Metal bent pipe surface polishing device
By designing fixed components with adjustable position, multiple sets of laser grinding components and metal bend surface grinding devices for vibration and airflow cleaning components, the problem of reduced reliability and reduced grinding effect caused by gear transmission vibration impact is solved, and higher grinding quality and surface cleanliness are achieved.
Patent Information
- Application Number
- CN202411924802.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing metal bent surface grinding device, the vibration impact generated by gear transmission leads to a reduction in device reliability and a reduction in grinding effect.
A metal bend surface grinding device is designed, using fixed components with adjustable position and multiple sets of laser grinding components, combined with vibration and airflow cleaning cleaning components to reduce vibration transmission and improve grinding quality.
By adjusting the position of the fixing mechanism, the bends of different bevels are improved, and the grinding quality is improved; multiple groups of laser polishing components reduce vibration and delay the reduction of device reliability; the vibration and airflow cleaning components improve surface cleanliness and grinding effects.
Smart Images

Figure CN119794583A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal pipe bend surface processing, in particular to a metal pipe bend surface grinding device. Background Art
[0002] The main purpose of grinding the outer surface of the metal elbow is to remove the oxide film and rust on the surface, so as to improve the cleanliness, service life and quality of the outer surface of the metal elbow; Citing the invention patent with Chinese publication number CN116252193A, the patent includes a transport part, a grinding part, and an auxiliary cleaning part for limited conveying of metal bent pipes. The grinding part is used to perform circumferential grinding on the metal bent pipes, and the auxiliary cleaning part is used to perform circumferential surface cleaning of the metal bent pipes in a sticking manner. The invention uses the transport part to perform multi-directional limited stable conveying of the metal bent pipes, which consolidates the foundation for subsequent grinding and surface cleaning, prolongs the service life of the grinding roller, and does not need to be frequently replaced; Although the technical solution of this invention patent is relatively comprehensive for the surface grinding of metal bent pipes, the grinding part thereof is transmitted through gears. During the working process of the grinding part, the vibration impact generated by the gear transmission will have many adverse effects on the entire grinding process under the condition of long-term use of the device, thereby reducing the reliability of the device and the grinding effect. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention provides a metal elbow surface grinding device to solve the problems raised in the above background technology.
[0004] To achieve the above objectives, the present invention is implemented through the following technical scheme: a metal bending pipe surface grinding device, comprising a base assembly, the base assembly comprises a bottom box, one side of the bottom box is connected with a trapezoidal groove, the top of the bottom box is fixedly connected with a fixing assembly, the fixing assembly comprises a slide seat, a rotating shaft, and a rotating seat, the top of the slide seat is rotatably connected with the rotating shaft, the top of the rotating shaft is rotatably connected with the rotating seat, and the top of the bottom box is fixedly connected with a cleaning assembly, the rotating seat comprises a frame, a vertical slide tube, a vertical clamp, a horizontal slide tube, an axle seat, and a roller shaft, the bottom of the frame is connected with a circular through hole, the frame is rotatably connected to the top of the rotating shaft through the circular through hole at the bottom, the front of the frame is connected with a rectangular through groove, the vertical slide tube is located at the bottom of the rectangular through groove of the frame, the interior of the vertical slide tube is a hollow structure, the top of the vertical slide tube is fixedly connected with a limited position, the bottom of the vertical clamp is fixedly connected with a support foot, the number of the support feet is two and they are evenly distributed at the bottom of the vertical clamp, and the vertical clamp The top of the vertical clamp is connected to the vertical sliding tube by a support foot, and the top of the vertical clamp is an arc-shaped concave surface, and the arc-shaped concave surface of the top of the vertical clamp is covered with a rubber layer. The bottom foot of the vertical clamp is fixedly connected to a spring, and the other end of the spring is fixedly connected to the bottom of the rectangular through groove of the frame. The horizontal sliding tube is located on one side of the rectangular through groove of the frame. The interior of the horizontal sliding tube is a hollow structure, and the other side of the horizontal sliding tube is fixedly connected to a limited position. The horizontal clamp is fixedly connected to one side of the horizontal clamp with a support foot, and one side of the horizontal clamp is slidably connected to the inside of the horizontal sliding tube through the support foot. The other side of the horizontal clamp is an arc-shaped concave surface, and the arc-shaped concave surface of the other side of the horizontal clamp is covered with a rubber layer. The support foot on one side of the horizontal clamp is fixedly connected to the spring, and the other end of the spring is fixedly connected to one side of the rectangular through groove of the frame. The axle seat is fixedly connected to the back side of the vertical clamp, and one side of the axle seat is connected to a circular through hole, and the roller shaft is rotatably connected to the circular through hole on one side of the axle seat, providing an overall technical solution of the present invention.
[0005] Preferably, the interior of the bottom box is a hollow structure, the top of the bottom box is connected with a rectangular through hole, the number of the rectangular through holes is two, and they are symmetrically distributed on the top of the bottom box, the cross-section of the trapezoidal groove is an isosceles trapezoid, the number of the trapezoidal grooves is three, and they are symmetrically distributed on the top of the bottom box, and a blocking plate is fixedly connected to one side of the bottom box, the number of the blocking plates is two, and they are symmetrically distributed on both sides of the bottom box, which provides a technical solution for the base assembly of the present invention and provides a basis for the installation of other mechanisms.
[0006] Preferably, a slider is fixedly connected to the bottom of the slide seat, and the cross-sectional shape of one side of the slider is consistent with the cross-sectional shape of the trapezoidal groove. The bottom of the slide seat is slidably connected to the bottom of the trapezoidal groove. The number of the vertical sliding tubes is four, two in a group, and one group is symmetrically distributed at the bottom of the rectangular through groove of the frame, and the other group is symmetrically distributed at the top of the rectangular through groove of the frame. The number of the horizontal sliding tubes is two, and they are symmetrically distributed on both sides of the rectangular through groove of the frame. The number of the vertical splints and the horizontal splints are both two, providing a technical solution for the fixing component of the present invention.
[0007] Preferably, a circular through hole is connected to the top of the slide, and the slide is rotatably connected to the rotating shaft through the circular through hole on the top. The number of the slide, the rotating shaft and the frame are three, which provides a supplementary solution to the technical solution of the fixing component of the present invention and further determines the quantitative position relationship of the internal mechanism of the fixing component.
[0008] Preferably, a grinding assembly is fixedly connected to one side of the swivel seat, and the grinding assembly is fixedly connected to one side of the swivel seat located in the middle position. The grinding assembly includes a side mounting plate, a bottom mounting plate, a servo motor, a controller, and a laser. The side mounting plate is fixedly connected to one side of the swivel seat, and the other side of the side mounting plate is fixedly connected to the servo motor. The back of the servo motor is rotatably connected to the laser, and the other side of the side mounting plate is fixedly connected to the controller, and the controller is located at the top of the servo motor. The top of the servo motor is electrically connected to the other side of the controller through a wire, and the top of the laser is electrically connected to one side of the controller through a wiring harness. The bottom of the frame is fixedly connected to the bottom of the bottom mounting plate, and the top of the bottom mounting plate is connected to a circular through hole. There are two circular through holes, one of which has a diameter consistent with the top cross-sectional circle of the rotating shaft, and the other is located in the back direction of the frame. The top of the bottom mounting plate is fixedly connected to the bottom of the frame, and the bottom mounting plate is rotatably connected to the surface of the rotating shaft through the circular through hole. The top of the frame is fixedly connected to an upper mounting plate. A technical solution of the grinding assembly of the present invention is provided, and a positional relationship between the grinding assembly and the fixed assembly is provided.
[0009] Preferably, the number of the side mounting plates is two and they are symmetrically distributed on both sides of the frame, the number of the servo motors, controllers and lasers are all four, each servo motor, controller and laser form a group, a total of four groups, the four groups are all located on the front direction of the turntable, two of which are fixedly connected to the inner sides of the two side mounting plates, and the other two groups are fixedly connected to the surfaces of the bottom mounting plate and the upper mounting plate, in the group located on the surface of the bottom mounting plate, the controller is fixedly connected to the bottom of the bottom mounting plate, and the servo motor is fixedly connected to the top of the bottom mounting plate, in the group located on the surface of the upper mounting plate, the controller is fixedly connected to the top of the upper mounting plate, and the servo motor is fixedly connected to the bottom of the upper mounting plate, and the controller is electrically connected to an external power distribution system, providing a supplementary solution to the technical solution of the grinding assembly of the present invention, and providing the quantitative relationship and positional relationship of the internal mechanism of the grinding assembly.
[0010] Preferably, the cleaning component includes a fan bracket, an upper mounting plate, a vibration kit, a compensator, a blower, and a brush plate, the fan bracket being fixedly connected to the top of the bottom box, the number of the fan brackets being two and symmetrically distributed on the top of the bottom box, the top of the upper mounting plate being connected with a circular through hole, and the circular through hole is located on the back side of the frame, the top of the upper mounting plate is fixedly connected with a limiting slide plate, the number of the limiting slide plates being two and symmetrically distributed on the top of the upper mounting plate, the top of the fan bracket is connected with a blower, the number of the blowers is two, the blower is electrically connected to a power distribution system outside the device, the top of the upper mounting plate is connected with a vibration kit, the top of the bottom mounting plate is connected with a compensator, the front of the frame is fixedly connected with a brush plate, the brush plate is fixedly connected to the front of the frame near the front of the bottom box, the brush plate is connected with a circular through hole, and a brush is fixedly connected inside the circular through hole, thereby providing an overall technical solution for the cleaning component of the present invention.
[0011] Preferably, the vibration kit includes a sliding column, a vibrator, and a pressing plate, the upper mounting plate is connected to the sliding column through a circular through hole, the bottom of the sliding column is fixedly connected to the pressing plate, the top of the sliding column is fixedly connected to the vibrator, one side of the vibrator is slidably connected to the other side of the limiting slide plate, the vibrator is connected to an external power distribution system through a wire, a spring is slidably connected to the surface of the sliding column, the top of the spring is fixedly connected to the bottom of the upper mounting plate, the bottom of the spring is fixedly connected to the top of the pressing plate, the surface of the compensator is slidably connected to the circular through hole in the back direction of the swivel seat, the bottom of the compensator is fixedly connected to the limiting plate, the top of the compensator is fixedly connected to a rubber cylindrical block, the surface of the compensator is slidably connected to a spring, and the top of the spring is fixedly connected to the bottom of the rubber cylindrical block, a supplementary technical solution for the cleaning component of the present invention is provided, and a structure of the vibration kit of the present invention is further provided.
[0012] The present invention provides a metal elbow surface grinding device, which has the following beneficial effects: 1. The surface grinding device for metal bent pipes can adjust the position of the fixing mechanism according to the curvature of the bent pipe through an adjustable fixing component, so as to achieve fixed grinding of bent pipes with different curvatures. At the same time, a clamping plate mechanism with a rubber layer on the surface is used to achieve fixed grinding of bent pipes with different diameters within a certain size range, and reduce the deformation of the bent pipe surface caused by the clamp, thereby helping to improve the grinding quality of the bent pipe.
[0013] 2. The metal pipe bending surface grinding device uses multiple sets of laser grinding components to simultaneously irradiate the surface of the metal pipe bending with multiple sets of laser beams to remove oxides and rust on the metal surface, while reducing additional damage to the surface of the metal pipe. The vibration generated by laser grinding during the grinding process is small, which delays the occurrence of reduced device reliability due to vibration impact under the condition of long-term use of the device.
[0014] 3. The metal elbow surface grinding device uses a cleaning component that uses vibration and airflow to clean impurities, and uses vibration to assist in cleaning impurities on the surface of the metal elbow before and after grinding. At the same time, it uses vibration to reduce the residual stress on the surface of the metal elbow after grinding, thereby improving the quality of the metal elbow surface. A blower is used in conjunction with a brush plate to clean the surface of the metal elbow after grinding, which promotes cooling of the surface of the metal elbow after laser grinding, thereby improving the grinding effect while improving the cleanliness of the metal elbow surface and reducing the workload of later cleaning.
[0015] 4. The metal elbow surface grinding device cooperates with the cleaning component and the fixed component. When the vibration generated during grinding is transmitted to the fixed component, a part of the vibration is offset by slight rotation between the frame and the rotating shaft, and between the rotating shaft and the slide seat, thereby reducing the shaking amplitude of the fixed structure, improving the stability of laser grinding, reducing the probability of structural looseness of the device due to long-term use, and improving the reliability of the device and the grinding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the front side of the present invention; Figure 2 It is a schematic diagram of the overall structure of the back side of the present invention; Figure 3 It is a schematic diagram of the front position relationship between the fixing assembly and the base assembly of the present invention; Figure 4 It is a schematic diagram of the positional relationship between the fixing assembly and the back of the base assembly of the present invention; Figure 5 It is a schematic diagram of the overall structure of the base assembly of the present invention; Figure 6 It is a schematic diagram of the front position relationship between the fixing component and the grinding component of the present invention; Figure 7 It is a schematic diagram of the positional relationship between the fixing component and the back side of the grinding component of the present invention; Figure 8 It is a schematic diagram of the overall cross-sectional structure of the fixing assembly of the present invention; Fig. 9 This is a schematic diagram of the laser structure of the polishing assembly of the present invention.
[0017] In the figure: 1. base assembly; 11. bottom box; 12. trapezoidal groove; 13. blocking plate; 2. fixing assembly; 21. slide seat; 22. rotating shaft; 23. rotating seat; 231. vertical slide tube; 232. vertical clamping plate; 233. horizontal slide tube; 234. horizontal clamping plate; 235. shaft seat; 236. roller; 237. frame; 3. grinding assembly; 31. side mounting plate; 32. bottom mounting plate; 33. servo motor; 34. controller; 35. laser; 4. cleaning assembly; 41. fan bracket; 42. upper mounting plate; 421. limit slide plate; 43. vibration kit; 431. slide column; 432. vibrator; 433. press plate; 44. compensator; 45. blower; 46. brush plate. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0019] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0020] For example, see Figure 1-5 The present invention provides a technical solution: a metal elbow surface grinding device, comprising a base assembly 1, which is the installation base of the entire device, the base assembly 1 comprises a bottom box 11, the bottom box 11 has a hollow structure inside, and is used to collect impurities cleaned by grinding, the top of the bottom box 11 is connected with a rectangular through hole, the number of the rectangular through holes is two, and they are symmetrically distributed on the top of the bottom box 11, one side of the bottom box 11 is connected with a trapezoidal groove 12, which is used to limit the movement direction of the slide 21, the cross section of the trapezoidal groove 12 is an isosceles trapezoid, the number of the trapezoidal grooves 12 is three, and they are symmetrically distributed on the top of the bottom box 11, one side of the bottom box 11 is fixedly connected with a blocking plate 13, which is used to limit the movement range of the slide 21, the number of the blocking plates 13 is two, and they are symmetrically distributed on both sides of the bottom box 11; A fixing assembly 2 is fixedly connected to the top of the bottom box 11, which is used to fix the metal elbow that needs to be polished. The fixing assembly 2 includes a slide 21, a rotating shaft 22, and a rotating seat 23. The top of the slide 21 is rotatably connected to the rotating shaft 22. The top of the slide 21 is connected with a circular through hole. The slide 21 is the installation base of the fixing assembly 2. The slide 21 is rotatably connected to the rotating shaft 22 through the circular through hole on the top. The rotating shaft 22 is used to realize the rotation of the fixing assembly 2. A slider is fixedly connected to the bottom of the slide 21. The cross-sectional shape of one side of the slider is consistent with the cross-sectional shape of the trapezoidal groove 12. The bottom of the slide 21 is slidably connected to the bottom of the trapezoidal groove 12. The number of slides 21, rotating shafts 22, and frames 237 is three; The top of the rotating shaft 22 is rotatably connected with a rotating seat 23, which is the installation base of the clamping mechanism inside the fixed component 2. The rotating seat 23 includes a frame 237, a vertical slide tube 231, a vertical clamping plate 232, a horizontal slide tube 233, a horizontal clamping plate 234, an axle seat 235, and a roller 236. The bottom of the frame 237 is connected with a circular through hole. The frame 237 is rotatably connected to the top of the rotating shaft 22 through the circular through hole at the bottom. The front of the frame 237 is connected with a rectangular through groove. The vertical slide tube 231 is located at the bottom of the rectangular through groove of the frame 237. The interior of the vertical slide tube 231 is a hollow structure. The top of the vertical slide tube 231 is fixedly connected to a limited position. There are four vertical slide tubes 231, two in a group, and one group is symmetrically distributed at the bottom of the rectangular slot of the frame 237, and the other group is symmetrically distributed at the top of the rectangular slot of the frame 237. The vertical clamp 232 is used to limit the metal elbow in the vertical direction. The bottom of the vertical clamp 232 is fixedly connected with a support foot. The number of the support feet is two and is evenly distributed at the bottom of the vertical clamp 232. The bottom of the vertical clamp 232 is slidably connected to the inside of the vertical slide tube 231 through the support foot. The top of the vertical clamp 232 is an arc-shaped concave surface, and the arc-shaped concave surface at the top of the vertical clamp 232 is covered with a rubber layer to reduce the direct squeezing of the clamp on the metal elbow. The bottom foot of the vertical clamp 232 is fixedly connected to the spring, and the other end of the spring is fixedly connected to the bottom of the rectangular through slot of the frame 237. The horizontal slide tube 233 is located on one side of the rectangular through slot of the frame 237. The interior of the horizontal slide tube 233 is a hollow structure, and the other side of the horizontal slide tube 233 is fixedly connected to a limited position. There are two horizontal slide tubes 233, which are symmetrically distributed on both sides of the rectangular through slot of the frame 237. The horizontal clamp 234 is used to limit the movement of the metal bent pipe in the horizontal direction. One side of the horizontal clamp 234 is fixedly connected with a foot, and one side of the horizontal clamp 234 is connected with a foot. It is slidably connected to the inside of the horizontal sliding tube 233, and the other side of the horizontal splint 234 is an arc-shaped concave surface, and the arc-shaped concave surface on the other side of the horizontal splint 234 is covered with a rubber layer. One side of the horizontal splint 234 is fixedly connected to the spring, and the other end of the spring is fixedly connected to one side of the rectangular through groove of the frame 237. There are two vertical splints 232 and two horizontal splints 234. The shaft seat 235 is fixedly connected to the back of the vertical splint 232. The shaft seat 235 is used to fix the roller 236. A circular through hole is connected to one side of the shaft seat 235. The roller 236 is rotatably connected to the circular through hole on one side of the shaft seat 235, and the roller 236 is used to assist in the transmission of the metal bending pipe.
[0021] When in use, the metal bent pipe is pushed into the device from the rotating seat 23 near the back section. At this time, one end of the metal bent pipe will touch the surface of the roller 236. While the roller 236 rotates, the roller 236 drives the vertical clamp 232 and the horizontal clamp 234 to slide. The vertical clamp 232 and the horizontal clamp 234 slide while squeezing the spring until the surface of the metal bent pipe contacts the arc-shaped concave surface of the vertical clamp 232 and the horizontal clamp 234. At the same time, the surface of the metal bent pipe contacts the pressing plate 433 and the rubber cylindrical block of the compensator 44. The pressing plate 433 drives the vibrator 432 and the sliding column 431 to move upward while squeezing the spring. The compensator 44 moves downward while squeezing the spring. Under the action of the spring pressure, the pressing plate 433 and the rubber cylindrical block of the compensator 44 squeeze the surface of the metal bent pipe. At this time, the metal bent pipe continues to be pushed forward. When entering the rotating seat 23 located in the middle position, the above process is repeated until the surface of one end of the metal bent pipe is aligned with the laser 35 of the grinding assembly 3.
[0022] For example 2, please refer to Figure 1-9 Based on the first embodiment, the present invention provides a technical solution: A grinding assembly 3 is fixedly connected to one side of the rotating seat 23. The grinding assembly 3 is fixedly connected to one side of the rotating seat 23 located at the middle position. The grinding assembly 3 includes a side mounting plate 31, a bottom mounting plate 32, a servo motor 33, a controller 34, and a laser 35. The side mounting plate 31 is fixedly connected to one side of the rotating seat 23, and the other side of the side mounting plate 31 is fixedly connected to a servo motor 33, and the back of the servo motor 33 is rotatably connected to a laser 35. The other side of the side mounting plate 31 is fixedly connected to a controller 34, and the controller 34 is located at the top of the servo motor 33. The top of the servo motor 33 is electrically connected to the other side of the controller 34 through a wire, and the top of the laser 35 is electrically connected to one side of the controller 34 through a flat cable. The bottom of the frame 237 is fixedly connected to a bottom mounting plate 32, and the top of the bottom mounting plate 32 is connected to a circular through hole. There are two circular through holes, one of which has a diameter consistent with the top cross-sectional circle of the rotating shaft 22, and the other is located at the back of the frame 237. The top of the bottom mounting plate 32 is fixedly connected to the bottom of the frame 237, and the bottom mounting plate 32 is rotatably connected to the surface of the rotating shaft 22 through the circular through hole. An upper mounting plate 42 is fixedly connected to the top of the frame 237, there are two side mounting plates 31 and they are symmetrically distributed on both sides of the frame 237, there are four servo motors 33, controllers 34 and lasers 35, each of which forms a group, with a total of four groups, all of which are located on the front side of the swivel seat 23, two of which are fixedly connected to the inner sides of the two side mounting plates 31, and the other two groups are fixedly connected to the bottom mounting plate 32 and the surface of the upper mounting plate 42, respectively. In the group located on the surface of the bottom mounting plate 32, the controller 34 is fixedly connected to the bottom of the bottom mounting plate 32, and the servo motor 33 is fixedly connected to the top of the bottom mounting plate 32. In the group located on the surface of the upper mounting plate 42, the controller 34 is fixedly connected to the top of the upper mounting plate 42, and the servo motor 33 is fixedly connected to the bottom of the upper mounting plate 42. The controller 34 is electrically connected to the external power distribution system. A cleaning component 4 is fixedly connected to the top of the bottom box 11, and the cleaning component 4 includes a fan bracket 41, an upper mounting plate 42, a vibration kit 43, a compensator 44, a blower 45, and a brush plate 46. The fan bracket 41 is fixedly connected to the top of the bottom box 11. There are two fan brackets 41 and they are symmetrically distributed on the top of the bottom box 11. A circular through hole is connected to the top of the upper mounting plate 42, and the circular through hole is located on the back side of the frame 237. A limiting slide plate 421 is fixedly connected to the top of the upper mounting plate 42 to prevent the vibrator 432 of the vibration kit 43 from rotating. There are two limiting slide plates 421 and they are symmetrically distributed on the top of the upper mounting plate 42. The top of the fan bracket 41 is connected to the blower 45 to inhale external cold air and blow it out, thereby cleaning. The surface of the metal outer tube is treated and cooled. There are two blowers 45, which are electrically connected to the power distribution system outside the device. The top of the upper mounting plate 42 is connected to a vibration kit 43 for generating vibration and transmitting it to the surface of the metal outer tube to remove impurities on the surface of the metal outer tube. The top of the bottom mounting plate 32 is connected to a compensator 44, which is used to absorb the vibration transmitted from the vibration kit 43 to the bottom of the frame 237, thereby reducing the influence of the vibration kit 43 on the device itself. A brush set plate 46 is fixedly connected to the front of the frame 237, and the brush set plate 46 is fixedly connected to the front of the frame 237 near the front of the bottom box 11. The brush set plate 46 is connected to a circular through hole, and a brush is fixedly connected inside the circular through hole for cleaning the surface of the metal elbow after grinding.
[0023] When in use, the power distribution equipment connected to the device is started, the servo motor 33, the controller 34, the laser 35, and the blower 45 are started, the controller 34 controls the servo motor 33 to drive the laser 35 to rotate within a certain angle range, and at the same time controls the laser 35 to emit a laser beam to the surface of the metal bend pipe, and the oxides and rust and other impurities on the surface of the metal bend pipe absorb the energy of the laser beam and become loose, thereby separating from the surface of the metal bend pipe, and the surface of the metal bend pipe is polished; While starting the laser 35, the metal bend continues to be pushed forward. When the metal bend passes under the blower 45, the high-speed airflow blown by the blower 45 cleans the loose impurities on the surface of the metal bend. At the same time, the high-speed airflow cools the surface of the metal bend irradiated by the laser beam, thereby reducing the probability of the metal bend reacting with oxygen in the air under high temperature conditions. The metal bend continues to be pushed forward. When the metal bend passes through the rotating seat 23 located on the front side, the surface of the metal bend passes through the brush sleeve 46. The brush inside the brush sleeve 46 scrapes off the residual impurities on the surface of the metal bend to complete further cleaning. When one end of the metal bend leaves the rotating seat 23 located on the front side, the metal bend is dragged from this end to continue moving until the entire grinding process is completed.
[0024] For example 3, please refer to Figure 1-9 Based on the first and second embodiments, the present invention provides a technical solution: The vibration kit 43 includes a sliding column 431, a vibrator 432, and a pressing plate 433. The upper mounting plate 42 is connected to the sliding column 431 through a circular through hole. The bottom of the sliding column 431 is fixedly connected to the pressing plate 433 for contacting the surface of the metal elbow to transmit vibration. The top of the sliding column 431 is fixedly connected to the vibrator 432. The vibrator 432 includes a motor and an eccentric wheel fixedly connected to the motor shaft. The motor drives the eccentric wheel to rotate to generate centrifugal vibration. One side of the vibrator 432 is slidably connected to the other side of the limiting slide plate 421. The vibrator 432 is connected to the external power distribution system through a wire. A spring is slidably connected to the surface of the sliding column 431. The top of the spring is fixedly connected to the bottom of the upper mounting plate 42. The bottom of the spring is fixedly connected to the top of the pressing plate 433. The surface of the compensator 44 is slidably connected to the circular through hole in the back direction of the swivel seat 23. The bottom of the compensator 44 is fixedly connected to the limiting plate. The top of the compensator 44 is fixedly connected to a rubber cylindrical block. The surface of the compensator 44 is slidably connected to a spring. The top of the spring is fixedly connected to the bottom of the rubber cylindrical block.
[0025] When in use, while the power distribution equipment outside the device supplies power to the device, the vibrator 432 is powered on and started, and the vibrator 432 starts the motor to drive the eccentric wheel to rotate, generating vibration, which is transmitted to the pressing plate 433 through the sliding column 431, and then transmitted to the surface of the metal elbow by the pressing plate 433. In the unpolished part, some impurities on the surface of the metal elbow gradually loosen after absorbing the continuously transmitted vibration, and some impurities are separated from the surface of the metal elbow, which assists the grinding and removal of the laser beam; In the polished part, some impurities that have not been completely detached after absorbing the energy of the laser beam are detached from the surface of the metal elbow under the influence of vibration, further improving the cleaning strength of the metal elbow surface; Part of the vibration transmitted to the bottom surface of the metal elbow is absorbed by the rubber cylindrical block and the spring of the compensator 44 when passing through the rubber cylindrical block on the top of the compensator 44, thereby reducing the impact of the vibration generated by the vibration kit 43 on the device itself. Part of the vibration is transmitted to the fixed component 2. After the fixed component 2 absorbs the vibration, a relative slight rotation occurs between the rotating seat 23 and the rotating shaft 22, and between the rotating shaft 22 and the sliding seat 21, which offsets part of the vibration and prevents the vibration from causing the metal elbow to have an excessive amplitude that affects the polishing quality of the laser beam emitted by the laser 35.
[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A metal pipe bending surface grinding device, comprising a base assembly (1), characterized in that: The base assembly (1) comprises a bottom box (11), one side of the bottom box (11) is connected to a trapezoidal groove (12), the top of the bottom box (11) is fixedly connected to a fixing assembly (2), the fixing assembly (2) comprises a slide seat (21), a rotating shaft (22), and a rotating seat (23), the top of the slide seat (21) is rotatably connected to the rotating shaft (22), the top of the rotating shaft (22) is rotatably connected to the rotating seat (23), and the top of the bottom box (11) is fixedly connected to a cleaning assembly (4); The transposition (23) comprises: A frame (237), wherein a circular through hole is connected at the bottom of the frame (237), the frame (237) is rotatably connected to the top of the rotating shaft (22) via the circular through hole at the bottom, and a rectangular through groove is connected at the front of the frame (237); A vertical sliding tube (231), the vertical sliding tube (231) being located at the bottom of the rectangular through slot of the frame (237), the interior of the vertical sliding tube (231) being a hollow structure, and the top of the vertical sliding tube (231) being fixedly connected to a limit position; A vertical clamp (232), wherein the bottom of the vertical clamp (232) is fixedly connected with a support foot, the number of the support feet is two and they are evenly distributed at the bottom of the vertical clamp (232), the bottom of the vertical clamp (232) is slidably connected to the inside of the vertical sliding tube (231) through the support foot, the top of the vertical clamp (232) is an arc-shaped concave surface, the arc-shaped concave surface at the top of the vertical clamp (232) is covered with a rubber layer, the support foot at the bottom of the vertical clamp (232) is fixedly connected to a spring, and the other end of the spring is fixedly connected to the bottom of the rectangular through groove of the frame (237); A horizontal sliding tube (233), the horizontal sliding tube (233) being located on one side of the rectangular through slot of the frame (237), the interior of the horizontal sliding tube (233) being a hollow structure, and the other side of the horizontal sliding tube (233) being fixedly connected to a limit position; A horizontal clamp (234), wherein one side of the horizontal clamp (234) is fixedly connected with a support foot, one side of the horizontal clamp (234) is slidably connected to the inside of the horizontal sliding tube (233) through the support foot, the other side of the horizontal clamp (234) is an arc-shaped concave surface, the arc-shaped concave surface on the other side of the horizontal clamp (234) is covered with a rubber layer, the support foot on one side of the horizontal clamp (234) is fixedly connected to a spring, and the other end of the spring is fixedly connected to one side of the rectangular through slot of the frame (237); An axle seat (235), the axle seat (235) being fixedly connected to the back side of the vertical clamping plate (232), and one side of the axle seat (235) being connected to a circular through hole; A roller shaft (236) is rotatably connected to a circular through hole on one side of the shaft seat (235).
2. A metal elbow surface grinding device according to claim 1, characterized in that: The bottom box (11) has a hollow structure inside, and the top of the bottom box (11) is connected with a rectangular through hole, the number of the rectangular through holes is two, and they are symmetrically distributed on the top of the bottom box (11), the cross-section of the trapezoidal groove (12) is an isosceles trapezoid, the number of the trapezoidal grooves (12) is three, and they are symmetrically distributed on the top of the bottom box (11), and a blocking plate (13) is fixedly connected to one side of the bottom box (11), the number of the blocking plates (13) is two, and they are symmetrically distributed on both sides of the bottom box (11).
3. The metal pipe bending surface grinding device according to claim 1, characterized in that: A slider is fixedly connected to the bottom of the slide seat (21), and the cross-sectional shape of one side of the slider is consistent with the cross-sectional shape of the trapezoidal groove (12). The bottom of the slide seat (21) is slidably connected to the bottom of the trapezoidal groove (12). The number of the vertical slide tubes (231) is four, two in a group, and one group is symmetrically distributed at the bottom of the rectangular through groove of the frame (237), and the other group is symmetrically distributed at the top of the rectangular through groove of the frame (237). The number of the horizontal slide tubes (233) is two, and they are symmetrically distributed on both sides of the rectangular through groove of the frame (237). The number of the vertical clamping plates (232) and the number of the horizontal clamping plates (234) are both two.
4. A metal pipe bending surface grinding device according to claim 3, characterized in that: The top of the slide seat (21) is connected to a circular through hole, and the slide seat (21) is rotatably connected to the rotating shaft (22) via the circular through hole on the top. The number of the slide seat (21), the rotating shaft (22) and the frame (237) is three.
5. The metal pipe bending surface grinding device according to claim 1, characterized in that: A grinding assembly (3) is fixedly connected to one side of the rotating seat (23), and the grinding assembly (3) is fixedly connected to one side of the rotating seat (23) located in the middle position. The grinding assembly (3) comprises a side mounting plate (31), a bottom mounting plate (32), a servo motor (33), a controller (34), and a laser (35). The side mounting plate (31) is fixedly connected to one side of the rotating seat (23), and the other side of the side mounting plate (31) is fixedly connected to the servo motor (33). The back of the servo motor (33) is rotatably connected to the laser (35). The other side of the side mounting plate (31) is fixedly connected to the controller (34), and the controller (34) is located on the top of the servo motor (33). The top of the motor (33) is electrically connected to the other side of the controller (34) via a wire, the top of the laser (35) is electrically connected to one side of the controller (34) via a flat cable, the bottom of the frame (237) is fixedly connected to a bottom mounting plate (32), the top of the bottom mounting plate (32) is connected to a circular through hole, the number of the circular through holes is two, one of which has a diameter consistent with the top cross-sectional circle of the rotating shaft (22), and the other is located on the back side of the frame (237), the top of the bottom mounting plate (32) is fixedly connected to the bottom of the frame (237), the bottom mounting plate (32) is rotatably connected to the surface of the rotating shaft (22) via the circular through hole, and the top of the frame (237) is fixedly connected to an upper mounting plate (42).
6. A metal pipe bending surface grinding device according to claim 5, characterized in that: The number of the side mounting plates (31) is two and they are symmetrically distributed on both sides of the frame (237). The number of the servo motors (33), controllers (34) and lasers (35) are all four. Each servo motor (33), controller (34) and laser (35) form a group, with a total of four groups. The four groups are all located in the front direction of the rotating seat (23), two of which are fixedly connected to the inner sides of the two side mounting plates (31), and the other two groups are fixedly connected to the surfaces of the bottom mounting plate (32) and the upper mounting plate (42). In the group located on the surface of the bottom mounting plate (32), the controller (34) is fixedly connected to the bottom of the bottom mounting plate (32), and the servo motor (33) is fixedly connected to the top of the bottom mounting plate (32). In the group located on the surface of the upper mounting plate (42), the controller (34) is fixedly connected to the top of the upper mounting plate (42), and the servo motor (33) is fixedly connected to the bottom of the upper mounting plate (42). The controller (34) is electrically connected to an external power distribution system.
7. The metal pipe bending surface grinding device according to claim 5, characterized in that: The cleaning assembly (4) comprises a fan bracket (41), an upper mounting plate (42), a vibration kit (43), a compensator (44), a blower (45), and a brush plate (46); the fan bracket (41) is fixedly connected to the top of the bottom box (11); the fan bracket (41) is two in number and symmetrically distributed on the top of the bottom box (11); the top of the upper mounting plate (42) is connected to a circular through hole, and the circular through hole is located in the back direction of the frame (237); the top of the upper mounting plate (42) is fixedly connected to a limiting slide plate (421); the limiting slide plate (421) is two in number and is disposed on the upper mounting plate (42); ) are symmetrically distributed on the top, the top of the fan bracket (41) is connected to a blower (45), the number of the blowers (45) is two, and the blowers (45) are electrically connected to the power distribution system outside the device, the top of the upper mounting plate (42) is connected to a vibration kit (43), the top of the bottom mounting plate (32) is connected to a compensator (44), the front of the frame (237) is fixedly connected to a brush plate (46), the brush plate (46) is fixedly connected to the front of the frame (237) close to the front of the bottom box (11), the brush plate (46) is connected to a circular through hole, and a brush is fixedly connected inside the circular through hole.
8. The metal pipe bending surface grinding device according to claim 7, characterized in that: The vibration kit (43) comprises a sliding column (431), a vibrator (432), and a pressing plate (433); the upper mounting plate (42) is connected to the sliding column (431) via a circular through hole; the pressing plate (433) is fixedly connected to the bottom of the sliding column (431); the vibrator (432) is fixedly connected to the top of the sliding column (431); one side of the vibrator (432) is slidably connected to the other side of the limiting slide plate (421); and the vibrator (432) is connected to an external power distribution system via a wire. A spring is slidably connected to the surface of the sliding column (431), the top of the spring is fixedly connected to the bottom of the upper mounting plate (42), the bottom of the spring is fixedly connected to the top of the pressing plate (433), the surface of the compensator (44) is slidably connected to a circular through hole on the back side of the rotating seat (23), the bottom of the compensator (44) is fixedly connected to a limiting plate, the top of the compensator (44) is fixedly connected to a rubber cylindrical block, the surface of the compensator (44) is slidably connected to the spring, the top of the spring is fixedly connected to the bottom of the rubber cylindrical block.
Citation Information
Patent Citations
Metal bent pipe surface treatment device
CN116252193A
Cited By
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