Automatic mold pressing equipment for manufacturing integrally-formed inductor

By designing automated molding equipment, the automatic replacement of upper and lower molds is achieved by using hydraulic cylinders and lifting mechanisms, and the automatic feeding and molding of wire frames is achieved by combining two-dimensional platform and mechanical arms, the problem of cumbersome mold replacement in the existing technology is solved, and the working efficiency and automation are improved.

CN119811876AActive Publication Date: 2025-04-11HUIZHOU WANCI ELECTRONICS
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Patent Information

Application Number
CN202510037026.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-04-11
Estimated Expiration
2045-01-09

AI Technical Summary

Technical Problem

During the molding process of existing integrated molding inductors, molds of different specifications need to be replaced frequently, resulting in cumbersome process, low degree of automation, and affecting work efficiency.

Method used

An automated molding equipment is designed to realize automatic replacement and alignment of the upper and lower molds through the hydraulic cylinder driving the lifting box and the lifting mechanism, and combine the moving columns and robotic arms driven by the two-dimensional platform to realize automatic feeding and molding operations of the wire frame.

Benefits of technology

It improves the degree of automation, simplifies the mold replacement process, improves work efficiency, and realizes rapid molding operation of wire frames of different specifications.

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Abstract

The invention belongs to the technical field of inductor manufacturing, and particularly relates to automatic mold pressing equipment for integrally-formed inductor manufacturing, which comprises a fixed box, a vertical rod is connected to the top of the fixed box, a lifting box driven by a hydraulic cylinder I is slidably connected to the vertical rod, and rotating shafts driven by a driving mechanism are rotatably connected to the interiors of the fixed box and the lifting box; the middle of each rotating shaft is connected with a rotating frame, and each rotating frame is slidably connected with a plurality of sliding columns. The mold pressing hole is filled with metal powder through the through hole and the feeding hole, and the metal powder is pressed under the cooperation of the upper mold and the lower mold; when the mold pressing device is used, the ejector block does not abut against the lower mold and the upper mold any more, the translation block moves, the cylinder, the rotating shaft, the rotating frame and the sliding column rotate under the cooperation of the protruding block and the spiral groove, the lower mold and the upper mold are automatically replaced, the moving column moves, the through hole is aligned with the other set of feeding holes, mold pressing operation can be conducted on lead frames of different specifications, and the automation degree and the working efficiency are high.
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Description

Technical Field

[0001] The invention belongs to the technical field of inductor manufacturing, and in particular relates to an automated molding device for manufacturing an integrally formed inductor. Background Art

[0002] An inductor is a component that can convert electrical energy into magnetic energy and store it. Among them, an integrally molded inductor is a compact, integrated inductor device with the advantages of small size, high reliability and low loss. For example, the Chinese patent with the announcement number CN214226668U discloses an ultra-low inductance and high current integrally molded inductor, which includes a closed magnetic core shell integrally molded with magnetic materials and a conductive sheet suspended inside it.

[0003] In the molding process of the one-piece molded inductor, the lead frame is placed in the mold, the winding body is buried in the metal powder, and finally the mold is pressed. When one-piece molded inductors of different specifications need to be produced, the upper and lower molds of different specifications need to be replaced. At this time, the machine needs to be stopped and the bolts need to be tightened, and then the mold is disassembled and installed. The mold replacement process is cumbersome and the degree of automation needs to be improved, which affects the overall work efficiency. Summary of the invention

[0004] In view of this, the present invention provides an automated molding device for manufacturing an integrally formed inductor.

[0005] The technical solution is: an automated molding equipment for manufacturing one-piece molded inductors, including a fixed box, a vertical rod connected to the top of the fixed box, a lifting box driven by a hydraulic cylinder 1 being slidably connected to the vertical rod, a rotating shaft driven by a driving mechanism being rotatably connected inside the fixed box and the lifting box, a rotating frame being connected to the middle of the rotating shaft, a plurality of sliding columns being slidably connected to the rotating frame, compression springs being connected between the sliding columns and the adjacent rotating frames, the ends of the sliding columns in the fixed box being connected to the lower mold, the ends of the sliding columns in the lifting box being connected to the upper mold, placement holes being opened at the top of the fixed box and the bottom of the lifting box, a lifting mechanism for pushing the lower mold and the upper mold to the placement holes being provided inside the fixed box and the lifting box; a moving column driven by a two-dimensional platform being provided above the fixed box, four groups of molding holes and four groups of feeding holes connected to the molding holes one by one being opened on the moving column, a sliding block sliding left and right being provided on the top of the fixed box, a docking plate being connected to the sliding block, the docking plate sliding back and forth on the moving column, a group of through holes being opened on the docking plate, and a feeding pipe being connected to the right side of the through holes of the docking plate.

[0006] As a further preferred scheme, the driving mechanism includes a support plate one, a support plate one is connected to the fixed box, a fixed rod is connected to the fixed box and the lifting box, a translation block that slides back and forth is provided on the fixed rod, a telescopic rod is connected between the two translation blocks, an electric push rod is connected to the support plate one, a push block is connected to the movable rod of the electric push rod, the push block is connected to the telescopic rod, the ends of the rotating shafts are connected to cylinders, spiral grooves are opened on the cylinders, the two translation blocks are respectively mounted on the two cylinders, and the translation blocks are connected to protrusions located in adjacent spiral grooves.

[0007] As a further preferred scheme, the lifting mechanism includes a fixed sleeve, and the front and rear sides of the fixed box and the lifting box are connected with fixed sleeves with fixed positions, the top of the fixed sleeve in the fixed box and the bottom of the fixed sleeve in the lifting box are connected with hydraulic cylinder 2, and the movable rod of hydraulic cylinder 2 is connected with a lifting block.

[0008] As a further preferred solution, the two-dimensional mobile platform includes a support plate two, which is connected to the fixed box, an electric slide rail is connected to the top of the support plate two, a guide rail is installed on the electric slide rail, a moving column is slidably connected to the guide rail, and a screw motor is installed on the guide rail for driving the moving column to slide back and forth.

[0009] As a further preferred solution, the automated molding equipment for manufacturing one-piece molded inductors also includes a feeding mechanism, which includes a bracket, a bracket connected to a fixed box, a robotic arm installed on the top of the bracket, and an electric gripper installed on the end platform of the robotic arm.

[0010] As a further preferred solution, the feeding mechanism also includes a support plate three, two support plates three are connected to the bracket, two synchronous shafts are rotatably connected between the two support plates three, one of the synchronous shafts is driven by a servo motor, and two conveyor belts are arranged at intervals between the two synchronous shafts, and a plurality of protrusions are arranged at intervals on the conveyor belts.

[0011] As a further preferred embodiment, the automated molding equipment for manufacturing one-piece molded inductors also includes a correction mechanism, which includes a slide rod, a pair of slide rods sliding left and right are provided on each of the three support plates, a reset spring is connected between the slide rod and the three support plates, a correction plate is connected between each pair of slide rods, connecting shafts are connected at both ends of the front synchronization shaft, extrusion wheels are connected to the connecting shafts, the sides where the two extrusion wheels are close to each other are both inclined surfaces, the sides where the correction plates are away from each other are connected to fixed cylinders, the fixed cylinders are slidably connected with contact rods in contact with the inclined surfaces, a return spring is connected between the contact rod and the fixed cylinder, the elastic coefficient of the return spring is greater than the elastic coefficient of the reset spring, and damping is provided at the sliding connection between the contact rod and the fixed cylinder.

[0012] As a further preferred solution, the automated molding equipment for manufacturing one-piece molded inductors also includes a cleaning mechanism, which includes a fixed plate, two fixed plates are connected to each of the three support plates, an upper cleaning wheel is installed between the two fixed plates on the front side, and a lower cleaning wheel is installed between the two fixed plates on the rear side.

[0013] The present invention has the following advantages: 1. Metal powder is filled into the molding hole through the through hole and the feed hole, and the metal powder is pressed with the cooperation of the upper mold and the lower mold; the top block no longer supports the lower mold and the upper mold, the translation block moves, and the cylinder, the rotating shaft, the rotating frame and the sliding column rotate with the cooperation of the protrusion and the spiral groove, and the lower mold and the upper mold are automatically replaced, the moving column moves, and the through hole is aligned with another group of feed holes, so that the lead frames of different specifications can be molded, and the degree of automation and work efficiency are high.

[0014] 2. Place the wire rack on two conveyor belts. The wire rack is located between two adjacent pairs of raised parts. The raised parts limit the wire rack. The conveyor belt transports the wire rack backwards. The position of the electric gripper is controlled by the robotic arm. The electric gripper grabs the wire rack on the conveyor belt and transports it to the upper mold for molding. After the molding is completed, the robotic arm controls the electric gripper to take away the wire rack. The feeding process is automated.

[0015] 3. The connecting shaft and the extrusion wheel rotate together with the synchronous shaft. The inclined surface of the extrusion wheel intermittently squeezes the contact rod. The two correction plates correct the position of the wire rack on the conveyor belt so that the wire rack is centered left and right, so that the electric gripper can grab the wire rack, and the contact rod can be retracted into the fixed cylinder. With the cooperation of the return spring and damping, the correction plate has a certain position adaptability.

[0016] 4. When the conveyor belt transports the wire rack, the rotating upper cleaning wheel and lower cleaning wheel clean the top and bottom surfaces of the wire rack to prevent dust on the surface of the wire rack from affecting the molding work and ensure the cleanliness of the wire rack surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0018] Figure 2 It is a schematic diagram of the overall structure of the present invention from another perspective.

[0019] Figure 3 It is a schematic diagram of the internal structure of the fixed box and the lifting box of the present invention.

[0020] Figure 4 It is a structural schematic diagram of the rotating shaft, rotating frame, sliding column, lower mold and lifting mechanism of the present invention.

[0021] Figure 5 It is a front view of the rotating shaft, rotating frame, sliding column, lower mold and top block of the present invention.

[0022] Figure 6 It is a schematic diagram of the matching relationship between the lower mold and the upper mold of the present invention.

[0023] Figure 7 It is a schematic structural diagram of the movable column, the second support plate, the electric slide rail, the guide rail, the docking plate, the slider and the feed pipe of the present invention.

[0024] Figure 8 It is a partial cross-sectional structural schematic diagram of the movable column, docking plate, sliding block and feed pipe of the present invention.

[0025] Fig. 9 It is a schematic structural diagram of the rotating shaft, the fixed rod, the translation block, the telescopic rod, the electric push rod, the push block and the cylinder of the present invention.

[0026] Fig.10 It is a schematic diagram of the connection relationship between the translation block and the cylinder of the present invention.

[0027] Fig.11 It is a schematic diagram of the structure of the feeding mechanism, the correcting mechanism and the cleaning mechanism of the present invention.

[0028] Fig.12 It is a schematic diagram of the structures of the synchronous shaft, conveyor belt, correction mechanism and cleaning mechanism of the present invention.

[0029] Fig.13 It is a schematic diagram of the connection relationship of the correction mechanism of the present invention.

[0030] Among them: 1-fixed box, 2-vertical rod, 3-lifting box, 31-hydraulic cylinder 1, 4-rotating shaft, 41-support plate 1, 42-fixed rod, 43-translation block, 44-telescopic rod, 45-electric push rod, 46-push block, 47-cylinder, 471-spiral groove, 472-bump, 5-rotating frame, 6-sliding column, 7-lower mold, 70-upper mold, 71-fixed sleeve, 72-hydraulic cylinder 2, 73-top block, 8-moving column, 801-molding hole, 802-feeding hole, 81-support plate 2, 82- Electric slide rail, 83-guide rail, 9-docking plate, 90-through hole, 91-slider, 10-feeding tube, 100-wire rack, 111-bracket, 112-mechanical arm, 113-support plate three, 114-synchronizing shaft, 115-conveyor belt, 116-protrusion, 121-slide rod, 122-correction plate, 123-connecting shaft, 124-extrusion wheel, 1240-inclined surface, 125-fixed cylinder, 126-contact rod, 131-fixed plate, 132-upper cleaning wheel, 133-lower cleaning wheel. DETAILED DESCRIPTION

[0031] The present invention will be further described below in conjunction with specific embodiments. It should also be noted that, unless otherwise clearly specified and limited, terms such as: set, install, connect, and connect should be understood in a broad sense.

[0032] Example 1: An automated molding device for manufacturing an integrally molded inductor, referring to Figure 1-Figure 10 , including a fixed box 1, a vertical rod 2, a lifting box 3, a hydraulic cylinder 31, a rotating shaft 4, a driving mechanism, a rotating frame 5, a sliding column 6, a lower mold 7, an upper mold 70, a lifting mechanism, a movable column 8, a docking plate 9, a slider 91 and a feeding pipe 10. Four vertical rods 2 are welded on the top of the fixed box 1, and the lifting box 3 is slidably connected between the four vertical rods 2. A hydraulic cylinder 31 is bolted on the right side of the fixed box 1. The movable rod of the hydraulic cylinder 3 is connected to the lifting box 3, and the lifting box 3 is driven to rise and fall by the hydraulic cylinder 3. The fixed box 1 and the lifting box 3 are both rotatably connected to the rotating shaft 4 driven by the driving mechanism. The middle part of the rotating shaft 4 is connected to a cross-shaped rotating frame 5. Four sliding columns 6 are slidably connected to the rotating frame 5. Compression springs are fixedly connected between the sliding columns 6 and the adjacent rotating frames 5. The lower mold 7 is installed at the end of the sliding column 6 in the fixed box 1, and the upper mold 70 is installed at the end of the sliding column 6 in the lifting box 3. Release holes are opened on the top of the fixed box 1 and the bottom of the lifting box 3. A lifting mechanism for pushing the lower mold 7 and the upper mold 70 to the placement hole is provided inside the fixed box 1 and the lifting box 3; a moving column 8 driven by a two-dimensional platform is provided above the fixed box 1, and the two-dimensional moving platform includes a support plate 81, an electric slide rail 82 and a guide rail 83. The front side of the fixed box 1 is bolted with a support plate 81, the top of the support plate 81 is connected to an electric slide rail 82, and the guide rail 83 is installed on the electric slide rail 82. The moving column 8 is slidably connected to the guide rail 83, and the guide rail 83 is installed A screw motor is installed to drive the moving column 8 to slide back and forth; the moving column 8 is provided with four groups of molded holes 801 and four groups of feed holes 802 connected to the molded holes 801 one by one; a pair of sliders 91 sliding left and right are provided on the top of the fixed box 1; a docking plate 9 is fixedly connected between the two sliders 91; the docking plate 9 slides back and forth on the moving column 8; a group of through holes 90 are provided on the docking plate 9; a feed pipe 10 for introducing metal powder is connected to the right side of the through holes 90.

[0033] refer to Figure 2 , Fig. 9 and Fig.10The driving mechanism includes a support plate 41, a fixed rod 42, a translation block 43, a telescopic rod 44, an electric push rod 45, a push block 46, a cylinder 47 and a protrusion 472. The support plate 41 is bolted to the rear side of the fixed box 1, and the fixed box 1 and the lifting box 3 are welded with fixed rods 42 at the rear sides. The fixed rods 42 are provided with translation blocks 43 that slide back and forth. A telescopic rod 44 is fixedly connected between the two translation blocks 43. The telescopic rod 44 can be retracted to adapt to the lifting process of the lifting box 3. An electric push rod 45 is bolted to the top of the support plate 41. A push block 46 is connected to the movable rod of the electric push rod 45. The push block 46 is connected to the lower end of the telescopic rod 44. The rear end of the rotating shaft 4 is fixedly connected to a cylinder 47, and a spiral groove 471 is opened on the cylinder 47. The two translation blocks 43 are respectively sleeved on the two cylinders 47, and the translation blocks 43 are connected with protrusions 472 located in adjacent spiral grooves 471.

[0034] refer to Figure 3-Figure 5 The lifting mechanism includes a fixed sleeve 71, a hydraulic cylinder 72 and a lifting block 73. The fixed sleeves 71 are fixedly connected to the front and rear sides of the fixed box 1 and the lifting box 3. The top of the fixed sleeve 71 in the fixed box 1 and the bottom of the fixed sleeve 71 in the lifting box 3 are bolted with hydraulic cylinders 72, and the movable rods of the hydraulic cylinders 72 are connected with lifting blocks 73.

[0035] Initially, the movable rods of the hydraulic cylinder 2 72 are all in an extended state, the lower top block 73 lifts the uppermost lower mold 7 to the placement hole of the fixed box 1, and the upper top block 73 pushes the lowermost upper mold 70 to the placement hole of the lifting box 3, and the corresponding two compression springs are in a compressed state; a wire rack 100 has been placed on the lower mold 7 at the placement hole, and the rearmost group of molded holes 801 is located directly above the wire rack 100, and the four through holes 90 are respectively aligned one by one with the four feed holes 802 on the rear side.

[0036] The hydraulic cylinder 31 is controlled to drive the lifting box 3 to descend, driving the internal components of the lifting box 3 to descend as a whole, and the upper mold 70 at the placement hole descends to above the group of molding holes 801. The metal powder is introduced into the feed pipe 10 through the external metal powder adding equipment, and the metal powder is filled into the group of molding holes 801 through the through hole 90 and the feed hole 802. The upper mold 70 at the placement hole extends into the group of molding holes 801, and with the cooperation of the upper mold 70 and the lower mold 7, the metal powder in the molding holes 801 is pressed, so that the windings on the wire rack 100 are buried in the metal powder; finally, the hydraulic cylinder 31 is controlled to drive the lifting box 3 and its internal components to rise as a whole, and the electric slide rail 82 is controlled to drive the guide rail 83 and the movable column 8 to move to the right, driving the docking plate 9 and the slider 91 to move to the right, and the wire rack 100 can be taken out.

[0037] When it is necessary to replace the lower mold 7 and the upper mold 70 of different specifications, the movable rod of the hydraulic cylinder 72 is controlled to be shortened, driving the two top blocks 73 to move away from each other, and the top block 73 no longer supports the uppermost lower mold 7 and the lowermost upper mold 70, and the corresponding compression spring is restored, and the lower mold 7 and the upper mold 70 leave the placement hole; the movable rod of the electric push rod 45 is controlled to be shortened, and the shortening distance of the movable rod is one-fourth of the pitch of the spiral groove 471, driving the push block 46, the telescopic rod 44, the two translation blocks 43 and the protrusion 472 to move backward as a whole. Since the protrusion 472 is located in the spiral groove 471, the two cylinders 47 can be rotated 90 degrees under the cooperation of the protrusion 472 and the spiral groove 471, and the cylinder 47 Drive the rotating shaft 4, the rotating frame 5 and the sliding column 6 to rotate 90 degrees together, the four upper molds 70 rotate 90 degrees around the upper rotating shaft 4, and the four lower molds 7 rotate 90 degrees around the lower rotating shaft 4, so that the positions of the four upper molds 70 and the four lower molds 7 can be replaced; similarly, the movable rod of the electric push rod 45 is shortened by one-quarter of the pitch again, and the four upper molds 70 and the four lower molds 7 are rotated 90 degrees again, and the positions of the four upper molds 70 and the four lower molds 7 are replaced again. In this way, by controlling the shortening length of the movable rod of the electric push rod 45, the rotating shaft 4 can be controlled to rotate 90 degrees, 180 degrees, 270 degrees or 360 degrees, so as to replace the lower molds 7 and upper molds 70 of different specifications.

[0038] Then the screw motor is controlled to drive the moving column 8 to move backward, and the docking plate 9 slides forward on the moving column 8 relatively, so that the four through holes 90 are aligned one by one with another group of feed holes 802, so as to adapt to molding holes 801 of different specifications; when the position adjustment of the upper mold 70, the lower mold 7 and the moving column 8 is completed, the movable rod of the hydraulic cylinder 2 72 is controlled to extend, and the two top blocks 73 are close to each other, and the lower top block 73 pushes the uppermost lower mold 7 to the placement hole of the fixed box 1, and the upper top block 73 pushes the lowermost upper mold 70 to the placement hole of the lifting box 3. At this time, the wire racks 100 of different specifications can be quickly molded, and the replacement of the upper mold 70 and the lower mold 7 is automated, with high automation and work efficiency.

[0039] Example 2: Based on Example 1, refer to Figure 1 , Figure 2 , Fig.11 and Fig.12The automated molding equipment for manufacturing one-piece molded inductors also includes a feeding mechanism for conveying the lead frame 100, the feeding mechanism includes a bracket 111 and a mechanical arm 112, the bracket 111 is bolted to the left side of the fixed box 1, the mechanical arm 112 is installed on the top of the bracket 111, and an electric clamp is installed on the end platform of the mechanical arm 112, and the structure of the mechanical arm 112 and the electric clamp is the existing technology; the feeding mechanism also includes a support plate three 113, a synchronous shaft 114 and a conveyor belt 115, two support plates three 113 are welded on the front side of the bracket 111, two synchronous shafts 114 are rotatably connected between the two support plates three 113, the synchronous shaft 114 on the rear side is driven by a servo motor, two conveyor belts 115 arranged at intervals are wound between the two synchronous shafts 114, and multiple protrusions 116 are arranged at intervals on the conveyor belt 115.

[0040] The two protrusions 116 aligned at the left and right positions form a pair, and the wire rack 100 is placed on the two conveyor belts 115. The wire rack 100 is located between the two adjacent pairs of protrusions 116. The protrusions 116 limit the wire rack 100, and the servo motor is controlled to drive the synchronous shaft 114 to rotate, so that the conveyor belt 115 rotates. The conveyor belt 115 transports the wire rack 100 backwards, and then the position of the electric clamp is controlled by the robot arm 112. The electric clamp grabs the wire rack 100 on the conveyor belt 115 and transports it to the upper mold 70 for molding operation. After the molding is completed, the robot arm 112 controls the electric clamp to take away the wire rack 100, and the feeding process is automated.

[0041] Embodiment 3: Based on Embodiment 2, refer to Figure 1 , Figure 2 , Fig.11 , Fig.12 and Fig.13 The automatic molding equipment for manufacturing one-piece molded inductors also includes a correction mechanism, which includes a slide bar 121, a correction plate 122, a connecting shaft 123, an extrusion wheel 124, a fixing cylinder 125 and a contact rod 126. A pair of slide bars 121 that slide left and right are provided on the support plate 113. A return spring is fixedly connected between the slide bars 121 and the support plate 113. A correction plate 122 is fixedly connected between the ends of each pair of slide bars 121 close to the conveyor belt 115. The connecting shaft 123 is welded at both ends of the front synchronous shaft 114. 23. Extrusion wheels 124 are fixedly connected to the connecting shaft 123. The sides of the two extrusion wheels 124 that are close to each other are both inclined surfaces 1240. Fixed cylinders 125 are welded to the sides of the front ends of the correction plates 122 that are away from each other. Contact rods 126 that are in contact with the inclined surfaces 1240 are slidably connected to the fixed cylinders 125. A return spring is fixedly connected between the contact rod 126 and the fixed cylinder 125. The elastic coefficient of the return spring is greater than the elastic coefficient of the return spring. Damping is provided at the sliding connection between the contact rod 126 and the fixed cylinder 125.

[0042] When the synchronous shaft 114 rotates, the connecting shaft 123 and the extrusion wheel 124 rotate together with the synchronous shaft 114, and the inclined surface 1240 of the extrusion wheel 124 intermittently squeezes the contact rod 126. When the extrusion wheel 124 squeezes the contact rod 126, the two fixed cylinders 125 approach each other, driving the two correction plates 122 to approach each other, and the reset spring is compressed. The two correction plates 122 correct the position of the wire rack 100 on the conveyor belt 115 so that the wire rack 100 is centered left and right, so that the electric clamp The claw grabs the wire rack 100, and when the extrusion wheel 124 does not squeeze the contact rod 126, the correction plate 122 is reset under the action of the reset spring, so that the next wire rack 100 can move between the two correction plates 122; if a wire rack 100 with a larger width is replaced, when the two correction plates 122 close to each other contact the wire rack 100, the contact rod 126 can be retracted into the fixed tube 125, and with the cooperation of the return spring and damping, the correction plate 122 has a certain position adaptability.

[0043] Embodiment 4: Based on Embodiment 3, refer to Fig.11 and Fig.12 The automated molding equipment for manufacturing one-piece molded inductors also includes a cleaning mechanism, which includes a fixed plate 131, an upper cleaning wheel 132 and a lower cleaning wheel 133. Two fixed plates 131 are bolted to the support plate three 113. The upper cleaning wheel 132 is installed between the two fixed plates 131 on the front side, and the lower cleaning wheel 133 is installed between the two fixed plates 131 on the rear side. A driving motor for driving the upper cleaning wheel 132 and the lower cleaning wheel 133 to rotate is installed on the support plate three 113.

[0044] When the conveyor belt 115 conveys the wire rack 100 backwards, the driving motor is controlled to drive the upper cleaning wheel 132 and the lower cleaning wheel 133 to rotate. The upper cleaning wheel 132 cleans the top surface of the wire rack 100, and the lower cleaning wheel 133 cleans the bottom surface of the wire rack 100 to prevent dust on the surface of the wire rack 100 from affecting the molding work and ensure the cleanliness of the wire rack surface.

[0045] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automated molding device for manufacturing an integrally molded inductor, comprising a fixed box (1), the top of the fixed box (1) is connected to a vertical rod (2), and a lifting box (3) driven by a hydraulic cylinder (31) is slidably connected to the vertical rod (2), characterized in that: The fixed box (1) and the lifting box (3) are both rotatably connected with a rotating shaft (4) driven by a driving mechanism, the middle of the rotating shaft (4) is connected with a rotating frame (5), and the rotating frame (5) is slidably connected with a plurality of sliding columns (6), and compression springs are connected between the sliding columns (6) and adjacent rotating frames (5), the ends of the sliding columns (6) in the fixed box (1) are connected with a lower mold (7), and the ends of the sliding columns (6) in the lifting box (3) are connected with an upper mold (70), the top of the fixed box (1) and the bottom of the lifting box (3) are provided with placement holes, and the fixed box (1) and the lifting box (3) are provided with a A lifting mechanism is provided for lifting the lower mold (7) and the upper mold (70) to the placement hole; a movable column (8) driven by a two-dimensional platform is provided above the fixed box (1); four groups of molding holes (801) and four groups of feeding holes (802) connected to the molding holes (801) are provided on the movable column (8); a slider (91) sliding left and right is provided on the top of the fixed box (1); a docking plate (9) is connected to the slider (91); the docking plate (9) slides back and forth on the movable column (8); a group of through holes (90) are provided on the docking plate (9); and a feeding pipe (10) is connected to the right of the through holes (90).

2. The automated molding equipment for manufacturing an integrally formed inductor according to claim 1, characterized in that: The driving mechanism comprises a support plate (41), the fixed box (1) is connected with a support plate (41), the fixed box (1) and the lifting box (3) are both connected with a fixed rod (42), the fixed rod (42) is provided with a translation block (43) that slides forward and backward, a telescopic rod (44) is connected between the two translation blocks (43), the support plate (41) is connected with an electric push rod (45), the movable rod of the electric push rod (45) is connected with a push block (46), the push block (46) is connected to the telescopic rod (44), the ends of the rotating shaft (4) are both connected with a cylinder (47), the cylinder (47) is provided with a spiral groove (471), the two translation blocks (43) are respectively sleeved on the two cylinders (47), and the translation blocks (43) are both connected with a protrusion (472) located in an adjacent spiral groove (471).

3. The automated molding equipment for manufacturing an integrally formed inductor according to claim 2, characterized in that: The lifting mechanism comprises a fixing sleeve (71), the fixing sleeves (71) of fixed position are connected to the front and rear sides of the fixing box (1) and the lifting box (3), the top of the fixing sleeve (71) in the fixing box (1) and the bottom of the fixing sleeve (71) in the lifting box (3) are connected to hydraulic cylinder 2 (72), and the movable rods of the hydraulic cylinder 2 (72) are connected to lifting blocks (73).

4. The automated molding equipment for manufacturing an integrally formed inductor according to claim 3, characterized in that: The two-dimensional mobile platform comprises a second support plate (81), the second support plate (81) is connected to the fixed box (1), the top of the second support plate (81) is connected to an electric slide rail (82), a guide rail (83) is installed on the electric slide rail (82), the moving column (8) is slidably connected to the guide rail (83), and a screw motor for driving the moving column (8) to slide forward and backward is installed on the guide rail (83).

5. The automated molding equipment for manufacturing an integrally formed inductor according to claim 4, characterized in that: The automated molding equipment for manufacturing an integrally molded inductor further comprises a feeding mechanism, the feeding mechanism comprising a bracket (111), the bracket (111) being connected to the fixed box (1), a mechanical arm (112) being mounted on the top of the bracket (111), and an electric gripper being mounted on the end platform of the mechanical arm (112).

6. The automated molding equipment for manufacturing an integrally formed inductor according to claim 5, characterized in that: The feeding mechanism also includes a support plate three (113), two support plates three (113) are connected to the bracket (111), two synchronous shafts (114) are rotatably connected between the two support plates three (113), one of the synchronous shafts (114) is driven by a servo motor, two conveyor belts (115) are arranged at intervals between the two synchronous shafts (114), and a plurality of protrusions (116) are arranged at intervals on the conveyor belts (115).

7. The automated molding equipment for manufacturing an integrally formed inductor according to claim 6, characterized in that: The automatic molding equipment for manufacturing an integrally formed inductor further comprises a correction mechanism, wherein the correction mechanism comprises a slide bar (121), a pair of slide bars (121) sliding left and right are provided on the support plate three (113), a return spring is connected between the slide bars (121) and the support plate three (113), a correction plate (122) is connected between each pair of slide bars (121), both ends of the front synchronous shaft (114) are connected to a connecting shaft (123), and the connecting shaft (123) is connected to an extrusion wheel (124), and two The sides of the extrusion wheels (124) that are close to each other are all inclined surfaces (1240), and the sides of the correction plates (122) that are away from each other are all connected to fixed cylinders (125). The fixed cylinders (125) are all slidably connected to contact rods (126) that are in contact with the inclined surfaces (1240). A return spring is connected between the contact rod (126) and the fixed cylinder (125). The elastic coefficient of the return spring is greater than the elastic coefficient of the reset spring. Damping is provided at the sliding connection between the contact rod (126) and the fixed cylinder (125).

8. The automated molding equipment for manufacturing an integrally formed inductor according to claim 7, characterized in that: The automated molding equipment for manufacturing an integrally molded inductor further comprises a cleaning mechanism, the cleaning mechanism comprising a fixed plate (131), two fixed plates (131) are connected to each of the support plates (113), an upper cleaning wheel (132) is installed between the two fixed plates (131) on the front side, and a lower cleaning wheel (133) is installed between the two fixed plates (131) on the rear side.

Citation Information

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