Remote visual control valve

By designing a remote visual control valve, using signal collection, processing and communication modules, remote visual display of valve status data is realized, which solves the problem that it is difficult to meet the remote visual control needs in the prior art and improves the monitoring and control efficiency of the system.

CN119802318APending Publication Date: 2025-04-11DONGGUAN COVNA AUTOMATION IND CO LTD
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Patent Information

Application Number
CN202411869069.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

The existing technology is difficult to meet the needs of remote visual control valves, which makes it difficult for relevant personnel to understand the valve status intuitively, affecting the timely detection and control of the system.

Method used

A remote visual control valve is designed, including a signal collection module, a processing module and a communication module. By obtaining real-time valve data, processing and feedback to the remote monitoring terminal, visual display is realized.

Benefits of technology

Remote visual display of valve status data is realized, allowing relevant personnel to intuitively understand the status of each valve, meet the needs of remote visualization, and are suitable for irrigation, chemical and other fields, reducing the occurrence of safety accidents.

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Abstract

The embodiment of the invention provides a remote visual control valve, which comprises a signal collection module, a signal processing module, a control module and a control module, and is characterized in that the signal collection module is used for acquiring real-time valve data; wherein the valve data comprises state data of the valve; the processing module is used for receiving and processing the valve data to obtain a corresponding monitoring result; the communication module is used for feeding back the monitoring result to a remote monitoring terminal; wherein the monitoring terminal is provided with a monitoring picture, and the monitoring picture is visually displayed on the basis of the monitoring result; the method has the beneficial effects that the state data of the valve are sent to the remote monitoring terminal and are combined with the deployed monitoring picture to realize visual display based on the monitoring result; related personnel can conveniently, visually and clearly know the state of each valve, remote visualization is achieved, installation materials and labor cost are saved, safety accidents of a dangerous field are reduced, and the current requirement for supporting remote visualization is met.
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Description

Technical Field

[0001] The present invention relates to the technical field of valves, and in particular to a remote visualized control valve. Background Art

[0002] Valves are pipeline accessories used to open and close pipelines, control flow direction, and adjust and control the parameters (temperature, pressure and flow) of the conveying medium. They have functions such as shut-off, regulation, diversion, prevention of backflow, pressure stabilization, diversion or overflow pressure relief.

[0003] At present, due to the large number of valve application scenarios and long distances, it is difficult for relevant personnel to intuitively and clearly understand the status of each valve, which in turn affects the timely detection and control of related systems.

[0004] In the existing technology, there are applications that use on-site signage to indicate the valve status, which obviously does not meet the current intelligent needs. Although there are also solutions that use valve signals to indicate the status, most of them are displayed through local indicator lights. It is difficult to meet the current demand for supporting remote visualization. Summary of the invention

[0005] In view of the technical deficiencies mentioned in the background technology, an object of an embodiment of the present invention is to provide a remote visualized control valve.

[0006] To achieve the above objectives, in a first aspect, an embodiment of the present invention provides a remote visualized control valve, the control valve comprising:

[0007] A signal collection module, used to obtain real-time valve data; wherein the valve data includes valve status data;

[0008] A processing module, used for receiving and processing the valve data to obtain corresponding monitoring results;

[0009] A communication module is used to feed back the monitoring results to a remote monitoring terminal; wherein the monitoring terminal is deployed with a monitoring screen and performs visual display based on the monitoring results.

[0010] As a preferred implementation of the present application, the processing module is further used to receive a control instruction fed back by the monitoring terminal, and control the start / stop or opening / closing angle of the valve based on the control instruction.

[0011] As a specific implementation of the present application, the receiving and processing of the valve data specifically includes:

[0012] According to the state data, extract the specific information of the completed state valve and the uncompleted state valve respectively;

[0013] Count the number corresponding to each valve state;

[0014] A corresponding valve identifier is associated with each valve and used as the corresponding monitoring result.

[0015] As a specific implementation of the present application, the valve data also includes valve alarm data, and the processing module further obtains a monitoring result corresponding to the alarm level based on the alarm data.

[0016] As a specific implementation method of the present application, the monitoring screen calls the corresponding animation based on the monitoring result to play, so as to achieve visual display.

[0017] As a preferred implementation method of the present application, the remote visualization control valve also includes a video module, which is connected to the processing module. The video module is controlled by a trigger signal generated when the processing module responds to a control instruction to realize the collection of video data.

[0018] As a specific implementation method of the present application, when performing visual display, the corresponding video data is also displayed based on the association of the monitoring results.

[0019] As a specific implementation method of the present application, the communication module is a wireless communication module, which adopts any one of a 4G module, a 5G module, a WiFi module, a Lora module, a Beidou module and a GPRS module.

[0020] As a preferred implementation of the present application, the communication module is also used to receive interaction data from an external system and transmit the interaction data to the processing module, and the processing module also controls the valve based on the interaction data.

[0021] The technical solution provided by the embodiment of the present invention obtains real-time valve data, receives the valve data and processes it to obtain corresponding monitoring results; the monitoring results are sent to a remote monitoring terminal; wherein the monitoring terminal is deployed with a monitoring screen, and a visual display is performed based on the monitoring results; thereby sending the valve status data to the remote monitoring terminal, and combining it with the deployed monitoring screen to realize a visual display based on the monitoring results; making it easy for relevant personnel to understand the status of each valve intuitively and clearly, meeting the current demand for supporting remote visualization; being suitable for remote operation of irrigation, chemical industry, and control facilities related to valve pipelines; not only can it save installation materials and labor costs, but it can also improve the utilization rate of the use environment space and reduce safety accidents in dangerous places. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the specific implementation of the present invention or the technical solution in the prior art, the drawings required for use in the specific implementation or the description of the prior art are briefly introduced below.

[0023] Figure 1 It is a principle block diagram of a remote visualized control valve provided by an embodiment of the present invention;

[0024] Figure 2 This is a principle block diagram of another remote visualized control valve provided by an embodiment of the present invention. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so as to describe the embodiments of the present application described herein.

[0027] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprises" indicate the presence of described features, integers, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.

[0028] Throughout the specification, references to "one embodiment," "an embodiment," "an example," or "an example" mean that a particular feature, structure, or characteristic described in conjunction with the embodiment or example is included in at least one embodiment of the present invention. Therefore, the phrases "in one embodiment," "in an embodiment," "an example," or "an example" appearing in various places throughout the specification do not necessarily all refer to the same embodiment or example. Furthermore, particular features, structures, or characteristics may be combined in one or more embodiments or examples in any appropriate combinations and / or subcombinations.

[0029] It should be noted that, unless otherwise specified, the technical terms in this embodiment have the common meanings understood in the relevant technical field.

[0030] Please refer to Figure 1 , an embodiment of the present invention provides a remote visualized control valve, the control valve comprising:

[0031] A signal collection module, used to obtain real-time valve data; wherein the valve data includes valve status data;

[0032] A processing module, used for receiving and processing the valve data to obtain corresponding monitoring results;

[0033] A communication module is used to feed back the monitoring results to a remote monitoring terminal; wherein the monitoring terminal is deployed with a monitoring screen and performs visual display based on the monitoring results.

[0034] During implementation, the valve itself has a mature existing structure that should be well known to those skilled in the art, and will not be described in detail here;

[0035] The valve data includes corresponding high and low levels and analog signals; wherein the analog signal adopts 0-5V, 0-10V, or 4-20mA; the corresponding state data includes open state, closed state and / or specific valve opening value;

[0036] Further, the receiving and processing of the valve data specifically includes:

[0037] According to the state data, extract the specific information of the completed state valve and the uncompleted state valve respectively;

[0038] Count the number corresponding to each valve state;

[0039] A corresponding valve identifier is associated with each valve and used as the corresponding monitoring result.

[0040] Furthermore, in order to meet the needs of intelligence, the processing module is also used to receive control instructions fed back by the monitoring terminal, and control the start / stop or opening and closing angle of the valve based on the control instructions.

[0041] When applied, the monitoring terminal may be a monitoring center, a smart phone, a computer, etc.;

[0042] It should be noted that the monitoring screen includes a plurality of monitoring sub-screens with different functions, each monitoring sub-screen can jump to another, and each is deployed with a corresponding configuration screen.

[0043] Furthermore, in order to obtain more comprehensive information, the valve data also includes valve alarm data, and the processing module also obtains monitoring results corresponding to the alarm level based on the alarm data.

[0044] The monitoring screen calls the corresponding animation based on the monitoring result to play, so as to realize visual display; the animation here includes the corresponding valve opening animation and valve closing animation;

[0045] Specifically, the alarm data refers to the signal data when a fault or alarm occurs; the monitoring result is the corresponding fault state; at the same time, abnormal alarms and indications will be given in the monitoring screen; and corresponding reminder information can also be sent to the smart terminal of relevant personnel through the communication module for timely follow-up processing.

[0046] In this embodiment, the communication module is a wireless communication module, and adopts any one of a 4G module, a 5G module, a WiFi module, a Lora module, a Beidou module and a GPRS module.

[0047] Furthermore, the communication module is also used to receive interaction data from an external system and transmit the interaction data to the processing module, and the processing module also controls the valve based on the interaction data.

[0048] Specifically, the interactive data here include external control, flow, pressure or temperature data, etc.; that is, data from an external third-party system can be received; the control here includes the opening or closing of a valve.

[0049] Furthermore, in another solution, the corresponding position information is also acquired based on the communication module, and the processing module controls the valve in combination with the monitoring result and the position information on the associated path.

[0050] Specifically, the corresponding valves are associated with the position information, and the valves are controlled in combination with the monitoring results and position information on the associated paths. This allows multiple valves to be integrated and controlled in a linked manner, which is more in line with actual application needs and improves the corresponding intelligence and reliability. For example, when an alarm occurs upstream or downstream of the relevant path, the valves on the corresponding path are opened or closed accordingly.

[0051] The above scheme obtains real-time valve data, receives the valve data and processes it to obtain corresponding monitoring results; sends the monitoring results to a remote monitoring terminal; wherein the monitoring terminal is deployed with a monitoring screen, and performs visual display based on the monitoring results; thereby sending the valve status data to the remote monitoring terminal, and combining it with the deployed monitoring screen to realize visual display based on the monitoring results; making it easy for relevant personnel to understand the status of each valve intuitively and clearly; suitable for remote operation of irrigation, chemical industry, and control facilities related to valve pipelines; not only can it save installation materials and labor costs, but it can also improve the utilization rate of the use environment space, reduce safety accidents in dangerous places, and meet the current demand for supporting remote visualization.

[0052] Reference Figure 2An embodiment of the present invention also provides another remote visualized control valve. This solution is based on the above technical solution, but the difference is that the remote visualized control valve also includes a video module, which is connected to the processing module. The video module is controlled by the trigger signal generated when the processing module responds to the control instruction to realize the collection of video data.

[0053] When applied, when visual display is performed, the corresponding video data is also displayed based on the association with the monitoring results; by adopting the application of the above-mentioned solution, the authenticity of the visualization can be achieved while performing remote visualization, and the collected video data can also be used to archive and trace related operations.

[0054] In the several embodiments provided in this application, it can also be implemented in other ways. The functional modules in the various embodiments of the present invention can be integrated together to form an independent part, or each module can exist independently, or two or more modules can be integrated to form an independent part.

[0055] If the functions are implemented in the form of software function modules and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on such understanding, the technical solution of the present invention is essentially or the part that contributes to the prior art or the part of the technical solution can be embodied in the form of a software product, which is stored in a storage medium and includes several instructions to enable a computer device (which can be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the methods described in various embodiments of the present invention. It should be noted that, in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

[0056] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the present invention, and these modifications or replacements should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the protection scope of the claims.

Claims

1. A remote visual control valve, characterized in that: The control valve comprises: A signal collection module, used to obtain real-time valve data; wherein the valve data includes valve status data; A processing module, used for receiving and processing the valve data to obtain corresponding monitoring results; A communication module is used to feed back the monitoring results to a remote monitoring terminal; wherein the monitoring terminal is deployed with a monitoring screen and performs visual display based on the monitoring results.

2. A remote visualized control valve as claimed in claim 1, characterized in that: The processing module is further used to receive the control instruction fed back by the monitoring terminal, and control the start / stop or opening / closing angle of the valve based on the control instruction.

3. A remote visual control valve as claimed in claim 2, characterized in that: The receiving and processing of the valve data specifically includes: According to the state data, extract the specific information of the completed state valve and the uncompleted state valve respectively; Count the number corresponding to each valve state; A corresponding valve identifier is associated with each valve and used as the corresponding monitoring result.

4. A remote visualized control valve as claimed in claim 3, characterized in that: The valve data also includes valve alarm data, and the processing module further obtains monitoring results corresponding to the alarm level based on the alarm data.

5. A remote visualized control valve as claimed in claim 4, characterized in that: The monitoring screen calls the corresponding animation based on the monitoring result to play, so as to achieve visual display.

6. A remote visualized control valve as claimed in claim 2, characterized in that: It also includes a video module, which is connected to the processing module. The video module is controlled by a trigger signal generated when the processing module responds to a control instruction to operate so as to realize the collection of video data.

7. A remote visualized control valve as claimed in claim 6, characterized in that: When performing visual display, the corresponding video data is also displayed based on the association of the monitoring results.

8. A remote visualized control valve as claimed in claim 7, characterized in that: The communication module is a wireless communication module, and adopts any one of a 4G module, a 5G module, a WiFi module, a Lora module, a Beidou module and a GPRS module.

9. A remote visualized control valve as claimed in claim 8, characterized in that: The communication module is also used to receive interaction data from an external system and transmit the interaction data to the processing module. The processing module also controls the valve based on the interaction data.