Pouring forming device with defoaming function for resin lens production
By designing a casting molding device with defoaming function, the problem of bubble formation in resin lens production affecting molding effect and efficiency is solved, and high-quality resin lens production and automated mold release are achieved, which improves production efficiency.
Patent Information
- Application Number
- CN202510132655.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-04-11
AI Technical Summary
During the production process of resin lenses, due to improper manual injection, bubbles can easily form in the resin mixture in the mold, affecting the molding effect and production quality of the resin lenses. Manual sealing is required after the injection is completed, resulting in low processing efficiency.
A casting forming device with defoaming function is designed, including a forming mechanism and a defoaming mechanism. The forming mechanism uses multiple sets of support frames and molded parts to achieve uniform and slow discharge of the resin mixed solution into the injection molding chamber to prevent bubble formation. The defoaming mechanism forms a vacuum through the vacuum frame and the defoaming branch tube, which further eliminates the bubbles in the injection molding cavity.
Through this device, the production quality of resin lenses can be significantly improved, the formation of bubbles can be reduced, the automatic mold release can be achieved, the production efficiency can be improved, and the size of the injection molding cavity can be flexibly adjusted, which is suitable for the production of resin lenses of different thicknesses.
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Figure CN119795454A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of resin lens production, in particular to a casting and molding device with a defoaming function for producing resin lenses. Background Art
[0002] Resin lenses are optical lenses made of resin materials. They are widely used in optical products such as glasses, photographic equipment, and telescopes because of their lightness, strong impact resistance, good processability, and good UV protection. The production of resin lenses is mostly done by a casting process, where the prepared resin mixture is poured into a mold to ensure that the mold is completely filled, and then demolded after curing.
[0003] However, in the process of introducing the resin mixture into the mold, air is easily filled into the resin mixture in the mold due to the too fast material collection at the end of manual injection, resulting in bubbles, which affects the molding effect of the resin lens and further affects the overall production quality of the resin lens. After the injection is completed, the mold needs to be manually sealed and placed in a curing device for curing, which slows down the overall processing efficiency. For this reason, we propose a casting and molding device with a defoaming function for the production of resin lenses to solve the above problems. Summary of the invention
[0004] The object of the present invention is to provide a casting and molding device with a defoaming function for producing resin lenses, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A casting and molding device with a defoaming function for producing resin lenses, comprising a device base, a protective outer frame is fixedly installed on one side of the top end of the device base, a defoaming mechanism is fixedly installed on the side of the top end of the device base close to the protective outer frame, a curing chamber is fixedly installed on the top end of the device base close to the defoaming mechanism, a first linear electric rail is fixedly installed in the middle of the top end of the device base, the first linear electric rail passes through the protective outer frame, the defoaming mechanism and the curing chamber, a molding mechanism is fixedly installed on the driving end of the first linear electric rail, and a casting mechanism is provided above the molding mechanism.
[0006] Preferably, the molding mechanism comprises a mechanism base, a plurality of evenly distributed support frames are fixedly installed in the middle of the top end of the mechanism base, a molding member is fixedly installed on the top end of the support frame, the molding member comprises a molding outer frame, the molding outer frame is fixedly installed on the top end of the support frame, a positioning ring is integrally formed on one side of the molding outer frame, a first side mold is fixedly installed on one side of the positioning ring by screws, the first side mold is movably clamped in the molding outer frame, a second side mold is movably clamped on a side of the molding outer frame away from the positioning ring, the first side mold and the second side mold are symmetrically distributed, a connecting rod distributed in a ring array is fixedly installed on a side of the second side mold away from the first side mold, a material injection opening is opened at the top of the molding outer frame and the positioning ring, a sealing frame is movably clamped at the material injection opening, a first bracket is fixedly installed on the outside of the sealing frame, a plurality of connecting rods are fixedly installed with a connecting ring in the middle, a rotating ring frame is movably sleeved on the outside of the connecting ring, a second bracket is fixedly installed on the bottom of the rotating ring frame, and a driving member is fixedly installed at the end position of the plurality of connecting rods near the top end of the mechanism base.
[0007] Preferably, the driving member includes a gear ring frame and two symmetrically distributed rotating longitudinal frames, the rotating longitudinal frame is fixedly mounted on the top of the mechanism base, the top of the rotating longitudinal frame is rotatably mounted with a rotating horizontal axis, the middle of the rotating horizontal axis is fixedly mounted with a driving longitudinal frame, the gear ring frame is provided with a plurality of corresponding formed members, the gear ring frame movably sleeved on the ends of a plurality of connecting rods in the corresponding formed members, the outer sides of the gear ring frame are movably sleeved with a stabilizing ring frame, the top sliding clamps of the plurality of stabilizing ring frames are provided with a top rack, the top rack and the top of the gear ring frame are meshed and connected, the bottom sliding clamps of the plurality of stabilizing ring frames are provided with a bottom rack, the bottom rack and the bottom of the gear ring frame are meshed and connected, the two ends of the top rack and the two ends of the bottom rack are fixedly mounted with a driving cross rod, the ends of the driving cross rod are vertically provided with a driving convex, the top and bottom of the driving longitudinal frame are provided with a driven longitudinal groove corresponding to the driving convex, and the driving convex is movably clamped in the corresponding driven longitudinal groove.
[0008] Preferably, a driven worm gear is fixedly mounted on one end of the rotating horizontal shaft, a driving worm is meshingly connected to the outer side of the driven worm gear, and the driving worm is rotatably mounted on the outer side of the rotating vertical frame.
[0009] Preferably, a driving motor is fixedly mounted on the outer side of the rotating longitudinal frame, and a driving end of the driving motor and a bottom end of the driving worm are fixedly mounted.
[0010] Preferably, a protective cover is fixedly mounted on the top of the mechanism base, the first bracket is slidably connected to the protective cover, and the second bracket is slidably connected to the protective cover.
[0011] Preferably, a plurality of second linear electric rails corresponding to the position of the first bracket are fixedly installed on the top of the mechanism base, a first base frame is fixedly installed on the driving ends of the plurality of second linear electric rails, the first bracket is fixedly installed on the first base frame, a plurality of third linear electric rails corresponding to the position of the second bracket are fixedly installed on the top of the mechanism base, a second base frame is fixedly installed on the driving ends of the plurality of third linear electric rails, and the second bracket is fixedly installed on the second base frame.
[0012] Preferably, the casting mechanism includes a plurality of fourth linear electric rails distributed vertically, the fourth linear electric rails are fixedly mounted on the inner wall upper surface of the protective outer frame, a connecting cross frame is fixedly mounted on the driving end of the fourth linear electric rail, a plurality of fixing frames corresponding to the molded parts are vertically mounted on the connecting cross frame, a liquid guiding cylinder is fixedly mounted on the fixing frames, a long row pipe is integrally formed at the bottom end of the liquid guiding cylinder, the long row pipe can be movably passed through the corresponding injection opening and extend between the first side mold and the second side mold, a material control head is fixedly mounted on the top of the liquid guiding cylinder, a plurality of connecting hoses are fixedly mounted on the tops of a plurality of connecting hoses, a connecting main pipe is fixedly mounted on the ends of the plurality of connecting hoses, a connecting main pipe is fixedly mounted on the head of the connecting main pipe, a fixing seat is fixedly mounted on the outer side of the connecting main head, and the fixing seat is fixedly mounted on the inner wall upper surface of the protective outer frame.
[0013] Preferably, a sealing card frame is fixedly mounted on the top of the mechanism base.
[0014] Preferably, the defoaming mechanism includes two groups of symmetrically distributed fifth linear electric rails, the fifth linear electric rails are fixedly installed on the top of the device base, the driving end of the fifth linear electric rail is fixedly installed with a vacuum frame, the inner bottom of the vacuum frame is integrally formed with a limiting convex frame, the bottom end of the limiting convex frame is provided with a sealing strip, the bottom of the vacuum frame can be movably sleeved on the outside of the sealing card frame, the upper surface of the sealing card frame can contact the upper surface of the sealing strip, the top of the vacuum frame is integrally formed with a plurality of suction and pressure branch pipes, the tops of the plurality of suction and pressure branch pipes are fixedly installed with a suction and pressure main pipe, and the head of the suction and pressure main pipe is fixedly installed with a pressure valve.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. By setting up a molding mechanism and using a pouring mechanism in combination, the resin mixed solution can be evenly and slowly discharged into the injection cavity, preventing air from being injected into the injection cavity to form a large number of bubbles in the resin mixed solution, thereby improving the production quality of the resin lens, facilitating the automatic demolding of the resin lens, and further improving the production efficiency of the resin lens.
[0017] 2. By setting up a molding mechanism, the second side mold is driven to move in the molding outer frame, and the size of the injection cavity is flexibly adjusted to facilitate the casting of resin lenses of different thicknesses, thereby increasing the flexibility of the entire casting and molding device.
[0018] 3. By setting up a defoaming mechanism, a vacuum can be formed in the vacuum frame, and bubbles in multiple injection cavities can be further eliminated, thereby further improving the production quality of resin lenses. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a schematic diagram of the structure of the present invention.
[0021] Figure 2 It is a schematic diagram of the structural connection between the forming mechanism and the casting mechanism in the present invention.
[0022] Figure 3 It is a structural schematic diagram of the forming mechanism in the present invention.
[0023] Figure 4 It is a structural schematic diagram of the forming mechanism in the present invention from another angle.
[0024] Figure 5 For the present invention Figure 4 Enlarged view of point A in the middle.
[0025] Figure 6 It is a schematic diagram of the structure of the molded part in the present invention.
[0026] Figure 7 It is a partial structural schematic diagram of the molded part in the present invention.
[0027] Figure 8 It is a schematic diagram of the structure of the molded part in the present invention.
[0028] Fig. 9 For the present invention Figure 8 Enlarged view of point B in the middle.
[0029] Fig.10 It is a structural schematic diagram of the defoaming mechanism in the present invention.
[0030] Fig.11 For the present invention Fig.10 Enlarged view of point C in the middle.
[0031] In the figure: 1, device base; 11, first linear electric rail; 2, protective outer frame; 3, molding mechanism; 4, casting mechanism; 5, defoaming mechanism; 6, curing chamber; 31, mechanism base; 311, support frame; 312, third linear electric rail; 3121, second bottom frame; 313, second linear electric rail; 3131, first bottom frame; 301, protective cover; 302, sealing card frame; 32, molding part; 321, molding outer frame; 3211, positioning ring; 3212, injection opening; 322, first side mold; 323, second side mold; 324, connecting rod; 325, sealing frame; 3251, first bracket; 326, connecting ring; 3261, rotating ring frame; 3262, second bracket; 35, driving member; 351, rotating vertical frame ; 352, rotating horizontal axis; 353, driving vertical frame; 3531, driven vertical groove; 354, gear ring frame; 3541, stabilizing ring frame; 3542, top rack; 3543, bottom rack; 355, driving cross bar; 3551, driving cam; 356, driven worm gear; 3561, driving motor; 3562, driving worm; 41, fourth linear electric rail; 42, connecting cross frame; 43, fixing frame; 44, liquid guide cylinder; 441, long discharge pipe; 442, material control head; 45, connecting hose; 46, connecting main pipe; 47, connecting main head; 471, fixing seat; 51, fifth linear electric rail; 52, vacuum frame; 522, limiting cam frame; 53, suction and pressure branch pipe; 54, suction and pressure main pipe; 541, pressure valve; 55, sealing strip. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] Example: Figure 1-11 As shown, the present invention provides a casting and molding device with a defoaming function for producing resin lenses, comprising a device base 1, a protective outer frame 2 is fixedly installed on one side of the top of the device base 1, a defoaming mechanism 5 is fixedly installed on the side of the top of the device base 1 close to the protective outer frame 2, a curing chamber 6 is fixedly installed on the top of the device base 1 close to the defoaming mechanism 5, a first linear electric rail 11 is fixedly installed in the middle of the top of the device base 1, the first linear electric rail 11 passes through the protective outer frame 2, the defoaming mechanism 5 and the curing chamber 6, a molding mechanism 3 is fixedly installed on the driving end of the first linear electric rail 11, the first linear electric rail 11 is controlled to open and drive the molding mechanism 3 to move horizontally, a casting mechanism 4 is provided above the molding mechanism 3, and the casting mechanism 4 is located in the protective outer frame 2.
[0034] The molding mechanism 3 includes a mechanism base 31, a plurality of uniformly distributed support frames 311 are fixedly installed at the middle of the top of the mechanism base 31, and molding members 32 are fixedly installed at the top of the support frames 311. The molding members 32 include a molding outer frame 321, and the molding outer frame 321 is fixedly installed at the top of the support frame 311. A positioning ring 3211 is integrally formed on one side of the molding outer frame 321, and a first side mold 322 is fixedly installed on one side of the positioning ring 3211 by screws. The first side mold 322 is movably clamped in the molding outer frame 321 to facilitate disassembly of the first side mold 322. A second side mold 323 is movably clamped on a side of the molding outer frame 321 away from the positioning ring 3211, and the second side mold 323 is easy to move in the molding outer frame 321. The first side mold 322 and the second side mold 323 are symmetrically distributed. An injection cavity is formed between the first side mold 322 and the second side mold 323.
[0035] A connecting rod 324 distributed in a ring array is fixedly installed on one side of the second side mold 323 away from the first side mold 322. A material injection opening 3212 is opened on the top of the molding outer frame 321 and the positioning ring 3211. A sealing frame 325 is movably mounted at the material injection opening 3212. The sealing frame 325 blocks the material injection opening 3212. A first bracket 3251 is fixedly installed on the outer side of the sealing frame 325. A connecting ring 326 is fixedly installed in the middle of the plurality of connecting rods 324. A rotating ring frame 3261 is movably sleeved on the outer side of the connecting ring 326. A second bracket 3262 is fixedly installed at the bottom of the rotating ring frame 3261. The rotating ring frame 3261 and the connecting ring 326 control the horizontal movement of the second bracket 3262 to control the horizontal movement of the multiple connecting rods 324, thereby driving the second side mold 323 to move in the molding outer frame 321, and flexibly adjusting the size of the injection cavity to facilitate the casting of resin lenses of different thicknesses, thereby increasing the flexibility of the entire casting and molding device. A driving member 35 is fixedly installed at the top of the mechanism base 31 near the end position of the multiple connecting rods 324.
[0036] The driving member 35 includes a gear ring frame 354 and two symmetrically distributed rotating longitudinal frames 351, the rotating longitudinal frames 351 are fixedly installed on the top of the mechanism base 31, the top of the rotating longitudinal frame 351 is rotatably installed with a rotating horizontal axis 352, and the middle of the rotating horizontal axis 352 is fixedly installed with a driving longitudinal frame 353, the gear ring frame 354 is provided with a plurality of corresponding to the molded member 32, the gear ring frame 354 is movably sleeved on the ends of a plurality of connecting rods 324 in the corresponding molded member 32, and the connecting rods 324 are easy to slide on the gear ring frame 354, and the outer side of the gear ring frame 354 is movably sleeved with a stabilizing ring frame 3541, and the stabilizing ring frame 3541 can be fixedly installed on the protective cover 301, and a plurality of The top sliding card of the stabilizing ring frame 3541 is provided with a top rack 3542, which is meshed with the top of the gear ring frame 354. The bottom sliding cards of the stabilizing ring frames 3541 are provided with bottom racks 3543, which are meshed with the bottom of the gear ring frame 354. Both ends of the top rack 3542 and the bottom rack 3543 are fixedly installed with driving cross bars 355, and both ends of the driving cross bars 355 are vertically provided with driving protrusions 3551. The top and bottom of the driving vertical frame 353 are provided with driven longitudinal grooves 3531 corresponding to the driving protrusions 3551, and the driving protrusions 3551 are movably engaged in the corresponding driven longitudinal grooves 3531.
[0037] A driven worm gear 356 is fixedly installed at one end of the rotating horizontal shaft 352, and a driving worm 3562 is meshedly connected to the outer side of the driven worm gear 356, and the driving worm 3562 is rotatably installed on the outer side of the rotating vertical frame 351; a driving motor 3561 is fixedly installed on the outer side of the rotating vertical frame 351, and the driving end of the driving motor 3561 and the bottom end of the driving worm 3562 are fixedly installed. When in use, the driving motors 3561 on both sides are controlled to start and drive the driving worms 3562 on both sides to drive the driven worm gear 356 to control the rotating horizontal shaft 352 to rotate. Thereby, the driving longitudinal frames 353 on both sides are controlled to rotate synchronously, and the driving cam 3551 is movably engaged in the corresponding driven longitudinal groove 3531 and the connection of the driving cross bar 355 is driven to drive the top rack 3542 and the bottom rack 3543 to move in opposite directions synchronously, thereby controlling the gear ring frame 354 to rotate, thereby controlling the second side mold 323 to rotate in the molding outer frame 321 through the connection of the connecting rod 324, and demolding the resin lens and the second side mold 323, thereby realizing automatic demolding of the resin lens, and further improving the production efficiency of the resin lens.
[0038] A protective cover 301 is fixedly installed on the top of the mechanism base 31, the first bracket 3251 is slidably connected to the protective cover 301, and the second bracket 3262 is slidably connected to the protective cover 301; a plurality of second linear electric rails 313 corresponding to the position of the first bracket 3251 are fixedly installed on the top of the mechanism base 31, and the driving ends of the plurality of second linear electric rails 313 are fixedly installed with the first base frame 3131, and the first bracket 3251 is fixedly installed on the first base frame 3131, and the first bracket 3251 in the plurality of moldings 32 is controlled to move horizontally by opening the plurality of second linear electric rails 313, thereby driving the sealing frames 325 in the plurality of moldings 32 to move horizontally;
[0039] A plurality of third linear electric rails 312 corresponding to the position of the second bracket 3262 are fixedly installed on the top of the mechanism base 31, and a second base frame 3121 is fixedly installed on the driving end of the plurality of third linear electric rails 312. The second bracket 3262 is fixedly installed on the second base frame 3121. By controlling to open the plurality of third linear electric rails 312, the second base frame 3121 is driven to control the second brackets 3262 in the plurality of molded parts 32 to move horizontally.
[0040] The pouring mechanism 4 includes a plurality of fourth linear rails 41 distributed vertically, the fourth linear rails 41 are fixedly mounted on the inner wall upper surface of the protective outer frame 2, a connecting cross frame 42 is fixedly mounted on the driving end of the fourth linear rail 41, a plurality of fixing frames 43 corresponding to the molding part 32 are vertically mounted on the connecting cross frame 42, a liquid guide tube 44 is fixedly mounted on each fixing frame 43, a long row pipe 441 is integrally formed at the bottom end of the liquid guide tube 44, and the long row pipe 441 can be movably passed through the corresponding injection opening 3212 to extend The top of the liquid guide cylinder 44 is fixedly installed with a material control head 442, and the tops of the plurality of material control heads 442 are fixedly installed with a connecting hose 45. The ends of the plurality of connecting hoses 45 are fixedly installed with a connecting main pipe 46, and the head of the connecting main pipe 46 is fixedly installed with a connecting main head 47. The outer side of the connecting main head 47 is fixedly installed with a fixing seat 471, and the fixing seat 471 is fixedly installed on the inner wall upper surface of the protective outer frame 2. When in use, the connecting main head 47 is fixedly installed with a fixing seat 471. The end is connected to the output port of the resin mixed solution output system. During casting, the fourth linear electric rail 41 is controlled to be turned on to drive the connecting cross frame 42, multiple fixed frames 43 and multiple liquid guiding tubes 44 to descend, thereby controlling the long row pipe 441 to descend, so that the long row pipe 441 can move through the corresponding injection opening 3212 to extend between the first side mold 322 and the second side mold 323, so that the end of the long row pipe 441 moves to the bottom of the injection cavity. Subsequently, the resin mixed solution output system and multiple material control heads 442 are controlled to be turned on, and the resin mixed solution is slowly discharged into the corresponding injection cavity through the multiple long row pipes 441. While slowly discharging, the fourth linear electric rail 41 is controlled to be turned on to drive the long row pipe 441 to move up slowly, and the end of the long row pipe 441 slowly moves up in the injection cavity until the entire injection cavity is filled. By slowly moving up to discharge, the resin mixed solution can be evenly and slowly discharged into the injection cavity, preventing air from being injected into the injection cavity to form more bubbles in the resin mixed solution, thereby improving the production quality of the resin lens.
[0041] A sealing card frame 302 is fixedly installed on the top of the mechanism base 31; the defoaming mechanism 5 includes two sets of fifth linear electric rails 51 distributed symmetrically, the fifth linear electric rails 51 are fixedly installed on the top of the device base 1, and a vacuum frame 52 is fixedly installed on the driving end of the fifth linear electric rail 51. A limiting convex frame 522 is integrally formed at the inner bottom of the vacuum frame 52, and a sealing strip 55 is provided at the bottom end of the limiting convex frame 522. The bottom of the vacuum frame 52 can be movably sleeved on the outside of the sealing card frame 302, and the upper surface of the sealing card frame 302 can contact the upper surface of the sealing strip 55. A plurality of suction and pressure branch pipes 53 are integrally formed at the top of the vacuum frame 52, and a suction and pressure main pipe 54 is fixedly installed at the top of the plurality of suction and pressure branch pipes 53. The head of the suction and pressure main pipe 54 A pressure valve 541 is fixedly installed. When in use, the head of the pressure valve 541 is connected to the input port of the suction pump. After the resin mixed solution in multiple injection cavities is poured, the molding mechanism 3 is controlled to move horizontally to the bottom of the vacuum frame 52. Then, the fifth linear electric rail 51 is controlled to be turned on to drive the vacuum frame 52 to descend until the bottom of the vacuum frame 52 is movably sleeved on the outside of the sealing card frame 302, and the upper surface of the sealing card frame 302 is in contact with the upper surface of the sealing strip 55 to seal the vacuum frame 52 and the molding mechanism 3. Then, the suction pump is controlled to be turned on for suction to form a vacuum in the vacuum frame 52, and the bubbles in the multiple injection cavities are further eliminated, thereby further improving the production quality of the resin lenses.
[0042] Working principle: When in use, connect the end of the connecting head 47 to the output port of the resin mixed solution output system, and connect the head of the pressure valve 541 to the input port of the suction pump;
[0043] Subsequently, the size of the injection cavity is adjusted according to the casting requirements, and the plurality of third linear electric rails 312 are controlled to be turned on, and the second base frame 3121 is driven to control the second brackets 3262 in the plurality of moldings 32 to move horizontally. The second brackets 3262 are controlled to move horizontally to drive the rotating ring frame 3261 and the connecting ring 326 to control the plurality of connecting rods 324 to move horizontally, thereby driving the second side mold 323 to move in the molding outer frame 321, and flexibly adjusting the size of the injection cavity, so as to facilitate the casting of resin lenses of different thicknesses.
[0044] Subsequently, pouring is performed, and the fourth linear electric rail 41 is controlled to be turned on to drive the connecting cross frame 42, multiple fixed frames 43 and multiple liquid guide tubes 44 to descend, thereby controlling the long row pipe 441 to descend, so that the long row pipe 441 can move through the corresponding injection opening 3212 to extend between the first side mold 322 and the second side mold 323, so that the end of the long row pipe 441 moves to the bottom of the injection cavity. Subsequently, the resin mixed solution output system and multiple material control heads 442 are controlled to be turned on, and the resin mixed solution is slowly discharged into the corresponding injection cavity through the multiple long row pipes 441. While slowly discharging, the fourth linear electric rail 41 is controlled to be turned on to drive the long row pipe 441 to move up slowly, and the end of the long row pipe 441 moves up slowly in the injection cavity until the entire injection cavity is filled. By slowly moving up to discharge, the resin mixed solution can be evenly and slowly discharged into the injection cavity, preventing air from being injected into the injection cavity to form a large number of bubbles in the resin mixed solution.
[0045] After the resin mixed solution in the multiple injection cavities is poured, the first linear electric rail 11 is controlled to be turned on to drive the molding mechanism 3 to move horizontally, and the molding mechanism 3 moves to the bottom of the vacuum frame 52. Then, the fifth linear electric rail 51 is controlled to be turned on to drive the vacuum frame 52 to descend until the bottom of the vacuum frame 52 is movably sleeved on the outside of the sealing card frame 302, and the upper surface of the sealing card frame 302 is in contact with the upper surface of the sealing strip 55, so as to seal the vacuum frame 52 and the molding mechanism 3. Then, the suction pump is controlled to be turned on to suck, so as to form a vacuum in the vacuum frame 52, and further eliminate the bubbles in the multiple injection cavities.
[0046] After the bubbles are eliminated, the long pipe 441 is controlled to move upward and reset. Then, the first bottom frame 3131 is driven to control the first bracket 3251 in the plurality of molded parts 32 to move horizontally by controlling the opening of the plurality of second linear electric rails 313, thereby driving the sealing frame 325 in the plurality of molded parts 32 to move horizontally, and the sealing frame 325 blocks the injection opening 3212.
[0047] After the bubbles are eliminated, the first linear electric rail 11 is controlled to be turned on again to drive the molding mechanism 3 to move horizontally, and the molding mechanism 3 is moved to the curing chamber 6 for curing processing, thereby realizing the synchronous molding processing of multiple resin lenses;
[0048] After molding, the first linear electric rail 11 is controlled to be turned on again to drive the molding mechanism 3 to move horizontally, and the molding mechanism 3 moves out of the curing chamber 6. Subsequently, the driving motors 3561 on both sides are controlled to drive the driving worms 3562 on both sides to drive the driven worm gears 356 to control the rotating horizontal axis 352 to rotate, thereby controlling the driving longitudinal frames 353 on both sides to rotate synchronously, and cooperating with the driving cam 3551 to be movably engaged in the corresponding driven longitudinal groove 3531 and the connection of the driving cross bar 355, driving the top rack 3542 and the bottom rack 3543 to move synchronously in opposite directions, thereby controlling the gear ring frame 354 to rotate, thereby controlling the second side mold 323 to rotate in the molding outer frame 321 through the connection of the connecting rod 324, and demolding the resin lens and the second side mold 323, thereby realizing automatic demolding of the resin lens, and further improving the production efficiency of the resin lens.
[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A casting and molding device with defoaming function for producing resin lenses, comprising a device base (1), characterized in that: A protective outer frame (2) is fixedly mounted on one side of the top of the device base (1); a defoaming mechanism (5) is fixedly mounted on one side of the top of the device base (1) close to the protective outer frame (2); a curing chamber (6) is fixedly mounted on the top of the device base (1) close to the defoaming mechanism (5); a first linear electric rail (11) is fixedly mounted in the middle of the top of the device base (1); the first linear electric rail (11) passes through the protective outer frame (2), the defoaming mechanism (5) and the curing chamber (6); a molding mechanism (3) is fixedly mounted on the driving end of the first linear electric rail (11); a casting mechanism (4) is provided above the molding mechanism (3).
2. The casting and molding device with defoaming function for producing resin lenses according to claim 1, characterized in that: The molding mechanism (3) comprises a mechanism base (31), a plurality of uniformly distributed support frames (311) are fixedly mounted at the middle of the top of the mechanism base (31), a molding member (32) is fixedly mounted at the top of each support frame (311), the molding member (32) comprises a molding outer frame (321), the molding outer frame (321) is fixedly mounted at the top of the support frame (311), a positioning ring (3211) is integrally formed on one side of the molding outer frame (321), a first side mold (322) is fixedly mounted on one side of the positioning ring (3211) by means of screws, the first side mold (322) is movably clamped in the molding outer frame (321), a second side mold (323) is movably clamped on a side of the molding outer frame (321) away from the positioning ring (3211), the first side mold (322) and the second side mold (323) are movably clamped, and the first side mold (322) and the second side mold (323) are movably clamped. 3) is a symmetrically distributed structure, a side of the second side mold (323) away from the first side mold (322) is fixedly installed with connecting rods (324) distributed in a ring array, the top of the molding outer frame (321) and the positioning ring (3211) is provided with an injection opening (3212), a sealing frame (325) is movably provided at the injection opening (3212), and a first bracket (3251) is fixedly installed on the outer side of the sealing frame (325), a connecting ring (326) is fixedly installed in the middle of the plurality of connecting rods (324), a rotating ring frame (3261) is movably sleeved on the outer side of the connecting ring (326), and a second bracket (3262) is fixedly installed on the bottom of the rotating ring frame (3261), and a driving member (35) is fixedly installed at the top of the mechanism base (31) near the end position of the plurality of connecting rods (324).
3. A casting and molding device with defoaming function for producing resin lenses according to claim 2, characterized in that: The driving member (35) comprises a gear ring frame (354) and two symmetrically distributed rotating longitudinal frames (351), wherein the rotating longitudinal frame (351) is fixedly mounted on the top of the mechanism base (31), a rotating transverse axis (352) is rotatably mounted on the top of the rotating longitudinal frame (351), and a driving longitudinal frame (353) is fixedly mounted on the middle of the rotating transverse axis (352), and the gear ring frame (354) is provided with a plurality of corresponding molded members (32), and the gear ring frame (354) is movably sleeved on the ends of a plurality of connecting rods (324) in the corresponding molded members (32), and the outer side of the gear ring frame (354) is movably sleeved with a stabilizing ring frame (3541), and the tops of the plurality of stabilizing ring frames (3541) are slidably clamped with top racks ( 3542), the top rack (3542) and the top of the gear ring frame (354) are meshingly connected, the bottom sliding card of the plurality of stabilizing ring frames (3541) is provided with a bottom rack (3543), the bottom rack (3543) and the bottom of the gear ring frame (354) are meshingly connected, the two ends of the top rack (3542) and the two ends of the bottom rack (3543) are fixedly installed with a driving cross bar (355), the ends of the driving cross bar (355) are vertically provided with a driving protrusion (3551), the top and bottom of the driving vertical frame (353) are provided with a driven longitudinal groove (3531) corresponding to the driving protrusion (3551), and the driving protrusion (3551) is movably engaged in the corresponding driven longitudinal groove (3531).
4. A casting and molding device with defoaming function for producing resin lenses according to claim 3, characterized in that: A driven worm gear (356) is fixedly mounted on one end of the rotating horizontal shaft (352), and a driving worm (3562) is meshingly connected to the outer side of the driven worm gear (356), and the driving worm (3562) is rotatably mounted on the outer side of the rotating vertical frame (351).
5. The casting and molding device with defoaming function for producing resin lenses according to claim 4, characterized in that: A driving motor (3561) is fixedly mounted on the outer side of the rotating vertical frame (351), and a driving end of the driving motor (3561) and a bottom end of a driving worm (3562) are fixedly mounted.
6. The casting and molding device with defoaming function for producing resin lenses according to claim 2, characterized in that: A protective cover (301) is fixedly mounted on the top of the mechanism base (31), the first bracket (3251) is slidably connected to the protective cover (301), and the second bracket (3262) is slidably connected to the protective cover (301).
7. A casting and molding device with defoaming function for producing resin lenses according to claim 6, characterized in that: A plurality of second linear electric rails (313) corresponding to the position of the first bracket (3251) are fixedly mounted on the top of the mechanism base (31), the driving ends of the plurality of second linear electric rails (313) are fixedly mounted on the first base frame (3131), the first bracket (3251) is fixedly mounted on the first base frame (3131), a plurality of third linear electric rails (312) corresponding to the position of the second bracket (3262) are fixedly mounted on the top of the mechanism base (31), the driving ends of the plurality of third linear electric rails (312) are fixedly mounted on the second base frame (3121), and the second bracket (3262) is fixedly mounted on the second base frame (3121).
8. The casting and molding device with defoaming function for producing resin lenses according to claim 2, characterized in that: The pouring mechanism (4) comprises a plurality of fourth linear electric rails (41) distributed vertically, the fourth linear electric rails (41) being fixedly mounted on the inner wall upper surface of the protective outer frame (2), a connecting cross frame (42) being fixedly mounted on the driving end of the fourth linear electric rail (41), a plurality of fixing frames (43) corresponding to the molded parts (32) being vertically mounted on the connecting cross frame (42), a liquid guide tube (44) being fixedly mounted on each of the fixing frames (43), a long row pipe (441) being integrally formed at the bottom end of the liquid guide tube (44), and the long row pipe (441) being able to movably pass through the corresponding injection opening The opening (3212) extends between the first side mold (322) and the second side mold (323); a material control head (442) is fixedly installed at the top end of each of the liquid guide cylinders (44); a connecting hose (45) is fixedly installed at the top end of each of the plurality of material control heads (442); a connecting main pipe (46) is fixedly installed at the end of each of the plurality of connecting hoses (45); a connecting main pipe (47) is fixedly installed at the head of the connecting main pipe (46); a fixing seat (471) is fixedly installed on the outer side of the connecting main head (47); and the fixing seat (471) is fixedly installed on the upper surface of the inner wall of the protective outer frame (2).
9. The casting and molding device with defoaming function for producing resin lenses according to claim 2, characterized in that: A sealing card frame (302) is fixedly mounted on the top of the mechanism base (31).
10. A casting and molding device with defoaming function for producing resin lenses according to claim 9, characterized in that: The defoaming mechanism (5) comprises two groups of symmetrically distributed fifth linear electric rails (51), the fifth linear electric rails (51) being fixedly mounted on the top of the device base (1), a vacuum frame (52) being fixedly mounted on the driving end of the fifth linear electric rail (51), a limiting convex frame (522) being integrally formed at the inner bottom of the vacuum frame (52), a sealing strip (55) being provided at the bottom end of the limiting convex frame (522), the bottom of the vacuum frame (52) being able to be movably sleeved on the outer side of the sealing card frame (302), the upper surface of the sealing card frame (302) being able to contact the upper surface of the sealing strip (55), a plurality of suction and pressure branch pipes (53) being integrally formed at the top of the plurality of suction and pressure branch pipes (53), a suction and pressure main pipe (54) being fixedly mounted at the top of the plurality of suction and pressure branch pipes (53), and a pressure valve (541) being fixedly mounted at the head of the suction and pressure main pipe (54).