Auxiliary manufacturing device for vertical sound barrier embedded part

Abstract

The invention relates to the technical field of constructional engineering, and discloses a vertical sound barrier embedded part auxiliary manufacturing device which comprises a bottom plate, a mounting groove is fixedly connected to the upper surface of the bottom plate, a fixing plate is fixedly connected to the interior of the mounting groove, and a mounting block and a second sliding block are slidably connected to the interior of the mounting groove. A threaded column is in threaded connection with the interior of the fixing plate, a first sliding block is fixedly connected to the outer wall of the connecting plate, the outer wall of the first sliding block is arranged on the outer wall of the mounting block, a supporting block is arranged on the outer walls of the upper sides of the mounting block and the second sliding block, and a deformation assembly is arranged on the inner top wall of the supporting block. By manually rotating the threaded column, reinforcing steel bars of different specifications, models and shapes can be fixed, the requirements of different types of sound barrier projects can be met, the device can play a role in sound barrier construction in different scenes such as urban roads, expressways and railways, and the application range of the device is widened.

Description

Technical Field

[0001] The invention relates to the technical field of building engineering, and in particular to an auxiliary manufacturing device for embedded parts of a vertical sound barrier. Background Art

[0002] The working principle of the vertical sound barrier embedded parts auxiliary production device is to use mechanized means to help accurately and quickly install the embedded parts into the structure of the vertical sound barrier. During the production process, the device uses clamps or positioning devices to ensure the correct position of the embedded parts to avoid human errors. The embedded parts are usually fixed parts used to connect the supporting structure when installing the sound barrier.

[0003] Existing sound barrier embedded parts manufacturing devices generally have limitations when faced with steel bars of different specifications, models and shapes. Many traditional devices can only adapt to specific types of steel bars and cannot flexibly respond to diverse engineering needs. In the construction of sound barriers for urban roads, due to differences in surrounding environment and design requirements, it may be necessary to use steel bars of various specifications to make embedded parts to ensure the stability and sound insulation of the sound barriers. However, traditional devices are difficult to meet this demand, and often require construction workers to spend a lot of time and energy on additional processing of the steel bars, or frequently replace production equipment, which not only reduces construction efficiency, but also increases construction costs. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides an auxiliary production device for vertical sound barrier embedded parts, which solves the problem that the existing sound barrier embedded parts production device cannot meet the fixing requirements of different types of sound barrier projects when facing steel bars of different specifications, models and shapes.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an auxiliary manufacturing device for embedded parts of a vertical sound barrier, comprising a base plate, the upper surface of the base plate is fixedly connected with a mounting groove, the interior of the mounting groove is fixedly connected with a fixed plate, the interior of the mounting groove is slidably connected with a mounting block and a sliding block 2, the interior of the fixed plate is threadedly connected with a threaded column, the left outer wall of the threaded column is fixedly connected with a connecting plate, the outer wall of the connecting plate is fixedly connected with a sliding block 1, the lower outer wall of the sliding block 1 is fixedly connected with the interior of the mounting groove, the outer wall of the sliding block 1 is fixedly connected with a support block 1, the outer wall of the sliding block 1 is arranged on the outer wall of the mounting block, the outer wall of the mounting block is fixedly connected with a support block 2, the upper outer walls of the mounting block and the sliding block 2 are provided with a support block, and the inner top wall of the support block is provided with a deformation component.

[0006] Preferably, the deformation component comprises a hydraulic cylinder, the top end of the hydraulic cylinder is fixedly connected to the inner top wall of the support block, and the output end of the hydraulic cylinder is connected to an extrusion rod.

[0007] Preferably, a limiting groove is provided inside the extrusion rod, and the lower outer wall of the limiting groove is configured as a slope.

[0008] Preferably, a rack 1 is fixedly connected to the right outer wall of the extrusion rod, and a transmission assembly is meshedly connected to the tooth end of the rack 1.

[0009] Preferably, the transmission assembly includes a first gear, which is meshed with the tooth end of rack one, the inner wall of the first gear is rotatably connected to a fixed column, the left outer wall of the fixed column is rotatably connected to the outer wall of sliding block two, the right outer wall of the first gear is fixedly connected to a ratchet, the tooth end of the ratchet is meshed with a ratchet, the right outer wall of the ratchet is fixedly connected to bevel gear one, and the inner wall of bevel gear one is fixedly connected to the outer wall of the fixed column.

[0010] Preferably, a bevel gear 2 is provided at the tooth end of the transmission assembly, the tooth end of the bevel gear 2 is meshedly connected to the tooth end of the bevel gear 1, the bottom end of the bevel gear 2 is fixedly connected to a second gear, one side tooth end of the second gear is meshedly connected to rack 2, the other side tooth end of the second gear is meshedly connected to rack 3, and the inner wall of the second gear is fixedly connected to a mounting column.

[0011] Preferably, the outer wall of rack 2 is fixedly connected to the outer wall of the mounting block, the outer wall of rack 3 is fixedly connected to the outer wall of sliding block 2, the top end of the mounting column is rotatably connected to the bottom end of the support block, and the bottom end of the mounting column is rotatably connected to the inside of the mounting groove.

[0012] Preferably, a baffle is fixedly connected to the right upper surface of the bottom plate, and a limiting plate is fixedly connected to the outer wall of the baffle.

[0013] Preferably, holes are provided inside the baffle.

[0014] Preferably, the limiting plate is L-shaped.

[0015] Working principle: First, manually rotate the threaded column. The rotation of the threaded column will drive the connecting plate and the sliding block 1 to slide inside the installation groove, and install the steel bar between the sliding block 1 and the installation block. Then rotate the threaded column in the opposite direction. The threaded column rotates to drive the connecting plate and the installation block to clamp the steel bar. Then install the embedded parts between the baffle and the limit plate, and weld the connection between the steel bar and the embedded parts. When the welding is completed, start the hydraulic cylinder again. The hydraulic cylinder will drive the extrusion rod to extrude the steel bar to deform it. At the same time, the extrusion rod will drive the rack 1 to move. The movement of the rack 1 will drive the first gear to rotate on the outer wall of the fixed column. The rotation of the first gear will Drive the ratchet to rotate, and the ratchet will rotate at the tooth end of the ratchet, and will not drive the bevel gear 1 to rotate. When the hydraulic cylinder drives the extrusion rod to rise, the extrusion rod will drive the rack 1 to move upward. The upward movement of the rack 1 will drive the first gear and the ratchet to rotate. The rotation of the first gear and the ratchet will drive the ratchet and the bevel gear 1 to rotate, and then the bevel gear 1 will drive the bevel gear 2, the second gear and the mounting column to rotate. The rotation of the second gear will drive the rack 2 and the rack 3 to move. The movement of the rack 2 and the rack 3 will drive the mounting block and the sliding block 2 to slide inside the mounting groove, and finally the reverse thread column is used to take out the finished product.

[0016] The present invention provides a vertical sound barrier embedded parts auxiliary manufacturing device, which has the following beneficial effects:

[0017] 1. The present invention can fix steel bars of different specifications, models and shapes by manually rotating the threaded column, which can meet the needs of different types of sound barrier projects. It can play a role in the construction of sound barriers in different scenarios such as urban roads, highways or railways, thereby improving the scope of application of the device.

[0018] 2. The present invention starts the hydraulic cylinder to drive the extrusion rod to extrude the steel bar to deform it, so that the steel bar can better adapt to the sound barrier embedded parts with special shapes or sizes, meet the construction requirements of different working conditions, and enhance the flexibility of the auxiliary manufacturing device.

[0019] 3. The baffle plate and L-shaped limit plate on the bottom plate of the present invention provide a position reference for the placement of embedded parts, which is convenient for construction personnel to determine the installation position and ensure the manufacturing accuracy. During welding, the two can fix the steel bars and embedded parts, reduce shaking displacement, and improve welding quality.

[0020] 4. The specially designed holes on the baffle of the present invention can be used to insert different positioning pins or bolts according to actual needs, so as to flexibly adapt to various specifications of steel bars and embedded parts, so that it can better meet diverse construction needs and play an excellent role in different sound barrier projects. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0022] Figure 2 It is a schematic diagram of the local structure of the extrusion rod of the present invention;

[0023] Figure 3 It is a partial structural schematic diagram of a support block of the present invention;

[0024] Figure 4 For the present invention Figure 2 The enlarged schematic diagram at A in the middle;

[0025] Figure 5 It is a schematic diagram of the local structure of the ratchet of the present invention;

[0026] Figure 6 It is a schematic diagram of the local structure of the fixing plate of the present invention;

[0027] Figure 7 It is a schematic diagram of the local structure of the limiting groove of the present invention;

[0028] Figure 8 It is a schematic diagram of the local structure of the baffle of the present invention.

[0029] Among them, 1. bottom plate; 2. mounting groove; 3. fixed plate; 4. threaded column; 5. connecting plate; 6. sliding block 1; 7. support block 1; 8. mounting block; 9. support block 2; 10. sliding block 2; 11. support block; 12. hydraulic cylinder; 13. extrusion rod; 1301. limiting groove; 1302. slope; 14. rack 1; 15. transmission assembly; 1501. first gear; 1502. fixed column; 1503. ratchet; 1504. ratchet; 1505. bevel gear 1; 16. bevel gear 2; 17. second gear; 18. rack 2; 19. rack 3; 20. mounting column; 21. baffle; 22. limiting plate. DETAILED DESCRIPTION

[0030] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Please see attached Figure 1 -Attached Figure 3The embodiment of the present invention provides an auxiliary manufacturing device for embedded parts of a vertical sound barrier, including a base plate 1, a mounting groove 2 is fixedly connected to the upper surface of the base plate 1, a fixing plate 3 is fixedly connected inside the mounting groove 2, a mounting block 8 and a sliding block 10 are slidably connected inside the mounting groove 2, a threaded column 4 is threadedly connected to the internal thread of the fixing plate 3, a connecting plate 5 is fixedly connected to the left outer wall of the threaded column 4, a sliding block 6 is fixedly connected to the outer wall of the connecting plate 5, a lower outer wall of the sliding block 6 is fixedly connected to the inside of the mounting groove 2, a supporting block 7 is fixedly connected to the outer wall of the sliding block 6, the outer wall of the sliding block 6 is arranged on the outer wall of the mounting block 8, the outer wall of the mounting block 8 is fixedly connected to the supporting block 2 9, a supporting block 11 is arranged on the upper outer wall of the mounting block 8 and the sliding block 2 10, and a deformation component is arranged on the inner top wall of the supporting block 11.

[0032] Specifically, first rotate and pull the threaded column 4, the right outer wall of the threaded column 4 is fixedly connected with a handle, the left outer wall of the threaded column 4 is a smooth plane, and the right outer wall of the threaded column 4 is a threaded shape, and steel bars of different thicknesses are inserted into the holes at the junction of the sliding block 6 and the mounting block 8. The support block 1 7 and the support block 2 9 will lift the steel bars, and then push and rotate the threaded column 4. The rotation of the threaded column 4 will drive the connecting plate 5 and the sliding block 6 to squeeze the steel bars. When the sliding block 6 and the mounting block 8 touch, steel bars of different thicknesses will be fixed in the holes of the sliding block 6 and the mounting block 8, so as to fix steel bars of different specifications, models and shapes, and meet the needs of different types of sound barrier projects. Whether it is in the construction of sound barriers in different scenarios such as urban roads, highways or railways, it can play a role, thereby improving the scope of application of the device.

[0033] Please see attached Figure 1 and attached Figure 2 The deformation component includes a hydraulic cylinder 12 , the top end of the hydraulic cylinder 12 is fixedly connected to the inner top wall of the support block 11 , and the output end of the hydraulic cylinder 12 is connected to an extrusion rod 13 .

[0034] Specifically, by starting the hydraulic cylinder 12, the hydraulic cylinder 12 will drive the extrusion rod 13 to squeeze the steel bars, causing the steel bars to deform. For some sound barrier embedded parts with special shapes or sizes, by extruding and deforming the steel bars, the steel bars can be better adapted to the installation requirements of the embedded parts, meet the construction requirements under different engineering conditions, and improve the versatility and flexibility of the auxiliary manufacturing device.

[0035] Please see attached Figure 7 A limiting groove 1301 is provided inside the extrusion rod 13 , and the lower outer wall of the limiting groove 1301 is configured as a slope 1302 .

[0036] Specifically, the limiting groove 1301 can play a preliminary limiting role on the steel bar, so that the steel bar can be accurately placed in the specified position when squeezed, ensuring the position accuracy of the steel bar in the device, and the slope 1302 can guide the steel bar to smoothly enter the limiting groove 1301, reducing the collision and friction between the steel bar and the limiting groove 1301.

[0037] Please see attached Figure 4 The right outer wall of the extrusion rod 13 is fixedly connected with a rack 14, and the tooth end of the rack 14 is meshedly connected with a transmission assembly 15.

[0038] Specifically, when the extrusion rod 13 moves, it will drive the rack 14 to move up and down, and the up and down movement of the rack 14 will drive the transmission assembly 15 to rotate.

[0039] Please see attached Figure 4 and attached Figure 5 The transmission assembly 15 includes a first gear 1501, which is meshed with the tooth end of the rack 14, the inner wall of the first gear 1501 is rotatably connected to a fixed column 1502, the left outer wall of the fixed column 1502 is rotatably connected to the outer wall of the sliding block 2 10, the right outer wall of the first gear 1501 is fixedly connected to a ratchet 1503, the tooth end of the ratchet 1503 is meshed with a ratchet 1504, the right outer wall of the ratchet 1504 is fixedly connected to a bevel gear 1505, and the inner wall of the bevel gear 1505 is fixedly connected to the outer wall of the fixed column 1502.

[0040] Specifically, when the rack 14 moves downward, it will drive the first gear 1501 to rotate, and the rotation of the first gear 1501 will drive the ratchet 1503 to rotate, and the ratchet 1503 will leave the tooth end of the ratchet 1504. When the rack 14 moves upward, it will drive the first gear 1501 and the ratchet 1503 to rotate, and the rotation of the ratchet 1503 will drive the ratchet 1504, the bevel gear 1505 and the fixed column 1502 to rotate, and the bevel gear 1505 is used to fix the ratchet 1504.

[0041] Please see attached Figure 4 and attached Figure 5 The tooth end of the transmission component 15 is provided with a bevel gear 2 16, the tooth end of the bevel gear 2 16 is meshedly connected to the tooth end of the bevel gear 1 1505, the bottom end of the bevel gear 2 16 is fixedly connected to the second gear 17, the tooth end on one side of the second gear 17 is meshedly connected to the rack 2 18, the tooth end on the other side of the second gear 17 is meshedly connected to the rack 3 19, and the inner wall of the second gear 17 is fixedly connected to the mounting column 20.

[0042] Specifically, when the bevel gear 1 1505 rotates, it drives the bevel gear 2 16 to rotate, and then the bevel gear 2 16 drives the second gear 17 to rotate. The bevel gear 2 16 and the second gear 17 cooperate with each other to drive the mounting column 20 to rotate.

[0043] Please see attached Figure 4 -Attached Figure 6 The outer wall of rack 2 18 is fixedly connected to the outer wall of mounting block 8, the outer wall of rack 3 19 is fixedly connected to the outer wall of sliding block 2 10, the top end of mounting column 20 is rotatably connected to the bottom end of support block 11, and the bottom end of mounting column 20 is rotatably connected to the inside of mounting groove 2.

[0044] Specifically, the rotation of the second gear 17 will drive the rack 2 18 and the rack 3 19 to rotate relative to each other. The relative rotation of the rack 2 18 and the rack 3 19 is used to drive the mounting block 8 and the sliding block 2 10 to slide relative to each other inside the mounting groove 2 to prevent jamming during the removal of the steel bars.

[0045] Please see attached Figure 1 and attached Figure 8 A baffle 21 is fixedly connected to the upper right surface of the bottom plate 1, and a limiting plate 22 is fixedly connected to the outer wall of the baffle 21; a hole is opened inside the baffle 21; and the limiting plate 22 is L-shaped.

[0046] Specifically, the base plate 1 is used to fix the baffle 21, which provides a clear position reference for the placement of embedded parts and related components, helps construction personnel to quickly determine the installation position of the embedded parts on the device, and ensures the position accuracy of the embedded parts during the manufacturing process. The holes on the baffle 21 can be adjusted and adapted according to different specifications of steel bars or embedded parts. By inserting different locating pins or bolts, etc., the positioning of steel bars and embedded parts of different sizes and types can be achieved, thereby improving the versatility of the device. During welding, the baffle 21 and the limit plate 22 can keep the steel bars and embedded parts fixed, reduce shaking and displacement during welding, provide stable operating conditions for welding, and help improve welding quality.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vertical sound barrier embedded component auxiliary manufacturing device, comprising a base plate (1), characterized in that: The upper surface of the bottom plate (1) is fixedly connected with a mounting groove (2), the interior of the mounting groove (2) is fixedly connected with a fixing plate (3), the interior of the mounting groove (2) is slidably connected with a mounting block (8) and a sliding block 2 (10), the interior of the fixing plate (3) is threadedly connected with a threaded column (4), the left outer wall of the threaded column (4) is fixedly connected with a connecting plate (5), the outer wall of the connecting plate (5) is fixedly connected with a sliding block 1 (6), the lower outer wall of the sliding block 1 (6) is fixedly connected with the interior of the mounting groove (2), the outer wall of the sliding block 1 (6) is fixedly connected with a supporting block 1 (7), the outer wall of the sliding block 1 (6) is arranged on the outer wall of the mounting block (8), the outer wall of the mounting block (8) is fixedly connected with a supporting block 2 (9), the upper outer walls of the mounting block (8) and the sliding block 2 (10) are provided with a supporting block (11), and the inner top wall of the supporting block (11) is provided with a deformation component.

2. The device for auxiliary production of embedded parts of vertical sound barrier according to claim 1, characterized in that: The deformation component comprises a hydraulic cylinder (12), the top end of the hydraulic cylinder (12) is fixedly connected to the inner top wall of the support block (11), and the output end of the hydraulic cylinder (12) is connected to an extrusion rod (13).

3. The device for auxiliary production of vertical sound barrier embedded parts according to claim 2 is characterized in that: A limiting groove (1301) is provided inside the extrusion rod (13), and the lower outer wall of the limiting groove (1301) is configured as a slope (1302).

4. The device for auxiliary production of embedded parts of vertical sound barrier according to claim 2, characterized in that: The right outer wall of the extrusion rod (13) is fixedly connected to a rack (14), and the tooth end of the rack (14) is meshingly connected to a transmission assembly (15).

5. The device for auxiliary manufacturing of embedded parts of vertical sound barrier according to claim 4 is characterized in that: The transmission assembly (15) comprises a first gear (1501), the first gear (1501) is meshedly connected to the tooth end of rack one (14), the inner wall of the first gear (1501) is rotatably connected to a fixed column (1502), the left outer wall of the fixed column (1502) is rotatably connected to the outer wall of sliding block two (10), the right outer wall of the first gear (1501) is fixedly connected to a ratchet (1503), the tooth end of the ratchet (1503) is meshedly connected to a ratchet (1504), the right outer wall of the ratchet (1504) is fixedly connected to a bevel gear one (1505), and the inner wall of the bevel gear one (1505) is fixedly connected to the outer wall of the fixed column (1502).

6. The device for auxiliary production of embedded parts of vertical sound barrier according to claim 5, characterized in that: The tooth end of the transmission assembly (15) is provided with a bevel gear 2 (16), the tooth end of the bevel gear 2 (16) is meshedly connected to the tooth end of the bevel gear 1 (1505), the bottom end of the bevel gear 2 (16) is fixedly connected to a second gear (17), one side tooth end of the second gear (17) is meshedly connected to a rack 2 (18), the other side tooth end of the second gear (17) is meshedly connected to a rack 3 (19), and the inner wall of the second gear (17) is fixedly connected to a mounting column (20).

7. The device for auxiliary manufacturing of embedded parts of vertical sound barrier according to claim 6, characterized in that: The outer wall of the second rack (18) is fixedly connected to the outer wall of the mounting block (8), the outer wall of the third rack (19) is fixedly connected to the outer wall of the second sliding block (10), the top end of the mounting column (20) is rotatably connected to the bottom end of the supporting block (11), and the bottom end of the mounting column (20) is rotatably connected to the inside of the mounting groove (2).

8. The vertical sound barrier embedded parts auxiliary manufacturing device according to claim 1 is characterized in that: A baffle (21) is fixedly connected to the upper right surface of the bottom plate (1), and a limiting plate (22) is fixedly connected to the outer wall of the baffle (21).

9. The device for auxiliary manufacturing of embedded parts of vertical sound barrier according to claim 8, characterized in that: The baffle (21) is provided with holes inside.

10. The vertical sound barrier embedded parts auxiliary manufacturing device according to claim 8, characterized in that: The limiting plate (22) is in an L-shape.

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