An automatic press for battery terminals
By designing the battery pole automatic press and using components such as limit rotary grooves, quartile tables, correctors and self-locking structures, the problems of low automation and poor stability in the existing technology are solved, and efficient automatic pressing of the pole is achieved.
Patent Information
- Application Number
- CN202411968629.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2044-12-30
AI Technical Summary
The existing battery pole press has low degree of automation, and the pole posts are prone to deform during processing and transport, and have poor stability, resulting in increased difficulty and reduced efficiency.
An automatic battery pole compression machine is designed, using components such as limit rotary grooves, quartile tables, correctors and self-locking structures to realize automatic feeding, positioning, shaping and pressing of pole pillars, combining elastic support seats and flipped seats to improve stability and efficiency.
Automatic pressing of the pole column is realized, the quality and efficiency of pressing are improved, the time and strength requirements for manual operation are reduced, and the deformation of the pole column and the position deviation of the pressure are avoided.
Smart Images

Figure CN119812427B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automatic pressing of battery terminal posts, and particularly relates to an automatic pressing machine for battery terminal posts. Background Art
[0002] An aluminum shell battery is a battery using aluminum as the shell material, usually used to encapsulate the battery cells inside. The aluminum shell battery has advantages such as high energy density, long life, light weight, and environmental protection, and is suitable for different application scenarios. On the battery cover plate of the aluminum shell battery, there are positive and negative terminal posts and an explosion-proof valve. The positive and negative terminal posts are generally assembled to the battery cover plate by riveting or stamping, so a pressing machine is used.
[0003] Existing battery terminal post pressing machines have many defects when in use. First, the two groups of positive and negative terminal posts need to be manually placed into the pressing groove by operators, which is time-consuming and laborious, and the degree of automation is low. Second, the terminal posts are prone to collision during processing and transportation, resulting in local deformation and protrusion, which will increase the difficulty of direct pressing, and even the situation where the cover cannot be closed normally may occur. Third, since the battery cover plate is directly placed on the upper ends of the two groups of terminal posts, the stability is poor, and there is a divergent reaction force after collision contact. Therefore, the phenomenon of pressing deviation is likely to occur during the pressing process, reducing the work efficiency.
[0004] In summary, considering that the existing facilities cannot meet the working requirements, for this reason, we propose an automatic pressing machine for battery terminal posts. Summary of the Invention
[0005] The main purpose of the present invention is to provide an automatic pressing machine for battery terminal posts, which can effectively solve the problems in the background art.
[0006] To achieve the above purpose, the technical solution adopted by the present invention is as follows:
[0007] An automatic pressing machine for battery terminal posts includes an outer machine seat. A limit rotation groove is opened inside the outer machine seat. A quarter-position table is rotatably and fittingly arranged in the limit rotation groove. 8 groups of terminal post positioning holes acting on the terminal post base are evenly distributed on the upper end surface of the quarter-position table. Every two groups of the positioning holes are a pair. An inner center table is arranged on the inner side surface of the quarter-position table. The inner center table extends downward and is connected to a support seat. The support seat is fixed to the bottom of the limit rotation groove. The quarter-position table and the inner center table are connected by a rotating bearing.
[0008] As a preferred embodiment of the automatic pole press for battery poles of the present invention, the following is provided: On the outer side of the outer seat, two sets of pole conveyors are symmetrically arranged. The pole conveyor includes a conveyor body, an L-shaped connecting arm, a limiting conveyor belt, and side baffles. The bottom of the conveyor body is welded to the outer side surface of the outer seat through the L-shaped connecting arm. Inside the conveyor body, a limiting conveyor belt for transporting poles is provided. The limiting conveyor belt is flush with the four-position table. On both sides of the upper end of the conveyor body, side baffles are symmetrically arranged. No side baffle is provided in the area where the limiting conveyor belt is close to the four-position table.
[0009] As a preferred embodiment of the automatic pole press for battery poles of the present invention, the following is provided: On the outer side of the outer seat, a fixed seat is vertically installed. Inside the fixed seat, a correction top seat is installed. Vertically downward from the upper end surface of the correction top seat, a lifting cylinder is installed. Inside the lifting cylinder, a cylinder rod extends downward movably. The lower end of the cylinder rod is welded with a guiding seat. At the bottom of the correction top seat, a guiding groove for the up-and-down movement of the guiding seat is provided. At the lower end of the guiding seat, two sets of correctors are symmetrically arranged.
[0010] As a preferred embodiment of the automatic pole press for battery poles of the present invention, the following is provided: On the outer side surface of the outer seat away from the fixed seat, a discharge conveyor is provided.
[0011] As a preferred embodiment of the automatic pole press for battery poles of the present invention, the following is provided: On one side of the upper end surface of the inner center table away from the pole conveyor, a hydraulic seat is installed. Vertically on the upper end surface of the hydraulic seat, a hydraulic cylinder bracket is provided. A hydraulic cylinder is installed on the hydraulic cylinder bracket. Inside the hydraulic cylinder, a hydraulic rod extends downward movably. The lower end of the hydraulic rod is welded with a gravity sliding seat. At a position on the upper end surface of the hydraulic seat close to the hydraulic cylinder bracket, a limiting track acting on the gravity sliding seat is installed. Vertically and symmetrically at the lower end of the gravity sliding seat, two sets of guiding columns are connected. The lower ends of the two sets of guiding columns are jointly connected with a pressing die.
[0012] As a preferred embodiment of the automatic pole press for battery poles of the present invention, the following is provided: Directly below the pressing die, a pressing and positioning frame connected to the outer side surface of the inner center table is provided. A battery cover plate is placed inside the pressing and positioning frame. The pressing die acts on the battery cover plate.
[0013] As a preferred embodiment of the automatic pole press for battery poles of the present invention, the following is provided: At a lower position of the rotating bearing, a large gear is sleeved. On one side of the large gear, a small gear is meshed. The small gear is sleeved on the output shaft of a servo motor. The servo motor is vertically installed on a motor table. The motor table is horizontally welded to the outer side surface of the support seat.
[0014] As a preferred embodiment of the automatic press for battery poles according to the present invention, wherein: on one side of the inner center table away from the hydraulic seat, a telescopic cylinder is horizontally installed. Inside the telescopic cylinder, a telescopic rod extends and moves towards the pole conveyor. At the end of the telescopic rod, a clamping plate is installed. On the outer side of the clamping plate, 2 groups of material taking tooling seats are symmetrically installed. The material taking tooling seats are higher than the quartering table. Inside the material taking tooling seats, clamping grooves acting on the poles are provided. Inside each group of material taking tooling seats, 2 groups of self-locking structures are symmetrically installed.
[0015] As a preferred embodiment of the automatic press for battery poles according to the present invention, wherein: the self-locking structure includes a displacement seat, a contact column, a return spring, a strip-shaped groove and a slope. Inside the material taking tooling seat, a displacement groove for the linear movement of the displacement seat is provided. At one end of the displacement seat, a contact column is welded. The contact column horizontally extends outside the material taking tooling seat and contacts the end of the side baffle. At the end of the displacement seat away from the contact column, it is fixed to the wall of the displacement groove by several groups of return springs. The number of return springs is preferably 2 - 4 groups. A strip-shaped groove is provided on the side of the displacement seat, and the bottom of the strip-shaped groove is a slope.
[0016] As a preferred embodiment of the automatic press for battery poles according to the present invention, wherein: the self-locking structure further includes a telescopic block, a cutting surface, a self-locking rod and a tension spring. The telescopic block is located in the strip-shaped groove. One end of the telescopic block is provided with a cutting surface adapted to the slope. At the end of the telescopic block away from the cutting surface, a self-locking rod is horizontally welded. Inside the inner wall of the material taking tooling seat, a receiving rod groove for the movement of the self-locking rod is provided. Between the telescopic block and the wall of the receiving rod groove, a tension spring sleeved on the outer circle of the self-locking rod is fixed. The self-locking rod extends out of the receiving rod groove and acts on the upper end of the pole.
[0017] As a preferred embodiment of the automatic press for battery poles according to the present invention, wherein: the aligner includes a fixed column, a pressing surface, an outer bearing, a sprocket, an annular positioning table and an aligning roller. The fixed column is vertically and fixedly arranged on the lower end surface of the guiding seat. At the lower end of the fixed column, a pressing surface acting on the top of the pole is provided. An outer bearing is sleeved on the outside of the fixed column. A sprocket is sleeved in the middle of the outer bearing. The lower end of the outer bearing is fixedly connected with an annular positioning table. Vertically welded on the edge of the annular positioning table is an aligning roller. The aligning roller is made of manganese steel alloy material. The aligning roller extends downward and acts on the outer surface of the pole.
[0018] As a preferred embodiment of the automatic battery pole press of the present invention, the sprockets of the two sets of correctors are connected by a synchronous chain. A transmission gear is sleeved on the upper part of the outer bearing of one of the correctors. A driving gear is meshed on one side of the transmission gear. The driving gear is sleeved on the output shaft of a constant-speed motor, and the constant-speed motor is vertically installed inside the guide seat.
[0019] As a preferred embodiment of the automatic battery pole press of the present invention, the press-fitting positioning frame includes a cross plate, insertion rods, positioning ports, inner grooves and elastic support elements. The cross plate and the insertion rods are both symmetrically distributed in two groups. The two groups of insertion rods are respectively connected through the cross plate. The end of the insertion rod is welded on the outer side of the inner center table. A positioning port for the battery cover plate is formed between the two groups of cross plates and insertion rods. A number of inner grooves are equidistantly arranged on the inner side surface of each cross plate. An elastic support element for the battery cover plate is installed in the inner groove. The number of the inner grooves and the elastic support elements is preferably 4-10 groups.
[0020] As a preferred embodiment of the automatic battery pole press of the present invention, the elastic support element includes an elastic support seat, a spring, an arc sliding surface, a wheel groove and an acceleration wheel. The back of the elastic support seat is fixedly connected to the bottom of the inner groove through a number of springs. The number of the springs is preferably 2-4 groups. An arc sliding surface for the edge of the battery cover plate is arranged at the upper end of the elastic support seat. Two groups of wheel grooves are arranged up and down on the end surface of the elastic support seat. An acceleration wheel is installed in each group of wheel grooves, and a part of the acceleration wheel extends out of the wheel groove.
[0021] As a preferred embodiment of the automatic battery pole press of the present invention, a turnover seat with a bearing pole positioning hole is movably arranged on the quartering table. Shaft parts are symmetrically welded at both ends of the turnover seat. A bearing seat is sleeved on the shaft part. The bearing seat is installed on the load-bearing seat. One of the shaft parts is connected to a turnover motor through a coupling. The turnover motor is horizontally fixed in the load-bearing seat. Vibration grooves for receiving the load-bearing seat are respectively arranged inside the quartering table. The load-bearing seat moves in the vibration groove. A turnover chamber is arranged on the outer side surface of the quartering table and at the lower end of the turnover seat. A shock-absorbing seat is fixed at the bottom of the turnover chamber. Two groups of curved spring steel sheets are symmetrically welded at the upper end of the shock-absorbing seat. The curved spring steel sheets act on the bottom surface of the turnover seat. A receiving channel adapted to the turnover chamber is installed on the outer side surface of the machine outer seat. The receiving channel is docked with a discharge conveyor. The receiving channel and the discharge conveyor are used for transporting the press-fitted parts.
[0022] As a preferred embodiment of the automatic battery pole press of the present invention, a limiting plate for the turnover seat is fixedly installed inside the turnover chamber.
[0023] As a preferred solution of the automatic battery pole press assembly machine described in the present invention, the flip seat contacts two sets of curved spring steel sheets during the process of flipping downward.
[0024] As a preferred solution of the automatic battery pole press assembly machine described in the present invention, the outer side surface of the outer seat of the machine is provided with an inspection window connected to the limit rotation groove.
[0025] As a preferred solution of the automatic battery pole press assembly machine described in the present invention, a storage gap for storing a clamping plate is provided at the edge of the inner center platform.
[0026] As a preferred solution of the automatic battery pole press assembly machine described in the present invention, the self-locking rod is naturally in an extended state.
[0027] As a preferred solution of the automatic battery pole press assembly machine described in the present invention, guide holes for the guide poles to pass through are provided on the hydraulic seat, and there are 4 groups of guide holes in total.
[0028] As a preferred solution of the automatic battery pole press-fitting machine described in the present invention, the battery cover plate is provided with press-fitting holes for two groups of poles.
[0029] As a preferred solution of the automatic press-fitting machine for battery poles described in the present invention, the poles and battery cover plates are press-fitted to form a press-fitted part.
[0030] The present invention provides a battery pole automatic press assembly machine through improvement, which has the following significant improvements and advantages compared with the prior art:
[0031] A self-locking structure is designed, and the contact columns on the material-retrieving fixture seat contact the ends of the side baffles respectively, so that the contact columns are pressed back, and the displacement seat moves along the displacement groove, and the telescopic block and the strip groove move relative to each other, causing the telescopic block to move linearly, so that the self-locking rod is withdrawn from the outside of the storage rod groove, and the two groups of poles on the limiting conveyor belt enter the card slots respectively through transportation. When the telescopic rod drives the material-retrieving fixture seat to return, the contact column loses its restraint and returns under the action of the elastic force of the reset spring, causing the telescopic block to move in the opposite direction in the strip groove, squeezing the self-locking rod to extend out of the storage rod groove, and the two groups of self-locking rods both resist the upper end of the pole, thereby limiting the pole in the card slot, achieving the effect of automatic locking and unlocking.
[0032] The telescopic rod extends outwards, driving the two groups of material-taking tooling seats on the clamping plate to move from above the quartering table to above the limiting conveyor belt. The two groups of pole columns on the limiting conveyor belt enter the clamping grooves respectively through transfer. The pole columns move from the limiting conveyor belt to the quartering table together with the material-taking tooling seats. When passing through the pole column positioning holes, the bases of the pole columns enter the pole column positioning holes smoothly, causing the pole columns to drop a certain height and separate from the material-taking tooling seats up and down. The two groups of pole columns are positioned in the pole column positioning holes, achieving the function of automatic feeding, saving time and effort.
[0033] Start the lifting cylinder, and the cylinder rod extends downwards until the pressing surfaces on the two groups of correctors contact the upper end surfaces of the pole columns respectively to form a squeezing effect, so that the two groups of pole columns are fixed, achieving the function of automatic fixation; start the uniform-speed motor, and through transmission, the annular positioning table on one of the correctors makes a circular motion, and through the synchronous chain drive between the two groups of sprockets, the annular positioning tables on the two groups of correctors are caused to make circular motions in the same direction at the same time. The shaping rollers generate lateral squeezing forces on the outer surfaces of the pole columns during the circular motion process, shaping the entire outer surface of the pole columns to ensure that they meet the dimensions for press-fitting, achieving the function of pre-shaping, thereby improving the quality and efficiency of subsequent press-fitting.
[0034] Design a press-fitting positioning frame. On the one hand, use the positioning port to pre-position the battery cover plate with higher positioning accuracy. On the other hand, use the elastic support seats to separate the battery cover plate and the pole columns, leaving a certain space. Use the elastic support seats to offset the divergent reaction forces brought by stamping, and cooperate with the acceleration of the acceleration wheel to avoid the phenomenon of press-fitting deviation, significantly improving the quality of press-fitting.
[0035] Start the flipping motor, and the shaft drives the flipping seat to flip downwards by a certain angle until the bottom edge of the flipping seat contacts the two groups of curved spring steel sheets, causing the curved spring steel sheets to deform and act on the flipping seat, causing the entire flipping seat including the two groups of bearing seats to vibrate. The receiving bearing seats move in the vibration grooves, causing the press-fitting parts on the positioning holes to vibrate and fall off, achieving the function of automatic unloading, saving time and effort. Description of the Drawings
[0036] Figure 1 It is a schematic diagram of the overall structure of an automatic press-fitting machine for battery pole columns of the present invention in one direction;
[0037] Figure 2 It is a schematic diagram of the overall structure of an automatic press-fitting machine for battery pole columns of the present invention in another direction;
[0038] Figure 3 It is a schematic diagram of the internal structure of the limiting rotating groove of the present invention;
[0039] Figure 4 It is a schematic diagram of the connection structure of the material-taking tooling seat of the present invention;
[0040] Figure 5 Schematic diagram of the specific structure of the self-locking structure of the present invention;
[0041] Figure 6 Schematic diagram of the external structure of the correction top seat of the present invention;
[0042] Figure 7 Schematic diagram of the internal structure of the correction top seat of the present invention;
[0043] Figure 8 Schematic diagram of the transmission structure of the corrector of the present invention;
[0044] Figure 9 Schematic diagram of the specific structure of the corrector of the present invention;
[0045] Figure 10 Schematic diagram of the transmission structure of the press-fitting die of the present invention;
[0046] Figure 11 Top view schematic diagram of the press-fitting positioning frame of the present invention;
[0047] Figure 12 Bottom view schematic diagram of the press-fitting positioning frame of the present invention;
[0048] Figure 13 Schematic diagram of the specific structure of the elastic support element of the present invention;
[0049] Figure 14 Schematic diagram of the material discharging structure in the second embodiment of the present invention;
[0050] Figure 15 Schematic diagram of the transmission structure of the flipping seat of the present invention;
[0051] Figure 16 Schematic diagram of the internal structure of the flipping chamber of the present invention.
[0052] In the figure: 1. Outer seat; 2. Limit rotating groove; 3. Quarter-position table; 4. Inner center table; 5. Positioning hole; 6. Press-fitting positioning frame; 60. Cross plate; 61. Insert rod; 62. Positioning port; 64. Inner groove; 65. Elastic support element; 651. Elastic support seat; 652. Spring; 653. Arc sliding surface; 654. Wheel groove; 655. Accelerating wheel; 10. Pole transporter; 11. Transporter body; 12. L-shaped connecting arm; 13. Limit conveyor belt; 14. Side baffle; 15. Support seat; 16. Rotating bearing; 17. Large gear; 18. Small gear; 19. Servo motor; 20. Telescopic cylinder; 21. Telescopic rod; 22. Clamp plate; 23. Material-taking tooling seat; 24. Card slot; 25. Self-locking structure; 251. Displacement seat; 252. Contact column; 253. Return spring; 254. Strip groove; 255. Slope; 256. Telescopic block; 257. Cutting surface; 258. Self-locking rod; 259. Tension spring; 26. Receiving rod groove; 30. Fixed seat; 31. Correction top seat; 32. Lifting cylinder; 33. Cylinder rod; 34. Guide seat; 35. Guide groove; 36. Corrector; 361. Fixed column; 362. Pressing surface; 363. Outer bearing; 364. Sprocket; 365. Ring-shaped positioning table; 366. Correction roller; 40. Synchronous chain; 41. Driving gear; 42. Driving gear; 43. Constant-speed motor; 50. Hydraulic seat; 51. Hydraulic cylinder bracket; 52. Hydraulic cylinder; 53. Hydraulic rod; 54. Gravity sliding seat; 55. Limit track; 56. Guide column; 57. Guide hole; 58. Press-fitting die; 70. Flipping seat; 71. Shaft part; 72. Bearing seat; 73. Load-bearing seat; 74. Flipping motor; 75. Vibration groove; 80. Flipping chamber; 81. Shock-absorbing seat; 82. Curved spring steel sheet; 83. Limit plate; 84. Material-receiving channel; 85. Discharge conveyor; 90. Maintenance window; 91. Receiving gap; 92. Pole; 93. Battery cover plate; 94. Press-fitting hole; 95. Press-fitting part; 96. Motor platform. Specific embodiments
[0053] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Embodiment 1
[0054] As Figure 1-13As shown in the figure, this embodiment provides an automatic press for battery terminals, which includes an outer machine base 1. A limiting rotating groove 2 is provided inside the outer machine base 1, and the limiting rotating groove 2 functions as a limit. A quarter-position table 3 is rotatably and fittingly arranged in the limiting rotating groove 2. Eight groups of terminal positioning holes 5 acting on the base of the terminal 92 are evenly distributed on the upper end surface of the quarter-position table 3. Every two groups of positioning holes 5 form a pair, which are respectively used for loading the positive and negative terminals 92.
[0055] Furthermore, an inner center table 4 is arranged on the inner side surface of the quarter-position table 3. The inner center table 4 extends downward and is connected to a support base 15. The support base 15 is fixed to the bottom of the limiting rotating groove 2. The quarter-position table 3 and the inner center table 4 are connected by a rotating bearing 16. The rotating bearing 16 includes two parts, the inner and the outer, as Figure 3 shown.
[0056] Among them, a large gear 17 is sleeved at a lower position of the rotating bearing 16. A small gear 18 is meshed on one side of the large gear 17. The small gear 18 is sleeved on the output shaft of a servo motor 19. The servo motor 19 is vertically installed on a motor platform 96. The motor platform 96 is horizontally welded to the outer side surface of the support base 15. The support base 15 plays a role in supporting and fixing, as Figure 3 shown.
[0057] Furthermore, two groups of terminal conveyors 10 are symmetrically arranged on the outside of the outer machine base 1, as Figure 1 and 2 shown.
[0058] Specifically, the terminal conveyor 10 includes a conveyor body 11, an L-shaped connecting arm 12, a limiting conveyor belt 13, and side baffles 14, as Figure 2 shown.
[0059] In this embodiment, the bottom of the conveyor body 11 is welded to the outer side surface of the outer machine base 1 through the L-shaped connecting arm 12. A limiting conveyor belt 13 for transporting the terminal 92 is arranged inside the conveyor body 11. The limiting conveyor belt 13 is at the same height as the quarter-position table 3 and is infinitely close to the quarter-position table 3. Side baffles 14 are symmetrically arranged on both upper ends of the conveyor body 11. The side baffles 14 are not arranged in the area where the limiting conveyor belt 13 is close to the quarter-position table 3.
[0060] Furthermore, a telescopic cylinder 20 is horizontally installed on the side of the inner center table 4 away from the hydraulic seat 50, as Figure 2 and 4 shown.
[0061] Among them, a telescopic rod 21 extends and moves inside the telescopic cylinder 20 in the direction of the terminal conveyor 10. A clamping plate 22 is installed at the end of the telescopic rod 21. A storage gap 91 for storing the clamping plate 22 is opened at the edge of the inner center table 4, which plays a role in storage, as Figure 4 shown.
[0062] Among them, two groups of material taking tooling seats 23 are symmetrically installed on the outer side of the clamping plate 22. The material taking tooling seats 23 are higher than the quartering table 3. A clamping groove 24 acting on the terminal post 92 is formed inside the material taking tooling seats 23. The clamping groove 24 is slightly longer than the terminal post 92, and the widths of the two are the same. Two groups of self-locking structures 25 are symmetrically installed inside each group of material taking tooling seats 23, as Figure 4 shown.
[0063] Specifically, the self-locking structure 25 includes a displacement seat 251, a contact post 252, a return spring 253, a strip groove 254 and a slope 255, as Figure 5 shown.
[0064] In this embodiment, a displacement groove for the linear movement of the displacement seat 251 is formed inside the material taking tooling seat 23. The displacement groove plays a role in limiting and guiding. One end of the displacement seat 251 is welded with a contact post 252. The contact post 252 horizontally extends outside the material taking tooling seat 23 and contacts the end of the side baffle 14. One end of the displacement seat 251 away from the contact post 252 is fixed to the groove wall of the displacement groove by a plurality of groups of return springs 253. A strip groove 254 is formed on the side surface of the displacement seat 251, and the bottom of the strip groove 254 is provided with a slope 255.
[0065] Furthermore, the self-locking structure 25 further includes a telescopic block 256, a cutting surface 257, a self-locking rod 258 and a tension spring 259, as Figure 5 shown.
[0066] In this embodiment, the telescopic block 256 is located in the strip groove 254. The strip groove 254 plays a role in limiting. One end of the telescopic block 256 is provided with a cutting surface 257 adapted to the slope 255, and the contact surface between the two is smooth. One end of the telescopic block 256 away from the cutting surface 257 is horizontally welded with a self-locking rod 258. A receiving rod groove 26 for the movement of the self-locking rod 258 is formed on the inner wall of the material taking tooling seat 23, which plays a role in receiving and guiding. A tension spring 259 sleeved on the outer circle of the self-locking rod 258 is fixed between the telescopic block 256 and the groove wall of the receiving rod groove 26 (the tension spring 259 is used to maintain the contact force between the slope 255 and the cutting surface 257). The self-locking rod 258 extends out of the receiving rod groove 26 and acts on the upper end of the terminal post 92 (the self-locking rod 258 is in the extended state under natural conditions).
[0067] Furthermore, a fixing seat 30 is vertically installed on the outer side of the outer seat 1. A correcting top seat 31 is installed inside the fixing seat 30. A lifting cylinder 32 is vertically installed downward from the upper end surface of the correcting top seat 31. A cylinder rod 33 is movably arranged downward inside the lifting cylinder 32. The lower end of the cylinder rod 33 is welded with a guiding seat 34. A guiding groove 35 for the up and down movement of the guiding seat 34 is formed at the bottom of the correcting top seat 31, as Figure 1 、2 as shown in FIGS. 6 and 7.
[0068] Wherein, two sets of aligners 36 are symmetrically arranged at the lower end of the guide seat 34, as Figure 7 shown.
[0069] Specifically, the aligner 36 includes a fixed column 361, a pressing surface 362, an outer bearing 363, a sprocket 364, an annular positioning table 365 and an aligning roller 366, as Figure 9 shown.
[0070] In this embodiment, the fixed column 361 is vertically and fixedly arranged on the lower end surface of the guide seat 34. A pressing surface 362 acting on the top of the pole 92 is arranged at the lower end of the fixed column 361. An outer bearing 363 is sleeved outside the fixed column 361, and the outer bearing 363 is divided into an inner part and an outer part.
[0071] In this embodiment, a sprocket 364 is sleeved in the middle of the outer bearing 363. An annular positioning table 365 is fixedly connected to the lower end of the outer bearing 363. An aligning roller 366 is vertically welded to the edge of the annular positioning table 365. The aligning roller 366 is made of manganese steel alloy material, and its structural strength and hardness are much greater than those of the pole material. The aligning roller 366 extends downward and acts on the outer surface of the pole 92.
[0072] Wherein, the sprockets 364 of the two sets of aligners 36 are connected by a synchronous chain 40, as Figure 8 shown.
[0073] Wherein, a transmission gear 41 is sleeved on the upper part of the outer bearing 363 of one set of aligners 36. A driving gear 42 is meshed on one side of the transmission gear 41. The driving gear 42 is sleeved on the output shaft of a constant-speed motor 43. The constant-speed motor 43 is vertically installed inside the guide seat 34, as Figure 8 shown.
[0074] Furthermore, a hydraulic seat 50 is installed on the upper end surface of the inner center table 4, on the side far from the pole transporter 10. A hydraulic cylinder bracket 51 is vertically arranged on the upper end surface of the hydraulic seat 50. A hydraulic cylinder 52 is installed on the hydraulic cylinder bracket 51, as Figure 1 、 2 shown in FIGS. 9 and 10.
[0075] Wherein, a hydraulic rod 53 extends downward and is movably arranged inside the hydraulic cylinder 52. A gravity sliding seat 54 is welded to the lower end of the hydraulic rod 53. The gravity sliding seat 54 is used to increase the acting force intensity of the assembly. A limiting track 55 acting on the gravity sliding seat 54 is installed on the upper end surface of the hydraulic seat 50, close to the hydraulic cylinder bracket 51, as Figure 10 shown.
[0076] Among them, two sets of guide columns 56 are symmetrically and vertically connected to the lower end of the gravity sliding seat 54. A guide hole 57 for the guide column 56 to pass through is provided on the hydraulic seat 50. The guide hole 57 plays a role in limiting and guiding. The lower ends of the two sets of guide columns 56 are jointly connected to a press-fitting mold 58. Openings for partial insertion of the pole columns 92 are respectively provided at the lower end of the press-fitting mold 58, such as Figure 10 shown.
[0077] Furthermore, a press-fitting positioning frame 6 connected to the outer side of the inner center platform 4 is arranged directly below the press-fitting mold 58. A battery cover plate 93 is placed inside the press-fitting positioning frame 6. The press-fitting mold 58 acts on the battery cover plate 93. Press-fitting holes 94 for the two sets of pole columns 92 are provided on the battery cover plate 93. The pole columns 92 and the battery cover plate 93 form a press-fitted part 95 through press-fitting.
[0078] Specifically, the press-fitting positioning frame 6 includes a cross plate 60, insertion rods 61, positioning openings 62, inner grooves 64 and elastic support elements 65, such as Figure 11 and 12 shown.
[0079] In this embodiment, both the cross plate 60 and the insertion rods 61 are symmetrically distributed in two sets. The two sets of insertion rods 61 are respectively connected through the cross plate 60. The ends of the insertion rods 61 are welded to the outer side of the inner center platform 4. A positioning opening 62 for acting on the battery cover plate 93 is formed between the two sets of cross plates 60 and insertion rods 61. A number of inner grooves 64 are equidistantly arranged on the inner side surface of each cross plate 60. The inner grooves 64 play a role in receiving. Elastic support elements 65 for acting on the battery cover plate 93 are installed in the inner grooves 64.
[0080] Specifically, the elastic support element 65 includes an elastic support seat 651, a spring 652, an arc sliding surface 653, a wheel groove 654 and an accelerating wheel 655, such as Figure 13 shown.
[0081] In this embodiment, the back surface of the elastic support seat 651 is fixedly connected to the bottom of the inner groove 64 through a number of springs 652. An arc sliding surface 653 acting on the edge of the battery cover plate 93 is arranged at the upper end of the elastic support seat 651. The arc sliding surface 653 has the function of sliding and guiding, reducing friction.
[0082] In this embodiment, two sets of wheel grooves 654 are opened vertically on the end surface of the elastic support seat 651. An accelerating wheel 655 is installed in each set of wheel grooves 654. A part of the accelerating wheel 655 extends out of the wheel groove 654. The accelerating wheel 655 acts on the outer surface of the battery cover plate 93, playing a role in accelerating its downward pressing movement and preventing it from being displaced.
[0083] Furthermore, a discharge conveyor 85 is arranged on the outer side surface of the machine outer seat 1 away from the fixed seat 30. The discharge conveyor 85 is used to convey the press-fitted part 95 outwards, such as Figure 1shown.
[0084] Furthermore, the outer side of the outer base 1 is provided with an inspection window 90 connected to the limit rotation groove 2 for inspection and maintenance of internal parts, such as Figure 1 shown.
[0085] When the present embodiment is in use, the telescopic cylinder 20 is first started, and the telescopic rod 21 extends outward, driving the two groups of material picking tooling seats 23 on the clamping plate 22 to move from above the quarter-position platform 3 to above the limiting conveyor belt 13, until the contact pillars 252 on the material picking tooling seats 23 respectively contact the ends of the side baffles 14, generating an extrusion effect, causing the contact pillars 252 to be pressed back, and the displacement seat 251 moves along the displacement groove (at the same time, squeezing a plurality of groups of return springs 253). Under the action of the expansion elastic force of the tensioning spring 259, the telescopic block 256 and the strip groove 254 move relative to each other, causing the telescopic block 256 to move linearly, and the slope 255 and the cut surface 257 always keep in contact, so that the self-locking rod 258 is retracted from the outside of the storage rod groove 26. At this time, the two groups of poles 92 on the limiting conveyor belt 13 enter the card slot 24 respectively through transportation (the upper half of the pole 92 is located in the card slot 24). When the seat 23 returns to its original position, the contact column 252 loses its restraint and returns to its original position under the action of the elastic force of the return spring 253, causing the telescopic block 256 to move in the opposite direction in the strip groove 254. Through the interaction force of the slope 255 and the cut surface 257, the self-locking rod 258 is squeezed to extend out of the storage rod groove 26. The two sets of self-locking rods 258 both resist the upper end of the pole 92, thereby limiting the pole 92 in the slot 24. Therefore, the pole 92 is moved along with the material removal process. The mounting seat 23 is displaced from the limiting conveyor belt 13 to the quarter-position platform 3, and when passing through the pole positioning hole 5, the pole 92 is displaced due to the fit to the table surface, and the base of the pole 92 enters the pole positioning hole 5, so that the pole 92 falls to a certain height and separates from the material picking fixture seat 23 up and down (the upper end of the pole 92 after falling is not higher than the lower end surface of the material picking fixture seat 23), and the material picking fixture seat 23 returns to its original position, and the two groups of poles 92 are positioned in the pole positioning hole 5.
[0086] Next, start the servo motor 19. The pinion gear 18 drives the large gear 17 to rotate a certain angle through decelerated meshing, so that the rotating bearing 16 drives the quarter-position table 3 to rotate counterclockwise by 90° (the quarter-position table 3 rotates between the outer seat 1 and the inner center table 4), causing the pole positioning holes 5 of the two groups of assembled pole columns 92 to move to directly below the two groups of correctors 36. At this time, start the lifting cylinder 32, and the cylinder rod 33 extends downward, driving the guide seat 34 to move downward along the guide groove 35 until the pressing surfaces 362 on the two groups of correctors 36 respectively contact the upper end surfaces of the pole columns 92 to form a pressing effect, fixing the two groups of pole columns 92. At this time, the correction rollers 366 are exactly located on the outer sides of the pole columns 92. Start the uniform-speed motor 43, drive the drive gear 42 to rotate, causing the transmission gear 41 to rotate accordingly, driving the annular positioning table 365 on one of the correctors 36 to perform a circular motion (the outer bearing 363 rotates around the fixed column 361), and through the synchronous chain 40 transmission between the two groups of sprockets 364, causing the annular positioning tables 365 on the two groups of correctors 36 to perform circular motions in the same direction at the same time. Utilize the lateral pressing force generated between the correction rollers 366 and the outer surfaces of the pole columns 92 during the circular motion to shape the entire circumference of the outer surfaces of the pole columns 92 to ensure that they meet the dimensions for press-fitting. Then, let the cylinder rod 33 drive the two groups of correctors 36 to rise and return to their original positions.
[0087] Start the servo motor 19 again. Through a series of transmissions, the quarter-position table 3 rotates counterclockwise by 90°. The two groups of shaped pole columns 92 move to directly below the press-fitting positioning frame 6. Start the hydraulic cylinder 52, and the hydraulic rod 53 extends downward, causing the gravity sliding seat 54 to slide downward within the limit track 55, generating a strong pressure effect. During the downward movement of the two guide columns 56 driving the press-fitting die 58, it contacts the battery cover plate 93 within the positioning port 62 and fully acts on the battery cover plate 93, causing the battery cover plate 93 to move downward, pressing several groups of elastic support elements 65 on both sides of the bottom of the battery cover plate 93 back into the inner groove 64. The battery cover plate 93 continues to move downward, and the pole columns 92 in the two press-fitting holes 94 and the pole positioning holes 5 come into contact. With the pressure of the gravity sliding seat 54, the pole columns 92 are respectively pressed into the press-fitting holes 94 to form the press-fitted parts 95. Immediately, the press-fitting die 58 returns upward under the action of the recovery of the hydraulic rod 53.
[0088] Start the servo motor 19 again. Through a series of transmissions, the quarter-position table 3 rotates counterclockwise by 90°. The press-fitted parts 95 move to the area of the discharge conveyor 85, are manually taken out from the pole positioning holes 5, placed on the discharge conveyor 85 and conveyed outward. Then, start the servo motor 19 again. Through a series of transmissions, the quarter-position table 3 rotates counterclockwise by 90°, causing the pole positioning holes 5 from which the materials were just taken to return to the initial position, and perform cyclic work to improve the automation degree of the press-fitting process. Embodiment 2
[0089] On the basis of the first embodiment, the pressed part 95 after pressing is generally taken out from the pole column positioning hole 5 manually and placed on the discharging conveyor 85 for outward transportation. This is time-consuming and laborious, and it is easy to miss materials. To solve the above technical problems, a turnover seat 70 carrying the pole column positioning hole 5 is movably arranged on the quartering table 3, as Figure 14-16 shown.
[0090] Specifically, shaft parts 71 are symmetrically welded at both ends of the turnover seat 70. Bearing seats 72 are sleeved on the shaft parts 71, and the bearing seats 72 are installed on the load-bearing seat 73. One group of shaft parts 71 is connected with a turnover motor 74 through a coupling. The turnover motor 74 is horizontally fixed in the load-bearing seat 73, as Figure 15 shown.
[0091] Among them, vibration grooves 75 for accommodating the load-bearing seat 73 are respectively opened inside the quartering table 3, and the load-bearing seat 73 moves in the vibration grooves 75, as Figure 16 shown.
[0092] Among them, a turnover chamber 80 is opened on the outer side surface of the quartering table 3 and at the lower end of the turnover seat 70. A shock-absorbing seat 81 is fixed at the bottom of the turnover chamber 80. Two groups of curved spring steel sheets 82 are symmetrically welded at the upper end of the shock-absorbing seat 81. The curved spring steel sheets 82 are made of spring steel material and will generate micro-vibrations after being deformed by force. The curved spring steel sheets 82 act on the bottom surface of the turnover seat 70. When the turnover seat 70 turns downward, it contacts the two groups of curved spring steel sheets 82, as Figure 14 and 16 shown.
[0093] Furthermore, a receiving channel 84 adapted to the turnover chamber 80 is installed on the outer side surface of the external seat 1. The receiving channel 84 is docked with the discharging conveyor 85. The receiving channel 84 and the discharging conveyor 85 are used for transferring the pressed part 95, as Figure 14 shown.
[0094] Furthermore, a limiting plate 83 acting on the turnover seat 70 is fixedly installed in the turnover chamber 80. The limiting plate 83 supports the turnover seat 70 in the horizontal state to improve the stability of its operation, as Figure 16 shown.
[0095] When in use in this embodiment, when the press-fitting member 95 moves to the area of the discharge conveyor 85, the tilting motor 74 is started, and the shaft portion 71 drives the tilting seat 70 to tilt downward by a certain angle (the shaft portion 71 rotates around the bearing seat 72) until the bottom edge of the tilting seat 70 contacts the two sets of curved spring steel sheets 82, causing the curved spring steel sheets 82 to deform and making the curved spring steel sheets 82 vibrate irregularly. Acting on the tilting seat 70, this causes the entire tilting seat 70, including the two sets of load-bearing seats 73, to vibrate. The receiving load-bearing seats 73 move within the vibration grooves 75 (the instantaneous axial force on the tilting motor 74 is removed through the movement of the receiving load-bearing seats 73), causing the press-fitting member 95 on the positioning holes 5 to vibrate and fall off, and enter the material receiving channel 84. It slides down from the material receiving channel 84 onto the discharge conveyor 85 and is conveyed outward. Then, the tilting motor 74 is started to rotate in the reverse direction, and through transmission, the tilting seat 70 returns to the horizontal state.
[0096] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0097] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic press for battery terminal posts, comprising an outer machine seat (1), characterized in that: Inside the external seat (1), a limit rotation groove (2) is provided. A quarter-position table (3) is rotatably and fittingly arranged in the limit rotation groove (2). On the upper end surface of the quarter-position table (3), eight groups of pole positioning holes (5) acting on the base of the pole (92) are evenly distributed. Every two groups of the positioning holes (5) form a pair. An inner center table (4) is arranged on the inner side surface of the quarter-position table (3). The inner center table (4) extends downward and is connected to a support base (15). The support base (15) is fixed to the bottom of the limit rotation groove (2). The quarter-position table (3) and the inner center table (4) are connected by a rotating bearing (16). On the outer side of the external seat (1), two groups of pole conveyors (10) are symmetrically arranged. The pole conveyor (10) includes a conveyor body (11), an L-shaped connecting arm (12), a limit conveyor belt (13), and side baffles (14). The bottom of the conveyor body (11) is welded to the outer side surface of the external seat (1) through the L-shaped connecting arm (12). Inside the conveyor body (11), a limit conveyor belt (13) for conveying the pole (92) is arranged. The limit conveyor belt (13) is at the same height as the quarter-position table (3). On both sides of the upper end of the conveyor body (11), side baffles (14) are symmetrically arranged. The side baffles (14) are not arranged in the area where the limit conveyor belt (13) is close to the quarter-position table (3). On the outer side of the external seat (1), a fixed seat (30) is vertically installed. Inside the fixed seat (30), a correction top seat (31) is installed. A lifting cylinder (32) is vertically installed downward on the upper end surface of the correction top seat (31). Inside the lifting cylinder (32), a cylinder rod (33) extends downward and is movably arranged. The lower end of the cylinder rod (33) is welded to a guide seat (34). A guide groove (35) for the up-and-down movement of the guide seat (34) is opened at the bottom of the correction top seat (31). Two groups of correctors (36) are symmetrically arranged at the lower end of the guide seat (34). A discharge conveyor (85) is arranged on the outer side surface of the external seat (1) away from the fixed seat (30). On the side of the upper end face of the inner center table (4) away from the pole column conveyor (10), a hydraulic seat (50) is installed. On the upper end face of the hydraulic seat (50), a hydraulic cylinder bracket (51) is vertically arranged. A hydraulic cylinder (52) is installed on the hydraulic cylinder bracket (51). A hydraulic rod (53) extends downward and movably inside the hydraulic cylinder (52). The lower end of the hydraulic rod (53) is welded with a gravity sliding seat (54). A limiting track (55) acting on the gravity sliding seat (54) is installed at a position on the upper end face of the hydraulic seat (50) close to the hydraulic cylinder bracket (51). The lower end of the gravity sliding seat (54) is symmetrically and vertically connected with two groups of guide columns (56). The lower ends of the two groups of guide columns (56) are jointly connected with a pressing die (58). A pressing positioning frame (6) connected to the outer side face of the inner center table (4) is arranged directly below the pressing die (58). A battery cover plate (93) is placed inside the pressing positioning frame (6). The pressing die (58) acts on the battery cover plate (93). A telescopic cylinder (20) is horizontally installed on the side of the inner center table (4) away from the hydraulic seat (50). A telescopic rod (21) extends toward the pole column conveyor (10) and movably inside the telescopic cylinder (20). A clamping plate (22) is installed at the end of the telescopic rod (21). Two groups of material taking tooling seats (23) are symmetrically installed on the outer side of the clamping plate (22). The material taking tooling seats (23) are higher than the quartering table (3). A clamping groove (24) acting on the pole column (92) is arranged inside the material taking tooling seats (23). Two groups of self-locking structures (25) are symmetrically installed inside each of the material taking tooling seats (23). The self-locking structure (25) includes a displacement seat (251), a contact column (252), a return spring (253), a strip-shaped groove (254), and a slope (255). A displacement groove for the linear movement of the displacement seat (251) is arranged inside the material taking tooling seat (23). A contact column (252) is welded to one end of the displacement seat (251). The contact column (252) horizontally extends outside the material taking tooling seat (23) and contacts the end of the side baffle (14). The end of the displacement seat (251) away from the contact column (252) is fixed to the wall of the displacement groove by a plurality of groups of return springs (253). A strip-shaped groove (254) is arranged on the side face of the displacement seat (251). The bottom of the strip-shaped groove (254) is set as a slope (255). The self-locking structure (25) further includes a telescopic block (256), a cutting surface (257), a self-locking rod (258), and a tension spring (259). The telescopic block (256) is located in the strip-shaped groove (254). One end of the telescopic block (256) is provided with a cutting surface (257) adapted to the slope (255). The end of the telescopic block (256) away from the cutting surface (257) is horizontally welded with a self-locking rod (258). A receiving rod groove (26) for the movement of the self-locking rod (258) is formed on the inner wall of the material taking tooling seat (23). A tension spring (259) sleeved on the outer circle of the self-locking rod (258) is fixed between the telescopic block (256) and the groove wall of the receiving rod groove (26). The self-locking rod (258) extends out of the receiving rod groove (26) and acts on the upper end of the pole (92). The press-fitting positioning frame (6) includes a cross plate (60), insertion rods (61), positioning ports (62), inner grooves (64), and elastic support elements (65). The cross plate (60) and the insertion rods (61) are both in two groups and are symmetrically distributed. The two groups of insertion rods (61) penetrate through the cross plate (60) and are connected. The end of the insertion rod (61) is welded to the outer side of the inner center table (4). A positioning port (62) acting on the battery cover plate (93) is formed between the two groups of cross plates (60) and insertion rods (61). A plurality of groups of inner grooves (64) are equidistantly formed on the inner side surface of each group of cross plates (60). Elastic support elements (65) acting on the battery cover plate (93) are installed in the inner grooves (64). The elastic support element (65) includes an elastic support seat (651), a spring (652), an arc sliding surface (653), a wheel groove (654), and an acceleration wheel (655). The back surface of the elastic support seat (651) is fixedly connected to the bottom of the inner groove (64) through a plurality of groups of springs (652). The upper end of the elastic support seat (651) is provided with an arc sliding surface (653) acting on the edge of the battery cover plate (93). Two groups of wheel grooves (654) are formed up and down on the end surface of the elastic support seat (651). An acceleration wheel (655) is installed in each group of wheel grooves (654), and a part of the acceleration wheel (655) extends out of the wheel groove (654).
2. The automatic press for battery terminal according to claim 1, wherein: A large gear (17) is sleeved at a lower position of the rotary bearing (16). A small gear (18) is meshed on one side of the large gear (17). The small gear (18) is sleeved on the output shaft of the servo motor (19). The servo motor (19) is vertically installed on the motor platform (96). The motor platform (96) is horizontally welded to the outer side surface of the support seat (15).
3. The automatic press for battery terminal according to claim 1, wherein: The corrector (36) includes a fixed column (361), a pressing surface (362), an outer bearing (363), a sprocket (364), an annular positioning table (365) and a correcting roller (366). The fixed column (361) is vertically and fixedly arranged on the lower end surface of the guide seat (34). A pressing surface (362) acting on the top of the pole column (92) is arranged at the lower end of the fixed column (361). An outer bearing (363) is sleeved on the outside of the fixed column (361). A sprocket (364) is sleeved in the middle of the outer bearing (363). The lower end of the outer bearing (363) is fixedly connected with an annular positioning table (365). The correcting roller (366) is vertically welded on the edge of the annular positioning table (365). The correcting roller (366) is made of manganese steel alloy material, and the correcting roller (366) extends downward to act on the outer surface of the pole column (92).
4. The automatic press for battery terminal according to claim 3, wherein: The sprockets (364) of the two groups of correctors (36) are connected by a synchronous chain (40). A transmission gear (41) is sleeved on the upper part of the outer bearing (363) of one group of correctors (36). A driving gear (42) is meshed on one side of the transmission gear (41). The driving gear (42) is sleeved on the output shaft of a constant-speed motor (43). The constant-speed motor (43) is vertically installed inside the guide seat (34).
5. An automatic press for battery terminals according to claim 1, characterized in that: A turning seat (70) with a bearing pole column positioning hole (5) is movably arranged on the quartering table (3). Shaft parts (71) are symmetrically welded at both ends of the turning seat (70). Bearing seats (72) are sleeved on the shaft parts (71). The bearing seats (72) are installed on a load-bearing seat (73). One group of the shaft parts (71) is connected with a turning motor (74) through a coupling. The turning motor (74) is horizontally fixed inside the load-bearing seat (73). Vibration grooves (75) for respectively accommodating the load-bearing seats (73) are formed inside the quartering table (3). The load-bearing seats (73) move in the vibration grooves (75). A turning chamber (80) is formed on the outer side surface of the quartering table (3) and at the lower end of the turning seat (70). A shock-absorbing seat (81) is fixed at the bottom of the turning chamber (80). Two groups of curved spring steel sheets (82) are symmetrically welded at the upper end of the shock-absorbing seat (81). The curved spring steel sheets (82) act on the bottom surface of the turning seat (70). A receiving channel (84) adapted to the turning chamber (80) is installed on the outer side surface of the machine outer seat (1). The receiving channel (84) is docked with a discharging conveyor (85). The receiving channel (84) and the discharging conveyor (85) are used for transporting the press-fitted parts (95).
Citation Information
Patent Citations
Battery cover plate assembling equipment
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Jelly roll end compression molding device of secondary cell
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