Fermentation treatment device for tea production
By designing a fermentation and treatment device for tea production, the problem of controlling temperature, humidity and leaf contact area during tea fermentation is solved, the rapid conversion and fermentation uniformity of tea contents are achieved, and the quality of tea is improved.
Patent Information
- Application Number
- CN202510242435.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art is difficult to effectively control the temperature and humidity during tea fermentation, and it is difficult to increase the contact area between tea leaves, affecting the fermentation effect.
A fermentation and treatment device for tea production is designed, which includes an inner and outer cylinder body, a flip shell, a pressing shell and a loose mechanism. The inner cylinder body is driven to rotate by a motor, the flip shell is turned over the tea leaves, the pressing shell is squeezed, and the loose mechanism is used to adjust the fluffyness of the tea leaves to achieve multi-faceted control of the tea fermentation process.
By increasing the contact area between tea leaves, the growth of microorganisms and yeasts is promoted, the conversion rate of tea contents is improved, the uniformity of fermentation is ensured, and the quality of tea is improved by adjusting humidity and temperature.
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Figure CN119817667A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tea production, and in particular to a fermentation processing device used for tea production. Background Art
[0002] Tea is a widely consumed beverage crop with a history of thousands of years. The production process of tea includes multiple steps such as picking, withering, rolling, and drying. Among them, the fermentation process is an important factor in its unique flavor. During the fermentation process of tea, due to the action of microorganisms, the organic matter in the tea will undergo complex biochemical changes. In this process, macromolecular organic matter such as protein, sugar, and fat in tea will be decomposed into small molecules such as amino acids, glucose, and ethanol. However, the fermentation process requires strict temperature control. Different fermentation stages may require different temperature conditions. In addition, humidity is also an important factor affecting the fermentation effect. Generally speaking, the fermentation process requires a higher humidity, usually between 90% and 95%. In addition to the influence of temperature and humidity on the fermentation effect of tea, it is particularly important to increase the contact area between tea leaves and promote the interaction of chemical substances inside the tea. For this reason, a fermentation treatment device for tea production is required. Summary of the invention
[0003] In order to solve the deficiencies of the prior art, the purpose of the present invention is to provide a fermentation treatment device for tea production.
[0004] In order to achieve the above technical objectives, the technical solution adopted by the present invention is as follows.
[0005] A fermentation treatment device for tea production, comprising:
[0006] A base, a support plate, a support frame, and an outer cylinder. The support plate is vertically arranged on the base, the outer cylinder is arranged on the support frame and is above the support frame, a support ring is arranged above the support frame, the outer cylinder is coaxially fixedly connected with the support ring, the support frame is rotatably installed on the support plate through a deflection mechanism, the outer cylinder is a cylindrical cylinder structure with openings at both ends, one port of the outer cylinder is a feed port, and the other port of the outer cylinder is a discharge port, a cover plate is matched at the discharge port of the outer cylinder, the cover plate can be opened and closed, an inner cylinder is matched and sleeved in the outer cylinder, one end of the inner cylinder is close to the discharge port of the outer cylinder, and the other end of the inner cylinder passes through The support ring is rotatably connected with the support ring, the inner cylinder is a hollow circular ring structure, a temperature sensor and a humidity sensor are arranged inside the inner cylinder, a drainage channel is arranged through the wall of the inner cylinder, a plurality of drainage channels are arranged and evenly spaced around the circumference of the inner cylinder, a partition is arranged on the inner wall of the inner cylinder, a plurality of partitions are arranged and evenly surround the inner wall of the inner cylinder, the partition is a hollow structure and is connected with the internal space of the inner cylinder, a water storage shell is arranged at the bottom of the outer cylinder, the top of the water storage shell is open, the water storage shell is embedded in the wall of the outer cylinder, the top of the water storage shell is arc-shaped and matches the outer cylinder.
[0007] As a further improvement of the present technical solution, a feeding barrel is provided at the feeding port of the outer cylinder. The feeding barrel is a cylinder structure with one end open and the other end closed. A mounting plate is vertically provided at the bottom of the feeding barrel, and the end of the inner cylinder close to the support ring is an open end. A connecting ring is matched with the open end of the inner cylinder, and the connecting ring and the inner cylinder are rotatably matched. The open end of the inner cylinder is connected to the water storage shell through a connecting pipe, one end of the connecting pipe is fixed to the connecting ring, and the other end of the connecting pipe is connected to the water storage shell. A pump body, a heating block and a cooling block are provided on the connecting pipe, the open end of the feeding barrel is fixedly connected to the connecting ring, the closed end of the feeding barrel is connected to the feeding pipe, a valve is provided on the feeding pipe, and a motor is provided on the support frame. The output shaft of the motor is horizontally arranged, and the output shaft end of the motor is coaxially fixedly connected with a gear. The end of the inner cylinder close to the support ring is coaxially fixedly provided with a gear ring, and the gear ring is meshed with the gear.
[0008] As a further improvement of the present technical solution, a turning shell body 1 and a turning shell body 2 are provided in the inner cylinder body, and the turning shell body 1 and the turning shell body 2 are arranged opposite to each other, and the structures of the turning shell body 1 and the turning shell body 2 are the same, and the turning shell body 1 and the turning shell body 2 are fan-shaped shells, and the arc surfaces of the turning shell body 1 and the turning shell body 2 are fixedly connected to the ends of the partition plate, and a pressing shell is provided in the inner cylinder body, and the pressing shell is above the turning shell body 1 and the turning shell body 2 and between the turning shell body 1 and the turning shell body 2, and a fixing plate is fixedly provided in the inner cylinder body, and an electric winding drum is provided at the bottom of the fixing plate, and a pull rope is arranged around the electric winding drum, and the bottom of the pull rope is connected with the top of the pressing shell, and a connecting sleeve 1 is vertically provided at the bottom of the fixing plate, and two connecting sleeves are provided and arranged in parallel, and a connecting column 1 is vertically provided on the top of the pressing shell, and the connecting column 1 extends into the connecting sleeve 1, and a counterweight block is provided on the top of the pressing shell, and the bottom of the pressing shell is an arc-shaped convex surface.
[0009] As a further improvement of the present technical solution, a through hole 2 is provided at the bottom of the material pressing shell, and a plurality of through holes 2 are arranged and are evenly spaced along the length direction of the material pressing shell. A baffle is provided in the material pressing shell, and the baffle is in contact with the bottom of the material pressing shell. The baffle is used to block the through hole 2 at the bottom of the material pressing shell. A through hole 1 is provided on the plate surface of the baffle, and a plurality of through holes 1 are arranged and are evenly spaced along the length direction of the baffle. In the initial state, the through hole 1 is close to the through hole 2. A pushing mechanism is provided in the material pressing shell, and the baffle is connected to the end of the pushing mechanism. The pushing mechanism can push the baffle to move, so that the through hole 1 and the through hole 2 overlap or separate. A liquid storage cylinder is provided on one side of the feeding barrel, and a water inlet hole is provided at the end of the material pressing shell. The bottom of the liquid storage cylinder is connected with a liquid inlet pipe, and a discharge port of the liquid inlet pipe extends through the wall of the feeding barrel into the feeding barrel, and the discharge port of the liquid inlet pipe contacts the end of the material pressing shell. In the initial state, the discharge port of the liquid inlet pipe is connected with the water inlet hole at the end of the material pressing shell.
[0010] As a further improvement of the present technical solution, a loosening mechanism is provided in both the material turning shell one and the material turning shell two, and the loosening mechanism includes a loosening component. A plurality of loosening components are provided and are evenly spaced along the height direction of the material turning shell one. A trigger component is provided on the wall of the material pressing shell. When the material pressing shell moves upward, the trigger component is used to trigger the loosening component to work.
[0011] As a further improvement of the present technical solution, the loosening component includes guide column two, push plate one, push plate two, and a loosening rod. The guide column two is horizontally arranged in the material turning shell one. Two guide columns are provided and are arranged in parallel. One end of the guide column two is fixedly connected to the inner wall of the material turning shell one, and the other end of the guide column two is provided with a baffle. The push plate one and push plate two are sleeved on the guide column two. The guide column two is sleeved with a spring one and a spring two. One end of the spring one contacts the inner wall of the material turning shell one, and the other end of the spring one contacts the plate surface of the push plate two. One end of the spring two contacts the plate surface of the push plate one, and the other end of the spring two contacts the plate surface of the push plate two. An avoidance hole is opened on the wall of the material turning shell one. The loosening rod is horizontally fixedly arranged on the plate surface of the push plate two. There are multiple loosening rods and they are evenly spaced along the length direction of the push plate two. In the initial state, the end of the loosening rod extends into the avoidance hole on the wall of the material turning shell one.
[0012] As a further improvement of the present technical solution, the loosening rod is a hollow structure, a plurality of notches are provided on the wall of the loosening rod, air bags are matched at the notches on the wall of the loosening rod, an air storage shell is provided on the plate surface of the push plate 2, the air storage shell is connected with the loosening rod, a piston is provided on the plate surface of the push plate 1, and the piston is matched and sleeved in the air storage shell.
[0013] As a further improvement of the present technical solution, a trigger assembly comprises a support rod, a support plate, and a trigger block, the support rod is vertically fixedly arranged on one side of the material pressing shell, the bottom end of the support rod passes through the wall of the material turning shell and extends into the material turning shell, the lower end of the support rod is horizontally fixedly provided with a guide column 1, the guide column 1 is provided with two and is arranged in parallel, a baffle is provided at the end of the guide column 1, the trigger block is below the guide column 1, the trigger block is set on the guide column 1 through a support plate, a spring 3 is set on the guide column 1, one end of the spring 3 contacts the plate surface of the support plate 1, and the other end of the spring 3 contacts the wall of the support rod, the wall of the support rod is provided with an electromagnet, the support plate 1 is made of an armature, the electromagnet and the support plate 1 are arranged relative to each other, the bottom of the trigger block is inclined, the bottom of the push plate 1 is provided with a guide plate, the guide plate is inclined, the high end of the guide plate is fixedly connected to the bottom of the push plate 1, the low end of the guide plate is close to the end of the loose rod, and in the initial state, the trigger block is above the push plate 1.
[0014] As a further improvement of the present technical solution, a limiting assembly is provided at the inner wall of the material turning shell one, and the limiting assembly is close to the guide column two. The limiting assembly includes a support plate two, a limiting plate, a connecting sleeve two, a connecting column two, and a cancellation plate. The support plate two is vertically fixed to the inner wall of the material turning shell one, and the limiting plate is on one side of the support plate two. The connecting sleeve two is horizontally fixed to the plate surface of the limiting plate. Two connecting sleeves are provided and are arranged in parallel. The connecting column two is horizontally fixed to the plate surface of the support plate two, and the connecting column two is sleeved in the connecting sleeve two. A spring four is sleeved on the connecting sleeve two and the connecting column two, one end of the spring four is connected to the plate surface of the limiting plate, and the other end of the spring four is connected to the plate surface of the support plate two. The cancellation plate is horizontally fixed to the top of the limiting plate, one side of the limiting plate is arranged obliquely, and the bottom surface of the cancellation plate is arranged obliquely.
[0015] Compared with the prior art, the present invention has the following progress and advantages: during the use of the present invention, when the tea leaves are fermented, the tea leaves in the inner cylinder can be turned over, and when the water is discharged through the material pressing shell, the tea leaves in the inner cylinder can be moistened and squeezed. The tea leaves can be squeezed to increase the contact area between the tea leaves, which is beneficial to the growth and reproduction of microorganisms and yeast inside the tea leaves, thereby accelerating the transformation of the tea leaves, and ensuring the uniformity of tea leaves fermentation;
[0016] After the tea leaves are squeezed, the water between the tea leaves can be discharged into the water storage shell through the drainage channel on the wall of the inner cylinder. Then the pump body works, and the water in the water storage shell can be pumped into the cavity of the inner cylinder. The heating block and the cooling block can adjust the water temperature to adapt to the fermentation temperature of the tea leaves.
[0017] After the tea leaves are squeezed and fermented, they can be fluffy and dispersed. The fluffy and dispersed fermented tea leaves can ensure air circulation between the tea leaves, which is beneficial to ensuring the quality of the tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0020] Figure 2 It is a schematic diagram of the interior of the outer cylinder of the present invention.
[0021] Figure 3 It is a schematic diagram of the cooperation between the water storage shell and the inner cylinder of the present invention.
[0022] Figure 4 It is a schematic diagram of the cooperation between the material pressing shell and the material turning shell 1 and the material turning shell 2 of the present invention.
[0023] Figure 5 It is a schematic diagram of the installation of the feeding barrel of the present invention.
[0024] Figure 6 It is a schematic diagram of the installation of the press shell of the present invention.
[0025] Figure 7 It is a schematic diagram of the cooperation between the material pressing shell and the electric winding reel of the present invention.
[0026] Figure 8 It is a schematic diagram of the installation of the baffle of the present invention.
[0027] Fig. 9 It is a schematic diagram of the interior of the material turning shell of the present invention.
[0028] Fig.10 This is a schematic diagram of the installation of the trigger block of the present invention.
[0029] Fig.11 It is a schematic diagram of the cooperation between the trigger block and the loose components of the present invention.
[0030] Fig.12 It is a schematic diagram of the installation of the loose rod of the present invention.
[0031] Fig.13 It is a schematic diagram of the cooperation between the push plate 1 and the gas storage shell of the present invention.
[0032] Fig.14 It is a schematic diagram of the limiting component of the present invention.
[0033] The figure shows:
[0034] 10. Base; 110. Support plate; 120. Support frame; 121. Motor; 122. Gear; 123. Gear ring; 130. Outer cylinder; 131. Water storage shell; 132. Connecting pipe; 133. Pump body; 134. Heating block; 135. Cooling block; 140. Feeding cylinder; 141. Feeding pipe; 142. Valve; 143. Liquid inlet pipe; 144. Liquid storage cylinder; 150. Cover plate; 160. Inner cylinder; 161. Partition plate; 162. Drainage channel; 170. Turning shell 1; 180. Turning shell 2;
[0035] 20, material pressing shell; 210, fixing plate; 220, electric winding drum; 221, pull rope; 222, connecting sleeve 1; 223, connecting column 1; 230, counterweight; 240, baffle; 241, through hole 1; 242, push mechanism; 243, through hole 2;
[0036] 30. Loose mechanism; 310. Support rod; 311. Guide column 1; 312. Support plate 1; 313. Trigger block; 314. Electromagnet; 320. Loose assembly; 321. Guide column 2; 322. Push plate 1; 323. Push plate 2; 324. Guide plate; 325. Loose rod; 326. Piston; 327. Gas storage shell; 328. Air bag; 330. Limit assembly; 331. Support plate 2; 332. Limit plate; 333. Connecting sleeve 2; 334. Connecting column 2; 335. Cancellation plate. DETAILED DESCRIPTION
[0037] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0038] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present invention. In order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0039] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inside", "outside", etc. appear to indicate the orientation or position relationship, it is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0040] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] like Figure 1-Figure 14 As shown, a fermentation treatment device for tea production comprises:
[0042] The base 10, the support plate 110, the support frame 120, and the outer cylinder 130. The support plate 110 is vertically arranged on the base 10, the outer cylinder 130 is arranged on the support frame 120 and is above the support frame 120, a support ring is arranged above the support frame 120, the outer cylinder 130 is coaxially fixedly connected with the support ring, the support frame 120 is rotatably installed on the support plate 110 through a deflection mechanism (which is the prior art and is not described in detail), the outer cylinder 130 is a cylindrical cylinder structure with openings at both ends, one end of the outer cylinder 130 is a feeding port, and the other end of the outer cylinder 130 is a discharging port, and a cover plate 150 is matched at the discharging port of the outer cylinder 130, and the cover plate 150 can be opened and closed, and an inner cylinder 160 is matched inside the outer cylinder 130, and one end of the inner cylinder 160 is close to the discharging end of the outer cylinder 130 The inner cylinder 160 has a hollow ring structure, and a temperature sensor and a humidity sensor are arranged inside the inner cylinder 160. A drainage channel 162 is arranged through the wall of the inner cylinder 160. There are multiple drainage channels 162 and they are evenly spaced around the circumference of the inner cylinder 160. A partition 161 is arranged on the inner wall of the inner cylinder 160. There are multiple partitions 161 and they are evenly arranged around the inner wall of the inner cylinder 160. The partition 161 is a hollow structure and is connected to the internal space of the inner cylinder 160. A water storage shell 131 is arranged at the bottom of the outer cylinder 130. The top of the water storage shell 131 is open. The water storage shell 131 is embedded in the wall of the outer cylinder 130. The top of the water storage shell 131 is arc-shaped and matches the outer cylinder 130.
[0043] More specifically, a feed barrel 140 is provided at the feed port of the outer barrel 130. The feed barrel 140 is a barrel structure with one end open and the other end closed. A mounting plate is vertically provided at the bottom of the feed barrel 140. The end of the inner barrel 160 close to the support ring is an open end. A connecting ring is matched with the open end of the inner barrel 160. The connecting ring and the inner barrel 160 are rotatably matched. The open end of the inner barrel 160 is connected to the water storage shell 131 through a connecting pipe 132. One end of the connecting pipe 132 is fixed to the connecting ring, and the other end of the connecting pipe 132 is connected to the water storage shell. 131 is connected, a pump body 133, a heating block 134, and a cooling block 135 are arranged on the connecting pipe 132, the open end of the feeding barrel 140 is fixedly connected to the connecting ring, the closed end of the feeding barrel 140 is connected to the feeding pipe 141, and a valve 142 is arranged on the feeding pipe 141, a motor 121 is arranged on the support frame 120, the output shaft of the motor 121 is arranged horizontally, and the output shaft end of the motor 121 is coaxially fixedly connected with a gear 122, and the end of the inner cylinder 160 close to the support ring is coaxially fixedly provided with a ring gear 123, and the ring gear 123 is meshed with the gear 122.
[0044] like Figure 2-Figure 8As shown, a material turning shell 1 170 and a material turning shell 2 180 are arranged in the inner cylinder 160, and the material turning shell 1 170 and the material turning shell 2 180 are arranged opposite to each other, and the structures of the material turning shell 1 170 and the material turning shell 2 180 are the same, and the material turning shell 1 170 and the material turning shell 2 180 are fan-shaped shells, and the arc surface of the material turning shell 1 170 and the material turning shell 2 180 is fixedly connected to the end of the partition 161, and a material pressing shell 20 is arranged in the inner cylinder 160, and the material pressing shell 20 is located above the material turning shell 1 170 and the material turning shell 2 180 and between the material turning shell 1 170 and the material turning shell 2 180, and a fixing plate 210 is fixedly arranged in the inner cylinder 160, and the fixing plate 210 is fixedly arranged in the inner cylinder 160. 0 is provided with an electric wire winding reel 220 at the bottom, a pull rope 221 is arranged around the electric wire winding reel 220, the bottom of the pull rope 221 is connected to the top of the pressing shell 20, a connecting sleeve 222 is vertically provided at the bottom of the fixing plate 210, two connecting sleeves 222 are provided and arranged in parallel, a connecting column 223 is vertically provided at the top of the pressing shell 20, the connecting column 223 extends into the connecting sleeve 222, a counterweight 230 is provided at the top of the pressing shell 20, and the bottom of the pressing shell 20 is an arc-shaped convex surface. The electric wire winding reel 220 can drive the pressing shell 20 to move up and down, so as to squeeze the tea leaves between the turning shell 1 170 and the turning shell 2 180.
[0045] like Figure 5 , Figure 7-Figure 8 As shown, a second through hole 243 is provided at the bottom of the material pressing shell 20, and a plurality of through holes 243 are arranged and evenly spaced along the length direction of the material pressing shell 20. A baffle 240 is provided in the material pressing shell 20, and the baffle 240 is in contact with the bottom of the material pressing shell 20. The baffle 240 is used to block the second through hole 243 at the bottom of the material pressing shell 20. A through hole 1 241 is provided on the plate surface of the baffle 240, and a plurality of through holes 1 241 are arranged and evenly spaced along the length direction of the baffle 240. In the initial state, the through hole 1 241 is close to the through hole 243, and a pushing mechanism 242 (which is the prior art, Without going into too much detail), the baffle 240 is connected to the end of the pushing mechanism 242, and the pushing mechanism 242 can push the baffle 240 to move, so that the through hole 1 241 and the through hole 2 243 overlap or separate. A liquid storage cylinder 144 is provided on one side of the feeding cylinder 140, and a water inlet hole is provided at the end of the pressing shell 20. The bottom of the liquid storage cylinder 144 is connected to a liquid inlet pipe 143, and the discharge port of the liquid inlet pipe 143 passes through the wall of the feeding cylinder 140 and extends into the feeding cylinder 140. The discharge port of the liquid inlet pipe 143 contacts the end of the pressing shell 20. In the initial state, the discharge port of the liquid inlet pipe 143 is connected to the water inlet hole at the end of the pressing shell 20.
[0046] like Figure 9-Figure 14As shown, a loosening mechanism 30 is provided in both the material turning shell 170 and the material turning shell 2 180. The loosening mechanism 30 includes a loosening component 320. The loosening component 320 is provided in multiple groups and is evenly spaced along the height direction of the material turning shell 170. A trigger component is provided on the wall of the material pressing shell 20. When the material pressing shell 20 moves upward, the trigger component is used to trigger the loosening component 320 to work.
[0047] More specifically, the loosening assembly 320 includes a guide post 321, a push plate 322, a push plate 323, and a loosening rod 325. The guide post 321 is horizontally arranged in the material turning shell 170. Two guide posts 321 are provided and arranged in parallel. One end of the guide post 321 is fixedly connected to the inner wall of the material turning shell 170, and the other end of the guide post 321 is provided with a baffle. The push plate 322 and the push plate 323 are sleeved on the guide post 321. The guide post 321 is sleeved with a spring 1 and a spring 2. One end of the spring 1 is connected to the material turning shell 170. The inner wall of the material turning shell 170 is in contact with the other end of the spring one and the plate surface of the push plate 2 323, one end of the spring two is in contact with the plate surface of the push plate 1 322, and the other end of the spring two is in contact with the plate surface of the push plate 2 323. An avoidance hole is provided in the wall of the material turning shell 170, and a loosening rod 325 is horizontally fixed on the plate surface of the push plate 2 323. There are multiple loosening rods 325 and they are evenly spaced along the length direction of the push plate 2 323. In the initial state, the end of the loosening rod 325 extends into the avoidance hole in the wall of the material turning shell 170.
[0048] More specifically, the loosening rod 325 is a hollow structure, and a plurality of notches are provided on the wall of the loosening rod 325. Air bags 328 are matched with the notches on the wall of the loosening rod 325. A gas storage shell 327 is provided on the plate surface of the push plate 2 323. The gas storage shell 327 is connected to the loosening rod 325. A piston 326 is provided on the plate surface of the push plate 1 322. The piston 326 is matched with and sleeved in the gas storage shell 327.
[0049] More specifically, the trigger assembly includes a support rod 310, a support plate 312, and a trigger block 313. The support rod 310 is vertically fixed on one side of the material pressing shell 20. The bottom end of the support rod 310 passes through the wall of the material turning shell 170 and extends into the material turning shell 170. A guide column 311 is horizontally fixed on the lower end of the support rod 310. Two guide columns 311 are provided and arranged in parallel. A baffle is provided at the end of the guide column 311. The trigger block 313 is located below the guide column 311. The trigger block 313 is sleeved on the guide column 311 through the support plate 312. A spring 3 is sleeved on the guide column 311. One end of spring three contacts with the plate surface of support plate one 312, and the other end of spring three contacts with the wall of support rod 310. The wall of support rod 310 is provided with electromagnet 314. Support plate one 312 is made of armature. Electromagnet 314 is arranged opposite to support plate one 312. The bottom of trigger block 313 is arranged obliquely. A guide plate 324 is arranged obliquely at the bottom of push plate one 322. Guide plate 324 is arranged obliquely. The high end of guide plate 324 is fixedly connected with the bottom of push plate one 322, and the low end of guide plate 324 is close to the end of loose rod 325. In the initial state, trigger block 313 is above push plate one 322.
[0050] More specifically, a limit assembly 330 is provided at the inner wall of the flipping shell 170, and the limit assembly 330 is close to the guide column 2 321. The limit assembly 330 includes a support plate 2 331, a limit plate 332, a connecting sleeve 2 333, a connecting column 2 334, and a revocation plate 335. The support plate 2 331 is vertically fixed to the inner wall of the flipping shell 170, the limit plate 332 is on one side of the support plate 2 331, the connecting sleeve 2 333 is horizontally fixed to the plate surface of the limit plate 332, and the connecting sleeve 2 333 is provided with Two connecting columns 334 are arranged in parallel, the second connecting column 334 is horizontally fixed on the plate surface of the second support plate 331, the second connecting column 334 is sleeved in the second connecting sleeve 333, a spring four is sleeved on the second connecting sleeve 333 and the second connecting column 334, one end of the spring four is connected to the plate surface of the limit plate 332, and the other end of the spring four is connected to the plate surface of the second support plate 331, the revocation plate 335 is horizontally fixed on the top of the limit plate 332, one side of the limit plate 332 is arranged obliquely, and the bottom surface of the revocation plate 335 is arranged obliquely.
[0051] Working principle:
[0052] During the use of the present invention, when the tea leaves are fermented, the tea leaves are placed into the inner cylinder 160 through the feed pipe 141, and the motor 121 can drive the inner cylinder 160 to rotate, so as to flip the tea leaves in the inner cylinder 160. After the tea leaves are flipped, the tea leaves slide to the bottom of the inner cylinder 160 through the top inclined surface of the flipping shell 180 and are located between the flipping shell 1 170 and the flipping shell 2 180. The water in the liquid storage cylinder 144 can enter the material pressing shell 20 through the liquid inlet pipe 143, and the pushing mechanism 242 can push the baffle 240 to move, so that the through hole 1 241 and the through hole 2 243 overlap or separate, so as to adjust the discharge amount of the water in the material pressing shell 20. When the water is discharged through the material pressing shell 20, the tea leaves in the inner cylinder 160 can be turned over. The humidity sensor in the inner cylinder 160 detects the humidity of the tea leaves, thereby facilitating the control of the humidity of the tea leaves. Then the electric winding drum 220 releases the wire, and the pressing shell 20 moves downward, thereby squeezing the tea leaves between the turning shell 1 170 and the turning shell 2 180. The tea leaves can increase the contact area between the tea leaves through squeezing, which is beneficial to the growth and reproduction of microorganisms and yeast inside the tea leaves, thereby accelerating the transformation of the tea leaves and ensuring the uniformity of tea leaves fermentation. After squeezing the tea leaves, the moisture between the tea leaves can be discharged into the water storage shell 131 through the drainage channel 162 on the wall of the inner cylinder 160. Then the pump body 133 works, and the water in the water storage shell 131 can be pumped into the cavity of the inner cylinder 160. The heating block 134 and the cooling block 135 can adjust the water temperature to adapt to the fermentation temperature of the tea leaves. During the downward movement of the pressing shell 20, the electromagnet 314 is energized and attracts the support plate 312, so that the trigger block 313 moves in the direction close to the support rod 310, so that the trigger block 313 moves away from the push plate 322. When the trigger block 313 moves down to the bottom of the push plate 322, the electromagnet 314 is powered off, and the elastic force of the spring 3 pushes the trigger block 313 to reset. After the tea leaves are squeezed and fermented, the electric winding drum 220 takes up the wire, the pressing shell 20 moves up, and then drives the support rod 310 to move up, and then the end of the trigger block 313 contacts the bottom of the guide plate 324, thereby driving the push plates 1 322 and 323 to approach the turning shell 1. The inner wall of 170 moves, and then the loosening rod 325 extends out of the material turning shell 170 and is inserted into the tea leaves, the trigger block 313 continues to move upward, and the push plate 1 322 moves in the direction close to the push plate 2 323, and the piston 326 pushes the gas in the gas storage shell 327 into the loosening rod 325, so that the air bag 328 swells, thereby fluffing and dispersing the tea leaves, and when the push plate 1 322 moves in the direction close to the push plate 2 323, the push plate 1 322 hits the inclined surface of the limit plate 332, thereby driving the limit plate 332 to move in the direction close to the support plate 2 331, and when the push plate 1 322 passes over the limit plate 332, the limit plate 332 is reset, thereby blocking and limiting the push plate 1 322, keeping the tea leaves in a loose state, and the trigger block 313 continues to move upward,Then, it contacts the bottom slope of the canceling plate 335, thereby driving the limiting plate 332 to move toward the direction close to the supporting plate 2 331, and the limiting plate 332 cancels the limit on the pushing plate 1 322. The elastic force of the spring 1 and the spring 2 pushes the pushing plate 2 323 and the pushing plate 1 322 to reset. After the fermented tea leaves are fluffy and dispersed, the air circulation between the tea leaves can be ensured, which is conducive to ensuring the quality of the tea leaves.
[0053] It should be noted that the above specific implementations are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art should understand that various modifications, equivalent substitutions, changes, etc. can be made to the present invention. However, as long as these changes do not deviate from the spirit of the present invention, they should be within the scope of protection of the present invention. In addition, some terms used in the specification and claims of this application are not restrictive, but are only for the convenience of description.
Claims
1. A fermentation treatment device for tea production, characterized in that: It includes: A base, a support plate, a support frame, and an outer cylinder. The support plate is vertically arranged on the base, the outer cylinder is arranged on the support frame and is above the support frame, a support ring is arranged above the support frame, the outer cylinder is coaxially fixedly connected with the support ring, the support frame is rotatably installed on the support plate through a deflection mechanism, the outer cylinder is a cylindrical cylinder structure with openings at both ends, one port of the outer cylinder is a feed port, and the other port of the outer cylinder is a discharge port, a cover plate is matched at the discharge port of the outer cylinder, the cover plate can be opened and closed, an inner cylinder is matched and sleeved in the outer cylinder, one end of the inner cylinder is close to the discharge port of the outer cylinder, and the other end of the inner cylinder passes through The support ring is rotatably connected with the support ring, the inner cylinder is a hollow circular ring structure, a temperature sensor and a humidity sensor are arranged inside the inner cylinder, a drainage channel is arranged through the wall of the inner cylinder, a plurality of drainage channels are arranged and evenly spaced around the circumference of the inner cylinder, a partition is arranged on the inner wall of the inner cylinder, a plurality of partitions are arranged and evenly surround the inner wall of the inner cylinder, the partition is a hollow structure and is connected with the internal space of the inner cylinder, a water storage shell is arranged at the bottom of the outer cylinder, the top of the water storage shell is open, the water storage shell is embedded in the wall of the outer cylinder, the top of the water storage shell is arc-shaped and matches the outer cylinder.
2. A fermentation treatment device for tea production according to claim 1, characterized in that: A feeding barrel is arranged at the feeding port of the outer cylinder. The feeding barrel is a cylinder structure with one end open and the other end closed. A mounting plate is vertically arranged at the bottom of the feeding barrel, and the end of the inner cylinder close to the support ring is an open end. A connecting ring is matched with the open end of the inner cylinder, and the connecting ring and the inner cylinder are rotatably matched. The open end of the inner cylinder is connected to the water storage shell through a connecting pipe, one end of the connecting pipe is fixed to the connecting ring, and the other end of the connecting pipe is connected to the water storage shell. A pump body, a heating block and a cooling block are arranged on the connecting pipe. The open end of the feeding barrel is fixedly connected to the connecting ring, and the closed end of the feeding barrel is connected to the feeding pipe. A valve is arranged on the feeding pipe, and a motor is arranged on the support frame. The output shaft of the motor is arranged horizontally, and the output shaft end of the motor is coaxially fixedly connected with a gear. The end of the inner cylinder close to the support ring is coaxially fixedly provided with a gear ring, and the gear ring is meshed with the gear.
3. A fermentation treatment device for tea production according to claim 2, characterized in that: A turning shell body 1 and a turning shell body 2 are provided in the inner cylinder. The turning shell body 1 and the turning shell body 2 are arranged opposite to each other. The turning shell body 1 and the turning shell body 2 have the same structure. The turning shell body 1 and the turning shell body 2 are fan-shaped shells. The arc surfaces of the turning shell body 1 and the turning shell body 2 are fixedly connected to the ends of the partition plate. A pressing shell is provided in the inner cylinder. The pressing shell is above the turning shell body 1 and the turning shell body 2 and between the turning shell body 1 and the turning shell body 2. A fixing plate is fixedly provided in the inner cylinder. An electric winding drum is provided at the bottom of the fixing plate. A pull rope is arranged around the electric winding drum. The bottom of the pull rope is connected with the top of the pressing shell. A connecting sleeve 1 is vertically provided at the bottom of the fixing plate. Two connecting sleeves are provided and arranged in parallel. A connecting column 1 is vertically provided on the top of the pressing shell. The connecting column 1 extends into the connecting sleeve 1. A counterweight block is provided on the top of the pressing shell. The bottom of the pressing shell is an arc-shaped convex surface.
4. A fermentation treatment device for tea production according to claim 3, characterized in that: A through hole 2 is provided at the bottom of the material pressing shell, and a plurality of through holes 2 are arranged and evenly spaced along the length direction of the material pressing shell. A baffle is provided in the material pressing shell, and the baffle is in contact with the bottom of the material pressing shell. The baffle is used to block the through hole 2 at the bottom of the material pressing shell. A through hole 1 is provided on the plate surface of the baffle, and a plurality of through holes 1 are arranged and evenly spaced along the length direction of the baffle. In the initial state, the through hole 1 is close to the through hole 2. A pushing mechanism is provided in the material pressing shell, and the baffle is connected to the end of the pushing mechanism. The pushing mechanism can push the baffle to move, so that the through hole 1 and the through hole 2 overlap or separate. A liquid storage cylinder is provided on one side of the feeding cylinder, and a water inlet hole is provided at the end of the material pressing shell. The bottom of the liquid storage cylinder is connected with a liquid inlet pipe, and a discharge port of the liquid inlet pipe extends through the wall of the feeding cylinder into the feeding cylinder, and the discharge port of the liquid inlet pipe contacts the end of the material pressing shell. In the initial state, the discharge port of the liquid inlet pipe is connected with the water inlet hole at the end of the material pressing shell.
5. A fermentation treatment device for tea production according to claim 4, characterized in that: A loosening mechanism is provided in both the material turning shell one and the material turning shell two. The loosening mechanism includes a loosening component. There are multiple groups of loose components and they are evenly spaced along the height direction of the material turning shell one. A trigger component is provided on the wall of the material pressing shell. When the material pressing shell moves upward, the trigger component is used to trigger the loosening component to work.
6. A fermentation treatment device for tea production according to claim 5, characterized in that: The loosening component includes guide column two, push plate one, push plate two, and a loosening rod. The guide column two is horizontally arranged in the material turning shell one. Two guide columns are provided and arranged in parallel. One end of the guide column two is fixedly connected to the inner wall of the material turning shell one, and the other end of the guide column two is provided with a baffle. Push plate one and push plate two are sleeved on the guide column two. A spring one and a spring two are sleeved on the guide column two. One end of the spring one contacts the inner wall of the material turning shell one, and the other end of the spring one contacts the plate surface of the push plate two. One end of the spring two contacts the plate surface of the push plate one, and the other end of the spring two contacts the plate surface of the push plate two. An avoidance hole is opened on the wall of the material turning shell one. The loosening rod is horizontally fixedly arranged on the plate surface of the push plate two. There are multiple loosening rods and they are evenly spaced along the length direction of the push plate two. In the initial state, the end of the loosening rod extends into the avoidance hole on the wall of the material turning shell one.
7. A fermentation treatment device for tea production according to claim 6, characterized in that: The loosening rod is a hollow structure, and a plurality of notches are provided in the wall of the loosening rod. Air bags are matched at the notches in the wall of the loosening rod. An air storage shell is provided on the plate surface of the push plate 2, and the air storage shell is connected to the loosening rod. A piston is provided on the plate surface of the push plate 1, and the piston is matched and sleeved in the air storage shell.
8. A fermentation treatment device for tea production according to claim 7, characterized in that: The trigger assembly comprises a support rod, a support plate, and a trigger block, the support rod is vertically fixedly arranged on one side of the pressing shell body, the bottom end of the support rod passes through the wall of the flipping shell body and extends into the flipping shell body, the lower end of the support rod is horizontally fixedly provided with a guide column 1, the guide column 1 is provided with two and is arranged in parallel, a baffle is provided at the end of the guide column 1, the trigger block is below the guide column 1, the trigger block is arranged on the guide column 1 through a support plate, a spring 3 is sleeved on the guide column 1, one end of the spring 3 contacts the plate surface of the support plate 1, and the other end of the spring 3 contacts the wall of the support rod, the wall of the support rod is provided with an electromagnet, the support plate 1 is made of an armature, the electromagnet and the support plate 1 are arranged relative to each other, the bottom of the trigger block is inclined, and a guide plate is provided at the bottom of the push plate 1, the guide plate is inclined, the high end of the guide plate is fixedly connected to the bottom of the push plate 1, the low end of the guide plate is close to the end of the loose rod, and in the initial state, the trigger block is above the push plate 1.
9. A fermentation treatment device for tea production according to claim 8, characterized in that: A limit assembly is provided at the inner wall of the material turning shell one, and the limit assembly is close to the guide column two. The limit assembly includes a support plate two, a limit plate, a connecting sleeve two, a connecting column two, and a cancellation plate. The support plate two is vertically fixed to the inner wall of the material turning shell one, and the limit plate is on one side of the support plate two. The connecting sleeve two is horizontally fixed to the plate surface of the limit plate. Two connecting sleeves are provided and are arranged in parallel. The connecting column two is horizontally fixed to the plate surface of the support plate two, and the connecting column two is sleeved in the connecting sleeve two. A spring four is sleeved on the connecting sleeve two and the connecting column two, one end of the spring four is connected to the plate surface of the limit plate, and the other end of the spring four is connected to the plate surface of the support plate two. The cancellation plate is horizontally fixed to the top of the limit plate, one side of the limit plate is arranged obliquely, and the bottom surface of the cancellation plate is arranged obliquely.
Citation Information
Patent Citations
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