New energy automobile power battery tray based on aluminum alloy

By designing a new energy vehicle power battery pallet based on aluminum alloy including protective components, the problems of insufficient protection capabilities and complex maintenance in the prior art are solved, and higher protection capabilities, longer service life and lower maintenance costs are achieved.

CN119795886AActive Publication Date: 2025-04-11GUIZHOU HANGYUE NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510245592.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-04-11
Estimated Expiration
2045-02-28

AI Technical Summary

Technical Problem

The existing new energy vehicle power battery pallet based on aluminum alloy is insufficient after being installed at the bottom of the new energy vehicle, which is prone to damage due to minor scratches, resulting in safety hazards, and is cumbersome to repair and high cost, and it is not convenient to clamp and install the power cord inside.

Method used

A new energy vehicle power battery pallet including a power battery pallet body and protective components are designed. The protective components include installation frames, protective nets, connecting plates, barrier rods, limit frames, metal mounting plates, protective plates, etc. Through the modular combination and disassembly of these components, multi-layer protection of the bottom of the power battery tray body is achieved, and the installation and adjustment of the power cord is simplified.

Benefits of technology

It effectively improves the protection capability of the power battery tray, extends the service life, reduces maintenance costs and time, simplifies the installation and adjustment of the power cord, and improves the convenience and practicality of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a new energy automobile power battery tray based on aluminum alloy, and relates to the technical field of power battery trays, the new energy automobile power battery tray comprises a power battery tray main body, a protection assembly is arranged at the bottom of the power battery tray main body, and the protection assembly comprises a mounting frame; the top of the mounting frame and the bottom of the power battery tray main body are detachably mounted, a protective net is detachably mounted in the mounting frame, and a plurality of groups of connecting plates are uniformly and detachably mounted at the bottom of the protective net. According to the new energy automobile power battery tray based on the aluminum alloy, the arranged protection assembly serves as additional protection of the bottom of the power battery tray body, when the bottom of an automobile is slightly scratched, the protection assembly serves as a substitute of the power battery tray body, and the bottom of the power battery tray body cannot be damaged due to slight scratching; the service life of the power battery tray main body is prolonged, and the power battery in the power battery tray main body can be more effectively protected.
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Description

Technical Field

[0001] The present invention relates to the technical field of power battery trays, and in particular to a power battery tray for new energy vehicles based on aluminum alloy. Background Art

[0002] According to the size of the scope, new energy vehicles can be divided into broad and narrow new energy vehicles. Broad new energy vehicles, also known as alternative fuel vehicles, include pure electric vehicles, fuel cell electric vehicles and other vehicles that all use non-petroleum fuels, as well as hybrid electric vehicles, ethanol gasoline vehicles and other vehicles that partially use non-petroleum fuels. All existing new energy vehicles are included in this concept. Narrow new energy vehicles refer to vehicles that use unconventional automotive fuels as a power source and integrate advanced technologies in vehicle power control and drive to form vehicles with new technologies, new structures, and advanced technical principles. Existing new energy vehicles use power batteries as a power source. The power batteries of new energy vehicles are usually installed at the bottom of the new energy vehicle through a new energy vehicle power battery tray. At present, the power battery tray of new energy vehicles is mostly made of aluminum alloy as a whole to take into account both lightweight and durability.

[0003] The existing new energy vehicle power battery tray based on aluminum alloy has insufficient protection ability after being installed at the bottom of the new energy vehicle. After the bottom of the new energy vehicle power battery tray is damaged by scratches, the protection ability of the internal power battery will be reduced, causing safety hazards. Since the new energy vehicle power battery tray is mostly made of aluminum alloy as a whole, maintenance needs to be carried out throughout the whole process, and the maintenance process is cumbersome and the maintenance cost is high. The interior of the overall new energy vehicle power battery tray is not convenient for clamping and installing the power cord, which brings certain adverse effects to people's use process. In order to solve the shortcomings of the existing technology, we propose a new energy vehicle power battery tray based on aluminum alloy. Summary of the invention

[0004] The main purpose of the present invention is to provide a new energy vehicle power battery tray based on aluminum alloy, which can effectively solve the problems in the background technology.

[0005] To achieve the above object, the technical solution adopted by the present invention is:

[0006] A new energy vehicle power battery tray based on aluminum alloy, comprising a power battery tray body, a protective component is arranged at the bottom of the power battery tray body, the protective component comprises a mounting frame, the top of the mounting frame is detachably mounted with the bottom of the power battery tray body, a protective net is detachably mounted inside the mounting frame, a plurality of groups of connecting plates are evenly detachably mounted at the bottom of the protective net, a square hole is opened at the top of the connecting plate, a blocking rod is symmetrically detachably mounted inside the square hole opened in the connecting plate, a limited position frame is symmetrically detachably mounted at the bottom of the connecting plate, a metal mounting plate is slidably connected inside the limited position frame A protective plate is detachably installed on one end of the metal mounting plate, a plurality of partitions are evenly and detachably installed inside the main body of the power battery tray, two clamping assemblies are symmetrically arranged on the top of the partition, the clamping assembly comprises an arc block, a groove is provided on one side of the top of the arc block, a movable plate is rotatably connected inside the groove provided in the arc block, a first arc plate is symmetrically abutted against the bottom inner side of the arc block, an elastic rubber pad is detachably installed on the top of the first arc plate, a second arc plate is detachably installed on the top of the elastic rubber pad, and two adjusting screws are symmetrically and movably penetrated through the top of the second arc plate.

[0007] Preferably, the bottom of the power battery tray body abuts against the top of the protective net, and one side of the bottom of the protective net abuts against the top of the barrier rod.

[0008] Preferably, a slide groove is provided on the top of the protective plate, and the outer side of the limit frame is slidably connected to the inside of the slide groove provided on the protective plate.

[0009] Preferably, a notch is formed on one side of the metal mounting sheet, and the inside of the notch formed on the metal mounting sheet abuts against the outside of the blocking rod.

[0010] Preferably, one side of the top of the metal mounting sheet abuts against one side of the bottom of the connecting plate, and one side of the top of the metal mounting sheet abuts against the bottom of the protective net.

[0011] Preferably, the width of the partition is the same as the width of the arc block, and the top of the arc block is flush with the top of the partition.

[0012] Preferably, one end of the adjusting screw rod is threadedly connected to the inner bottom of the arc block, and the other end of the adjusting screw rod is rotatably connected to the bottom of the first arc plate.

[0013] Preferably, the adjusting screw rod passes through one end of the second arc plate and movably passes through the top of the elastic rubber pad, the width of the elastic rubber pad is the same as the width of the first arc plate, and the width of the elastic rubber pad is one quarter of the width of the second arc plate.

[0014] Preferably, an extension block is detachably mounted on one side of the movable plate, an elastic rubber column is detachably mounted on the bottom of the extension block, and the bottom of the elastic rubber column and the bottom of the inner wall of the groove formed by the arc block are detachably mounted.

[0015] Preferably, a storage groove is provided on one side of the inner wall of the arc block, a rubber block is detachably installed inside the storage groove of the arc block, a stopper is detachably installed on one side of the top of the rubber block, a limiting groove is provided at one end of the movable plate, and the width of the stopper is the same as the width of the limiting groove of the movable plate.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. In the present invention, a protective component is provided as an additional protection for the bottom of the power battery tray body. When a slight scratch occurs on the bottom of the car, the protective component serves as a replacement for the power battery tray body. The bottom of the power battery tray body will not be damaged by the slight scratch, thereby extending the service life of the power battery tray body and more effectively protecting the power battery inside the power battery tray body.

[0018] 2. In the present invention, the connecting plates are arranged in conjunction with the corresponding protective plates to form a modular combination at the bottom of the protective net. When a single protective plate is damaged, the corresponding protective plate can be replaced. The entire protective assembly does not need to be replaced due to the damage of the protective plate, thereby extending the overall service life of the protective assembly and saving maintenance costs. The protective plate is installed in the limiting frame at the bottom of the connecting plate through the metal mounting plate. The installation is simple, which is convenient for the staff to disassemble and replace, saving maintenance time.

[0019] 3. In the present invention, the power cord is bound and stored in the second arc plate inside the arc block by rotating and pressing the movable plate in the groove provided in the arc block, which is convenient for the staff to install the power cord in the power battery tray body. The height of the second arc plate in the arc block can be adjusted by turning the adjusting screw rod, thereby adjusting the clamping range between the second arc plate and the movable plate, which is convenient for the staff to adjust according to the specific number and size of the clamped power cords, and has a wider range of application and stronger practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the overall split structure of the present invention;

[0022] Figure 3 is an exploded view of the protection assembly of the present invention;

[0023] Figure 4 yes Figure 3 A magnified image of area A;

[0024] Figure 5 is an exploded view of the clamping assembly of the present invention;

[0025] Figure 6It is an exploded view of the first curved plate of the present invention.

[0026] In the figure: 1. Power battery tray body; 2. Protection assembly; 3. Installation frame; 4. Protection net; 5. Connecting plate; 6. Baffle rod; 7. Limiting frame; 8. Metal mounting plate; 9. Protection plate; 10. Partition plate; 11. Clamping assembly; 12. Arc block; 13. Movable plate; 14. First arc plate; 15. Elastic rubber pad; 16. Second arc plate; 17. Adjusting screw; 18. Extension block; 19. Elastic rubber column; 20. Rubber block; 21. Baffle. DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0028] Embodiment 1, as Figure 1-Figure 4 As shown, a new energy vehicle power battery tray based on aluminum alloy can clamp the power line through the clamping assembly 11 on the partition 10 when the power battery tray body 1 is pre-assembled with batteries. The power line distribution is planned by clamping the clamping assembly 11. At the same time, a mounting frame 3 is installed at the bottom of the power battery tray body 1. The mounting frame 3 drives the protective net 4 to be installed to the bottom of the power battery tray body 1. The protective net 4 drives the connecting plate 5 to drive the blocking rod 6 and the limiting frame 7. The metal mounting sheet 8 passes through the limiting frame 7 and is limited by the limiting frame 7. After entering the limit frame 7, the notch of the metal mounting piece 8 passes through the baffle rod 6, and the metal mounting piece 8 drives the protective plate 9 to be tightly attached to the bottom of the connecting plate 5. The slide groove opened on the protective plate 9 is received in the limit frame 7 extending from the bottom of the connecting plate 5. Under the push of the protective plate 9, the notch of the metal mounting piece 8 is tightly attached to the bottom of the baffle rod 6, and one side of the baffle rod 6 is limited to one side of the notch opened by the metal mounting piece 8 to prevent the metal mounting piece 8 from sliding out of the limit frame 7, so that the metal mounting piece 8 tightens the protective plate 9 and fixes it to the bottom of the connecting plate 5, thereby completing the protection of the bottom of the protective net 4.

[0029] Embodiment 2, as Figure 2-Figure 4As shown, a new energy vehicle power battery tray based on aluminum alloy is used. At the bottom of the protective net 4, each connecting plate 5 is used in conjunction with the corresponding protective plate 9 as protection and integrated at the bottom of the protective net 4. A single connecting plate 5 and a protective plate 9 form a protection module, and a plurality of protection modules are combined as the bottom protection of the protective net 4. When a single protective plate 9 at the bottom of the protective net 4 is slightly scratched, the protective plate 9 transmits the force to the connecting plate 5 and then disperses it to the protective net 4 as a whole to reduce the scratch force on the single protective plate 9. When a single protective plate 9 at the bottom of the protective net 4 is seriously damaged, the metal mounting plate 8 is driven by pulling the damaged protective plate 9 to cut and separate the metal mounting plate 8 from the protective plate 9. After the metal mounting plate 8 is no longer limited by the protective plate 9, the old metal mounting plate 8 is removed, and a new protective plate 9 and a metal mounting plate 8 are replaced and installed at the bottom of the connecting plate 5, thereby completing the replacement of the seriously damaged protective plate 9.

[0030] Embodiment three, as Figure 5 and Figure 6 As shown, a new energy vehicle power battery tray based on aluminum alloy, when the power battery power line is clamped by the clamping assembly 11, the staff pulls the power line and places it on the second arc plate 16 in the arc block 12, and uses the power line to press on the second arc plate 16, pushes the movable plate 13 to drive the extension block 18 to stretch the elastic rubber column 19 in the groove opened in the arc block 12, and the movable plate 13 is rotated and pressed down in the groove opened in the arc block 12, and the power line is bound and stored in the second arc plate 16 on the inner side of the arc block 12 by the movable plate 13, and one end of the movable plate 13 is pressed on the stopper 21, and the movable plate 13 presses down the stopper 21 to compress the rubber block 20, and the stopper 21 squeezes the rubber block 20 and retreats into the storage groove opened in the arc block 12 The stopper 21 is moved back to its original position under the elastic force of the rubber block 20, and the bottom of the stopper 21 enters the limiting groove opened by the movable plate 13, and the upper part of the stopper 21 is limited by the top of the inner wall of the storage groove opened by the arc block 12, so that the stopper 21 cannot be folded upward, and the stopper 21 limits the movable plate 13 in the arc block 12, thereby limiting and restraining the power cord on the second arc plate 16 on the inner side of the arc block 12, and limiting and restraining the power cord through the clamping assembly 11 on the partition 10, so as to facilitate the staff to install the power cord in the power battery tray body 1.

[0031] When the movable panel 13 needs to be opened, the rubber block 20 is compressed by pushing the stopper 21, and the stopper 21 goes deep into the storage groove opened by the arc block 12. The stopper 21 no longer limits the movable panel 13, and the movable panel 13 rotates back to its original position in the groove opened by the arc block 12 driven by the elastic force of the elastic rubber column 19 itself, so that the movable panel 13 is opened, making it convenient for the staff to take out the power cord originally pressed under the movable panel 13 for adjustment.

[0032] It should be noted that the present invention is a new energy vehicle power battery tray based on aluminum alloy. When in use, the protective component 2 is used as additional protection for the bottom of the power battery tray main body 1. When a slight scratch occurs on the bottom of the car, the protective component 2 replaces the power battery tray main body 1, and the bottom of the power battery tray main body 1 will not be damaged by the slight scratch, thereby extending the service life of the power battery tray main body 1 and more effectively protecting the power battery inside the power battery tray main body 1. When the protective component 2 replaces the power battery tray main body 1 to be scratched, the protective net 4 installed in the mounting frame 3 included in the protective component 2 serves as an integrated net, and the bottom connecting plate 5 of the protective net 4 cooperates with the corresponding protective plate 9 modular combination. If a single protective plate 9 is damaged, the corresponding protective plate 9 is replaced, and the entire protective component 2 does not need to be replaced due to damage to the protective plate 9, thereby extending the overall service life of the protective component 2 and saving maintenance costs. The protective plate 9 is installed in the bottom limit frame 7 of the connecting plate 5 through the metal mounting plate 8. The installation is simple, which is convenient for staff to disassemble and replace, saving maintenance time.

[0033] When the second arc plate 16 in the arc block 12 cooperates with the movable plate 13 to limit and clamp the power line, the adjusting screw rod 17 can be raised and lowered on the arc block 12 through the thread by twisting the adjusting screw rod 17, and the adjusting screw rod 17 drives the first arc plate 14 to rise and fall in the arc block 12, and the first arc plate 14 drives the elastic rubber pad 15 to drive the second arc plate 16 to rise and fall in the arc block 12, thereby adjusting the clamping range between the second arc plate 16 and the movable plate 13, which is convenient for the staff to adjust the clamping range according to the specific number of power lines to be clamped. The size can be adjusted, the application scope is wider, and the practicality is stronger. After the height of the second arc plate 16 in the arc block 12 is adjusted by adjusting the screw rod 17 to rise and fall in the arc block 12, the power cord is pressed on the second arc plate 16, and the second arc plate 16 compresses the elastic rubber pad 15 on the first arc plate 14. Under the action of its own elastic force, the elastic rubber pad 15 pushes the second arc plate 16 based on the first arc plate 14 to clamp the power cord under the movable plate 13. The adjustment structure is simple and convenient for staff to operate.

[0034] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A new energy vehicle power battery tray based on aluminum alloy, comprising a power battery tray body (1), characterized in that: The bottom of the power battery tray body (1) is provided with a protective component (2), the protective component (2) comprises a mounting frame (3), the top of the mounting frame (3) is detachably mounted with the bottom of the power battery tray body (1), a protective net (4) is detachably mounted inside the mounting frame (3), a plurality of groups of connecting plates (5) are evenly detachably mounted on the bottom of the protective net (4), a square hole is provided on the top of the connecting plate (5), a blocking rod (6) is symmetrically detachably mounted inside the square hole provided in the connecting plate (5), a limiting frame (7) is symmetrically detachably mounted on the bottom of the connecting plate (5), a metal mounting plate (8) is slidably connected inside the limiting frame (7), and a protective plate (9) is detachably mounted on one end of the metal mounting plate (8) The power battery tray body (1) has multiple groups of partitions (10) evenly and detachably installed inside, and two clamping assemblies (11) are symmetrically arranged on the top of the partition (10), and the clamping assembly (11) includes an arc block (12), and a groove is provided on one side of the top of the arc block (12), and a movable plate (13) is rotatably connected inside the groove provided in the arc block (12), and a first arc plate (14) is symmetrically abutted against the bottom of the inner side of the arc block (12), and an elastic rubber pad (15) is detachably installed on the top of the first arc plate (14), and a second arc plate (16) is detachably installed on the top of the elastic rubber pad (15), and two adjusting screw rods (17) are symmetrically and movably penetrated on the top of the second arc plate (16).

2. According to claim 1, a new energy vehicle power battery tray based on aluminum alloy is characterized in that: The bottom of the power battery tray body (1) abuts against the top of the protective net (4), and one side of the bottom of the protective net (4) abuts against the top of the blocking rod (6).

3. According to claim 1, a new energy vehicle power battery tray based on aluminum alloy is characterized in that: A sliding groove is provided on the top of the protective plate (9), and the outer side of the limit frame (7) is slidably connected to the inside of the sliding groove provided on the protective plate (9).

4. The aluminum alloy-based new energy vehicle power battery tray according to claim 1 is characterized in that: A notch is provided on one side of the metal mounting plate (8), and the inside of the notch provided on the metal mounting plate (8) abuts against the outside of the blocking rod (6).

5. The aluminum alloy-based new energy vehicle power battery tray according to claim 1 is characterized in that: One side of the top of the metal mounting plate (8) abuts against one side of the bottom of the connecting plate (5), and one side of the top of the metal mounting plate (8) abuts against the bottom of the protective net (4).

6. The aluminum alloy-based new energy vehicle power battery tray according to claim 1 is characterized in that: The width of the partition (10) is the same as that of the arc-shaped block (12), and the top of the arc-shaped block (12) is flush with the top of the partition (10).

7. The aluminum alloy-based new energy vehicle power battery tray according to claim 1 is characterized in that: One end of the adjusting screw rod (17) is threadedly connected to the inner bottom of the arc block (12), and the other end of the adjusting screw rod (17) is rotatably connected to the bottom of the first arc plate (14).

8. The aluminum alloy-based new energy vehicle power battery tray according to claim 1 is characterized in that: The adjusting screw rod (17) passes through one end of the second arc plate (16) and movably passes through the top of the elastic rubber pad (15); the width of the elastic rubber pad (15) is the same as that of the first arc plate (14); and the width of the elastic rubber pad (15) is one quarter of the width of the second arc plate (16).

9. The aluminum alloy-based new energy vehicle power battery tray according to claim 1, characterized in that: An extension block (18) is detachably mounted on one side of the movable plate (13), an elastic rubber column (19) is detachably mounted on the bottom of the extension block (18), and the bottom of the elastic rubber column (19) and the bottom of the inner wall of the groove formed by the arc block (12) are detachably mounted.

10. The aluminum alloy-based new energy vehicle power battery tray according to claim 1, characterized in that: A receiving groove is provided on one side of the inner wall of the arc block (12), a rubber block (20) is detachably mounted inside the receiving groove of the arc block (12), a stopper (21) is detachably mounted on one side of the top of the rubber block (20), a limiting groove is provided on one end of the movable plate (13), and the width of the stopper (21) is the same as the width of the limiting groove provided on the movable plate (13).

Citation Information

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