Stamping auxiliary device for medical supply instrument box production
By designing a stamping auxiliary device for the production of medical supplies and equipment boxes, the pneumatic mechanical structure is used to realize the material pick-up, discharge and swing of the punch, which solves the problem that the punch does not have the ability to pick and transfer materials in existing stamping equipment, and realizes cost reduction and efficiency improvement of the automated production line.
Patent Information
- Application Number
- CN202510064896.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The solid metal punches of existing stamping and stretching equipment do not have the ability to pick and transfer materials, resulting in higher cost of automated production line equipment.
A stamping auxiliary device for the production of medical supplies and instrument boxes is designed. The device includes a hydraulic cylinder, a socket, a rotary seat and a punch. The punch is collected, discharged and swung by a pneumatic mechanical structure, and replaces the servo robot.
It realizes self-grabbing of finished products and transfer of items after stamping, reduces equipment costs and improves the automation level of the production line.
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Figure CN119819798A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of punching devices, in particular to a punching auxiliary device for producing medical equipment boxes. Background Art
[0002] The thin-walled aluminum alloy round boxes used in medical treatment are generally made by multiple stamping and stretching of aluminum alloy sheets. In the existing stamping and stretching equipment, the working part of the punch is solid metal and does not have the ability to pick up and transfer materials. In order to improve the production efficiency of the production line, it is often necessary to cooperate with servo manipulators and other equipment to collect finished products and add new materials, which makes the equipment cost of the automated production line relatively high. Therefore, in order to optimize the above problems, a stamping auxiliary device for the production of medical equipment boxes is proposed, which can extract and transfer finished products after stamping and pick up new materials and transfer them to the work station for stamping. Summary of the invention
[0003] In view of the problems that the solid metal punch of the stamping and stretching equipment mentioned above or in the prior art does not have the ability to pick up and transfer materials, and the cost of the robot automated production line equipment is relatively high, the present invention is proposed.
[0004] Therefore, an object of the present invention is to provide a punching auxiliary device for producing a medical device box.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a stamping auxiliary device for the production of medical equipment boxes, comprising a hydraulic cylinder and a socket fixedly connected to the piston rod of the hydraulic cylinder, and the socket is slidably sleeved with a rotating seat along its axial direction, and the end of the rotating seat away from the socket is rotatably connected to a punch, the punch and the rotating seat are coaxial, and the assembly surfaces of the punch and the rotating seat are beveled at forty-five degrees; the end of the punch away from the rotating seat is shaped to be provided with a groove on its outer wall, and a suction cup is installed at the opening of the groove, a short axis is fixedly provided in the middle of the elliptical beveled surface of the punch and is rotatably plugged into the rotating seat, and the beveled surface of the punch is coaxial with the short axis and an annular groove is provided, and the annular groove is formed. The bottom opening of the groove is connected with the groove, and the outer inner wall of the annular groove is provided with a tooth groove, a gear is sleeved in the annular groove and meshes with the tooth groove, and the gear is rotatably connected to the rotary seat, a slot is provided at the end of the rotary seat away from the punch, and a first air hole is provided on the rotary seat connecting the annular groove and the slot; the plug-in end of the socket is provided with a plug hole and a second air hole inwardly parallel to its axial direction, and the plug hole is "L"-shaped and passes through the side wall of the other end of the socket, the plug hole in the socket is connected with the second air hole, the socket is threadedly connected with a screw rod, and the screw rod is slidably plugged into the plug hole, one end of the screw rod is rotatably connected to the rotary seat, and a flexible connecting rod is fixedly connected in series between the screw rod and the gear shaft.
[0006] As a preferred embodiment of the punching auxiliary device for producing medical equipment boxes of the present invention, a transfer cup is fixedly sleeved in the groove, and the stem of the suction cup is slidably and sealingly inserted into the transfer cup, and a spring is sleeved on the stem of the suction cup.
[0007] As a preferred embodiment of the stamping auxiliary device for producing medical equipment boxes of the present invention, the end of the rod of the suction cup is plugged with an "I"-shaped short tube, and the short tube is provided with a "T-shaped" through hole, the middle port of the through hole penetrates the end of the short tube away from the suction cup, and the two ports of the through hole located on the two short sides of the "T" shape penetrate the side wall of the other end of the short tube, and the short tube is located in the rod of the suction cup and is sleeved with a second spring.
[0008] As a preferred solution of the stamping auxiliary device for producing medical equipment boxes of the present invention, wherein: the rod portion of the suction cup is located on the inner wall of the adapter cup and has a small hole 1, the suction cup rod portion is fixedly connected to a baffle and fits with the inner side of the bottom of the adapter cup, and the adapter cup is located on the baffle and has a small hole 2.
[0009] As a preferred solution of the punching auxiliary device for producing medical equipment boxes of the present invention, wherein: the screw rod is located between the rotary seat and the socket and is sleeved with a spring three, and the elastic force of the spring one is greater than that of the spring two.
[0010] As a preferred solution of the punching auxiliary device for producing medical device boxes of the present invention, the slot profile of the rotary seat is "D"-shaped, and the outer wall of the rotary seat is fitted and matched with the slot.
[0011] As a preferred embodiment of the stamping auxiliary device for producing medical equipment boxes of the present invention, a spiral groove is provided on the peripheral wall of the short shaft, and an oil suction ring is sleeved between the outer wall of the short shaft and the rotating seat, a circular groove is provided on the outer wall of the rotating seat coaxial with the short shaft, and a gasket is sleeved in the circular groove, the outer edge of the gasket is slidably pressed into the circular groove, and the gasket and the short shaft are fastened with screws.
[0012] As a preferred solution of the stamping auxiliary device for producing medical equipment boxes of the present invention, wherein: one end of the jack located in the slot is fixedly embedded with a ball nut, and the screw rod and the ball nut are threadedly connected, and the port of the jack located on the side wall of the socket is connected to an air joint.
[0013] As a preferred solution of the punching auxiliary device for producing medical equipment boxes of the present invention, the beveled surface of the punch is located at the periphery of the annular groove and is inlaid with a sealing ring, and the sealing ring is sealingly and slidingly pressed with the beveled surface of the rotary seat.
[0014] As a preferred embodiment of the punching auxiliary device for producing medical device boxes of the present invention, the punch is sleeved with an aluminum alloy round box, and the round box is sleeved with a die.
[0015] The beneficial effects of the stamping auxiliary device for the production of medical equipment boxes of the present invention are as follows: the strength of the negative pressure of the stamping structure connected by a single air joint can not only realize the original stamping and stretching functions of the punch, but also realize the punch picking up, releasing and swinging actions. The servo manipulator can be replaced by a simple and reliable pneumatic mechanical structure, and the objects can be automatically grasped and transferred after stamping, thereby realizing the cost reduction and efficiency improvement of the automated stamping and stretching production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0017] Figure 1 This is a schematic diagram of the structure of a stamping auxiliary device for the production of medical device boxes.
[0018] Figure 2 for Figure 1 Structural anatomy of the punch and die.
[0019] Figure 3 for Figure 1 Schematic diagram of the structure in which the middle punch swings down to discharge the material.
[0020] Figure 4 This is a partial structural cross-sectional view of a stamping auxiliary device used in the production of medical equipment boxes.
[0021] Figure 5 This is a cross-sectional view of the gas path of a stamping auxiliary device used in the production of medical device boxes.
[0022] Figure 6 for Figure 4 Exploded view of the assembly structure of the center punch and the rotary seat.
[0023] Figure 7 for Figure 5 Structural anatomy of the middle punch and suction cup.
[0024] Figure 8 for Figure 7 A magnified view of the structure at center.
[0025] Fig. 9 for Figure 4 A cross-sectional view of the assembly structure between the central rotary seat, the socket and the rotary drive assembly.
[0026] In the figure: 100, socket; 101, jack; 102, air hole 2; 103, screw rod; 104, ball nut; 105, flexible connecting rod; 106, spring 3; 107, air joint; 200, rotary seat; 201, slot; 202, air hole 1; 203, circular groove; 204, gasket; 300, punch; 301, groove; 302, suction cup; 303, short shaft; 304, annular groove; 305, tooth groove; 306, gear; 307, adapter cup; 308, spring 1; 309, short tube; 310, through hole; 311, spring 2; 312, spiral groove; 313, oil suction ring; 314, sealing ring; 315, small hole 1; 316, small hole 2; 317, baffle; 400, hydraulic cylinder; 401, round box; 402, die. DETAILED DESCRIPTION
[0027] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0028] Example, see Figure 1 to Figure 9 This embodiment provides a stamping auxiliary device for the production of medical supplies and instrument boxes, which can replace the servo manipulator with a simple pneumatic mechanical structure to achieve the effect of automatically extracting and transferring finished products after stamping and picking up new materials and transferring them to the workstation for stamping, such as Figure 1 As shown, it includes a hydraulic cylinder 400, and also includes a socket 100 fixedly connected to the piston rod of the hydraulic cylinder 400, and the socket 100 is slidably sleeved with a rotary seat 200 along its axial direction, and the end of the rotary seat 200 away from the socket 100 is rotatably connected with a punch 300, and the punch 300 is sleeved with an aluminum alloy round box 401, and the outer shell of the round box 401 is connected with a die 402; Figure 1 and Figure 3 As shown, the punch 300 and the rotary seat 200 are coaxial, and the assembly surfaces of the punch 300 and the rotary seat 200 are beveled at forty-five degrees; like Figure 7As shown, the end of the punch 300 away from the rotary seat 200 is shaped to be provided with a groove 301 on its outer wall, and a suction cup 302 is installed at the opening of the groove 301, a transfer cup 307 is fixedly sleeved in the groove 301, and the stem of the suction cup 302 is slidably sealed and plugged into the transfer cup 307, a spring 308 is sleeved on the stem of the suction cup 302, and an "I"-shaped short tube 309 is inserted at the end of the stem of the suction cup 302, and the short tube 309 is provided with a "T-shaped" through hole 310, and the middle end of the through hole 310 passes through The short tube 309 is passed through one end away from the suction cup 302, and the through holes 310 are located at the two ports of the two short sides of the "T" shape and penetrate the side wall of the other end of the short tube 309. The short tube 309 is located in the rod of the suction cup 302 and is sleeved with a second spring 311. The rod of the suction cup 302 is located on the inner wall of the adapter cup 307 and has a first small hole 315. The rod of the suction cup 302 is fixedly connected with a baffle 317 and fits with the inner side of the bottom of the adapter cup 307, and the adapter cup 307 is located on the baffle 317 and has a second small hole 316. like Figure 6 As shown, a short shaft 303 is fixedly arranged in the middle of the elliptical beveled surface of the punch 300 and is rotatably plugged into the rotary seat 200. A circular groove 203 is provided on the outer wall of the rotary seat 200 and is coaxial with the short shaft 303. A gasket 204 is sleeved in the circular groove 203. The outer edge of the gasket 204 is slidably pressed into the circular groove 203. The gasket 204 and the short shaft 303 are screwed together. Figure 4 and Figure 5 As shown, the chamfered surface of the punch 300 is coaxial with the short shaft 303 and is provided with an annular groove 304, the bottom opening of the annular groove 304 is connected with the groove 301, and the outer inner wall of the annular groove 304 is provided with a tooth groove 305, a gear 306 is sleeved in the annular groove 304 and meshes with the tooth groove 305, and the gear 306 is rotatably connected with the rotary seat 200, the chamfered surface of the punch 300 is located at the periphery of the annular groove 304 and is inlaid with a sealing ring 314, and the sealing ring 314 is sealed and slidably pressed with the chamfered surface of the rotary seat 200, a slot 201 is provided at one end of the rotary seat 200 away from the punch 300, the slot 201 of the rotary seat 200 has a "D"-shaped profile, and the outer wall of the rotary seat 200 is fitted and matched with the slot 201, and the rotary seat 200 is provided with an air hole 202 connecting the annular groove 304 and the slot 201; like Figure 5 As shown, the plug end of the socket 100 is parallel to its axial direction and is respectively provided with a plug hole 101 and a second air hole 102 inwardly, and the plug hole 101 is "L"-shaped and penetrates the side wall of the other end of the socket 100. The plug hole 101 and the second air hole 102 in the socket 100 are connected, and the port of the plug hole 101 located on the side wall of the socket 100 is connected to the air joint 107. Fig. 9As shown, one end of the socket 101 located in the slot 201 is fixedly embedded with a ball nut 104, and the ball nut 104 is threadedly connected to the screw rod 103, and the screw rod 103 is slidably plugged into the socket 101, one end of the screw rod 103 is rotatably connected to the rotary seat 200, and a flexible connecting rod 105 is fixedly connected in series between the screw rod 103 and the gear 306 shaft.
[0029] The present invention provides a stamping auxiliary device for producing medical equipment boxes, mainly providing a pneumatically controlled stamping structure, which consists of a punch 300, a rotary seat 200 and a socket 100, wherein the socket 100 is responsible for connecting with the piston rod of a hydraulic cylinder 400 that provides stamping force, and the rotary seat 200 and the socket 100 are telescopic, and the punch 300 can rotate relative to the beveled surface of the rotary seat 200. The stamping structure is connected to a solenoid valve and its negative pressure pipeline through a single air joint 107 to obtain a negative pressure source, and the size of the negative pressure is controlled by an electric throttle valve, and the screw rod 103 is located between the rotary seat 200 and the socket 100 and is sleeved with a spring three 106, and the elastic force of the spring one 308 is greater than that of the spring two 311.
[0030] The material picking, material discharging and head swinging actions of the stamping structure are all controlled by the strength of the negative pressure connected by the single air joint 107: refer to Figure 1 When the negative pressure obtained by the punching structure is a weaker level, the pressure difference between the inside and outside of the punch 300 is not enough to make the suction cup 302 compress the spring 1 308. At this time, the suction cup 302 protrudes from the punch 300 to better fit the surface of the workpiece, and the suction cup 302 contacts the workpiece to obtain an initial suction force to attract the workpiece. The hydraulic cylinder 400 acts to pull the punching structure and the workpiece away from the die 402. During the process, the small hole 1 315 and the small hole 2 316 are both in a sealed state. The pressure inside the suction cup 302 and the groove 301 is balanced through the through hole 310. At this time, the spring 2 311 does not act; refer to Figure 6 and Fig. 9 When the negative pressure obtained by the stamping structure increases to the stronger second level, not only the suction cup 302 adsorbs the workpiece more firmly, but also the rotary seat 200 overcomes the elastic force of the spring three 106, and the rotary seat 200 and the socket 100 contract, so that the screw rod 103 is inserted into the socket 101 and rotates under the action of the ball nut 104. The rotating screw rod 103 drives the gear 306 to rotate through the flexible connecting rod 105, and the gear 306 drives the punch 300 to rotate around the short shaft 303 through the tooth groove 305. When the socket 100 contacts the rotary seat 200 and the screw rod 103 stops rotating, the gear 306 drives the punch 300 to rotate 180 degrees, so that the punch 300 is deflected by 90 degrees horizontally and points vertically downward to the finished product collection frame (or conveyor belt, etc.); refer to Figure 3When the negative pressure obtained by the punching structure increases to the strongest level three, the pressure difference between the inside and outside of the punch 300 increases, so that the suction cup 302 overcomes the spring 1 308 and moves toward the groove 301, which makes the baffle 317 no longer close the small hole 2 316, and the small hole 1 315 moves out of the inner wall of the adapter cup 307. The small holes 1 315 and the small holes 2 316 are connected to the outside of the punch 300, and the air bypasses the suction cup 302 and enters the suction cup 302. A strong airflow passes through the through hole 310 of the short tube 309, driving the short tube 309 to compress the spring 2 311 and finally close the suction cup 302, so that the suction force of the suction cup 302 becomes weak or disappears, and the workpiece separates from the punch 300 and falls into the finished product collection frame (or conveyor belt, etc.); If the negative pressure is downgraded to level one or the solenoid valve is directly controlled to control the gas connector 107 to be directly connected to the atmosphere, the stamping structure is reset under the push of spring 1 308 , spring 2 311 and spring 3 106 .
[0031] To achieve the above functions, the gas path of the stamping structure is: Figure 5 The air connector 107 sequentially connects the air hole 2 102 , the slot 201 , the air hole 1 202 , the annular groove 304 , the opening between the annular groove 304 and the groove 301 , the groove 301 , the short tube 309 , the suction cup 302 , and the adapter cup 307 .
[0032] A spiral groove 312 is provided on the peripheral wall of the short shaft 303 of the stamping structure, and an oil suction ring 313 is sleeved between the outer wall of the short shaft 303 and the rotary seat 200. When the punch 300 swings, the short shaft 303 rotates and the spiral groove 312 thereon will scrape grease from the oil suction ring 313, and the grease is evenly coated between the short shaft 303 and the rotary seat 200 under the pushing and coating effect of the spiral groove 312, thereby playing a lasting lubricating role.
[0033] This stamping structure is suitable for light-load processing of medical thin-walled aluminum alloy round box containers, but is not suitable for large-tonnage stamping and stretching processing. However, the stamping structure of the present invention has strong compatibility and is also suitable for use in spinning equipment to replace spinning solid cylindrical blocks.
[0034] In summary, the strength of the negative pressure connected by the single air joint 107 of the stamping structure can not only realize the original stamping and stretching functions of the punch 300, but also realize the material picking, material discharge and head swinging actions of the punch 300. It can replace the servo manipulator with a simple and reliable pneumatic mechanical structure, and automatically grasp and transfer objects after stamping, thereby realizing the cost reduction and efficiency improvement of the automated stamping and stretching production line.
[0035] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A punching auxiliary device for producing medical device boxes, comprising a hydraulic cylinder (400), characterized in that: It also comprises a socket (100) fixedly connected to the piston rod of the hydraulic cylinder (400), and the socket (100) is slidably sleeved with a rotary seat (200) along its axial direction, and the rotary seat (200) is rotatably connected to a punch (300) at one end away from the socket (100), the punch (300) and the rotary seat (200) are coaxial, and the assembly surfaces of the punch (300) and the rotary seat (200) are in a 45-degree bevel shape; The end of the punch (300) away from the rotary seat (200) is shaped like an outer wall thereof and is provided with a groove (301), and a suction cup (302) is mounted at the opening of the groove (301). A short axis (303) is fixedly provided in the middle of the elliptical beveled surface of the punch (300) and is rotatably plugged with the rotary seat (200). The beveled surface of the punch (300) is coaxial with the short axis (303) and is provided with an annular groove (304). The bottom opening of the annular groove (304) is aligned with the groove (301). 01), and the outer inner wall of the annular groove (304) is provided with a tooth groove (305), a gear (306) is sleeved in the annular groove (304) and meshes with the tooth groove (305), and the gear (306) is rotatably connected to the rotary seat (200), a slot (201) is provided at one end of the rotary seat (200) away from the punch (300), and an air hole (202) is provided on the rotary seat (200) connecting the annular groove (304) and the slot (201); The plug-in end of the socket (100) is provided with a plug hole (101) and a second air hole (102) inwardly parallel to the axial direction thereof, and the plug hole (101) is in an "L" shape and penetrates the side wall of the other end of the socket (100). The plug hole (101) and the second air hole (102) in the socket (100) are communicated. The socket (100) is threadedly connected with a screw rod (103), and the screw rod (103) is slidably plugged with the plug hole (101). One end of the screw rod (103) is rotatably connected to the rotating seat (200), and a flexible connecting rod (105) is fixedly connected in series between the screw rod (103) and the gear (306) shaft.
2. The punching auxiliary device for producing medical supplies and instrument boxes according to claim 1, characterized in that: An adapter cup (307) is fixedly sleeved in the groove (301), and the stem of the suction cup (302) is slidably and sealingly plugged into the adapter cup (307), and a spring 1 (308) is sleeved on the stem of the suction cup (302).
3. The punching auxiliary device for producing medical supplies and instrument boxes according to claim 2, characterized in that: An "I"-shaped short tube (309) is inserted into the end of the rod of the suction cup (302), and the short tube (309) is provided with a "T-shaped" through hole (310). The middle port of the through hole (310) penetrates one end of the short tube (309) away from the suction cup (302), and the two ports of the through hole (310) located on the two short sides of the "T" shape penetrate the side wall of the other end of the short tube (309). The short tube (309) is located inside the rod of the suction cup (302) and is sleeved with a second spring (311).
4. The punching auxiliary device for producing medical supplies and instrument boxes according to claim 3, characterized in that: The stem of the suction cup (302) is located on the inner wall of the adapter cup (307) and is provided with a small hole 1 (315); the stem of the suction cup (302) is fixedly connected to a baffle (317) and fits with the inner side of the bottom of the adapter cup (307); and the adapter cup (307) is provided with a small hole 2 (316) located on the baffle (317).
5. The punching auxiliary device for producing medical supplies and instrument boxes according to claim 4, characterized in that: The screw rod (103) is located between the rotating seat (200) and the socket (100) and is sleeved with a spring three (106), and the elastic force of the spring one (308) is greater than that of the spring two (311).
6. The punching auxiliary device for producing medical supplies and instrument boxes according to claim 5, characterized in that: The slot (201) of the rotating seat (200) has a "D"-shaped profile, and the outer wall of the rotating seat (200) fits and matches the slot (201) for insertion.
7. The punching auxiliary device for producing medical device boxes according to claim 1, characterized in that: A spiral groove (312) is formed on the peripheral wall of the short shaft (303), and an oil suction ring (313) is sleeved between the outer wall of the short shaft (303) and the rotary seat (200). A circular groove (203) is formed on the outer wall of the rotary seat (200) coaxially with the short shaft (303), and a gasket (204) is sleeved in the circular groove (203). The outer edge of the gasket (204) is slidably pressed into the circular groove (203), and the gasket (204) and the short shaft (303) are screwed together.
8. The punching auxiliary device for producing medical device boxes according to claim 1, characterized in that: A ball nut (104) is fixedly embedded at one end of the jack (101) located in the slot (201), and the screw rod (103) and the ball nut (104) are threadedly connected, and a port of the jack (101) located on the side wall of the socket (100) is connected to a gas joint (107).
9. The punching auxiliary device for producing medical device boxes according to claim 1, characterized in that: The chamfered surface of the punch (300) is located on the periphery of the annular groove (304) and is inlaid with a sealing ring (314), and the sealing ring (314) is sealingly slidably pressed against the chamfered surface of the rotary seat (200).
10. The punching auxiliary device for producing medical supplies and equipment boxes according to claim 9, characterized in that: The punch (300) is sleeved with a round box (401) made of aluminum alloy, and the round box (401) is sleeved with a concave die (402).