Safety shoe toe cap formula

By adopting an aluminum alloy formula, the problem of bulky toe of traditional labor-protective shoes is solved, and a high-strength, lightweight and corrosion-resistant toe is achieved, improving wear comfort and safety.

CN119800168APending Publication Date: 2025-04-11WENZHOU KULUZE ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202411937229.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

The steel toe of traditional labor protection shoes is bulky and difficult to meet the needs of lightness and comfort.

Method used

The aluminum alloy formula is adopted, with the main components of aluminum, silicon, iron, copper, manganese, etc. Through scientific proportioning, the strength, corrosion resistance and high temperature resistance of the material are improved.

Benefits of technology

It achieves high strength and lightweight of aluminum alloy toe, improves wear comfort and safety, while extending service life.

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Abstract

The invention relates to the technical field of safety shoes, in particular to a safety shoe toe cap formula which comprises the following components in percentage by weight: aluminum, silicon, iron, copper, manganese, magnesium, chromium, nickel, zinc, titanium, silver, boron, beryllium, bismuth, calcium, gallium, molybdenum, lead, antimony, tin, vanadium, zirconium, hafnium, yttrium, cadmium, cobalt, cerium, lanthanum, lithium, sodium, strontium and scandium. The components are scientifically proportioned, so that the performance of the aluminum alloy is optimal, the self weight is reduced, and a wearer can obtain comfortable wearing experience while being safely protected.
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Description

Technical Field

[0001] The invention relates to the technical field of labor protection shoes, and in particular to a toe formula of labor protection shoes. Background Art

[0002] Labor protection shoes, also known as safety shoes, are security products. The toe of labor protection shoes has the function of preventing objects from hitting the foot and toes. Traditional labor protection shoes are generally made of steel inner toe. As people's demand for light and comfortable labor protection shoes increases, bulky steel toe is no longer the first choice. Therefore, an aluminum alloy formula suitable for the toe of labor protection shoes is proposed. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide a toe formula of a labor protection shoe in view of the deficiencies of the above-mentioned prior art.

[0004] To achieve the above object, the present invention provides the following technical solution: a toe cap formula of a labor protection shoe, composed of the following components by weight percentage: 84.75% to 85.01% aluminum, 8.58% to 8.96% silicon, 0.881% to 1.03% iron, 3.40% to 3.51% copper, 0.187% to 0.239% manganese, 0.0346% to 0.0352% magnesium, 0.0626% to 0.0852% chromium, 0.0595% to 0.0602% nickel, 1.26% to 1.27% zinc, 0.0964% to 0.102% titanium, 0.0021% silver, 0.00072% to 0.0010% boron, 0.00040% to 0.00047% beryllium, and 0.0032% bismuth. ~0.0035%, calcium 0.0018%~0.0025%, gallium 0.0144%~0.0145%, molybdenum 0.00071%~0.00092%, lead 0.0459%~0.0478%, antimony 0.0438%~0.0531%, tin 0.0318%~0.0324%, vanadium 0.0113%~0.0140%, zirconium 0.0051%~0.0052%, hafnium 0.0135%~0.0198%, yttrium 0.0031%~0.0034%, cadmium and cobalt are both less than 0.001%, cerium is less than 0.0015%, lanthanum is less than 0.0003%, lithium is less than 0.0002%, sodium and strontium are both less than 0.0001%, and scandium is less than 0.0005%.

[0005] The present invention is further configured to be composed of the following components by weight percentage: 84.91% aluminum, 8.76% silicon, 0.948% iron, 3.45% copper, 0.211% manganese, 0.0349% magnesium, 0.0727% chromium, 0.0598% nickel, 1.26% zinc, 0.0994% titanium, 0.0021% silver, 0.00084% boron, 0.00043% beryllium, 0.0034% bismuth, and 0.0022% calcium. , gallium 0.0144%, molybdenum 0.00078%, lead 0.0469%, antimony 0.0469%, tin 0.0321%, vanadium 0.0125%, zirconium 0.0052%, hafnium 0.0167%, yttrium 0.0033%, cadmium and cobalt both less than 0.001%, cerium less than 0.0015%, lanthanum less than 0.0003%, lithium less than 0.0002%, sodium and strontium both less than 0.0001%, scandium less than 0.0005%.

[0006] The present invention with the above characteristics: uses lightweight metal aluminum as the main component, provides high strength and rigidity while reducing the weight of the toe, improves wearing comfort and reduces the burden on workers; adds silicon to the formula to enhance the strength, hardness and chemical corrosion resistance of the toe; adds copper, manganese, magnesium and other elements to the formula to improve the toughness of the aluminum alloy, so that the toe is not easily deformed or broken when impacted; adds chromium and nickel elements to the formula to improve the corrosion resistance of the material and extend the service life of the toe; adds titanium to the formula to improve the high temperature resistance of the toe; adds boron, beryllium, bismuth and other trace elements to the formula , and can also improve the wear resistance, heat resistance and corrosion resistance of the toe cap; adding vanadium, zirconium, hafnium and yttrium rare earth elements to the formula can improve the high temperature resistance and strength of the material; the content of cadmium, cobalt, cerium, lanthanum, lithium, sodium, strontium and scandium is controlled to a very low level, which can ensure the environmental protection of the labor protection shoes and the protection of workers' health; using the characteristics of aluminum alloy products themselves, the components are scientifically proportioned to optimize the performance of the aluminum alloy, so that the aluminum alloy toe cap of the labor protection shoes produced fully meets the relevant international standards in terms of compressive strength, while reducing its own weight, giving the wearer a comfortable wearing experience while getting safety protection.

[0007] The present invention is further described in detail below in conjunction with embodiments. DETAILED DESCRIPTION

[0008] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

[0009] A toe cap formula for a labor protection shoe, comprising the following components by weight percentage: 84.75% to 85.01% aluminum, 8.58% to 8.96% silicon, 0.881% to 1.03% iron, 3.40% to 3.51% copper, 0.187% to 0.239% manganese, 0.0346% to 0.0352% magnesium, 0.0626% to 0.0852% chromium, 0.0595% to 0.0602% nickel, 1.26% to 1.27% zinc, 0.0964% to 0.102% titanium, 0.0021% silver, and 0.0007% boron. 2%~0.0010%, beryllium 0.00040%~0.00047%, bismuth 0.0032%~0.0035%, calcium 0.0018%~0.0025%, gallium 0.0144%~0.0145%, molybdenum 0.00071%~0.00092%, lead 0.0459%~0.0478%, antimony 0.0438%~0.0531%, tin 0.0318%~0.0324%, vanadium 0.0113%~0.0140%, zirconium 0.0051%~0.0052%, hafnium 0.0135% ~0.0198%, yttrium 0.0031%~0.0034%, cadmium and cobalt less than 0.001%, cerium less than 0.0015%, lanthanum less than 0.0003%, lithium less than 0.0002%, sodium and strontium less than 0.0001%, scandium less than 0.0005%, among which aluminum 84.91%, silicon 8.76%, iron 0.948%, copper 3.45%, manganese 0.211%, magnesium 0.0349%, chromium 0.0727%, nickel 0.0598%, zinc 1.26%, titanium 0.0994%, silver 0.0021%, boron 0. The optimal formula is 0.00084%, beryllium 0.00043%, bismuth 0.0034%, calcium 0.0022%, gallium 0.0144%, molybdenum 0.00078%, lead 0.0469%, antimony 0.0469%, tin 0.0321%, vanadium 0.0125%, zirconium 0.0052%, hafnium 0.0167%, yttrium 0.0033%, cadmium and cobalt both less than 0.001%, cerium less than 0.0015%, lanthanum less than 0.0003%, lithium less than 0.0002%, sodium and strontium both less than 0.0001%, and scandium less than 0.0005%.

Claims

1. A toe cap formula of a labor protection shoe, characterized in that: It is composed of the following components by weight percentage: aluminum 84.75%~85.01%, silicon 8.58%~8.96%, iron 0.881%~1.03%, copper 3.40%~3.51%, manganese 0.187%~0.239%, magnesium 0.0346%~0.0352%, chromium 0.0626%~0.0852%, nickel 0.0595%~0.0602%, zinc 1.26%~1.27%, titanium 0.0964%~0.102%, silver 0.0021%, boron 0.00072%~0.0010%, beryllium 0.00040%~0.00047%, bismuth 0.0032%~0.0035%, calcium 0.0018 %~0.0025%, gallium 0.0144%~0.0145%, molybdenum 0.00071%~0.00092%, lead 0.0459%~0.0478%, antimony 0.0438%~0.0531%, tin 0.0318%~0.0324%, vanadium 0.0113%~0.0140%, zirconium 0.0051%~0.0052%, hafnium 0.0135%~0.0198%, yttrium 0.0031%~0.0034%, cadmium and cobalt are both less than 0.001%, cerium is less than 0.0015%, lanthanum is less than 0.0003%, lithium is less than 0.0002%, sodium and strontium are both less than 0.0001%, and scandium is less than 0.0005%.

2. The toe cap formula of the safety shoe according to claim 1, characterized in that: It is composed of the following components by weight percentage: 84.91% aluminum, 8.76% silicon, 0.948% iron, 3.45% copper, 0.211% manganese, 0.0349% magnesium, 0.0727% chromium, 0.0598% nickel, 1.26% zinc, 0.0994% titanium, 0.0021% silver, 0.00084% boron, 0.00043% beryllium, 0.0034% bismuth, 0.0022% calcium, and 0.0 144%, molybdenum 0.00078%, lead 0.0469%, antimony 0.0469%, tin 0.0321%, vanadium 0.0125%, zirconium 0.0052%, hafnium 0.0167%, yttrium 0.0033%, cadmium and cobalt both less than 0.001%, cerium less than 0.0015%, lanthanum less than 0.0003%, lithium less than 0.0002%, sodium and strontium both less than 0.0001%, scandium less than 0.0005%.