Ceramic green body processing and manufacturing device
By designing a ceramic embryo processing and manufacturing device, the problem of drill cuttings accumulation in ceramic embryo is solved by using the cooperation of high-pressure gas and flipped racks, the problem of drill cuttings accumulation in ceramic embryo is solved, automatic removal of drill cuttings and flipping of ceramic embryos is achieved, and processing efficiency and finished product quality is improved.
Patent Information
- Application Number
- CN202510186323.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-02-20
AI Technical Summary
When existing hole punching equipment processes dry ceramic embryos, drill chips are prone to fall off and accumulate in the embryos, affecting the subsequent firing quality and internal stress uniformity of the finished product, resulting in a decrease in the strength and durability of the ceramic.
A ceramic embryo processing and manufacturing device is designed, including a rotating column, a fixing frame, a flip frame, a limiting mechanism, a drilling mechanism, an impeller seat and a drill cutting removal mechanism. Through the high-pressure air pump and the impeller combined with the jet pipe, the automatic removal of drill cuttings and the flip of ceramic embryos is achieved. The drill cuttings are alternately purged and gravity discharged by high-pressure gas to avoid residues of drill cuttings.
Effectively clean drill cuttings, ensure the internal cleanliness and processing quality of ceramic embryos, improve production efficiency, reduce manual labor intensity, and ensure the stability and quality of the finished product.
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Figure CN119795349B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ceramic green body processing, and particularly to a ceramic green body processing and manufacturing device. Background Art
[0002] A ceramic green body refers to a ceramic article that has been preliminarily formed but not yet fired during the ceramic production process. Simply put, the green body is the "semi-finished product" state of the ceramic product. The green body is usually formed after the clay has been shaped (such as by throwing, kneading, molding with a mold, etc.). At this time, the basic shape of the ceramic object has been completed, but it has not yet undergone the treatment of high-temperature firing.
[0003] The ceramic green body is an important stage in the production of ceramics and is a transitional state from clay to the final ceramic product. The control at the green body stage is crucial for the quality and stability of the final product. At this stage, the potter can not only adjust the shape and engrave, but also need to precisely control the drying process to ensure a smooth completion during firing.
[0004] When the existing drilling equipment drills holes in a dry ceramic green body, drill chips will fall into the ceramic green body. Since the existing drilling and processing equipment is not convenient for processing the drill chips that fall into the ceramic green body, as the drill chips accumulate in the green body, there may be uncleaned foreign objects inside, which may affect the subsequent firing quality of the ceramic or cause uneven internal stress in the finished product, thereby affecting the strength and durability of the ceramic.
[0005] In summary, in the prior art, there is a lack of technology for processing drill chips in the inner cavity after drilling the ceramic green body. Summary of the Invention
[0006] The purpose of the present invention is to solve the drawbacks existing in the background art, and a ceramic green body processing and manufacturing device is proposed.
[0007] To achieve the above object, the technical solution adopted by the present invention is: a ceramic green body processing and manufacturing device, including a processing table, a rotating column is rotatably arranged on the processing table, a plurality of fixing frames are fixedly connected to the rotating column, a flipping frame is rotatably connected to the fixing frame, a limiting mechanism is rotatably connected to the flipping frame, a drilling mechanism is fixedly installed on one side of the processing table, an impeller seat is fixedly connected to the other side of the processing table, and a drill chip removing mechanism is rotatably connected to the impeller seat.
[0008] Preferably, the bottom end of the rotating column passes through the processing table and is fixedly connected to a motor A, and the motor A is fixedly connected to the processing table.
[0009] Preferably, an adjustment frame is slidably provided on the fixing frame, and adjustment racks are fixedly provided at both ends of one side of the adjustment frame, and a guide head is fixedly provided at one end of the adjustment frame close to the rotating column.
[0010] Preferably, both ends of the flip frame connected to the fixed frame are connected and fixed with adjustment wheels, the adjustment wheels are meshed with the adjustment rack for transmission, a placement seat is rotatably connected to the bottom end of the flip frame, and an annular rack is fixedly connected to the outer circle of the placement seat.
[0011] Preferably, the limiting mechanism includes a reciprocating screw, one end of the reciprocating screw is rotatably connected to the turning frame, the bottom end of the reciprocating screw is fixedly connected to a transmission wheel, a connecting frame is slidingly provided on the reciprocating screw, and a limiting ring is fixedly connected to the top of the connecting frame, and a plurality of balls are embedded in the inner wall of the limiting ring.
[0012] Preferably, the drilling mechanism includes an equipment frame, which is fixedly connected to the processing table, and the drilling equipment is installed on the equipment frame. The motor B is fixedly connected to the equipment frame, and the driving wheel is fixedly connected to the motor B, and the driving wheel is meshed with the annular rack for transmission.
[0013] Preferably, an arc-shaped rack is fixedly provided on the processing table, and the arc-shaped rack is meshed with the transmission wheel for transmission. The processing table is connected and fixedly provided with a fixed sleeve at the rotating column, and a concave-convex annular groove is provided on the fixed sleeve. The inner wall of the concave-convex annular groove is slidingly matched with the outer wall of the guide head.
[0014] Preferably, the input end of the impeller seat is connected and fixedly provided with a high-pressure air pump, the inner wall of the impeller seat is rotatably connected to the impeller, and one end of the impeller extends through the inner wall of the impeller seat to the outside and is connected and fixedly provided with a gear shaft.
[0015] Preferably, the drill cuttings removal mechanism includes a rotating tube, one end of the rotating tube is slidingly fitted with the outer wall of the impeller seat output end, the bottom end of the rotating tube is connected and fixedly provided with a gear, the gear is meshed with the gear shaft for transmission, the outer wall of the upper end of the rotating tube is rotatably connected to a movable seat, one end of the movable seat is connected and fixedly provided with an electric push rod, the other end of the electric push rod is connected and fixedly provided with the impeller seat, the top of the rotating tube is rotatably connected to an injection pipe, one end of the injection pipe is connected and fixedly provided with a universal joint, one end of the universal joint is rotatably connected to the rotating tube, the end of the universal joint connected to the rotating tube is connected and fixedly provided with a movable gear, a fixed gear is connected and fixedly provided on the movable seat, and the fixed gear is meshed with the movable gear for transmission.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. After drilling the green ceramic body, by inserting the air jet pipe into the interior of the green ceramic body, when using a high-pressure air pump to blow out the drill chips inside the green ceramic body with high-pressure gas, the impeller will drive the air jet pipe to rotate and revolve simultaneously, and use multi-directional airflows to blow alternately, which can ensure that the drill chips are blown out from different angles, reduce the risk of the drill chips being pressed deeper, ensure that the drill chips can be thoroughly cleaned, and avoid damaging the embryo body, which helps to improve the quality and efficiency of the green ceramic body processing and ensure the smooth progress of the production process;
[0018] 2. By setting up a flipping frame, when the fixed frame rotates above the drill chip removal mechanism, under the action of the concave-convex annular groove on the fixed sleeve, the flipping frame can be automatically flipped without manual intervention, reducing the labor intensity of workers. The opening of the green ceramic body is located below, which can make full use of gravity to help discharge the drill chips, reduce the possibility of drill chips remaining in the green body, ensure the cleanliness of the ceramic finished product, and further improve the processing efficiency and finished product quality;
[0019] 3. By setting up a limiting mechanism, under the action of the arc-shaped rack, the limiting ring can move up and down reciprocally, thus automatically limiting the green ceramic body, ensuring the stability of the drilling process. At the same time, when the limiting ring automatically moves away, it is convenient to quickly remove the green ceramic body after drilling, saving production time and improving the overall processing efficiency. Description of the Drawings
[0020] Figure 1 It is a schematic diagram of the overall structure of the green ceramic body processing and manufacturing device of the present invention;
[0021] Figure 2 It is a partial sectional view of the processing table and other structures of the green ceramic body processing and manufacturing device of the present invention;
[0022] Figure 3 It is a schematic diagram of the fixed frame structure of the green ceramic body processing and manufacturing device of the present invention;
[0023] Figure 4 It is a schematic diagram of the flipping frame structure of the green ceramic body processing and manufacturing device of the present invention;
[0024] Figure 5 It is a schematic diagram of the limiting mechanism structure of the green ceramic body processing and manufacturing device of the present invention;
[0025] Figure 6 It is a schematic diagram of the drilling mechanism structure of the green ceramic body processing and manufacturing device of the present invention;
[0026] Figure 7 It is a partial sectional view of the impeller seat structure of the green ceramic body processing and manufacturing device of the present invention;
[0027] Figure 8This is a schematic structural diagram of the drill chip removal mechanism of the ceramic green body processing and manufacturing device of the present invention.
[0028] In the figure, the markings are: 1, processing table; 2, rotating column; 3, fixing frame; 4, flipping frame; 5, limiting mechanism; 6, drilling mechanism; 7, impeller seat; 8, drill chip removal mechanism; 201, motor A; 301, adjusting frame; 302, adjusting rack; 303, guiding head; 401, adjusting wheel; 402, placing seat; 403, annular rack; 501, reciprocating lead screw; 502, transmission wheel; 503, connecting frame; 504, limiting ring; 505, ball; 601, equipment frame; 602, motor B; 603, driving wheel; 101, arc-shaped rack; 102, fixing sleeve; 103, concave-convex annular groove; 701, high-pressure air pump; 702, impeller; 703, gear shaft; 801, rotating pipe; 802, gear; 803, moving seat; 804, electric push rod; 805, air spraying pipe; 806, universal joint; 807, movable gear; 808, fixed gear. Detailed implementation mode
[0029] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations.
[0030] [[ID=I1]]As Figures 1-8 shown in the figure, the ceramic green body processing and manufacturing device includes a processing table 1, a rotating column 2 is rotatably arranged on the processing table 1, a plurality of fixing frames 3 are fixedly connected to the rotating column 2, a flipping frame 4 is rotatably connected to the fixing frame 3, a limiting mechanism 5 is rotatably connected to the flipping frame 4, a drilling mechanism 6 is fixedly installed on one side of the processing table 1, an impeller seat 7 is fixedly connected to the other side of the processing table 1, and a drill chip removal mechanism 8 is rotatably connected to the impeller seat 7.
[0031] As Figure 2 shown in the figure, the bottom end of the rotating column 2 passes through the processing table 1 and is fixedly connected to a motor A 201, and the motor A 201 is fixedly connected to the processing table 1.
[0032] As Figure 3 shown in the figure, an adjusting frame 301 is slidably fitted on the fixing frame 3. Both ends of one side of the adjusting frame 301 are fixedly connected with adjusting racks 302, and a guiding head 303 is fixedly connected to the end of the adjusting frame 301 close to the rotating column 2. The guiding head 303 at one end of the adjusting frame 301 will move to the convex part of the concave-convex annular groove 103, thereby driving the adjusting rack 302 connected to the adjusting frame 301 to move upward, so that the adjusting rack 302 can drive the adjusting wheel 401 to rotate.
[0033] As Figure 4As shown, both ends of the flip frame 4 connected to the fixed frame 3 are connected and fixed with an adjusting wheel 401, the adjusting wheel 401 is meshed with the adjusting rack 302 for transmission, and a placement seat 402 is rotatably connected to the bottom end of the flip frame 4, and an annular rack 403 is connected and fixed at the outer circle of the placement seat 402.
[0034] like Figure 5 As shown, the limiting mechanism 5 includes a reciprocating screw 501, one end of which is rotatably connected to the tilting frame 4. A transmission wheel 502 is fixedly connected to the bottom end of the reciprocating screw 501. A connecting frame 503 is slidably mounted on the reciprocating screw 501. A limiting ring 504 is fixedly connected to the top end of the connecting frame 503. A plurality of balls 505 are embedded in the inner wall of the limiting ring 504. The transmission wheel 502 engages with the arc-shaped rack 101, thereby driving the transmission wheel 502 to rotate. The transmission wheel 502 drives the connected reciprocating screw 501 to rotate, causing the reciprocating screw 501 to drive the limiting ring 504 connected to the connecting frame 503 to move downward, so that the balls 505 in the limiting ring 504 limit the position of the ceramic green body.
[0035] like Figure 6 As shown, the drilling mechanism 6 includes an equipment frame 601, which is fixedly connected to the processing table 1. The drilling equipment is mounted on the equipment frame 601. The equipment frame 601 is fixedly connected to the equipment frame 601. The motor B602 is fixedly connected to the motor B602. The drive wheel 603 is meshed with the annular rack 403. The motor B602 drives the drive wheel 603 to rotate, which in turn drives the placement seat 402 connected to the annular rack 403 to rotate, thereby driving the ceramic green body to rotate.
[0036] like Figure 2 As shown, an arc-shaped rack 101 is fixedly provided on the processing table 1, and the arc-shaped rack 101 is meshed with the transmission wheel 502 for transmission. The processing table 1 is located at the rotating column 2 and is fixedly provided with a fixed sleeve 102. A concave-convex annular groove 103 is provided on the fixed sleeve 102, and the inner wall of the concave-convex annular groove 103 is slidingly matched with the outer wall of the guide head 303.
[0037] like Figure 7 As shown, the input end of the impeller seat 7 is connected and fixedly provided with a high-pressure gas pump 701. The inner wall of the impeller seat 7 is rotatably connected to an impeller 702. One end of the impeller 702 extends through the inner wall of the impeller seat 7 to the outside and is fixedly provided with a gear shaft 703. The high-pressure gas drives the impeller 702 to rotate, so that the impeller 702 can drive the connected gear shaft 703 to rotate.
[0038] like Figure 8As shown in the figure, the drill cuttings removal mechanism 8 includes a rotating pipe 801. One end of the rotating pipe 801 is slidably engaged with the outer wall of the output end of the impeller seat 7. The bottom end of the rotating pipe 801 is fixedly connected with a gear 802. The gear 802 is meshed and driven with the gear shaft 703. The outer wall of the upper end of the rotating pipe 801 is rotatably connected with a moving seat 803. One end of the moving seat 803 is fixedly connected with an electric push rod 804. The other end of the electric push rod 804 is fixedly connected with the impeller seat 7. The top end of the rotating pipe 801 is rotatably connected with an air injection pipe 805. One end of the air injection pipe 805 is fixedly connected with a universal joint 806. One end of the universal joint 806 is rotatably connected with the rotating pipe 801. One end of the universal joint 806 connected with the rotating pipe 801 is fixedly connected with a movable gear 807. A fixed gear 808 is fixedly connected to the moving seat 803. The fixed gear 808 is meshed and driven with the movable gear 807. The gear shaft 703 drives the rotating pipe 801 connected to the gear 802 to rotate, thereby driving the air injection pipe 805 to rotate horizontally. At this time, the movable gear 807 will revolve around the fixed gear 808, so that the movable gear 807 rotates self-driven under the action of the fixed gear 808, thereby driving the air injection pipe 805 connected to the universal joint 806 to rotate vertically.
[0039] Working principle: When drilling and processing a dry ceramic green body is required, first place the ceramic green body on the placement seat 402, and then use the motor A201 to drive the rotating column 2 to rotate. At this time, the transmission wheel 502 will be engaged with the arc-shaped rack 101, thereby driving the transmission wheel 502 to rotate, so that the transmission wheel 502 drives the connected reciprocating lead screw 501 to rotate, so that the reciprocating lead screw 501 drives the limit ring 504 connected to the connecting frame 503 to move downward, so that the ball 505 in the limit ring 504 limits the ceramic green body;
[0040] Then, after the ceramic green body rotates to one side of the drilling mechanism 6, use the drilling equipment to punch the ceramic green body, and then use the motor B602 to drive the driving wheel 603 to rotate, so that the driving wheel 603 can drive the placement seat 402 connected to the annular rack 403 to rotate, thereby driving the ceramic green body to rotate for multi-position punching processing;
[0041] Then, after the drilling is completed, the rotating column 2 continues to rotate, so that the ceramic green body rotates above the drill cuttings removal mechanism 8. At this time, the guide head 303 at one end of the adjusting frame 301 will move to the protrusion of the concave-convex ring groove 103, thereby driving the adjusting rack 302 connected to the adjusting frame 301 to move upward, so that the adjusting rack 302 can drive the adjusting wheel 401 to rotate, so that the adjusting wheel 401 can drive the turning frame 4 to turn, so that the opening of the ceramic green body turns to the lower side;
[0042] Then, the electric push rod 804 is used to drive the moving seat 803 to move upward, so that the air injection pipe 805 is placed inside the green ceramic body. Then, the high-pressure air pump 701 is used to inject high-pressure gas into the impeller seat 7. Then, the high-pressure gas is injected into the air injection pipe 805 through the rotating pipe 801 and ejected from the air injection pipe 805.
[0043] At this time, the high-pressure gas will drive the impeller 702 to rotate, so that the impeller 702 can drive the connected gear shaft 703 to rotate, and the gear shaft 703 drives the rotating pipe 801 connected to the gear 802 to rotate, thereby driving the air injection pipe 805 to rotate horizontally. At this time, the movable gear 807 will revolve around the fixed gear 808, so that the movable gear 807 rotates self-driven under the action of the fixed gear 808, thereby driving the air injection pipe 805 connected by the universal joint 806 to rotate vertically, so as to blow out the drill chips in the green ceramic body.
[0044] Then, when the rotating column 2 continues to rotate, the transmission wheel 502 will engage with the arc-shaped rack 101, and continue to drive the reciprocating lead screw 501 to rotate, so that the reciprocating lead screw 501 can drive the limit ring 504 to move upward, facilitating the removal of the green ceramic body.
[0045] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection required by the present invention is defined by the appended claims and their equivalents.
Claims
1. Ceramic green body processing and manufacturing device, including a processing table (1), characterized in that: A rotating column (2) is rotatably arranged on the processing table (1). A plurality of fixing frames (3) are fixedly connected to the rotating column (2). A turning frame (4) is rotatably connected to the fixing frame (3). A limiting mechanism (5) is rotatably connected to the turning frame (4). A drilling mechanism (6) is fixedly installed on one side of the processing table (1). The drilling mechanism (6) includes an equipment frame (601). The equipment frame (601) is fixedly connected to the processing table (1). A drilling device is installed on the equipment frame (601). A motor B (602) is fixedly connected to the equipment frame (601). A driving wheel (603) is fixedly connected to the motor B (602). An impeller seat (7) is fixedly connected to the other side of the processing table (1). A high-pressure air pump (701) is fixedly connected to the input end of the impeller seat (7). An impeller (702) is rotatably connected to the inner wall of the impeller seat (7). One end of the impeller (702) passes through the inner wall of the impeller seat (7) and extends to the outside and is fixedly connected to a gear shaft (703). A chip removal mechanism (8) is rotatably connected to the impeller seat (7). The chip removal mechanism (8) includes a rotating pipe (801). One end of the rotating pipe (801) is slidably matched with the outer wall of the output end of the impeller seat (7). A gear (802) is fixedly connected to the bottom end of the rotating pipe (801). The gear (802) is meshed and driven with the gear shaft (703). A moving seat (803) is rotatably connected to the outer wall of the upper end of the rotating pipe (801). An electric push rod (804) is fixedly connected to one end of the moving seat (803). The other end of the electric push rod (804) is fixedly connected to the impeller seat (7). A jet pipe (805) is rotatably connected to the top end of the rotating pipe (801). A universal joint (806) is fixedly connected to one end of the jet pipe (805). One end of the universal joint (806) is rotatably connected to the rotating pipe (801). A movable gear (807) is fixedly connected to the end of the universal joint (806) connected to the rotating pipe (801). A fixed gear (808) is fixedly connected to the moving seat (803). The fixed gear (808) is meshed and driven with the movable gear (807).
2. The ceramic green body processing and manufacturing device according to claim 1, characterized in that: The bottom end of the rotating column (2) passes through the processing table (1) and is fixedly connected to a motor A (201). The motor A (201) is fixedly connected to the processing table (1).
3. The ceramic green body processing and manufacturing device according to claim 1, characterized in that: An adjusting frame (301) is slidably matched with the fixing frame (3). Adjusting racks (302) are fixedly connected to both ends of one side of the adjusting frame (301). A guide head (303) is fixedly connected to the end of the adjusting frame (301) close to the rotating column (2).
4. The ceramic green body processing and manufacturing device according to claim 3, characterized in that: Both ends of the turning frame (4) connected to the fixed frame (3) are connected and fixedly provided with an adjusting wheel (401), and the adjusting wheel (401) is meshed with the adjusting rack (302) for transmission. A placement seat (402) is rotatably connected and provided on the bottom end of the turning frame (4), and an annular rack (403) is connected and fixedly provided at the outer circle of the placement seat (402), and the annular rack (403) is meshed with the driving wheel (603) for transmission.
5. The ceramic green body processing and manufacturing device according to claim 1, wherein: The limiting mechanism (5) comprises a reciprocating screw (501), one end of the reciprocating screw (501) is rotatably connected to the turning frame (4), the bottom end of the reciprocating screw (501) is fixedly connected to a transmission wheel (502), a connecting frame (503) is slidably provided on the reciprocating screw (501), the top end of the connecting frame (503) is fixedly connected to a limiting ring (504), and a plurality of balls (505) are embedded in the inner wall of the limiting ring (504).
6. The ceramic green body processing and manufacturing device according to claim 5, characterized in that: An arc-shaped rack (101) is fixedly connected to the processing table (1), and the arc-shaped rack (101) is meshed with the transmission wheel (502) for transmission. The processing table (1) is located at the rotating column (2) and is fixedly connected to a fixed sleeve (102). A concave-convex annular groove (103) is formed on the fixed sleeve (102), and the inner wall of the concave-convex annular groove (103) is slidably matched with the outer wall of the guide head (303).
Citation Information
Patent Citations
Longquan celadon plate automatic glaze spraying equipment and glaze spraying process thereof
CN115890882A
Perforating machine for ceramic green body
CN218019203U
Cited By
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