Ceramic processing detection equipment and method

By designing ceramic processing and testing equipment, the synergistic effect of the adjustment mechanism, glazing mechanism and flip mechanism is used to achieve rapid and uniform glaze of the inside and outside glaze of the ceramic blank, solving the problems of complex processes, poor efficiency and quality in the existing technology, and improving production efficiency and space utilization.

CN119795343APending Publication Date: 2025-04-11HUBEI JINGHUA CERAMICS TECH
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Patent Information

Application Number
CN202411940804.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

In the existing ceramic processing technology, the internal and external glazing process of ceramics is complex, with poor efficiency and quality, resulting in low production efficiency and large area.

Method used

A ceramic processing and testing equipment is designed, including an adjustment mechanism, an enamel mechanism and a flip mechanism. Through the synergistic effect of these mechanisms, rapid and even glazing of the inner and outer glaze of the ceramic blank is achieved.

Benefits of technology

This equipment makes the ceramic blank glazing process compact, reduces the floor area, improves the efficiency of the ceramic blank glazing processing, simplifies the process and improves the uniformity of the glaze surface.

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Abstract

The invention relates to the technical field of ceramic processing, and discloses a ceramic processing detection device and method.The ceramic processing detection device transports greenware to a fixing mechanism through a transporting mechanism, enables an adjusting mechanism to drive the fixing mechanism to transport the greenware to a glazing mechanism, and is matched with a turnover mechanism to rapidly achieve feeding of inner glaze and outer glaze of the greenware; after feeding is completed, the adjusting mechanism conveys the greenware again to the wiping mechanism for bottom cleaning, and finally the greenware is moved to the conveying mechanism for detection and discharging; according to the process, the glazing process of the inner glaze and the outer glaze of the greenware can be intensively carried out, so that the glazing process of the greenware is compact in structure, the occupied area is reduced, the space utilization rate of a greenware workshop is improved, the bottom of the glazed greenware can be automatically cleaned, subsequent processing of the greenware is prevented from being influenced, meanwhile, continuous glazing processing can be carried out, the process is more simplified, and the production efficiency is improved. And the glazing processing efficiency of the greenware is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of ceramic processing, and in particular to a ceramic processing detection device and method. Background Art

[0002] In the ceramic processing process, ceramic glazing is one of the important steps. The glaze is applied to the surface of the ceramic body and then fired at high temperature to form a thin glass layer. This layer of glaze not only makes the ceramic surface smooth and beautiful, but also has the characteristics of dustproof and easy to clean. However, in the ceramic glazing process, there is a distinction between inner glaze and outer glaze, and the two glazes are different. The inner glaze is mostly made of environmentally friendly materials, while the outer glaze is mostly made of wear-resistant materials, making the ceramic safer to use and extending its service life.

[0003] In Chinese invention publication number CN110328744B, a glazing production line is disclosed, which glazes the inner cavity of the blank by setting a glaze spraying device, and then conveys it to a glazing device for glazing. No atomizing spraying method is used, and the glazing is sprayed toward the inner cavity of the blank without using an atomizing structure, which has little impact on the working environment. In addition, a conveying clamping device and a blank conveying device are used to connect the inner cavity glazing device and the surface glazing device, thereby reducing the workload of the staff.

[0004] The above invention is combined with the existing method, which directly uses glaze spraying to glaze the inner cavity, which is prone to thin glaze and uneven spraying. At the same time, the glazing process is relatively repetitive during the glazing of the inside and outside of the ceramic, which complicates the process and makes the production line occupy a larger area, thereby reducing production efficiency. Therefore, a ceramic processing and detection equipment and method are proposed to solve the above problems. Summary of the invention

[0005] 1. Technical issues to be resolved In view of the deficiencies in the prior art, the present invention provides a ceramic processing and detection device and method, which has the advantages of rapid and uniform glazing of the inner and outer glazes, and solves the problems of complex internal and outer glazing procedures and poor glazing efficiency and quality in the existing ceramics.

[0006] (II) Technical solution To achieve the above object, the present invention provides the following technical solution: a ceramic processing and testing device, characterized in that it comprises an adjustment mechanism and a glazing mechanism, the adjustment mechanism is provided with at least one fixing mechanism, and the adjustment mechanism is provided with a flipping mechanism; The adjusting mechanism is used to drive the fixing mechanism to perform translation and up and down displacement, the fixing mechanism is used to fix the ceramic blank for glazing, the glazing mechanism is used to cooperate with the fixing mechanism to glaze the inside and outside of the ceramic blank, and the flipping mechanism is used to cooperate with the fixing mechanism and the glazing mechanism to glaze the outer glaze of the ceramic blank.

[0007] Preferably, the adjusting mechanism includes a disc motor for controlling the translation of the fixing mechanism and a linear module for controlling the up and down movement of the fixing mechanism, the fixing mechanism includes a vacuum suction cup for fixing the ceramic blank, the glazing mechanism includes a glazing pool for glazing the ceramic blank and a glaze spraying pipe for glazing the inner glaze of the ceramic blank, the flipping mechanism includes a two-finger air gripper and a fourth motor for fixing and flipping the ceramic blank, and a wiping mechanism and a transport mechanism are arranged around the adjusting mechanism, the wiping mechanism is used for cleaning the bottom of the ceramic blank, and the transport mechanism is used for loading and unloading the ceramic blank.

[0008] Preferably, the glazing mechanism also includes a glazing bracket, which is provided with a second motor and two supporting frames, and the right supporting frame is provided with a transmission assembly having one end connected to the output end of the second motor. There are two glazing pools, which are hinged between the supporting frames, and any one of them is provided with a glaze spraying pipe and a suction pump for glazing the inside of the ceramic blank, and the inlet of the glaze spraying pipe is connected to the outlet of the suction pump.

[0009] Preferably, the adjustment mechanism also includes a fixed base frame, a stabilizing frame connected to the disc motor is arranged on the fixed base frame, a top frame is arranged at the output end of the disc motor, a vacuum generator is arranged on the top frame, and the number of the linear modules is at least one, and they are arranged on the top frame.

[0010] Preferably, the fixing mechanism also includes a fixed cylinder and an adjusting frame, the fixed cylinder and the adjusting frame are both hinged at the output end of the linear module, the output end of the fixed cylinder is hinged to the adjusting frame, the adjusting frame is provided with a first motor and at least one adsorption tensioning wheel, the number of the vacuum suction cup is at least one, and is arranged on the adjusting frame, the vacuum suction cup and the output end of the first motor are both provided with an adsorption toothed belt pulley, the adsorption toothed belt pulley is integrally driven and installed with an adsorption toothed transmission belt, and the adsorption tensioning wheel is in contact with the adsorption toothed transmission belt.

[0011] Preferably, the flipping mechanism also includes a dual-axis cylinder and a clamping guide rail, and the dual-axis cylinder and the clamping guide rail are both arranged on a fixed base frame, and the output end of the clamping guide rail is connected to the clamping frame, and the output end of the dual-axis cylinder is provided with a clamping frame, and the clamping frame is provided with at least one rotating shaft and a clamping tensioning wheel, and a fourth motor and a hair dryer are also provided, and the rotating shaft is connected to the two-finger air claw, and the output ends of the rotating shaft and the fourth motor are both provided with a clamping toothed pulley, and the clamping toothed pulley is integrally transmitted and installed with a clamping toothed transmission belt.

[0012] Preferably, the wiping mechanism includes a bottom wiping bracket, which is provided with a third motor and two driving rollers, and the driving rollers are integrally driven and installed with a glaze wiping cloth belt. The bottom wiping bracket is also provided with a cleaning pool for cleaning the glaze wiping cloth belt and a squeezing roller for squeezing the glaze wiping cloth belt.

[0013] Preferably, the transport mechanism includes two conveyors, which are provided with a positioning frame and a hand-tightening bolt. The positioning frame is provided with at least one U-shaped limiting plate, the U-shaped limiting plate is provided with a long hole, and the U-shaped limiting plate is fixedly connected to the positioning frame by a hand-tightening bolt, and the hand-tightening bolt is located in the long hole.

[0014] Preferably, a detection module is further included, and the detection module is any one or more of a camera, a laser detector and an infrared detector, which is used to detect the uniformity of the glaze surface of the ceramic blank after glazing.

[0015] Preferably, a method for ceramic processing detection comprises the following steps: 1) The ceramic blank is transported to the fixing mechanism, and the adjusting mechanism is started to drive the fixing mechanism to absorb and move the ceramic blank to the glazing mechanism; 2) The adjusting mechanism drives the pottery blank to be glazed inside through the fixing mechanism. After the inner glazing is completed, the fixing mechanism drives the pottery blank to rotate backward so that its inside faces the turning mechanism for drying; 3) After drying is completed, the fixing mechanism drives the pottery blank to rotate backward to restore, the flipping mechanism moves forward to remove the pottery blank from the fixing mechanism, and then flips it in situ to the pottery blank with its mouth facing upward, the adjusting mechanism drives the fixing mechanism to contact and fix the pottery blank, the flipping mechanism resets, and the adjusting mechanism drives the pottery blank into the glazing mechanism for external glazing.

[0016] Beneficial Effects Compared with the prior art, the present invention provides a ceramic processing detection device and method, which has the following beneficial effects: 1. The ceramic processing and testing equipment and method, through the arrangement of the adjusting mechanism, the fixing mechanism, the glazing mechanism and the turning mechanism, can centrally carry out the glazing process of the inner and outer glazes of the ceramic blank, thereby making the ceramic blank glazing process structure compact, reducing the floor space, and improving the space utilization rate of the ceramic blank workshop; 2. The ceramic processing and testing equipment and method can perform continuous glazing processing through the arrangement of the transport mechanism, the adjustment mechanism, the fixing mechanism, the glazing mechanism, the turning mechanism and the wiping mechanism. At the same time, the glazing inside and outside of the ceramic blank can be evenly applied, which simplifies the process and improves the efficiency of the ceramic blank glazing processing; 3. The ceramic processing and testing equipment and method, through the setting of the wiping mechanism, can automatically clean the bottom of the ceramic blank after glazing, so as to avoid affecting the subsequent processing of the ceramic blank. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the connection structure between the adjustment mechanism A and the fixing mechanism B of the present invention; Figure 3 It is a structural schematic diagram of the fixing mechanism B of the present invention; Figure 4 This is a schematic diagram of the structure of the turning mechanism C of the present invention; Figure 5 This is a schematic structural diagram of the wiping mechanism E of the present invention; Figure 6 This is a schematic diagram of the structure of the glazing mechanism D of the present invention; Figure 7 It is a partial structural schematic diagram of the transport mechanism F of the present invention; Figure 8 It is a schematic diagram of the glaze fixing structure of the pottery blank of the present invention; Fig. 9 It is a schematic diagram of the fixing structure of the outer glaze of the ceramic blank of the present invention.

[0018] In the figure: A, adjustment mechanism; B, fixing mechanism; C, flipping mechanism; D, glazing mechanism; E, wiping mechanism; F, transportation mechanism; 1, fixed base frame; 2, linear module; 3, disc motor; 4, top frame; 5, stabilizing frame; 6, vacuum generator; 7, fixed cylinder; 8, adjustment frame; 9, first motor; 10, vacuum suction cup; 11, suction toothed belt pulley; 12, suction tension wheel; 13, suction toothed transmission belt; 14, conveyor; 15, positioning frame; 16, U-shaped limit plate; 17, long hole; 18, hand screw bolt; 19, upper Glaze bracket; 20, carrier frame; 21, second motor; 22, transmission assembly; 23, glaze pool; 24, glaze spraying pipe; 25, suction pump; 26, bottom wiping bracket; 27, driving roller; 28, third motor; 29, glaze wiping cloth belt; 30, squeezing roller; 31, clamping frame; 32, rotating shaft; 33, clamping toothed belt pulley; 34, clamping tensioning wheel; 35, two-finger air claw; 36, clamping toothed transmission belt; 37, fourth motor; 38, double-axis cylinder; 39, clamping guide rail; 40, hair dryer; 41, cleaning pool; 42, detection module. DETAILED DESCRIPTION

[0019] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Embodiment 1: See also Figure 1-9A ceramic processing and testing device comprises an adjusting mechanism A and a glazing mechanism D, wherein the adjusting mechanism A is provided with at least one fixing mechanism B, and the adjusting mechanism A is provided with a flipping mechanism C, the adjusting mechanism A is used to drive the fixing mechanism B to perform translation and up-and-down displacement, the fixing mechanism B is used to fix the ceramic blank for glazing, the glazing mechanism D is used to cooperate with the fixing mechanism B to glaze the inside and outside of the ceramic blank, and the flipping mechanism C is used to cooperate with the fixing mechanism B and the glazing mechanism D to glaze the outer glaze of the ceramic blank, the adjusting mechanism A comprises a disc motor 3 for controlling the translation of the fixing mechanism B and a linear module 2 for controlling the up-and-down movement of the fixing mechanism B, the fixing mechanism B comprises a vacuum suction cup 10 for fixing the ceramic blank, the glazing mechanism D comprises a glazing pool 23 for glazing the ceramic blank and a glaze spraying pipe 24 for glazing the inner glaze of the ceramic blank, the flipping mechanism C comprises a two-finger air gripper 35 and a fourth motor 37 for fixing and flipping the ceramic blank, and a wiping mechanism E and a transportation mechanism F are arranged around the adjusting mechanism A, the wiping mechanism E is used to clean the bottom of the ceramic blank, and the transportation mechanism F is used to load and unload the ceramic blank.

[0021] In this embodiment, the glazing mechanism D also includes a glazing bracket 19, which is provided with a second motor 21 and two supporting frames 20. The right supporting frame 20 is provided with a transmission assembly 22 having one end connected to the output end of the second motor 21. There are two glazing pools 23, which are hinged between the supporting frames 20. A glaze spraying pipe 24 and a suction pump 25 for glazing the inside of the ceramic blank are provided in any one of them, and the inlet of the glaze spraying pipe 24 is connected to the outlet of the suction pump 25.

[0022] Specifically, the second motor 21 is started to drive the carrier frame 20 to rotate through the transmission assembly 22, so that the two hinged glazing pools 23 are replaced in position, and the suction pump 25 sucks the inner glaze into the glaze spraying pipe 24, so that the inner glaze is pumped into the interior of the pottery to achieve inner glaze glazing. When applying the outer glaze, the two glazing pools 23 can be operated in the reverse manner as described above to achieve outer glaze immersion glazing.

[0023] The transmission assembly 22 includes two linkage pulleys and a transmission belt. When the second motor 21 drives one of the linkage pulleys to rotate, the transmission belt drives the other linkage pulley to rotate, thereby realizing the rotation of the support frame 20.

[0024] In this embodiment, the adjustment mechanism A also includes a fixed base frame 1, on which a stabilizing frame 5 connected to a disc motor 3 is arranged, a top frame 4 is arranged at the output end of the disc motor 3, on which a vacuum generator 6 is arranged, and there is at least one linear module 2, which is arranged on the top frame 4.

[0025] Specifically, the disc motor 3 is started to drive the fixing mechanism B to achieve translation, so that the position of the ceramic blank can be changed, and the linear module 2 drives the fixing mechanism B to move up and down, thereby driving the ceramic blank to achieve subsequent processes.

[0026] In this embodiment, the fixing mechanism B also includes a fixed cylinder 7 and an adjusting frame 8, and the fixed cylinder 7 and the adjusting frame 8 are both hinged at the output end of the linear module 2, and the output end of the fixed cylinder 7 is hinged to the adjusting frame 8. The adjusting frame 8 is provided with a first motor 9 and at least one adsorption tensioning wheel 12. The number of the vacuum suction cup 10 is at least one, and it is arranged on the adjusting frame 8. The vacuum suction cup 10 and the output end of the first motor 9 are both provided with an adsorption toothed belt pulley 11, and the adsorption toothed belt pulley 11 is integrally installed with an adsorption toothed transmission belt 13, and the adsorption tensioning wheel 12 is in contact with the adsorption toothed transmission belt 13.

[0027] Specifically, after the vacuum suction cup 10 fixes the ceramic blank and moves it to the outside of the glaze spraying pipe 24, the first motor 9 is started to rotate the adsorption toothed belt pulley 11 at its output end, and the adsorption toothed transmission belt 13 drives the adsorption toothed belt pulley 11 on the vacuum suction cup 10 to rotate, thereby realizing the rotation of the vacuum suction cup 10 during the inner glazing process, so that the inner glazing is more uniform.

[0028] The adsorption tensioning wheel 12 is used to adjust the tension of the adsorption toothed transmission belt 13, so that a plurality of vacuum suction cups 10 can rotate stably at the same time.

[0029] It should be noted that the fixed cylinder 7 drives the adjustment frame 8 to rotate away from the adjustment mechanism A before the outer glaze is applied to the ceramic blank, and then recovers during the descent process, so that the ceramic blank enters the outer glaze along an arc route, thereby achieving uniform glazing of the outer glaze.

[0030] In this embodiment, the flipping mechanism C also includes a double-axis cylinder 38 and a clamping guide rail 39. The double-axis cylinder 38 and the clamping guide rail 39 are both arranged on the fixed base frame 1. The output end of the clamping guide rail 39 is connected to the clamping frame 31. The output end of the double-axis cylinder 38 is provided with a clamping frame 31. The clamping frame 31 is provided with at least one rotating shaft 32 and a clamping tensioning wheel 34. A fourth motor 37 and a hair dryer 40 are also provided. The rotating shaft 32 is connected to the two-finger air claw 35. The output ends of the rotating shaft 32 and the fourth motor 37 are both provided with a clamping toothed belt pulley 33. The clamping toothed belt pulley 33 is installed with a clamping toothed transmission belt 36 for overall transmission.

[0031] Specifically, after the inner glaze is applied, the double-axis cylinder 38 drives the clamping frame 31 to move forward, so that the two-finger air claw 35 clamps and wraps the ceramic blank and fixes it. Then, the fourth motor 37 is started to rotate the clamping toothed belt pulley 33 at its output end, and the clamping toothed transmission belt 36 drives the clamping toothed belt pulley 33 on the rotating shaft 32 to rotate, thereby realizing the rotation of the two-finger air claw 35, thereby turning the ceramic blank over and allowing the ceramic blank to undergo the external glazing process.

[0032] The blower 40 blows air before the ceramic blank is turned over, so that the air around the ceramic blank can circulate quickly, thereby further drying the glaze inside the ceramic blank.

[0033] In this embodiment, the wiping mechanism E includes a bottom wiping bracket 26, which is provided with a third motor 28 and two driving rollers 27. The driving rollers 27 are integrally driven and installed with a glaze wiping cloth belt 29. The bottom wiping bracket 26 is also provided with a cleaning pool 41 for cleaning the glaze wiping cloth belt 29 and a squeezing roller 30 for squeezing the glaze wiping cloth belt 29.

[0034] Specifically, after the glazing of the ceramic blank is completed, the adjusting mechanism A drives the ceramic blank to move to the glaze wiping cloth belt 29, and the linear module 2 makes the bottom of the ceramic blank contact with the glaze wiping cloth belt 29 and wipes and cleans it.

[0035] Among them, during the contact between the ceramic blank and the glaze-wiping cloth belt 29, the third motor 28 drives the driving roller 27 to rotate to realize the rotation of the glaze-wiping cloth belt 29, so that it enters the cleaning pool 41 for immersion cleaning after wiping is completed. After cleaning is completed, the squeezing roller 30 squeezes and dries the glaze-wiping cloth belt 29, so as to achieve fast and automatic cleaning.

[0036] In this embodiment, the transport mechanism F includes two conveyors 14, on which a positioning frame 15 and a hand-tightening bolt 18 are provided. The positioning frame 15 is provided with at least one U-shaped limiting plate 16, and the U-shaped limiting plate 16 is provided with a long hole 17. The U-shaped limiting plate 16 is fixedly connected to the positioning frame 15 by the hand-tightening bolt 18, and the hand-tightening bolt 18 is located in the long hole 17.

[0037] The U-shaped limiting plate 16 is provided to position the ceramic blank during the loading and unloading process, so as to facilitate the vacuum suction cup 10 to adsorb and take out the blank.

[0038] It should be noted that the arrangement of the long hole 17 allows different types of pottery blanks to be positioned, thereby facilitating the vacuum suction cup 10 to absorb and take out the material.

[0039] In this embodiment, a detection module 42 is also included. The detection module 42 is any one or more of a camera, a laser detector and an infrared detector, and is used to detect the uniformity of the glaze surface of the ceramic blank after glazing.

[0040] The detection module 42 is arranged on the transport mechanism F to detect the uniformity of the external glaze surface of the ceramic blank during the unloading process.

[0041] A method for ceramic processing detection comprises the following steps: 1) The ceramic blank is transported to the fixing mechanism B, and the adjusting mechanism A is started to drive the fixing mechanism B to absorb and move the ceramic blank to the glazing mechanism D; 2) The adjusting mechanism A drives the pottery blank to be glazed inside through the fixing mechanism B. After the inner glazing is completed, the fixing mechanism B drives the pottery blank to rotate backward so that its inside faces the turning mechanism C for drying; 3) After drying is completed, the fixing mechanism B drives the pottery to rotate backward to restore, the turning mechanism C moves forward to remove the pottery from the fixing mechanism B, and then turns it over in situ to make the pottery mouth face up, the adjusting mechanism A drives the fixing mechanism B to contact and fix the pottery, the turning mechanism C is reset, and the adjusting mechanism A drives the pottery into the glazing mechanism D for external glazing.

[0042] Specifically, the linear module 2 drives the vacuum suction cup 10 to move downward to adsorb and fix the bottom center of the ceramic blank, and then the vacuum suction cup 10 is reset; The disc motor 3 drives the ceramic blank to rotate to the glazing pool 23. At the same time, the second motor 21 drives the carrier 20 to rotate so that the upper inner glaze pool 23 moves to the bottom of the ceramic blank. The linear module 2 drives the ceramic blank to enter the interior thereof, so that the glaze spraying pipe 24 delivers the inner glaze material into the ceramic blank. At the same time, the first motor 9 drives the vacuum suction cup 10 to rotate so that the ceramic blank rotates during the glazing process, so as to achieve uniform glazing of the inner glaze. After the inner glaze is applied, the linear module 2 drives the ceramic blank to rise, and the blower 40 drives the air around the ceramic blank to promote the air circulation and accelerate the drying of the inner glaze. At the same time, the double-axis cylinder 38 drives the two-finger air claw 35 to extend so that it wraps around the outside of the ceramic blank for clamping. The vacuum suction cup 10 stops operating and rises. The fourth motor 37 drives the two-finger air claw 35 to rotate to realize the flipping of the ceramic blank. Then, the vacuum suction cup 10 descends and contacts the inner bottom wall of the ceramic blank to be adsorbed and fixed. The double-axis cylinder 38 drives the two-finger air claw 35 to reset. At the same time, the second motor 21 resets the glazing pool 23, so that the upper outer glaze pool 23 moves to the bottom of the ceramic blank, the linear module 2 drives the ceramic blank to descend, and the fixed cylinder 7 adjusts the adjustment frame 8 to rotate outward and rotates inward during the ceramic blank's descent, so that the ceramic blank can quickly enter the outer glaze and be evenly glazed.

[0043] Embodiment 2: See also Figure 1 , Figure 2 and Figure 7 As shown, there is another solution based on Example 1: four linear modules 2 are arranged in the adjustment mechanism A, and a fixing mechanism B is arranged at the output end of each linear module 2, and the two conveyors 14, the glazing mechanism D and the wiping mechanism E in the transportation mechanism F are arranged in sequence below the fixing mechanism B, and the detection module 42 is arranged on the transportation mechanism F.

[0044] Specifically, the left conveyor 14 transports the ceramic blank to the bottom of the fixing mechanism B, the linear module 2 moves the fixing mechanism B downward to fix the ceramic blank, and the disc motor 3 drives the fixing mechanism B to move to the glazing mechanism D to cooperate with the flipping mechanism C to achieve glazing inside and outside the ceramic. Then, after the ceramic blank is glazed, it is driven by the adjusting mechanism A to move to the wiping mechanism E for bottom cleaning. After the cleaning is completed, the adjusting mechanism A moves the ceramic blank to the rear conveyor 14 again for glaze uniformity detection and then unloading. At the same time, when the fixing mechanism B moves to the glazing mechanism D, its clockwise adjacent fixing mechanism B moves to the left conveyor 14 to glaze the ceramic blank. When the fixing mechanism B moves to the wiping mechanism E, its clockwise adjacent fixing mechanism B moves to the glazing mechanism D to glaze the ceramic blank. When the fixing mechanism B moves to the rear conveyor 14, its clockwise adjacent fixing mechanism B moves to the wiping mechanism E to clean the bottom of the ceramic blank. Finally, the fixing mechanism B returns to the left conveyor 14 to re-glaze the ceramic blank, so that the adjusting mechanism A, the fixing mechanism B, the transport mechanism F, the turning mechanism C, the glazing mechanism D and the wiping mechanism E constitute a recyclable ceramic blank inner and outer glazing line, which improves the ceramic blank glazing efficiency, reduces the overall floor space of the equipment and improves the space utilization rate.

[0045] When the four fixing mechanisms B reach the transport mechanism F, the turning mechanism C, the glazing mechanism D and the wiping mechanism E, the heights can be automatically adjusted by the linear module 2, so there will be no operation obstruction.

[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ceramic processing and testing device, characterized in that: It comprises an adjusting mechanism A and a glazing mechanism D, wherein the adjusting mechanism A is provided with at least one fixing mechanism B, and the adjusting mechanism A is provided with a flipping mechanism C; The adjusting mechanism A is used to drive the fixing mechanism B to perform translation and up and down displacement. The fixing mechanism B is used to fix the ceramic blank for glazing. The glazing mechanism D is used to cooperate with the fixing mechanism B to glaze the inside and outside of the ceramic blank. The flipping mechanism C is used to cooperate with the fixing mechanism B and the glazing mechanism D to glaze the outer glaze of the ceramic blank.

2. A ceramic processing and testing device according to claim 1, characterized in that: The adjusting mechanism A comprises a disc motor (3) for controlling the translation of the fixing mechanism B and a linear module (2) for controlling the vertical movement of the fixing mechanism B. The fixing mechanism B comprises a vacuum suction cup (10) for fixing the ceramic blank. The glazing mechanism D comprises a glazing pool (23) for glazing the ceramic blank and a glaze spraying pipe (24) for glazing the inner glaze of the ceramic blank. The turning mechanism C comprises a two-finger air gripper (35) and a fourth motor (37) for fixing and turning the ceramic blank. A wiping mechanism E and a transport mechanism F are arranged around the adjusting mechanism A. The wiping mechanism E is used for cleaning the bottom of the ceramic blank, and the transport mechanism F is used for loading and unloading the ceramic blank.

3. A ceramic processing and testing device according to claim 2, characterized in that: The glazing mechanism D further comprises a glazing support (19), the glazing support (19) being provided with a second motor (21) and two supporting frames (20), the right supporting frame (20) being provided with a transmission assembly (22) having one end connected to an output end of the second motor (21), the number of the glazing pools (23) being two, the glazing pools (23) being hinged between the supporting frames (20), any one of which being provided with a glaze spraying pipe (24) and a suction pump (25) for glazing inside the ceramic blank, the inlet of the glaze spraying pipe (24) being connected to the outlet of the suction pump (25).

4. A ceramic processing and testing device according to claim 2, characterized in that: The adjustment mechanism A further comprises a fixed base frame (1), a stabilizing frame (5) connected to the disc motor (3) being arranged on the fixed base frame (1), a top frame (4) being arranged at the output end of the disc motor (3), a vacuum generator (6) being arranged on the top frame (4), and at least one linear module (2) being arranged on the top frame (4).

5. A ceramic processing and testing device according to claim 2, characterized in that: The fixing mechanism B further comprises a fixing cylinder (7) and an adjusting frame (8), wherein the fixing cylinder (7) and the adjusting frame (8) are both hinged at the output end of the linear module (2), the output end of the fixing cylinder (7) is hinged to the adjusting frame (8), the adjusting frame (8) is provided with a first motor (9) and at least one adsorption tensioning wheel (12), the number of the vacuum suction cup (10) is at least one and is arranged on the adjusting frame (8), the vacuum suction cup (10) and the output end of the first motor (9) are both provided with an adsorption toothed belt pulley (11), the adsorption toothed belt pulley (11) is integrally driven and installed with an adsorption toothed transmission belt (13), and the adsorption tensioning wheel (12) is in contact with the adsorption toothed transmission belt (13).

6. A ceramic processing and testing device according to claim 2, characterized in that: The flip mechanism C also includes a double-axis cylinder (38) and a clamping guide rail (39). The double-axis cylinder (38) and the clamping guide rail (39) are both arranged on the fixed base frame (1). The output end of the clamping guide rail (39) is connected to the clamping frame (31). The output end of the double-axis cylinder (38) is provided with a clamping frame (31). The clamping frame (31) is provided with at least one rotating shaft (32) and a clamping tensioning wheel (34). A fourth motor (37) and a blower (40) are also provided. The rotating shaft (32) is connected to the two-finger air claw (35). The output ends of the rotating shaft (32) and the fourth motor (37) are both provided with a clamping toothed belt pulley (33). The clamping toothed belt pulley (33) is integrally driven and equipped with a clamping toothed transmission belt (36).

7. A ceramic processing and testing device according to claim 2, characterized in that: The wiping mechanism E comprises a bottom wiping bracket (26), the bottom wiping bracket (26) being provided with a third motor (28) and two driving rollers (27), the driving rollers (27) being integrally driven and mounted with a glaze wiping cloth belt (29), the bottom wiping bracket (26) being further provided with a cleaning pool (41) for cleaning the glaze wiping cloth belt (29) and a squeezing roller (30) for squeezing the glaze wiping cloth belt (29).

8. A ceramic processing and testing device according to claim 2, characterized in that: The transport mechanism F comprises two conveyors (14), wherein a positioning frame (15) and a hand-tightening bolt (18) are arranged on the conveyor (14), and at least one U-shaped limiting plate (16) is arranged on the positioning frame (15), wherein the U-shaped limiting plate (16) is provided with a long hole (17), and the U-shaped limiting plate (16) is fixedly connected to the positioning frame (15) by means of a hand-tightening bolt (18), and the hand-tightening bolt (18) is located in the long hole (17).

9. A ceramic processing and testing device according to claim 1, characterized in that: It also includes a detection module (42), which is any one or more of a camera, a laser detector and an infrared detector, and is used to detect the uniformity of the glaze surface of the ceramic blank after glazing.

10. A method for ceramic processing detection according to any one of claims 1 to 9, characterized in that: The following steps are involved: 1) The ceramic blank is transported to the fixing mechanism B, and the adjusting mechanism A is started to drive the fixing mechanism B to absorb and move the ceramic blank to the glazing mechanism D; 2) The adjusting mechanism A drives the pottery blank to be glazed inside through the fixing mechanism B. After the inner glazing is completed, the fixing mechanism B drives the pottery blank to rotate backward so that its inside faces the turning mechanism C for drying; 3) After drying is completed, the fixing mechanism B drives the pottery to rotate backward to restore, the turning mechanism C moves forward to remove the pottery from the fixing mechanism B, and then turns it over in situ to make the pottery mouth face up, the adjusting mechanism A drives the fixing mechanism B to contact and fix the pottery, the turning mechanism C is reset, and the adjusting mechanism A drives the pottery into the glazing mechanism D for external glazing.

Citation Information

Patent Citations

  • A glazing line

    CN110328744B