Winding device of winding machine

By designing a winding device including a frame, a bracket, a winding group, a wire fixing head device and a tangent device, the problems of complex structure and low efficiency in the prior art are solved, and the efficient winding effect of both the wire head and the wire tail on the skeleton are facing upwards.

CN119811889AActive Publication Date: 2025-04-11ZHUHAI CITY RICHUANG IND AUTOMATION EQUIP INC
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202510280737.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-04-11
Estimated Expiration
2045-03-11

AI Technical Summary

Technical Problem

The existing winding device has complex structure and many steps, which leads to low winding efficiency and is difficult to achieve the requirement that the head and tail of the skeleton are facing upward.

Method used

A winding device including a frame, a bracket, a winding group, a wire fixing head device and a tangent device are designed. Through the coordinated work of the rotating shaft, the outlet needle, the first thread head clamp, the second thread head clamp and the cutting knife, the upward positioning and cutting of the thread head and thread tail on the skeleton are achieved, simplifying the structure and steps.

Benefits of technology

The winding efficiency is improved, the device structure and operation steps are simplified, and the effect of both the head and tail of the skeleton are facing upward, without setting up a wire management mechanism.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119811889A_ABST
    Figure CN119811889A_ABST
Patent Text Reader

Abstract

The invention discloses a winding device of a winding machine. The winding device comprises a rack, a winding set, a framework clamp, a wire fixing head, a cutting wire and a hot air device. A driving device on the rack can move the support in a three-dimensional mode. The winding set comprises a rotating shaft, a wire outlet needle and a liftable first wire end clamp, the wire outlet needle is eccentrically provided with a hole for a wire to penetrate through, and the first wire end clamp clamps or loosens the head end of the wire. And the framework clamp is used for fixing the framework below the winding group. The thread end fixing device comprises a movable second thread end clamp, after the thread end is clamped and positioned, the rotating shaft drives the thread outlet needle to conduct thread winding, then the thread end is connected back by the first thread end clamp and moves upwards to be loosened, the thread end faces upwards, and the wire is straightened out. The wire cutting device cuts off the wire through a movable cutter to form an upward wire tail. And the hot air device blows hot air to shape the wire. According to the device, through cooperation of the winding set, the wire fixing head and the wire cutting device, winding is completed, it is ensured that the head wire and the tail wire face upwards, additional wire arrangement is not needed, the wire cutting device is simple in structure, and the winding efficiency is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to a winding device, in particular to a winding device for winding a wire around a skeleton. Background Art

[0002] A winding machine is a device that winds wires around electronic components to form windings. Electronic components include transformers, inductors, and buzzers. A buzzer is also called a horn. When producing a buzzer, the hot melt wire needs to be installed with a set number of turns around the frame, and the two ends of the winding are required to face one side of the winding at the same time, that is, both ends are facing upward. At this stage, winding devices or winding equipment usually set the frame on the winding shaft, and need to set up complex tangent mechanisms and wire management mechanisms to cooperate with each other to complete the wire management of the two ends. The structure is complex and there are many steps, resulting in low winding efficiency. Summary of the invention

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a winding device for a winding machine, which can make the wire head and wire tail on the frame face upward, has a relatively simple structure, and has a high winding efficiency.

[0004] According to an embodiment of the present invention, a winding device of a winding machine comprises: a frame, provided with a bracket that can move in the front-back, left-right and up-down directions; a winding group, including a rotating shaft, a wire outlet needle, a first thread clamp, a first elastic member, a second lifting drive mechanism and a first lifting drive mechanism, the rotating shaft can be rotatably arranged on the bracket, the wire outlet needle is arranged on the rotating shaft, the wire outlet needle is provided with a wire hole for allowing the wire to pass through, the first thread clamp can be lifted and lowered on the rotating shaft, the first elastic member is used to force the first thread clamp to move up, the output end of the first lifting drive mechanism is used to drive the first thread clamp to move down, so as to realize the descent and ascent of the first thread clamp, the first thread clamp comprises a second elastic member, a first clamping arm and a second clamping arm, the second elastic member is used to force The second clamping arm moves upward so that the first clamping arm and the second clamping arm clamp the wire, and the output end of the second lifting drive mechanism is used to drive the second clamping arm to move downward so that the first clamping arm and the second clamping arm release the wire; a skeleton clamp is used to clamp the skeleton; a wire head positioning device comprises a second wire head clamp that can move in the front-back and up-down directions, the second wire head clamp approaches the winding group and takes over the wire head of the wire on the first wire head clamp, the second wire head clamp clamps and positions the wire head, the rotating shaft drives the wire outlet needle to rotate so that the wire is wound around the skeleton, the first wire head clamp takes back the wire head from the second wire head clamp, the first wire head clamp moves upward and releases the wire head so that the wire head faces upward, and the first wire head clamp pulls the wire between the wire outlet needle and the skeleton; A wire cutting device is used to cut the wire between the frame and the first wire end clamp so that an upward wire tail is formed on the frame.

[0005] At least the following beneficial effects are achieved: The first thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved back and forth, and the second thread clamp is moved The second wire end clamp is reset, and then the rotating shaft carries the first wire end clamp to move upward, the first wire end clamp pulls the wire end upward, and then the first wire end clamp releases the wire end so that the wire end faces upward. After the first wire end clamp releases the wire end, the rotating shaft drives the first wire end clamp to rotate so that the first wire end clamp clamps the tail end of the wire, that is, the first wire end clamp is in a state of clamping the wire between the wire outlet needle and the skeleton, and then the rotating shaft drives the first wire end clamp to move upward, the first wire end clamp straightens the wire and makes the wire between the first wire end clamp and the skeleton gradually stand up; then, the cutter moves in the front and back and up and down directions, and when the cutter is in the lower projection area of ​​the wire between the first wire end clamp and the skeleton, the cutter moves upward from the area between the first wire end clamp and the skeleton, and cuts off the wire when the cutter rises to a height close to the first wire end clamp. The wire is at the regional port close to the first wire end clamp, and the wire between the first wire end clamp and the skeleton is cut off, so that the wire on the skeleton forms an upward wire tail, and the wire clamped by the first wire end clamp forms a new wire end. When the winding device winds the wire on the frame, the hot air device delivers hot air to the wire on the frame to shape the wire on the frame. Through the cooperation of the winding group, the wire fixing head device and the wire cutting device, not only the winding of the frame is completed, but also the wire head and wire tail of the wire on the frame are directed upward, without the need to set a wire management mechanism, and the structure of the wire cutting device is relatively simple, the structure of the winding device is relatively simple and compact, the winding steps are relatively few and simple, and the winding efficiency can be effectively improved.

[0006] According to some embodiments of the present invention, the first clamping arm includes a first sliding portion and a first clamping portion arranged at the lower end of the first sliding portion, the first sliding portion is slidably arranged on the rotating shaft up and down, the second clamping arm includes a second sliding portion and a second clamping portion arranged at the lower end of the second sliding portion, the second sliding portion is slidably arranged on the first sliding portion up and down, the second clamping portion is below the first clamping portion, the second elastic member is used to force the second sliding portion to move upward so that the first clamping portion and the second clamping portion clamp the thread end or the wire between the thread outlet needle and the skeleton, the output end of the second lifting drive mechanism is used to drive the second sliding portion to move downward so that the first clamping portion and the second clamping portion release the thread end, the first elastic member is used to force the first sliding portion and the second sliding portion to move upward, and the output end of the first lifting drive mechanism is used to drive the first sliding portion to move downward to achieve the descent and ascent of the first thread end clamp.

[0007] According to some embodiments of the present invention, a vertical first guide hole is provided on the rotating shaft, the first sliding portion is penetrated through the first guide hole, the upper end of the first sliding portion extends to above the first guide hole, the output end of the first lifting drive mechanism is above the first sliding portion, the lower end of the first sliding portion extends to below the rotating shaft and is connected to the first clamping portion, a second guide hole is penetrated through the first sliding portion, the second sliding portion is penetrated through the second guide hole, the upper end of the second sliding portion extends to above the second guide hole and is above the first sliding portion, the output end of the second lifting drive mechanism is above the second sliding portion, and the lower end of the second sliding portion extends to below the first sliding portion and is connected to the second clamping portion.

[0008] According to some embodiments of the present invention, a through hole is provided at the lower end of the rotating shaft, and two openings of the through hole are both provided on the peripheral wall of the rotating shaft, and two ends of the first guide hole are respectively opened at the lower end surface of the rotating shaft and the lower side wall of the through hole, and the upper end of the second sliding portion is connected with a second pressing portion extending outside the rotating shaft, and the output end of the second lifting drive mechanism presses down the second sliding portion through the second pressing portion, and the upper end of the first sliding portion is connected with a first pressing portion extending outside the rotating shaft, and the first pressing portion is above the second pressing portion, and the first lifting drive mechanism is provided on the bracket, and the output end of the first lifting drive mechanism presses down the first sliding portion through the first pressing portion, and the second lifting drive mechanism is connected to the output end of the first lifting drive mechanism.

[0009] According to some embodiments of the present invention, two ends of the second elastic member are respectively connected to or abut the first pressing portion and the second pressing portion, and two ends of the first elastic member are respectively connected to or abut the first pressing portion and the lower side wall of the through hole.

[0010] According to some embodiments of the present invention, a guide rod is provided on the lower side wall of the through hole, the first elastic member is a first compression spring, the first elastic member is sleeved on the guide rod, and the two ends of the first elastic member are respectively connected to or abut the first downward pressure portion and the lower side wall of the through hole.

[0011] According to some embodiments of the present invention, the output end of the first lifting drive mechanism is connected to a first pressing plate and a second pressing plate distributed up and down, the output end of the first lifting drive mechanism is connected to the second lifting drive mechanism through the first pressing plate, and the output end of the first lifting drive mechanism presses down the first pressing part through the second pressing plate.

[0012] According to some embodiments of the present invention, the thread head fixing device further includes a third lifting drive mechanism and a first front-rear drive mechanism, and the third lifting drive mechanism and the first front-rear drive mechanism are respectively used to drive the second thread end clamp to move in the up-down and front-rear directions.

[0013] According to some embodiments of the present invention, a hot air device is further included, which includes an air supply pipe for conveying hot air, the air supply pipe is connected to the second wire end clamp, the air outlet of the air supply pipe is toward the skeleton below the winding group, and the hot air shapes the wire on the skeleton.

[0014] According to some embodiments of the present invention, the wire cutting device also includes a cutter, a second front-to-back drive mechanism and a fourth lifting drive mechanism, and the second front-to-back drive mechanism and the fourth lifting drive mechanism are respectively used to drive the cutter to move in the up and down and front-to-back directions to cut the wire between the skeleton and the first wire end clamp.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein: Figure 1 It is a schematic diagram of the structure of the skeleton; Figure 2 It is a structural schematic diagram of an embodiment of the present invention; Figure 3 for Figure 2 A local enlarged schematic diagram of point A in FIG. Figure 4A schematic diagram of the structure of a bracket and a winding assembly according to an embodiment of the present invention; Figure 5 for Figure 4 A local enlarged schematic diagram of point B in FIG. Figure 6 is a schematic structural diagram of a winding assembly according to an embodiment of the present invention; Figure 7 It is a schematic structural diagram of a guide rod, a first clamping arm, a second clamping arm, a first elastic member and a second elastic member according to an embodiment of the present invention; Figure 8 It is a structural schematic diagram of a thread fixing head device according to an embodiment of the present invention; Fig. 9 is a schematic structural diagram of a wire cutting device according to an embodiment of the present invention; Figure Number: A frame 100 and a driving device 110; Bracket 200; The winding group 300, the rotating shaft 310, the first guide hole 311, the through hole 312, the guide rod 313, the outlet needle 320, the first thread clamp 330, the second elastic member 331, the first elastic member 332, the first clamping arm 333, the first sliding portion 333a, the first clamping portion 333b, the first pressing portion 333c, the second clamping arm 334, the second sliding portion 334a, the second clamping portion 334b, the second pressing portion 334c, the second lifting drive mechanism 340, the first lifting drive mechanism 350, the first pressing plate 351, and the second pressing plate 352; The thread end fixing device 400, the second thread end clamp 410, the third lifting drive mechanism 420, and the first front-rear drive mechanism 430; The wire cutting device 500, the cutting knife 510, the second front-rear driving mechanism 520, and the fourth lifting driving mechanism 530; Hot air device 600. DETAILED DESCRIPTION

[0017] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0018] In the description of the present invention, if there is a description of first and second, it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0019] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0020] Reference Figure 1 , discloses the structure of a skeleton, the skeleton includes a top plate and a winding post arranged on the lower surface of the top plate, the structure of the top plate is stacked left and right and front and back, and two symmetrical notches are arranged on the top plate, the winding post is used for winding the wire, and the wire head and wire tail can be inserted into the notch.

[0021] Reference Figures 2 to 5 The present invention discloses a winding device of a winding machine, comprising: a frame 100, a winding group 300, a skeleton clamp, a wire fixing head device 400, a wire cutting device 500 and a hot air device 600.

[0022] A driving device 110 is provided on the frame 100 , and a bracket 200 is provided on the output end of the driving device 110 . The driving device 110 is used to drive the bracket 200 to move in the front-back, left-right and up-down directions. The driving device 110 drives the bracket 200 to move in three-dimensional space.

[0023] Reference Figure 5 and Figure 6 The winding assembly 300 includes a rotating shaft 310, a wire outlet needle 320 and a first thread end clamp 330. The rotating shaft 310 is rotatably arranged on the bracket 200. The wire outlet needle 320 is arranged on the rotating shaft 310. The wire outlet needle 320 is provided with a wire hole for the wire to pass through. The wire hole is eccentrically arranged with the rotation axis of the rotating shaft 310. The first thread end clamp 330 is arranged on the rotating shaft 310 so as to be able to be raised and lowered. The first thread end clamp 330 is used to clamp or release the thread end of the wire. The bracket 200 is provided with a first rotating drive mechanism. The output end of the first rotating drive mechanism is transmission-connected with the rotating shaft 310. The first rotating drive mechanism drives the rotating shaft 310 to rotate on the bracket 200. The rotating shaft 310 realizes self-rotation. The rotating shaft 310 carries the wire outlet needle 320 and the first thread end clamp 330 to rotate. The wire outlet needle 320 and the first thread end clamp 330 both rotate around the rotation axis of the rotating shaft 310.

[0024] The skeleton clamp is arranged below the winding group 300 and is used to clamp the skeleton. The rotating shaft 310 is vertically arranged on the bracket 200, and the rotating shaft 310 has the up-down direction as the rotating axis. The skeleton clamp is a common component on the market. The winding column of the skeleton extends into the opened skeleton clamp, and then the skeleton clamp is closed to clamp the skeleton. The skeleton clamp can be opened again to remove the skeleton from the skeleton clamp.

[0025] Reference Figure 2 and Figure 8The thread end fixing device 400 includes a second thread end clamp 410 that can move in the front-back and up-down directions. The second thread end clamp 410 is close to the winding group 300 and takes over the thread end from the first thread end clamp 330. The second thread end clamp 410 clamps and positions the thread end. The rotating shaft 310 drives the thread outlet needle 320 to rotate so that the wire is wound around the frame. The first thread end clamp 330 takes back the thread end from the second thread end clamp 410. The first thread end clamp 330 moves up and releases the thread end so that the thread end faces upward, and the first thread end clamp 330 pulls up the wire between the thread outlet needle 320 and the frame.

[0026] Reference Figure 2 and Fig. 9 The wire cutting device 500 includes a cutter 510 that can move in the front-back and up-down directions. The cutter 510 cuts the wire between the frame and the first wire end clamp 330 so that an upward wire tail is formed on the frame.

[0027] The hot air device 600 is used to deliver hot air to the wire on the frame so that the wire is shaped on the frame. The wire is a hot-melt wire. The wire can be softened by heating the wire with hot air or other means, so that it is easy to shape the wire. After shaping, the wire can maintain a good shape, that is, it is fixed. Hot-melt wires are common components on the market.

[0028] It can be understood that the wire fixing head device 400 and the hot air device 600 are both arranged in front of the winding group 300 , and the wire cutting device 500 is arranged behind the winding group 300 .

[0029] When the winding device winds the wire around the skeleton, initially, the wire end of the wire passes through the wire hole from top to bottom and is placed on the first wire end clamp 330. The first wire end clamp 330 clamps the wire end, and the second wire end clamp 410 and the wire cutting device 500 are both away from the winding group 300 and the skeleton clamp. The skeleton is placed on the skeleton clamp. At this time, the skeleton is below the winding group 300; then the second wire end clamp 410 moves in the front-to-back and up-and-down directions so that the second wire end clamp 410 clamps the wire between the outlet needle 320 and the first wire end clamp 330, and the first wire end clamp 330 releases the wire end. At this time, the second wire end clamp 41 0 can complete the positioning of the thread end; then the driving device 110 drives the bracket 200 and the rotating shaft 310 to move in the front-to-back, left-to-right and up-to-down directions, the rotating shaft 310 carries the wire outlet needle 320 to move, the wire outlet needle 320 pulls the wire across the winding column of the frame, and then the rotating shaft 310 rotates, so that the wire outlet needle 320 rotates around the frame, so that multiple turns of wire are wound around the frame, so that a winding is formed on the frame; the rotating shaft 310 moves in the front-to-back, left-to-right and up-to-down directions again, so that the first thread end clamp 330 returns to the initial position, and the first thread end clamp 330 is connected back from the second thread end clamp 410 The first thread end clamp 330 is reset, and then the rotating shaft 310 carries the first thread end clamp 330 to move upward, the first thread end clamp 330 pulls the thread end upward, and then the first thread end clamp 330 releases the thread end so that the thread end faces upward. After the first thread end clamp 330 releases the thread end, the rotating shaft 310 drives the first thread end clamp 330 to rotate so that the first thread end clamp 330 clamps the tail end of the wire, that is, the first thread end clamp 330 is in a state of clamping the wire between the outlet needle 320 and the frame, and then the rotating shaft 310 drives the first thread end clamp 330 to move upward, the first thread end clamp 330 straightens the wire and makes the first thread end clamp 33 0 and the frame gradually stand up; then, the cutter 510 moves in the front-back and up-down directions. When the cutter 510 is in the lower projection area of ​​the wire between the first wire end clamp 330 and the frame, the cutter 510 moves upward from the area between the first wire end clamp 330 and the frame. When the cutter 510 rises to a height close to the first wire end clamp 330, the wire is cut off. The wire is at the port of the area close to the first wire end clamp 330, and the wire between the first wire end clamp 330 and the frame is cut off, so that the wire on the frame forms an upward wire tail, and the wire clamped by the first wire end clamp 330 forms a new wire end. In the process of the winding device winding the wire on the frame, the hot air device 600 delivers hot air to the wire on the frame to shape the wire on the frame.

[0030] It is understandable that the first thread end clamp 330 can clamp the thread end fixedly. When the first thread end clamp 330 clamps the wire between the thread outlet needle 320 and the frame, the clamping force of the first thread end clamp 330 is small, so that the wire can slide on the first thread end clamp 330, and the first thread end clamp 330 plays the role of hooking the wire between the thread outlet needle 320 and the frame, so that the wire between the first thread end clamp 330 and the frame gradually grows and gradually becomes upright.

[0031] Through the cooperation of the winding group 300, the wire fixing head device 400 and the wire cutting device 500, not only the winding of the skeleton can be completed, but also the wire heads and tails of the wires on the skeleton can be made to face upwards, without the need to set up a wire management mechanism, and the structure of the wire cutting device 500 is relatively simple, the structure of the winding device is relatively simple and compact, the winding steps are relatively few and simple, and the winding efficiency can be effectively improved.

[0032] Since the wire outlet needle 320 and the first thread end clamp 330 are both arranged on the rotating shaft 310, when the first thread end clamp 330 clamps and releases the thread end, the wire outlet needle 320 may interfere with the skeleton clamp, the thread head fixing device 400 and the hot air device 600, and when the wire outlet needle 320 rotates around the central axis of the winding group 300, the first thread end clamp 330 may interfere with the skeleton clamp, the thread head fixing device 400 and the hot air device 600, so it is necessary to be able to adjust the height of the first thread end clamp 330 so that the wire outlet needle 320 and the first thread end clamp 330 are staggered in the up and down directions, thereby causing the first thread end clamp 330 to interfere with other components.

[0033] The first thread clamp 330 can be raised and lowered on the rotating shaft 310. The height of the first thread clamp 330 can be changed according to actual conditions, and the relative height between the thread outlet needle 320 and the first thread clamp 330 can be changed. The height of the first thread clamp 330 is adjusted so that the first thread clamp 330 is at a suitable height position to avoid interference between the thread outlet needle 320 and other components when the first thread clamp 330 is working.

[0034] Specifically, when the first thread end clamp 330 clamps the thread end, the first thread end clamp 330 can be lowered to a low position, that is, the wire outlet needle 320 is in a higher position, avoiding interference between the wire outlet needle 320 and the skeleton and the skeleton clamp; when the rotating shaft 310 drives the wire outlet needle 320 to rotate to wind the wire around the skeleton, the first thread end clamp 330 rises to a high position, avoiding interference between the first thread end clamp 330 and the skeleton, the skeleton clamp and the second thread end clamp 410.

[0035] Reference Figures 5 to 7In some embodiments, the winding group 300 also includes a first lifting drive mechanism 350 and a second lifting drive mechanism 340, and the first wire end clamp 330 includes a first elastic member 332, a second elastic member 331, a first clamping arm 333 and a second clamping arm 334.

[0036] The first clamping arm 333 includes a first sliding portion 333a and a first clamping portion 333b provided at the lower end of the first sliding portion 333a, the first sliding portion 333a is slidably provided on the rotating shaft 310 up and down, the second clamping arm 334 includes a second sliding portion 334a and a second clamping portion 334b ​​provided at the lower end of the second sliding portion 334a, the second sliding portion 334a is slidably provided on the first sliding portion 333a up and down, the second clamping portion 334b ​​is located below the first clamping portion 333b, the second elastic member 331 is used to force the second sliding portion 334a to move up, so that the first clamping portion 333b and the second clamping portion 334b ​​clamp the thread end or the wire between the thread outlet needle 320 and the frame, and the output end of the second lifting drive mechanism 340 is used to drive the second sliding portion 334a to move down, so that the first clamping portion 333b and the second clamping portion 334b ​​release the thread end. In the natural state, the second elastic member 331 forces the second sliding portion 334a to move upward, so that the second clamping portion 334b ​​is close to the first clamping portion 333b, and then the second clamping portion 334b ​​and the first clamping portion 333b are kept in a clamping state, and the second clamping portion 334b ​​and the first clamping portion 333b can clamp the thread end or the wire between the outlet needle 320 and the frame. When the second lifting drive mechanism 340 drives the second sliding portion 334a to move downward, the second clamping portion 334b ​​moves downward to move away from the first clamping portion 333b, and the thread end can be released.

[0037] It can be understood that the first thread end clamp 330 is used to position the thread end and does not need to clamp the wire end / conducting wire, so the second elastic member 331 only needs to maintain a moderate elastic force, so that the second clamping portion 334b ​​and the first clamping portion 333b clamp and stabilize the thread end / conducting wire, and enable the wire to pass between the second clamping portion 334b ​​and the first clamping portion 333b, that is, hook up the tail end of the wire.

[0038] The first elastic member 332 is used to force the first sliding portion 333a and the second sliding portion 334a to move upward, and the output end of the first lifting drive mechanism 350 is used to drive the first sliding portion 333a to move downward, so as to achieve the descent and ascent of the first thread clamp 330. In a natural state, the first elastic member 332 forces the first sliding portion 333a to move upward and be in a high position, and the first clamping arm 333 drives the second clamping arm 334 to move upward synchronously, so that the first clamping arm 333 and the second clamping arm 334 are in a high position; and when the first lifting drive mechanism 350 drives the first sliding portion 333a to move downward, the first clamping arm 333 and the second clamping arm 334 move downward synchronously, thereby achieving the adjustment of the height of the first thread clamp 330.

[0039] Reference Figures 5 to 7 In some embodiments, a vertical first guide hole 311 is provided on the rotating shaft 310, the first sliding portion 333a is passed through the first guide hole 311, the upper end of the first sliding portion 333a extends to the top of the first guide hole 311, the output end of the first lifting drive mechanism 350 is located above the first sliding portion 333a, the lower end of the first sliding portion 333a extends to the bottom of the rotating shaft 310 and is connected to the first clamping portion 333b, and the first guide hole 311 serves to guide the sliding direction of the first sliding portion 333a.

[0040] The first sliding portion 333a is penetrated by a second guide hole, the second sliding portion 334a is penetrated by the second guide hole, the upper end of the second sliding portion 334a extends to the top of the second guide hole and is located above the first sliding portion 333a, the output end of the second lifting drive mechanism 340 is located above the second sliding portion 334a, the lower end of the second sliding portion 334a extends to the bottom of the first sliding portion 333a and is connected to the second clamping portion 334b, the second guide hole serves to guide the sliding direction of the second clamping portion 334b, so that the second clamping arm 334 can slide on the first clamping arm 333, and the output end of the second lifting drive mechanism 340 can be against the upper end of the second sliding portion 334a.

[0041] The axial directions of the first guide hole 311 and the second guide hole are both in the up-down direction. The first sliding portion 333a and the first clamping portion 333b as well as the second sliding portion 334a and the second clamping portion 334b ​​are perpendicular to each other, and the first clamping portion 333b and the second clamping portion 334b ​​are both arranged horizontally.

[0042] Reference Figures 5 to 7In some embodiments, a through hole 312 is provided at the lower end of the rotating shaft 310, and two openings of the through hole 312 are both provided on the peripheral wall of the rotating shaft 310. Two ends of the first guide hole 311 are respectively opened at the lower end surface of the rotating shaft 310 and the lower side wall of the through hole 312. The first sliding portion 333a is penetrated through the first guide hole 311, and the second sliding portion 334a is penetrated through the second guide hole, so that the main structures of the first clamping arm 333 and the second clamping arm 334 are both within the lower projection range of the rotating shaft 310, so that the structure of the winding group 300 is more compact, and the outer side of the rotating shaft 310 has a larger free space, so that multiple winding groups 300 can be arranged side by side.

[0043] The upper end of the second sliding portion 334a is connected to the second pressing portion 334c extending to the outside of the rotating shaft 310. The output end of the second lifting drive mechanism 340 presses down the second sliding portion 334a through the second pressing portion 334c, so that the second lifting drive mechanism 340 can be set outside the rotating shaft 310 and can drive the second sliding portion 334a to move downward. The second lifting drive mechanism 340 is not set in the rotating shaft 310, which can avoid the structural size of the rotating shaft 310 from becoming larger.

[0044] The upper end of the first sliding portion 333a is connected to the first pressing portion 333c extending to the outside of the rotating shaft 310. The first pressing portion 333c is located above the second pressing portion 334c to prevent the lifting and lowering of the second pressing portion 334c from affecting the first pressing portion 333c. The first lifting drive mechanism 350 is arranged on the bracket 200. The output end of the first lifting drive mechanism 350 presses down the first sliding portion 333a through the first pressing portion 333c. The second lifting drive mechanism 340 is connected to the output end of the first lifting drive mechanism 350. The second lifting drive mechanism 340 simultaneously drives the first lifting drive mechanism 350 and the first pressing portion 333c to move downward, that is, it simultaneously drives the first lifting drive mechanism 350, the first clamping arm 333 and the second clamping arm 334 to descend, ensuring that the first lifting drive mechanism 350 can still act on the second pressing portion 334c during the lifting and lowering of the first clamping arm 333 and the second clamping arm 334, that is, the lifting and lowering of the first wire end clamp 330 and the clamping or release of the wire end / conductor by the first wire end clamp 330 are not affected by each other.

[0045] When multiple winding groups 300 are provided, each second pressing portion 334c extends to the rotating shaft 310, and a second lifting drive mechanism 340 can be provided. The second lifting drive mechanism 340 can drive multiple second pressing portions 334c at the same time, thereby saving components, reducing equipment space and lowering operating difficulty.

[0046] Reference Figures 5 to 7In some embodiments, two ends of the second elastic member 331 are respectively connected to or abut the first pressing portion 333c and the second pressing portion 334c, and the second elastic member 331 forces the second pressing portion 334c to move upward relative to the first pressing portion 333c. Two ends of the first elastic member 332 are respectively connected to or abut the first pressing portion 333c and the lower side wall of the through hole 312, and the first elastic member 332 forces the first pressing portion 333c to move upward relative to the rotation axis 310.

[0047] It can be understood that the second elastic member 331 is a second compression spring, and the second compression spring is sleeved on the second sliding portion 334a between the second downward pressing portion 334c and the first downward pressing portion 333c.

[0048] In some of the embodiments, a guide rod 313 is provided on the lower side wall of the through hole 312, the first elastic member 332 is a first compression spring, the first elastic member 332 is sleeved on the guide rod 313, the two ends of the first elastic member 332 are respectively connected to or abut against the first downward pressure portion 333c and the lower side wall of the through hole 312, and the guide rod 313 serves to limit the first compression spring.

[0049] The first pressing part 333c is provided with a third guide hole, through which the first pressing part 333c is sleeved on the guide rod 313, and the guide rod 313 guides the first pressing part 333c to rise and fall. The first pressing part 333c is detachably connected to the first sliding part 333a.

[0050] Reference Figures 3 to 5 In some embodiments, the output end of the first lifting drive mechanism 350 is connected to a first pressing plate 351 and a second pressing plate 352 distributed up and down, the output end of the first lifting drive mechanism 350 is connected to the second lifting drive mechanism 340 through the first pressing plate 351, and the output end of the first lifting drive mechanism 350 presses down the first pressing portion 333c through the second pressing plate 352. The first lifting drive mechanism 350 drives the first lifting drive mechanism 350 and the first pressing portion 333c to descend respectively through the first pressing plate 351 and the second pressing plate 352. The second pressing plate 352 is between the second pressing portion 334c and the first pressing portion 333c.

[0051] Reference Figure 8 In some embodiments, the thread head fixing device 400 also includes a third lifting drive mechanism 420 and a first front-to-back drive mechanism 430, and the third lifting drive mechanism 420 and the first front-to-back drive mechanism 430 are respectively used to drive the second thread end clamp 410 to move in the up and down and front-to-back directions.

[0052] It can be understood that the wire head fixing device 400 also includes a first bracket, which is arranged on the frame 100 and in front of the driving device 110 and the winding group 300, and the third lifting drive mechanism 420 is arranged on the first bracket. The movement direction of the output end of the third lifting drive mechanism 420 is the up and down direction. The output end of the third lifting drive mechanism 420 is connected to the first front and rear drive mechanism 430. The movement direction of the output end of the first front and rear drive mechanism 430 is the front and rear direction. The output end of the first front and rear drive mechanism 430 is connected to the second wire end clamp 410 through the first mounting plate. Reference Figure 8 In some embodiments, the hot air device 600 includes an air supply pipe for conveying hot air, and the air outlet of the air supply pipe faces the frame below the winding group 300. The air supply pipe is connected to a hot air blower, and the hot air blower sends heated air to the frame and the wires on the frame through the air supply pipe.

[0053] The air supply pipe is connected to the second wire end clamp 410, so that the air supply pipe and the second wire end clamp 410 move synchronously. Of course, the second wire end clamp 410 can also be directly connected to the first mounting plate. It can be imagined that the temperature of the hot air can be determined according to the type of wire, and can generally be between 40°C and 80°C.

[0054] Reference Fig. 9 In some embodiments, the cutting device 500 further includes a second front-rear driving mechanism 520 and a fourth lifting driving mechanism 530, and the second front-rear driving mechanism 520 and the fourth lifting driving mechanism 530 are respectively used to drive the cutter 510 to move in the up-down and front-rear directions.

[0055] The wire cutting device 500 further includes a second bracket, which is disposed on the frame 100 and is located behind the winding group 300. The second front-to-back driving mechanism 520 is disposed on the second bracket, and the conveying direction of the output end of the second front-to-back driving mechanism 520 is the front-to-back direction. The output end of the second front-to-back driving mechanism 520 is connected to the fourth lifting driving mechanism 530, and the conveying direction of the output end of the fourth lifting driving mechanism 530 is the up-down direction. The output end of the fourth lifting driving mechanism 530 is connected to the cutter 510 through the second mounting plate, and the length direction of the cutter 510 is the front-to-back direction, and the cutting edge of the cutter 510 faces upward.

[0056] In this embodiment, there are two fourth lifting drive mechanisms 530, one fourth lifting drive mechanism 530 is connected to the output end of the second front-rear drive mechanism 520, another fourth lifting drive mechanism 530 is connected to the output end of one fourth lifting drive mechanism 530, and the output end of the other fourth lifting drive mechanism 530 is connected to the cutter 510 through the second mounting plate.

[0057] Reference Figure 2The driving device 110 includes a third front-to-back driving mechanism, a left-to-right driving mechanism, and a fifth lifting driving mechanism, which are used to drive the bracket 200 to move in the front-to-back, left-to-right, and up-and-down directions, respectively. The third front-to-back driving mechanism is arranged on the frame 100, and the output end of the third front-to-back driving mechanism is connected to the left-to-right driving mechanism, and the output end of the left-to-right driving mechanism is connected to the fifth lifting driving mechanism, and the output end of the fifth lifting driving mechanism is connected to the bracket 200.

[0058] In this embodiment, the number of winding groups 300 is ten, and the ten winding groups 300 are distributed on the bracket 200 along a straight line. A second rotating drive mechanism and a rotatable square frame are provided on the frame 100, and ten skeleton clamps distributed along a straight line are provided on the four sides of the square frame. The second rotating drive mechanism is connected to the square frame in a transmission manner, and the second rotating drive mechanism drives the square frame to rotate on the frame 100, so that the ten skeleton clamps on the four sides of the square frame are sequentially transmitted to the bottom of the bracket 200 and the winding group 300, so that the ten winding groups 300 are respectively facing the ten skeleton clamps on one side of the square frame. Ten second wire end clamps 410 are provided on the first mounting plate of the wire head device 400, and the ten second wire end clamps 410 correspond to the ten winding groups 300 one by one. Ten cutters 510 are provided on the second mounting plate of the wire cutting device 500, and the ten cutters 510 correspond to the ten winding groups 300 one by one. The hot air device 600 has ten air supply pipes, which correspond to the ten winding groups 300. The number of the second lifting drive mechanisms 340 is ten, and the ten second lifting drive mechanisms 340 are all arranged on the first pressing plate 351, and the ten second lifting drive mechanisms 340 correspond to the ten second lower pressing parts 334c.

[0059] The first front-to-back drive mechanism 430, the second front-to-back drive mechanism 520, the third front-to-back drive mechanism, the left-right drive mechanism, the first lifting drive mechanism 350, the second lifting drive mechanism 340, the third lifting drive mechanism 420, the fourth lifting drive mechanism 530 and the fifth lifting drive mechanism can all be cylinders or electric push rods or lead screw moving pairs. The first rotation drive mechanism and the second rotation drive mechanism can both be motors.

[0060] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0061] Of course, the present invention is not limited to the above-mentioned embodiments, and those skilled in the art may make equivalent modifications or substitutions without violating the spirit of the present invention, and these equivalent modifications or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A winding device for a winding machine, characterized in that: include: The frame is provided with a bracket capable of moving in the front-rear, left-right and up-down directions; A winding group, comprising a rotating shaft, a wire outlet needle, a first thread clamp, a first elastic member, a second lifting drive mechanism and a first lifting drive mechanism, wherein the rotating shaft can be rotatably arranged on the bracket, the wire outlet needle is arranged on the rotating shaft, the wire outlet needle is provided with a wire hole for allowing the wire to pass through, the first thread clamp can be lifted and lowered on the rotating shaft, the first elastic member is used to force the first thread clamp to move up, the output end of the first lifting drive mechanism is used to drive the first thread clamp to move down, so as to achieve the descent and ascent of the first thread clamp, the first thread clamp comprises a second elastic member, a first clamping arm and a second clamping arm, the second elastic member is used to force the second clamping arm to move up, so that the first clamping arm and the second clamping arm clamp the wire, and the output end of the second lifting drive mechanism is used to drive the second clamping arm to move down, so that the first clamping arm and the second clamping arm release the wire; A skeleton clamp, used for clamping the skeleton; The thread end fixing device comprises a second thread end clamp which can move in the front-back and up-down directions, the second thread end clamp is close to the winding group and takes over the thread end of the wire on the first thread end clamp, the second thread end clamp clamps and positions the thread end, the rotating shaft drives the thread outlet needle to rotate so that the wire is wound around the frame, the first thread end clamp takes back the thread end from the second thread end clamp, the first thread end clamp moves up and releases the thread end so that the thread end faces upward, and the first thread end clamp pulls the wire between the thread outlet needle and the frame; A wire cutting device is used to cut the wire between the frame and the first wire end clamp so that an upward wire tail is formed on the frame.

2. The winding device of the winding machine according to claim 1, characterized in that: The first clamping arm includes a first sliding portion and a first clamping portion arranged at the lower end of the first sliding portion, the first sliding portion is slidably arranged on the rotating shaft up and down, the second clamping arm includes a second sliding portion and a second clamping portion arranged at the lower end of the second sliding portion, the second sliding portion is slidably arranged on the first sliding portion up and down, the second clamping portion is below the first clamping portion, the second elastic member is used to force the second sliding portion to move up so that the first clamping portion and the second clamping portion clamp the thread end or the wire between the thread outlet needle and the skeleton, the output end of the second lifting drive mechanism is used to drive the second sliding portion to move down so that the first clamping portion and the second clamping portion release the thread end, the first elastic member is used to force the first sliding portion and the second sliding portion to move up, and the output end of the first lifting drive mechanism is used to drive the first sliding portion to move down to realize the descent and ascent of the first thread end clamp.

3. The winding device of the winding machine according to claim 2, characterized in that: A vertical first guide hole is provided on the rotating shaft, the first sliding part is penetrated in the first guide hole, the upper end of the first sliding part extends to the top of the first guide hole, the output end of the first lifting drive mechanism is located above the first sliding part, the lower end of the first sliding part extends to the bottom of the rotating shaft and is connected to the first clamping part, a second guide hole is penetrated on the first sliding part, the second sliding part is penetrated in the second guide hole, the upper end of the second sliding part extends to the top of the second guide hole and is located above the first sliding part, the output end of the second lifting drive mechanism is located above the second sliding part, and the lower end of the second sliding part extends to the bottom of the first sliding part and is connected to the second clamping part.

4. The winding device of the winding machine according to claim 3, characterized in that: A through hole is provided at the lower end of the rotating shaft, and two openings of the through hole are both provided on the peripheral wall of the rotating shaft, and two ends of the first guide hole are respectively opened at the lower end surface of the rotating shaft and the lower side wall of the through hole, and the upper end of the second sliding portion is connected with a second pressing portion extending outside the rotating shaft, and the output end of the second lifting drive mechanism presses down the second sliding portion through the second pressing portion, and the upper end of the first sliding portion is connected with a first pressing portion extending outside the rotating shaft, and the first pressing portion is above the second pressing portion, and the first lifting drive mechanism is provided on the bracket, and the output end of the first lifting drive mechanism presses down the first sliding portion through the first pressing portion, and the second lifting drive mechanism is connected to the output end of the first lifting drive mechanism.

5. The winding device of the winding machine according to claim 4, characterized in that: Two ends of the second elastic member are respectively connected to or abut against the first pressing portion and the second pressing portion, and two ends of the first elastic member are respectively connected to or abut against the first pressing portion and the lower side wall of the through hole.

6. The winding device of the winding machine according to claim 4 or 5, characterized in that: A guide rod is provided on the lower side wall of the through hole, the first elastic member is a first compression spring, the first elastic member is sleeved on the guide rod, and two ends of the first elastic member are respectively connected to or abut against the first pressing portion and the lower side wall of the through hole.

7. The winding device of the winding machine according to claim 4, characterized in that: The output end of the first lifting drive mechanism is connected to a first pressing plate and a second pressing plate distributed up and down, the output end of the first lifting drive mechanism is connected to the second lifting drive mechanism through the first pressing plate, and the output end of the first lifting drive mechanism presses down the first pressing part through the second pressing plate.

8. The winding device of the winding machine according to claim 1, characterized in that: The thread end fixing device further comprises a third lifting drive mechanism and a first front-rear drive mechanism, wherein the third lifting drive mechanism and the first front-rear drive mechanism are respectively used to drive the second thread end clamp to move in the up-down direction and the front-rear direction.

9. The winding device of the winding machine according to claim 8, characterized in that: It also includes a hot air device, which includes an air supply pipe for conveying hot air, the air supply pipe is connected to the second wire end clamp, the air outlet of the air supply pipe faces the frame below the winding group, and the hot air shapes the wire on the frame.

10. The winding device of the winding machine according to claim 1, characterized in that: The wire cutting device also includes a cutter, a second front-rear driving mechanism and a fourth lifting driving mechanism, wherein the second front-rear driving mechanism and the fourth lifting driving mechanism are respectively used to drive the cutter to move in the up-down and front-rear directions to cut the wire between the frame and the first wire end clamp.

Citation Information

Patent Citations

  • Full-automatic wire winding and adhesive tape wrapping machine

    CN103794357A

  • Hollow coil winding clamp

    CN216212847U

  • Winding machine

    CN218771696U

  • device for winding coils for electrical machines with winding template and movable unit consisting of gripper and cutting device

    DE4132953C1

  • Wire winding machine

    JP2002057056A