Portable unmanned aerial vehicle composite material hot repair integrated device

By designing a convenient integrated integrated device for composite heat repair of UAV materials, using telescopic components and storage structures, the problem of inconvenient portability of composite heat repair instruments in the prior art is solved, and more flexible and efficient repair operations are achieved.

CN119796572APending Publication Date: 2025-04-11UNIT 75210 OF THE PEOPLES LIBERATION ARMY OF CHINA
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Patent Information

Application Number
CN202510175649.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

The existing drone composite thermal replenishing instrument lacks space to accommodate accessories, resulting in inconvenience in carrying.

Method used

A convenient integrated integrated device for thermal repair of UAV composite materials is designed, including telescopic components and storage structure. The telescopic assembly realizes height adjustment and accommodation of the composite thermal repair instrument through the cooperation of the slide groove and the movable rod; the storage structure uses Velcro and torsion spring to realize the storage and deployment of repair accessories.

Benefits of technology

By expanding the storage space on the top of the box, the device avoids the extrusion of the storage bag and the composite heat repair instrument body, simplifies the carrying process, and through a flexible storage structure, it is easy to remove or place accessories, reducing the space occupied.

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Abstract

The invention discloses a portable unmanned aerial vehicle composite material hot repair integrated device, and relates to the technical field of composite material repair, the portable unmanned aerial vehicle composite material hot repair integrated device comprises a box body and a box cover, and further comprises a telescopic assembly arranged on the box body and used for controlling the height of a composite material hot repair instrument, and a storage structure arranged on the box cover and used for storing repair accessories, the telescopic assembly comprises a first fixing shaft, the first fixing shaft is fixed to the inner wall of the box body, the outer surface of the first fixing shaft is sleeved with a protection shell and a second spring, the middle of the protection shell is sleeved with a composite material hot patching instrument body, notches are formed in the two sides of the box body, sliding rails are fixed to the inner walls of the notches, and movable parts are connected to the two sides of the protection shell. A sliding groove is formed in one side of the movable part, the composite material hot patching instrument body is controlled to move downwards, the storage bag and the composite material hot patching instrument body are both stored in the box body, and the composite material hot patching instrument is convenient to carry.
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Description

Technical Field

[0001] The present invention relates to the technical field of composite material repair, and in particular to a convenient integrated device for thermal repair of composite materials for unmanned aerial vehicles. Background Art

[0002] The thermosetting repair method is a more complex and advanced method for repairing UAV composite materials. It mainly uses highly purified thermosetting resin as the material. This resin can remain liquid at a certain temperature, but when the material is heated to a certain temperature, a chemical reaction will occur to maintain its hardness and stability.

[0003] In the structural design of UAVs, the application of high-performance composite materials is everywhere, from wings to fuselages, from tails to landing gears. Composite materials, with their unique performance advantages, provide strong support for the lightweight design of UAVs. When UAVs are damaged by external factors such as cracks, a composite material heat repair device is usually required to repair the damaged parts of the UAV. The composite material heat repair device in the prior art needs to be used with accessories such as pipes and hot air guns, and the composite material heat repair device lacks space to accommodate accessories. Therefore, when carrying the composite material heat repair device, it is necessary to carry the rest of the tool box to accommodate its accessories, which is not conducive to carrying. For this reason, a convenient integrated device for thermal repair of composite materials for UAVs is proposed. Summary of the invention

[0004] The purpose of the present invention is to make up for the deficiencies of the prior art and to provide a convenient integrated device for thermal repair of composite materials for unmanned aerial vehicles.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a portable integrated device for thermal repair of composite materials for unmanned aerial vehicles, comprising a box body and a box cover, and also comprising:

[0006] A telescopic component, which is arranged on the box body and is used to control the height of the composite material thermal patching instrument;

[0007] A storage structure, which is arranged on the box cover and is used to store the repair accessories;

[0008] Wherein, the telescopic assembly includes a first fixed shaft, the first fixed shaft is fixed to the inner wall of the box body, the outer surface of the first fixed shaft is sleeved with a protective shell and a second spring, the middle part of the protective shell is sleeved with a composite material thermal patching instrument body, both sides of the box body are provided with slots, the inner wall of the slot is fixed with a slide rail, both sides of the protective shell are connected with movable parts, one side of the movable part is provided with a slide groove, the inner wall of the slide groove is slidably connected with a movable rod, the outer side of the movable rod is rotatably connected with a movable frame, the inner side of the box body is provided with a cavity, the inside of the cavity is fixed with a second fixed shaft, the outer surface of the second fixed shaft is sleeved with a first spring and a movable plate, the upper side of the movable plate is fixed with a button, and the lower side of the movable plate is fixed with a limiting member;

[0009] Among them, the storage structure includes a storage bag, which is fixed to the inner wall of the box cover. The outer side of the storage bag is connected to a baffle, one layer of the baffle is fixed with a Velcro hook surface, the inner wall of the box cover is fixed with a Velcro fleece surface, and the inner side of the box cover is hinged with a support frame through a torsion spring.

[0010] As a preferred solution of the present invention, the composite material thermal repair instrument body includes a control console, the top surface of which is provided with a controller, a heating accessory interface and a vacuum exhaust interface, and the control console is sleeved on the inner wall of the protective shell.

[0011] As a preferred solution of the present invention, the box body and the box cover are hinged, and the box cover and the box body are clamped by a lock, and a handle is rotatably connected to one side of the box body.

[0012] As a preferred solution of the present invention, the second spring is elastically supported between the protective shell and the box body, and the elastic force of the second spring is smaller than the gravity of the console.

[0013] As a preferred solution of the present invention, the top end of the movable frame is hinged to the box cover. When the box cover rotates upward, the movable frame drives the movable part to move upward through the movable rod. When the protective shell is blocked by the box body, the top surface of the console is flush with the top surface of the box body.

[0014] As a preferred solution of the present invention, the lower end of the limiting member is provided with a chamfer, the movable member is in extrusion contact with the chamfer of the limiting member, and the protective shell is slidably connected to the slide rail.

[0015] As a preferred solution of the present invention, the first spring is elastically supported between the cavity and the movable plate, and when the movable member is located above the limiting member, the top surface of the limiting member blocks the bottom surface of the movable member.

[0016] As a preferred solution of the present invention, the support frame is in compression contact with the baffle, and the longitudinal section of the storage bag is fan-shaped, and both sides thereof are corrugated.

[0017] As a preferred solution of the present invention, the interior of the storage bag contains repair accessories, and the Velcro hook surface is bonded to the Velcro fleece surface.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. The present invention can store repair accessories through the storage bag, and at the same time, the repair accessories inside the storage bag are covered by the cooperation between the Velcro hook surface and the Velcro fleece surface, and when the limiter is separated from the movable part, under the influence of the gravity of the composite material heat repair instrument body, the protective shell and the movable part are driven to move downward, and at this time, the movable rod can be driven by the slide groove to pull the movable frame, and the box cover is driven to rotate downward by the movable frame, and the composite material heat repair instrument body moves downward, so that the top of the box body has additional accommodating space to avoid squeezing of the storage bag and the composite material heat repair instrument body, and at the same time, the box cover and the box body are closed and locked, so that the storage bag and the composite material heat repair instrument body are both stored in the box body, which is convenient for carrying.

[0020] 2. The present invention, through the cooperation between the support frame and the baffle, under the action of the torsion spring, can drive the baffle to move and unfold the storage bag through the support frame, so as to facilitate the taking out or placing of accessories, and because the two sides of the storage bag are corrugated, it is convenient to fold it, and through the cooperation of the Velcro hook surface and the Velcro fleece surface, the storage bag is limited to reduce its occupied space.

[0021] 3. The present invention cooperates between the movable frame and the box cover. When the box cover is opened, the box cover will rotate upward and apply a pulling force to the movable frame, so that the movable frame can drive the movable rod to squeeze the slide groove, so that the movable part drives the protective shell to move upward, so that the protective shell can drive the composite material thermal repair instrument body to move to the top surface of the box body, and the opening of the storage bag faces directly upward, which is convenient for users to operate.

[0022] Other advantages, objectives and features of the present invention will be set forth in part in the following description and, in part, will be apparent to those skilled in the art based on an examination of the following or may be taught from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0024] Figure 2 It is a partial cross-sectional structural schematic diagram of the side of the present invention;

[0025] Figure 3 For the present invention Figure 2 A schematic diagram of the enlarged structure at A in the middle;

[0026] Figure 4 It is a partial cross-sectional structural schematic diagram of the front side of the present invention;

[0027] Figure 5 For the present invention Figure 4 A schematic diagram of the enlarged structure at B in the middle;

[0028] Figure 6 It is a schematic cross-sectional structural diagram of the box cover of the present invention;

[0029] Figure 7 It is a schematic diagram of the structure of the box cover and the box body after being closed.

[0030] In the figure: 1. box body; 2. box cover; 3. first fixed axis; 4. protective shell; 5. composite material thermal patching instrument body; 51. control console; 52. controller; 53. heating accessory interface; 54. vacuum extraction interface; 6. slide rail; 7. movable part; 8. slide slot; 9. movable rod; 10. movable frame; 11. cavity; 12. second fixed axis; 13. first spring; 14. movable plate; 15. button; 16. limiter; 17. second spring; 18. storage bag; 19. baffle; 20. Velcro hook surface; 21. Velcro fleece surface; 22. support frame; 23. notch. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] like Figure 1-7 As shown, the present invention provides a portable integrated device for thermal repair of composite materials for unmanned aerial vehicles, comprising a box body 1 and a box cover 2, and also comprising:

[0033] A telescopic component, which is arranged on the box 1 and is used to control the height of the composite material thermal patching instrument;

[0034] A storage structure, which is arranged on the box cover 2 and is used to store repair accessories;

[0035] Among them, the telescopic component includes a first fixed shaft 3, which is fixed to the inner wall of the box body 1, and the outer surface of the first fixed shaft 3 is sleeved with a protective shell 4 and a second spring 17, and the middle part of the protective shell 4 is sleeved with a composite material hot repair instrument body 5, and notches 23 are provided on both sides of the box body 1, and a slide rail 6 is fixed on the inner wall of the notch 23, and movable parts 7 are connected to both sides of the protective shell 4, and a slide groove 8 is provided on one side of the movable part 7, and a movable rod 9 is slidably connected to the inner wall of the slide groove 8, and a movable frame 10 is rotatably connected to the outer side of the movable rod 9, and a cavity 11 is provided on the inner side of the box body 1, and a second fixed shaft 12 is fixed inside the cavity 11, and the outer surface of the second fixed shaft 12 is sleeved with a first spring 13 and a movable plate 14, and a button 15 is fixed on the upper side of the movable plate 14, and a limit member 16 is fixed on the lower side of the movable plate 14;

[0036] Among them, the storage structure includes a storage bag 18, the storage bag 18 is fixed on the inner wall of the box cover 2, the outer side of the storage bag 18 is connected to a baffle 19, a layer of the baffle 19 is fixed with a Velcro hook surface 20, the inner wall of the box cover 2 is fixed with a Velcro fur surface 21, and the inner side of the box cover 2 is hinged with a support frame 22 through a torsion spring.

[0037] The storage bag 18 can be used to store repair accessories, and the cooperation between the Velcro hook surface 20 and the Velcro fleece surface 21 can cover the repair accessories inside the storage bag 18. When the limiter 16 is separated from the movable part 7, the protective shell 4 and the movable part 7 will be driven to move downward under the influence of the gravity of the composite material heat repair instrument body 5. At this time, the movable rod 9 can be driven by the slide groove 8 to pull the movable frame 10, and the box cover 2 can be driven to rotate downward through the movable frame 10, and the composite material heat repair instrument body 5 can be moved downward through the composite material heat repair instrument body 5, so that the top of the box body 1 has additional accommodating space to avoid squeezing of the storage bag 18 and the composite material heat repair instrument body 5. At the same time, the box cover 2 and the box body 1 are closed and locked for easy carrying.

[0038] like Figure 1 , 2 As shown, the composite material thermal repair instrument body 5 includes a control console 51 , the top surface of which is provided with a controller 52 , a heating accessory interface 53 and a vacuum exhaust interface 54 , and the control console 51 is sleeved on the inner wall of the protective shell 4 .

[0039] The console 51 is powered on and connected to a hot air gun through the heating accessory interface 53 to preheat it to an appropriate temperature. The repaired part of the drone is then cleaned. A negative pressure tool is connected through the vacuum exhaust interface 54 to insulate it. A highly purified thermosetting resin is filled on its surface and heated and softened with a hot air gun. After the material softens, it is polished with sandpaper or other tools.

[0040] like Figure 1As shown, the box body 1 and the box cover 2 are hinged, and the box cover 2 and the box body 1 are connected by a lock, and a handle is rotatably connected to one side of the box body 1.

[0041] Through the cooperation between the box body 1 and the box cover 2, the box cover 2 can be rotated along the top of the box body 1, so that the composite material heat repair instrument body 5 inside the box body 1 and the accessories inside the storage bag 18 can be stored, thereby facilitating their unified carrying.

[0042] like Figure 2 , 3 As shown, the second spring 17 is elastically supported between the protective shell 4 and the box body 1 , and the elastic force of the second spring 17 is smaller than the gravity of the console 51 .

[0043] The second spring 17 is designed to support the protective shell 4, thereby slowing down the descending speed of the composite material thermal repair instrument body 5, avoiding collision when the composite material thermal repair instrument body 5 descends, and preventing damage to the composite material thermal repair instrument body 5.

[0044] like Figure 1 , 5 As shown, the top of the movable frame 10 is hinged to the box cover 2. When the box cover 2 rotates upward, the movable frame 10 drives the movable part 7 to move upward through the movable rod 9. When the protective shell 4 is blocked by the box body 1, the top surface of the console 51 is flush with the top surface of the box body 1.

[0045] Through the cooperation between the movable frame 10 and the box cover 2, when the box cover 2 is opened, the box cover 2 will rotate upward and apply a pulling force to the movable frame 10, so that the movable frame 10 can drive the movable rod 9 to drive the movable part 7 to move the protective shell 4 upward, so that the composite material thermal repair instrument body 5 can be driven by the protective shell 4 to move to the top surface of the box body 1, which is convenient for the user's operation.

[0046] like Figure 5 As shown, the lower end of the limiting member 16 is provided with a chamfer, the movable member 7 is in extrusion contact with the chamfer of the limiting member 16 , and the protective shell 4 is slidably connected with the slide rail 6 .

[0047] By setting the chamfer at the lower end of the limiting member 16, when the movable member 7 presses the limiting member 16, the movable plate 14 will be driven by the limiting member 16 to move along the outer surface of the second fixed shaft 12, so as to avoid the limiting member 16 blocking the movable member 7 moving upward.

[0048] like Figure 5 As shown, the first spring 13 is elastically supported between the cavity 11 and the movable plate 14 , and when the movable member 7 is located above the limiting member 16 , the top surface of the limiting member 16 blocks the bottom surface of the movable member 7 .

[0049] Through the design of the first spring 13, the movable plate 14 has good elastic reset performance. At this time, since the first spring 13 is in a compressed state, an elastic force will be applied to the movable plate 14, so that the limit member 16 can be driven to move outward through the movable plate 14, so that the limit member 16 can block the movable member 7 and limit it to make it more stable.

[0050] like Figure 6 As shown, the support frame 22 is in compression contact with the baffle 19, and the longitudinal section of the storage bag 18 is fan-shaped, and both sides thereof are corrugated.

[0051] Through the cooperation between the support frame 22 and the baffle 19, under the action of the torsion spring, the support frame 22 can drive the baffle 19 to move and unfold the storage bag 18, so as to facilitate the removal or placement of accessories. Moreover, since the two sides of the storage bag 18 are corrugated, it is convenient to fold it and reduce the space it occupies.

[0052] like Figure 1 As shown, the storage bag 18 contains repair accessories inside, and the Velcro hook surface 20 is bonded to the Velcro fleece surface 21 .

[0053] Through the cooperation between the Velcro hook surface 20 and the Velcro fleece surface 21, when the Velcro hook surface 20 and the Velcro fleece surface 21 are bonded, the storage bag 18 can be folded, and at the same time, the accessories inside the storage bag 18 can be protected to prevent them from falling off.

[0054] Working principle:

[0055] First, the user can open the lock between the box cover 2 and the box body 1, and open the box cover 2 and the box body 1. At this time, the box cover 2 will rotate upward, and the movable frame 10 will drive the movable rod 9 to move upward, so that it applies a pulling force to the slide groove 8, and the movable part 7 will drive the protective shell 4 to slide along the inner side of the slide rail 6. The slide rail 6 can reduce the friction force of the protective shell 4 when it moves, and the elastic force of the second spring 17 can support the protective shell 4, so that the composite material heat repair instrument body 5 can save the force required for the composite material heat repair instrument body 5 to move upward. After the box cover 2 is opened, the elastic force of the first spring 13 can drive the limit member 16 to block the bottom surface of the movable part 7 through the movable plate 14, so as to prevent the protective shell 4 and the composite material heat repair instrument body 5 from being moved upward. The main body 5 of the composite material hot repair instrument falls off, and then the user pulls the Velcro hook surface 20 to separate the Velcro fleece surface 21. At this time, the support frame 22, under the action of the torsion spring, will push the baffle 19 to rotate outward and open the storage bag 18, so as to facilitate the removal of the accessories inside the storage bag 18. The control console 51 is powered on, and a hot air gun is connected to it through the heating accessory interface 53 to preheat it to an appropriate temperature. Then, the repair part of the drone is cleaned and filled with highly purified thermosetting resin on its surface. At the same time, the vacuum exhaust interface 54 is used to connect a negative pressure tool to insulate the repair part of the drone, and it is heated and softened with a hot air gun. After the material is softened, it is polished with sandpaper or other tools.

[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A portable integrated device for hot repair of composite materials for unmanned aerial vehicles, comprising a box body (1) and a box cover (2), characterized in that: Also includes: A telescopic component, which is arranged on the box (1) and is used to control the height of the composite material thermal repair instrument; A storage structure, which is arranged on the box cover (2) and is used to store the repair accessories; The telescopic assembly comprises a first fixed shaft (3), the first fixed shaft (3) is fixed to the inner wall of the box body (1), the outer surface of the first fixed shaft (3) is sleeved with a protective shell (4) and a second spring (17), the middle part of the protective shell (4) is sleeved with a composite material thermal repair instrument body (5), both sides of the box body (1) are provided with slots (23), the inner wall of the slots (23) is fixed with a slide rail (6), both sides of the protective shell (4) are connected with movable parts (7), and one side of the movable part (7) is provided with A slide groove (8) is provided, the inner wall of the slide groove (8) is slidably connected to a movable rod (9), the outer side of the movable rod (9) is rotatably connected to a movable frame (10), a cavity (11) is provided on the inner side of the box body (1), a second fixed shaft (12) is fixed inside the cavity (11), a first spring (13) and a movable plate (14) are sleeved on the outer surface of the second fixed shaft (12), a button (15) is fixed on the upper side of the movable plate (14), and a limiting member (16) is fixed on the lower side of the movable plate (14); The storage structure comprises a storage bag (18), the storage bag (18) is fixed to the inner wall of the box cover (2), the outer side of the storage bag (18) is connected to a baffle (19), a layer of the baffle (19) is fixed with a Velcro hook surface (20), the inner wall of the box cover (2) is fixed with a Velcro fleece surface (21), and the inner side of the box cover (2) is hinged with a support frame (22) via a torsion spring.

2. According to claim 1, a portable integrated device for thermal repair of composite materials for unmanned aerial vehicles is characterized by: The composite material thermal repair instrument body (5) comprises a control console (51), the top surface of which is provided with a controller (52), a heating accessory interface (53) and a vacuum exhaust interface (54), and the control console (51) is sleeved on the inner wall of the protective shell (4).

3. The portable integrated device for thermal repair of composite materials for unmanned aerial vehicles according to claim 1 is characterized in that: The box body (1) and the box cover (2) are hinged, and the box cover (2) and the box body (1) are snap-connected via a lock, and a handle is rotatably connected to one side of the box body (1).

4. The portable integrated device for thermal repair of composite materials for unmanned aerial vehicles according to claim 2 is characterized in that: The second spring (17) is elastically supported between the protective shell (4) and the box body (1), and the elastic force of the second spring (17) is smaller than the gravity of the console (51).

5. The portable integrated device for thermal repair of composite materials for unmanned aerial vehicles according to claim 2 is characterized in that: The top end of the movable frame (10) is hinged to the box cover (2). When the box cover (2) rotates upward, the movable frame (10) drives the movable part (7) to move upward via the movable rod (9). When the protective shell (4) is blocked by the box body (1), the top surface of the control console (51) is flush with the top surface of the box body (1).

6. The portable integrated device for thermal repair of composite materials for unmanned aerial vehicles according to claim 1 is characterized in that: The lower end of the limiting member (16) is provided with a chamfer, the movable member (7) is in extrusion contact with the chamfer of the limiting member (16), and the protective shell (4) is slidably connected with the slide rail (6).

7. The portable integrated device for thermal repair of composite materials for unmanned aerial vehicles according to claim 1 is characterized in that: The first spring (13) is elastically supported between the cavity (11) and the movable plate (14); when the movable member (7) is located above the limiting member (16), the top surface of the limiting member (16) blocks the bottom surface of the movable member (7).

8. The portable integrated device for thermal repair of composite materials for unmanned aerial vehicles according to claim 1 is characterized in that: The support frame (22) is in compression contact with the baffle (19), and the longitudinal section of the storage bag (18) is fan-shaped, and both sides thereof are corrugated.

9. The portable integrated device for thermal repair of composite materials for unmanned aerial vehicles according to claim 1 is characterized in that: The storage bag (18) contains repair accessories inside, and the Velcro hook surface (20) is bonded to the Velcro fleece surface (21).