The sliding elastic member of the control plug stores elastic potential energy. When the exhaust hole is blocked, the inner chamber of the storage cylinder below the control plug is closed. At this time, the injected gas drives the control plug to slide upward. After the inner cavity of the storage cylinder is inflated, the exhaust hole is connected, and the elastic member releases the elastic potential energy, driving the control plug to reset. The force block is knocked by the knocking rod. When the exhaust hole is connected, the gas in the inner cavity of the storage cylinder is discharged. At this time, the elastic member releases the elastic potential energy to drive the control plug and the knocking rod to descend, achieving the effect of knocking the force block. The useless heat generated during the molding of the molten metal is used as the kinetic energy for knocking the scraping plate against the outer wall of the scraping cleaning plate, thereby realizing the reasonable reuse of heat. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] The present invention will be further described below in conjunction with the accompanying drawings.

[0044] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0045] Figure 2 It is a structural schematic diagram of the carrying platform in the present invention;

[0046] Figure 3 It is a schematic diagram of the installation of the mounting plate in the present invention;

[0047] Figure 4 It is a schematic diagram of the installation of the gantry in the present invention;

[0048] Figure 5 It is a schematic diagram of the installation of the storage cylinder in the present invention;

[0049] Figure 6 is a cross-sectional view of the storage tube in the present invention;

[0050] Figure 7 is a cross-sectional view of the blocking rod in the present invention;

[0051] Figure 8 It is a schematic diagram of the installation of the storage box in the present invention;

[0052] Fig. 9 It is a transmission schematic diagram of the transmission rod in the present invention;

[0053] Fig.10 It is a schematic diagram of the internal structure of the transfer tube in the present invention.

[0054] In the figure: 1, bearing platform; 2, slide plate; 3, lifting cylinder; 4, sliding platform; 5, bearing frame; 6, injection furnace; 7, collecting tank; 8, forming mold; 9, clamping ear plate; 10, control cylinder; 11, cleaning plate; 12, gantry; 13, closing plate; 14, mounting plate; 15, feeding cylinder; 16, gas injection nozzle; 17, blocking plate; 18, storage cylinder; 19, force block; 20, adapter cylinder; 21. Mounting cylinder; 22. Transmission plate; 23. Scraper plate; 24. Transmission rod; 25. Connecting rod; 26. Upper push rod; 27. Friction plate; 28. Control plug; 29. ​​Lower push rod; 30. Tapping rod; 31. Storage box; 32. Connecting pipe; 33. Pressure relief port; 34. Adapter nozzle; 35. Transmission bevel block; 36. Support plate; 37. Closing plug; 38. Sealing rod; 39. Preheating plate. DETAILED DESCRIPTION

[0055] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0056] like Figures 1 to 10 As shown, a metal casting molding device according to the present invention comprises a casting part, a control mechanism, a protection mechanism, a cleaning mechanism and a transmission mechanism;

[0057] The casting part stores the supporting platform 1, the forming mold 8 and the injection furnace 6. The forming mold 8 is detachably mounted on the upper end surface of the supporting platform 1. The forming mold 8 is used to provide a cavity for workpiece molding.

[0058] The injection furnace 6 is used to store molten metal. A robotic arm is provided outside the supporting platform 1. The injection furnace 6 is controlled to move by the robotic arm. When the injection furnace 6 moves above the forming mold 8, the molten metal in the injection furnace 6 is poured into the inside of the forming mold 8 to facilitate cooling and molding of the molten metal.

[0059] The protective mechanism includes a closing plate 13, a cleaning plate 11 and an air injection nozzle 16. After the molten metal is injected into the molding mold 8, the upper end surface of the molding mold 8 is closed by the closing plate 13. The molding mold 8 is closed by the closing plate 13 to reduce the contact between the molten metal and oxygen, thereby reducing the rate of formation of the oxide layer when the molten metal is molded.

[0060] The gas injection nozzle 16 is arranged on the closing plate 13 and is connected to an external inert gas storage chamber. In this embodiment, the inert gas is selected from common xenon gas. After the closing plate 13 closes the molding mold 8, xenon gas is injected into the molding mold 8 to expel the air, thereby isolating oxygen and reducing oxidation efficiency. After molding, the surface smoothness of the workpiece is improved, thereby improving the processing quality of the workpiece.

[0061] The cleaning plate 11 is arranged on one side of the closing plate 13 and is made of elastic material. The control mechanism is used to control the movement of the closing plate 13. By controlling the height of the cleaning plate 11, the cleaning plate 11 is made flush with the molten metal in the forming mold 8. Then the closing plate 13 is moved to control the movement of the cleaning plate 11, thereby scraping off the slag on the molten metal to achieve the scraping operation. After scraping the slag, the closing plate 13 closes the upper end opening of the forming mold 8 to prevent oxidation after scraping the slag.

[0062] The cleaning mechanism comprises a gantry 12 , a mounting plate 14 , a control cylinder 10 and a scraping plate 23 . The mounting plate 14 moves synchronously with the closing plate 13 , and the bottom of the mounting plate 14 is fixedly connected to the upper end surface of the closing plate 13 .

[0063] The control cylinder 10 is installed on the mounting plate 14 through the gantry 12. The control cylinder 10 is a common electric telescopic rod. The control cylinder 10 controls the lifting and lowering of the scraping plate 23 and scrapes the cleaning plate 11. The gantry 12 is fixedly installed on the upper end surface of the mounting plate 14, and the control cylinder 10 is arranged at the upper end of the gantry 12.

[0064] After the cleaning plate 11 scrapes the residue, the scraping plate 23 scrapes the solidified residue on the outer wall of the cleaning plate 11 along the outer wall of the cleaning plate 11 to achieve self-cleaning of the cleaning plate 11 for the next use.

[0065] The transmission mechanism is used to knock the scraper plate 23. After the slag and molten metal solidify, the resistance during scraping increases. At this time, knocking the scraper plate 23 can improve the efficiency of removing and cleaning the slag.

[0066] As a preferred embodiment of the present invention, the control mechanism includes a carrier frame 5, a sliding platform 4, a lifting cylinder 3, a slide plate 2 and a feed cylinder 15, wherein the lifting cylinder 3 and the feed cylinder 15 are both common hydraulic cylinders.

[0067] The supporting frame 5 is fixedly mounted on the side wall of the supporting platform 1, the lifting cylinder 3 is fixedly mounted on the outer wall of the supporting frame 5, the sliding platform 4 is slidably arranged in the supporting frame 5, and the lifting and lowering is controlled by the lifting cylinder 3, wherein the bottom of the supporting frame 5 is fixedly connected to the movable end of the lifting cylinder 3, and the lifting and lowering of the sliding platform 4 is then controlled by the lifting cylinder 3.

[0068] The slide plate 2 is slidably mounted on the outer wall of the carrier frame 5, the feed cylinder 15 is fixedly mounted on the upper end surface of the sliding table 4, and the movable end of the feed cylinder 15 is fixedly connected to the outer wall of the closing plate 13, and the sliding of the closing plate 13 is controlled by the feed cylinder 15.

[0069] The outer wall of the slide plate 2 is fixedly connected to the outer wall of the mounting plate 14 . During the sliding process of the closing plate 13 , the sliding stability of the closing plate 13 is improved by connecting the mounting plate 14 and the slide plate 2 .

[0070] When it is necessary to control the lifting of the closing plate 13, the lifting cylinder 3 controls the lifting of the sliding table 4, and then controls the synchronous lifting of the feed cylinder 15 and the closing plate 13. When the cleaning plate 11 is scraping the residue, the feeding cylinder 15 controls the closing plate 13 to move in the horizontal direction, thereby achieving the scraping effect.

[0071] As a preferred embodiment of the present invention, a mounting cylinder 21 is fixedly mounted on the movable end of the control cylinder 10 , and the mounting cylinder 21 is controlled to rise and fall by the control cylinder 10 .

[0072] The inner wall of the mounting tube 21 is elastically mounted with a force block 19 , a blocking ring for limiting the maximum sliding stroke of the force block 19 is arranged inside the mounting tube 21 , a spring is arranged at the bottom of the force block 19 , and the other end of the spring is connected to the inner wall of the mounting tube 21 .

[0073] A connecting rod 25 is fixedly installed on the bottom surface of the force block 19, and the bottom of the connecting rod 25 is fixedly connected to the upper end surface of the scraper plate 23. The mounting tube 21 is controlled to slide downward by the control cylinder 10. At this time, the blocking ring top presses the force block 19 to drive the scraper plate 23 to slide, so as to scrape off the solidified residue on the outer wall of the cleaning plate 11.

[0074] The transmission mechanism includes a storage cylinder 18 , a control plug 28 and a knock rod 30 . The storage cylinder 18 is fixedly mounted on the inner wall of the mounting cylinder 21 , and an air inlet is arranged on the outside, through which gas is injected into the storage cylinder 18 .

[0075] The outer wall of the control plug 28 is sealed to the inner wall of the storage tube 18, and the bottom of the control plug 28 is connected to the inner wall of the storage tube 18 via an elastic member. After external gas is injected into the storage tube 18, the control plug 28 is driven to slide by the gas pressure.

[0076] The knocking rod 30 is fixedly installed at the bottom of the control plug 28, and the outer wall is slidably fitted with the inner wall of the storage tube 18. The control plug 28 is reset by pulling the elastic force of the elastic member, driving the knocking rod 30 to knock the force block 19, thereby realizing the knocking of the scraper plate 23. The instantaneous kinetic energy generated during the knocking assists the residue to fall off the outer wall of the cleaning plate 11, thereby improving the cleaning efficiency. Among them, the elastic member uses a common spring.

[0077] A vent hole is provided on the top of the control plug 28;

[0078] When the exhaust hole is blocked, air is inflated in the storage tube 18 of the air inlet box, and the sliding elastic part of the control plug 28 stores elastic potential energy. When the exhaust hole is blocked, the inner chamber of the storage tube 18 on the lower side of the control plug 28 is closed, and the injected gas drives the control plug 28 to slide upward.

[0079] After the inner cavity of the storage tube 18 is inflated, the exhaust hole is opened, and the elastic member releases elastic potential energy, driving the control plug 28 to reset, and the tapping rod 30 taps the force block 19. When the exhaust hole is opened, the gas in the inner cavity of the storage tube 18 is discharged. At this time, the elastic member releases elastic potential energy to drive the control plug 28 and the tapping rod 30 to descend, thereby achieving the effect of tapping the force block 19.

[0080] As a preferred embodiment of the present invention, a friction plate 27 is fixedly installed on the upper end surface of the control plug 28, and rubber is arranged inside the friction plate 27. A sealing rod 38 is slidably installed in the exhaust hole at the upper end of the control plug 28. The outer wall of the sealing rod 38 is connected to the inner wall of the friction plate 27 by friction force, and the fixing of the sealing rod 38 and the friction plate 27 is achieved by friction force.

[0081] The outer wall of the blocking rod 38 is provided with a notch for gas to pass through. When the blocking rod 38 is slid until the notch is aligned with the exhaust hole, the exhaust hole is connected. When the blocking rod 38 is slid until the solid section at the bottom of the blocking rod 38 is aligned with the exhaust hole, the exhaust hole is blocked.

[0082] An upper push rod 26 is fixedly installed on the top of the storage cylinder 18, and a lower push rod 29 is fixedly installed on the bottom of the storage cylinder 18. The positions of the upper push rod 26 and the lower push rod 29 correspond to the position of the blocking rod 38, and the upper push rod 26 and the lower push rod 29 are located on the active trajectory of the blocking rod 38 when the control plug 28 slides.

[0083] When gas is injected into the storage tube 18, the control plug 28 slides upward until the sealing rod 38 contacts the upper push rod 26. The gas injection continues and the upper push rod 26 pushes the sealing rod 38, causing the sealing rod 38 and the control plug 28 to slide relative to each other until the notch of the sealing rod 38 is aligned with the exhaust hole. At this time, the exhaust hole remains in a conductive state, and the control plug 28 is reset by the elastic member, and the knocking rod 30 knocks the top of the force block 19.

[0084] When the elastic member drives the control plug 28 to slide down, the lower pressing rod 29 presses the blocking rod 38, so that the blocking rod 38 and the control plug 28 slide relative to each other until the solid section at the bottom of the blocking rod 38 is aligned with the exhaust hole, and the exhaust hole is blocked. After the blocking, air is continuously injected into the storage tube 18, so that the control plug 28 can be lifted again to prepare for the next knock.

[0085] As a preferred embodiment of the present invention, a collecting pool 7 is fixedly installed on the outer wall of the supporting platform 1. After the closing plate 13 is covered with the forming mold 8, the cleaning plate 11 is located directly above the collecting pool 7, and the residue falling off from the outer wall of the cleaning plate 11 falls into the collecting pool 7 to be collected.

[0086] An air outlet is provided on the upper end surface of the closing plate 13, and a sealing plate 17 is provided on the upper end surface of the closing plate 13 for one-way sealing of the air outlet. When the gas injection nozzle 16 injects inert gas, the gas in the molding mold 8 is discharged through the air outlet, and one side of the sealing plate 17 is connected to the outer wall of the closing plate 13, thereby realizing one-way sealing of the air outlet and preventing external oxygen from entering the interior of the molding mold 8 again.

[0087] A clamping ear plate 9 for clamping the forming mold 8 is detachably mounted on the upper end surface of the bearing platform 1 . The clamping ear plate 9 is connected to the bearing platform 1 by bolts and is used to clamp the forming mold 8 to fix the forming mold 8 .

[0088] As a preferred embodiment of the present invention, a storage box 31 is fixedly installed on the upper end surface of the closing plate 13. The inner cavity of the storage box 31 is used to store evaporative liquid. In this embodiment, the evaporative liquid is common pure water. A connecting pipe 32 is fixedly installed on the outer wall of the storage box 31. When the storage box 31 is heated, the evaporative liquid vaporizes and expands, and is discharged through the connecting pipe 32.

[0089] After the closing plate 13 is attached to the forming mold 8 , the heat energy of the molten metal is transferred to the storage box 31 , thereby heating the evaporating liquid inside the storage box 31 .

[0090] The upper end surface of the mounting plate 14 is fixedly mounted with an adapter tube 20, and the upper end surface of the adapter tube 20 is provided with a pressure relief port 33 and an adapter nozzle 34. The adapter nozzle 34 is connected with the air inlet of the outer wall of the storage tube 18. After the storage box 31 is heated inside, when the connecting tube 32 is connected with the adapter nozzle 34, gas is injected into the storage tube 18 to control the knocking rod 30 to reciprocately knock the force block 19. When there is no need to knock the force block 19, the connecting tube 32 is controlled to be connected with the pressure relief port 33. At this time, the gas inside the storage box 31 is discharged through the pressure relief port 33.

[0091] In this embodiment, the useless heat generated when the molten metal is formed is used as the kinetic energy for the outer wall of the scraping cleaning plate 11 to knock against the scraping plate 23, thereby achieving reasonable reuse of the heat.

[0092] The outer wall of the storage box 31 is provided with a liquid injection port, and the liquid injection port is used to add evaporative liquid.

[0093] A heat conducting plate is provided at the bottom of the storage box 31 at the contact position with the closing plate 13. The heat conducting plate is a copper plate and is used to improve the heat conduction efficiency.

[0094] The outer wall of the storage box 31 is provided with a preheating plate 39 , the heating end of the preheating plate 39 extends to the inside of the storage box 31 , and the preheating plate 39 is a common resistance heater, which is used to preheat the evaporating liquid after the closing plate 13 is separated from the forming mold 8 .

[0095] As a preferred embodiment of the present invention, a transmission rod 24 is slidably mounted on the upper end surface of the mounting plate 14 , and the mounting plate 14 provides a mounting and sliding position for the transmission rod 24 .

[0096] One end of the transmission rod 24 extends to the inner wall of the adapter tube 20 and is fixedly mounted with a closing plug 37 . The outer wall of the closing plug 37 is slidably fitted with the inner wall of the adapter tube 20 , and the sliding transmission rod 24 drives the closing plug 37 to slide synchronously.

[0097] Slide the closing plug 37 until it moves between the connecting pipe 32 and the pressure relief port 33, and the adapter nozzle 34 is now connected to the connecting pipe 32;

[0098] The closing plug 37 is slid until it slides between the connecting pipe 32 and the adapter nozzle 34 , at which time the pressure relief port 33 is connected to the connecting pipe 32 .

[0099] A transmission bevel block 35 is slidably mounted on the upper end of the mounting plate 14. The inclined surface of the transmission bevel block 35 is located directly below the mounting tube 21. When the mounting tube 21 slides down, the bottom of the mounting tube 21 presses against the inclined surface of the transmission bevel block 35, thereby controlling the transmission bevel block 35 to slide.

[0100] A support plate 36 is fixedly mounted on the outer wall of the mounting plate 14 , and the side wall of the support plate 36 is elastically connected to the outer wall of the transmission bevel block 35 . After the transmission bevel block 35 slides, the transmission bevel block 35 is reset by controlling the elastic force.

[0101] The transmission plate 22 is rotatably mounted on the outer wall of the transmission bevel block 35 , and the other end of the transmission plate 22 is rotatably connected to the outer wall of the transmission rod 24 . When the transmission bevel block 35 slides, the transmission rod 24 is driven to slide through the transmission plate 22 , thereby controlling the closing plug 37 to slide.

[0102] When scraping the surface of the cleaning plate 11, the control cylinder 10 controls the mounting tube 21 to slide down. At this time, the transmission bevel block 35 slides under the top pressure, and drives the closing plug 37 to slide between the connecting pipe 32 and the pressure relief port 33 through the transmission plate 22 and the transmission rod 24. At this time, the storage box 31 exhausts the air into the storage tube 18, realizing the coordinated knocking and sliding down.

[0103] After scraping and cleaning the plate 11, the control cylinder 10 controls the mounting tube 21 to slide up until the mounting tube 21 is separated from the transmission bevel block 35. At this time, the transmission bevel block 35 is reset by elastic force. At this time, the closing plug 37 slides between the connecting pipe 32 and the adapter nozzle 34, and the gas inside the storage box 31 is discharged from the pressure relief port 33.

[0104] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0105] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.

[0106] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A metal casting molding device, characterized in that: It includes casting part, control mechanism, protection mechanism, cleaning mechanism and transmission mechanism; The casting part stores a carrier platform (1), a molding die (8) and an injection furnace (6), wherein the molding die (8) is detachably mounted on the upper end surface of the carrier platform (1), and the injection furnace (6) is used to store molten metal; The protection mechanism comprises a closing plate (13), a cleaning plate (11) and an air injection nozzle (16); after the molten metal is injected into the molding die (8), the upper end surface of the molding die (8) is closed by the closing plate (13); The gas injection nozzle (16) is arranged on the sealing plate (13) and is connected to an external inert gas storage chamber. The cleaning plate (11) is arranged on one side of the sealing plate (13) and is made of elastic material. The control mechanism is used to control the movement of the closing plate (13); The cleaning mechanism comprises a gantry (12), a mounting plate (14), a control cylinder (10) and a scraping plate (23); the mounting plate (14) moves synchronously with the closing plate (13); the control cylinder (10) is mounted on the mounting plate (14) via the gantry (12); the control cylinder (10) controls the scraping plate (23) to rise and fall and scrape the cleaning plate (11); The transmission mechanism is used for striking the scraper plate (23).

2. A metal casting molding device according to claim 1, characterized in that: The control mechanism comprises a carrier frame (5), a sliding platform (4), a lifting cylinder (3), a sliding plate (2) and a feeding cylinder (15); The bearing frame (5) is fixedly mounted on the side wall of the bearing platform (1), the lifting cylinder (3) is fixedly mounted on the outer wall of the bearing frame (5), the sliding platform (4) is slidably arranged in the bearing frame (5), and the lifting and lowering is controlled by the lifting cylinder (3); The slide plate (2) is slidably mounted on the outer wall of the carrier frame (5), the feed cylinder (15) is fixedly mounted on the upper end surface of the slide table (4), and the movable end of the feed cylinder (15) is fixedly connected to the outer wall of the closing plate (13); The outer wall of the slide plate (2) is fixedly connected to the outer wall of the mounting plate (14).

3. A metal casting molding device according to claim 2, characterized in that: A mounting tube (21) is fixedly mounted on the movable end of the control cylinder (10), a force block (19) is elastically mounted on the inner wall of the mounting tube (21), a connecting rod (25) is fixedly mounted on the bottom surface of the force block (19), and the bottom of the connecting rod (25) is fixedly connected to the upper end surface of the scraper plate (23).

4. A metal casting molding device according to claim 3, characterized in that: The transmission mechanism comprises a storage cylinder (18), a control plug (28) and a knocking rod (30); The storage cylinder (18) is fixedly mounted on the inner wall of the mounting cylinder (21), and an air inlet is arranged on the outside; The outer wall of the control plug (28) is sealed and fitted with the inner wall of the storage tube (18), and the bottom of the control plug (28) is connected to the inner wall of the storage tube (18) via an elastic member; The knock rod (30) is fixedly mounted on the bottom of the control plug (28), and the outer wall thereof is slidably fitted with the inner wall of the storage cylinder (18); The top of the control plug (28) is provided with an exhaust hole; When the exhaust hole is blocked, the air in the air inlet box storage cylinder (18) is inflated, and the control plug (28) slides the elastic member to store elastic potential energy; After the inner cavity of the storage cylinder (18) is inflated, the exhaust hole is opened, the elastic member releases elastic potential energy, drives the control plug (28) to reset, and knocks the force block (19) through the knocking rod (30).

5. A metal casting molding device according to claim 4, characterized in that: A friction plate (27) is fixedly mounted on the upper end surface of the control plug (28), a blocking rod (38) is slidably mounted in the exhaust hole at the upper end of the control plug (28), and the outer wall of the blocking rod (38) is connected to the inner wall of the friction plate (27) through friction force; The outer wall of the blocking rod (38) is provided with a notch for gas to pass through; An upper push rod (26) is fixedly mounted on the top of the storage cylinder (18), and a lower push rod (29) is fixedly mounted on the bottom of the storage cylinder (18), and the positions of the upper push rod (26) and the lower push rod (29) correspond to the position of the blocking rod (38).

6. A metal casting molding device according to claim 5, characterized in that: A collecting pool (7) is fixedly mounted on the outer wall of the carrier platform (1), and after the closing plate (13) and the forming mold (8) are covered, the cleaning plate (11) is located directly above the collecting pool (7); An air outlet is provided on the upper end surface of the closing plate (13), and a blocking plate (17) is provided on the upper end surface of the closing plate (13) for one-way sealing of the air outlet; A clamping ear plate (9) for clamping a forming mold (8) is detachably mounted on the upper end surface of the bearing platform (1).

7. A metal casting molding device according to claim 6, characterized in that: A storage box (31) is fixedly mounted on the upper end surface of the closing plate (13), and a connecting pipe (32) is fixedly mounted on the outer wall of the storage box (31); The upper end surface of the mounting plate (14) is fixedly mounted with an adapter tube (20), the upper end surface of the adapter tube (20) is provided with a pressure relief port (33) and an adapter nozzle (34), and the adapter nozzle (34) is connected to the air inlet of the outer wall of the storage tube (18).

8. A metal casting molding device according to claim 7, characterized in that: The outer wall of the storage box (31) is provided with a liquid injection port; A heat conducting plate is provided at a position where the bottom of the storage box (31) contacts the closing plate (13); The outer wall of the storage box (31) is provided with a preheating plate (39), and the heating end of the preheating plate (39) extends into the interior of the storage box (31).

9. A metal casting molding device according to claim 8, characterized in that: A transmission rod (24) is slidably mounted on the upper end surface of the mounting plate (14), one end of the transmission rod (24) extends to the inner wall of the adapter tube (20) and is fixedly mounted with a sealing plug (37), the outer wall of the sealing plug (37) being slidably fitted with the inner wall of the adapter tube (20).

10. A metal casting molding device according to claim 9, characterized in that: A transmission bevel block (35) is slidably mounted on the upper end of the mounting plate (14), and the bevel surface of the transmission bevel block (35) is located directly below the mounting cylinder (21); A support plate (36) is fixedly mounted on the outer wall of the mounting plate (14), and a side wall of the support plate (36) is elastically connected to the outer wall of the transmission bevel block (35). A transmission plate (22) is rotatably mounted on the outer wall of the transmission bevel block (35), and the other end of the transmission plate (22) is rotatably connected to the outer wall of the transmission rod (24).

Citation Information

Patent Citations

  • Heat treatment metal casting forming device

    CN118218574A