Pug mill for ceramic production
By designing a clay training machine for ceramic production, including automatic feeding and wire cutting devices, the safety hazards existing in manual feeding in the existing technology are solved, and the automated processing of ceramic clay is realized, and the production efficiency and safety are improved.
Patent Information
- Application Number
- CN202411849430.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing ceramic clay training machines rely on manual operation during feeding, which poses safety risks.
A clay training machine for ceramic production is designed, including automatic feeding device and wire cutting device, which automatically feeds and cuts ceramic mud through a mechanical transmission system to reduce manual operation.
Automatic feeding and cutting of ceramic mud is achieved, production efficiency is improved, operating risks of staff are reduced, and safety is enhanced.
Smart Images

Figure CN119820704A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramics, in particular to a clay kneading machine for ceramic production. Background Art
[0002] Ceramic clay machines are widely used in the production of ceramic products, covering the manufacturing process of all ceramic products. From common tiles and sanitary ware to exquisite daily-use ceramics, ceramic clay machines play an indispensable role. Through the fine processing of clay materials, it significantly improves the physical properties of ceramic products, such as density, strength and wear resistance. The improvement of these properties is directly related to the durability and service life of ceramic products.
[0003] The ceramic mud machine mixes, stirs, compacts, extrude and cuts the mud through rotating parts such as discs, scrapers, stirring paddles or screws. Driven by the motor, these rotating parts can efficiently remove air and impurities from the mud, while promoting the mutual fusion of mud particles. This process not only improves the uniformity and fineness of the mud, but also enhances the plasticity of the mud, laying a solid foundation for subsequent molding and firing steps. The ceramic mud machine can also generate certain shear and extrusion forces during operation, which help to further refine the mud particles and make them more closely combined. This close combination not only improves the density and strength of ceramic products, but also makes them more wear-resistant and durable. Therefore, the application of ceramic mud machine in the production of ceramic products is of great significance.
[0004] Most existing mud kneading machines rely on manual feeding. During this process, the kinetic energy and sharp edges of the mixing blades generated by high-speed rotation pose potential safety hazards to nearby workers. Summary of the invention
[0005] The invention aims to solve the technical problem of how to automatically feed materials to a clay kneading machine, and proposes a clay kneading machine for ceramic production. The technical solution of the invention is as follows: A clay kneading machine for ceramic production includes: a base, a stirring device, a feeding device, and a wire cutting device. The stirring device is arranged above the base, and the stirring device is fixedly connected to the base. The feeding device is arranged above the base, arranged on the side of the stirring device, and the feeding device is fixedly connected to the base and connected to the stirring device. The wire cutting device is arranged above the stirring device, arranged on the side of the feeding device, and the wire cutting device is fixedly connected to the stirring device and connected to the feeding device.
[0006] At the beginning of the work, the staff turns on the stirring device. When the staff turns on the stirring device, the stirring device stirs and mixes the ceramic mud, then discharges the gas in the ceramic mud to make the texture of the ceramic mud more uniform, and then squeezes out the ceramic mud. When the stirring device is working, the stirring device drives the feeding device to transport the ceramic mud into the stirring device, reducing the staff's operation and preventing danger during the feeding process. After that, the conveying device drives the wire cutting device to cut the ceramic mud, which is convenient for the subsequent stirring and mixing of the ceramic mud.
[0007] Furthermore, the stirring device includes: an extrusion barrel, a first support plate, a stirring barrel, a sealing chamber, an extrusion rod, a first spiral blade, a stirring rod, a plurality of stirring blades, a second spiral blade, a fixed platform, a first motor, a driving wheel, a driven wheel, a belt, a feed hopper, and a vacuum pump. The axis of the extrusion barrel is horizontally arranged, arranged above the base, and the extrusion barrel is fixedly connected to the base. The first support plate is vertically arranged, arranged above the base, arranged on the side of the extrusion barrel, and the first support plate is fixedly connected to the base. The axis of the stirring barrel is parallel to the axis of the extrusion barrel, the stirring barrel is arranged above the extrusion barrel, arranged above the first support plate, the stirring barrel is fixedly connected to the extrusion barrel, and is fixedly connected to the first support plate. The sealing chamber is arranged above the extrusion barrel, arranged on the side of the stirring barrel, and the sealing chamber is connected to the extrusion barrel and the stirring barrel. The extrusion rod is horizontally arranged, the extrusion rod passes through the side of the extrusion barrel close to the first support plate, passes through the first support plate, the extrusion rod is rotatably connected to the extrusion barrel, and its rotation axis is horizontally arranged, and is rotatably connected to the first support plate, and its rotation axis is horizontally arranged. The first spiral blade is arranged in the extrusion barrel, sleeved on the extrusion rod, and the first spiral blade is fixedly connected to the extrusion rod. The stirring rod is parallel to the extrusion rod, penetrates the side of the stirring barrel away from the sealing chamber, and is rotatably connected to the stirring barrel, and its rotation axis is arranged horizontally. A plurality of stirring blades are perpendicular to the stirring rod, arranged inside the stirring barrel, and one end of the plurality of stirring blades is fixedly connected to the stirring rod. The second spiral blade is arranged in the stirring barrel, sleeved on the stirring rod, and arranged on the side of the plurality of stirring blades, and the second spiral blade is fixedly connected to the stirring rod. The fixed platform is arranged above the base, and is arranged on the side of the extrusion rod away from the extrusion barrel, and the fixed platform is fixedly connected to the base. The rotating shaft of the first motor coincides with the axis of the stirring rod, and the rotating shaft of the first motor is fixedly connected to one end of the stirring rod away from the stirring barrel. The driving wheel is sleeved on the stirring rod, and is arranged between the stirring barrel and the first motor, and the driving wheel is fixedly connected to the stirring rod. The passive wheel is sleeved on the extrusion rod, and is arranged between the fixed platform and the first support plate, and the passive wheel is fixedly connected to the extrusion rod. The belt is sleeved on the driving wheel and the passive wheel, and the belt is frictionally connected with the driving wheel and the passive wheel. The feed hopper passes through the upper part of the mixing drum, and the feed hopper is connected with the inside of the mixing drum. The vacuum pump is arranged above the base and on the side of the extrusion barrel. The vacuum pump is fixedly connected with the base and connected with the sealing chamber.
[0008] At the beginning of the work, the staff put the ceramic mud into the storage hopper, and then the staff turned on the first motor and the vacuum pump. When the staff turned on the first motor, the first motor drove the stirring rod to rotate, and the stirring rod rotated to drive the stirring blade and the second spiral blade to rotate. The stirring blade rotated to break and mix the ceramic mud in the mixing barrel, and then the second spiral blade transported the ceramic mud into the sealed chamber, and the vacuum pump extracted the sealed chamber to form a vacuum. The bubbles in the ceramic mud were discharged under the action of the pressure difference, so that the texture of the ceramic mud was more uniform, and then the ceramic mud entered the extrusion barrel. When the stirring rod rotates, the stirring rod drives the driving wheel to rotate, the driving wheel rotates to drive the belt to rotate, the belt rotates to drive the passive wheel to rotate, the passive wheel rotates to drive the extrusion rod to rotate, and the extrusion rod rotates to drive the first spiral blade to rotate. The first spiral blade pushes the ceramic mud out of the extrusion barrel to form a ceramic mud column.
[0009] Furthermore, an observation port is provided on the sealed chamber, and a transparent cover is provided on the observation port.
[0010] The observation port on the sealed chamber is convenient for cleaning the inside of the sealed chamber, and the transparent cover on the observation port is convenient for the staff to observe the status of the ceramic mud.
[0011] Furthermore, a plurality of stirring blades are arranged in a staggered manner.
[0012] The mixing blades are staggered to increase the cutting and mixing effect on the ceramic mud.
[0013] Furthermore, the feeding device includes: a connecting box, a conveying barrel, a storage hopper, a conveying rod, a third spiral blade, a worm, an active bevel gear, a passive bevel gear, a worm wheel, and a discharge port. The connecting box is arranged above the base and on the side of the extrusion rod, and the connecting box is fixedly connected to the base. The axis of the conveying barrel is arranged vertically, arranged above the connecting box and on the side of the mixing barrel, and the conveying barrel is fixedly connected to the connecting box and the mixing barrel. The storage hopper is arranged on the side of the conveying barrel away from the mixing barrel, and the storage hopper is connected to the conveying barrel. The conveying rod coincides with the axis of the conveying barrel, passes through the conveying barrel, and passes through the upper top surface of the connecting box. The conveying rod is rotatably connected to the conveying barrel, and its rotation axis is vertically arranged, and it is rotatably connected to the connecting box, and its rotation axis is vertically arranged. The third spiral blade is arranged in the conveying barrel, sleeved on the conveying rod, and the third spiral blade is fixedly connected to the conveying rod. The worm is arranged horizontally, passes through the side of the connecting box close to the extrusion rod, is arranged on the side of the extrusion rod, and is arranged on the side of the conveying rod. The worm is rotatably connected to the connecting box, and its rotation axis is arranged horizontally. The active bevel gear is sleeved on the extrusion rod and arranged on the side of the worm. The active bevel gear is fixedly connected to the worm. The passive bevel gear is sleeved on the worm, and is arranged on the side of the connecting box close to the extrusion rod, and is arranged on the side of the active bevel gear. The passive bevel gear is fixedly connected to the worm and meshes with the active bevel gear. The worm wheel is sleeved on the conveying rod, arranged in the connecting box, and arranged on the side of the worm. The worm wheel is meshed with the worm. The discharge port is arranged on the side of the conveying barrel close to the mixing barrel, and the discharge port is connected to the inside of the conveying barrel.
[0014] When the extrusion rod rotates, the rotation of the extrusion rod drives the active bevel gear to rotate, the rotation of the active bevel gear drives the passive bevel gear to rotate, the rotation of the passive bevel gear drives the worm to rotate, the rotation of the worm drives the worm wheel to rotate, the rotation of the worm wheel drives the conveying rod to rotate, the rotation of the conveying rod drives the third spiral blade to rotate, the rotation of the third spiral blade drives the ceramic mud in the storage hopper to enter the conveying cylinder, and then transported to the discharge port on the conveying cylinder, thereby completing the transportation of the ceramic mud, reducing the operation of the staff, and thus reducing the occurrence of danger.
[0015] Furthermore, the conveying rod is rotatably connected to the conveying cylinder via a sealed bearing.
[0016] The conveying rod is rotatably connected to the conveying cylinder through a sealed bearing to prevent leakage from the connection during the conveying of ceramic mud.
[0017] Furthermore, the storage hopper and the side surface close to the conveying cylinder are designed to be arc-shaped.
[0018] The arc side of the storage hopper can better fit the conveying cylinder, making the installation of the storage hopper easier.
[0019] Furthermore, the wire cutting device includes: a fixed plate, two second support plates, a partition, two ball screws, a cutting line, an incomplete gear, two first racks, a connecting rod, a rotating rod, a first gear, a second gear, a second rack, and two third gears. The fixed plate is horizontally arranged and arranged between the conveying drum and the mixing drum. The fixed plate is fixedly connected to the conveying drum and the mixing drum. The two second support plates are vertically arranged, and the two second support plates are symmetrically arranged, arranged above the fixed plate, arranged between the conveying drum and the mixing drum, and respectively arranged on both sides of the discharge port. The lower side edges of the two second support plates are fixedly connected to the fixed plate. The partition is parallel to the fixed plate, arranged above the two second support plates, arranged above the conveying drum, and sleeved on the conveying rod. The partition is fixedly connected to the upper side edges of the two second support plates. Two ball screws are vertically arranged, arranged above the fixed plate, passing through the partition, arranged between the conveying drum and the mixing drum, and respectively arranged on both sides of the discharge port, and arranged between the two second support plates. The two ball screws are rotatably connected to the fixed plate and the partition. The cutting line is arranged between the two ball screws and on the side of the discharge port, and the two ends of the cutting line are fixedly connected to the nuts of the two ball screws. The incomplete gear is sleeved on the conveying rod and arranged above the partition, and the incomplete gear is fixedly connected to the conveying rod. The two first racks are arranged horizontally, respectively arranged on both sides of the incomplete gear and arranged above the partition, and the two first racks are slidably connected to the partition in the horizontal direction and mesh with the incomplete gear. The connecting rod is perpendicular to the two first racks and arranged on the side of the two first racks, and the connecting rod is fixedly connected to one end of the two first racks. The rotating rod is arranged vertically, arranged above the partition, and arranged on the side of the connecting rod close to the two ball screws. The rotating rod is rotatably connected to the partition, and its rotation axis is arranged vertically. The first gear is sleeved on the rotating rod, arranged above the partition, and arranged below the connecting rod, and the first gear is fixedly connected to the rotating rod. The second gear is sleeved on the rotating rod, arranged above the first gear, and arranged on the side of the connecting rod close to the rotating rod, and the second gear is fixedly connected to the rotating rod. The second rack is perpendicular to the connecting rod, arranged on the side of the second gear and above the first gear. One end of the second rack is fixedly connected to the connecting rod and meshes with the second gear. The two third gears are respectively sleeved on the two ball screws, arranged above the partition, and arranged on the side of the first gear away from the connecting rod. The two third gears are respectively fixedly connected to the two ball screws and mesh with the first gear.
[0020] When the conveying rod rotates, the conveying rod drives the incomplete gear to rotate, the rotation of the incomplete gear drives the first rack to move forward and backward, the forward and backward movement of the first rack drives the connecting rod to move forward and backward, the forward and backward movement of the connecting rod drives the second rack to move forward and backward, the forward and backward movement of the second rack drives the second gear to rotate, the rotation of the second gear drives the rotating rod to rotate, the rotation of the rotating rod drives the first gear to rotate, the rotation of the first gear drives the third gear to rotate, the rotation of the third gear drives the ball screw to rotate, the rotation of the ball screw drives the cutting line to move up and down, the cutting line moves up and down to cut the ceramic mud coming out of the discharge port, which is convenient for subsequent stirring and mixing, and then the cut ceramic mud enters the mixing drum through the feed hopper, thereby completing the subsequent process.
[0021] Furthermore, the fixing plate is fixedly connected to the conveying drum and the mixing drum by welding.
[0022] The fixed plate is fixedly connected to the conveying drum and the mixing drum by welding, which can provide supporting force to the fixed plate and prevent the fixed plate from moving.
[0023] Furthermore, the cutting wire is high speed steel.
[0024] High-speed steel, as the material of the cutting wire, has high hardness and wear resistance, which enables it to maintain sharpness and service life for a longer time when cutting hard materials such as ceramic mud.
[0025] Beneficial effects of the present invention: 1. The active bevel gear, the passive bevel gear and the worm are driven to rotate by the extrusion rod. The rotation of the worm drives the worm wheel, the conveying rod and the third spiral blade to rotate, and the ceramic mud is conveyed from the storage hopper to the mixing drum, thereby reducing the operation of the staff and preventing the rotating mixing blade from causing harm to the staff.
[0026] 2. The incomplete gear is driven to rotate by the extrusion rod, and the rotation of the incomplete gear drives the first rack, the connecting rod and the second rack to move forward and backward. The forward and backward movement of the second rack drives the second gear, the rotating rod, the first gear and the third gear to rotate, thereby driving the ball screw to rotate. The rotation of the ball screw drives the cutting line to move up and down to cut the ceramic mud coming out of the conveying barrel, thereby improving the mixing efficiency of the ceramic mud.
[0027] 3. Use a vacuum pump to extract the air in the sealed room to create a negative pressure inside the sealed room. Under the action of negative pressure, the air in the ceramic mud is sucked away, making the texture of the ceramic mud more uniform. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0029] Figure 1 It is a front cross-sectional view of the present invention; Figure 2is a side sectional view of the present invention; Figure 3 A top view of the present invention; Figure 4 It is an enlarged view of the top view A of the present invention.
[0030] Description of reference numerals: 1, base; 201, extrusion cylinder; 202, first support plate; 203, stirring cylinder; 204, sealing chamber; 205, extrusion rod; 206, first spiral blade; 207, stirring rod; 208, stirring blade; 209, second spiral blade; 210, fixed platform; 211, first motor; 212, driving wheel; 213, driven wheel; 214, belt; 215, feed hopper; 216, vacuum pump; 301, connection box; 302, conveying cylinder; 303, storage hopper; 304, conveying cylinder; 305, conveying cylinder; 306, conveying cylinder; 307, conveying cylinder; 308, conveying cylinder; 309, conveying cylinder; 310, conveying cylinder; 311, conveying cylinder; 312, conveying cylinder; 313, conveying cylinder; 314, conveying cylinder; 315, conveying cylinder; 316, conveying cylinder; 317, conveying cylinder; 318, conveying cylinder; 319, conveying cylinder; 320, conveying cylinder; 321, conveying cylinder; 322, conveying cylinder; 323, conveying cylinder; 324, conveying cylinder; 325, conveying cylinder; 326, conveying cylinder; 327, conveying cylinder; 328, conveying cylinder; 329, conveying cylinder; 330, conveying cylinder; 331, conveying cylinder; 332, conveying cylinder; 333, conveying cylinder; 334, conveying cylinder; 335, conveying cylinder; 336, conveying cylinder; 337, conveying cylinder; 338, conveying cylinder; 339, conveying cylinder; 340, conveying cylinder; 341 04, conveying rod; 305, third spiral blade; 306, worm; 307, active bevel gear; 308, passive bevel gear; 309, worm wheel; 310, discharge port; 401, fixed plate; 402, second support plate; 403, partition; 404, ball screw; 405, cutting line; 406, incomplete gear; 407, first rack; 408, connecting rod; 409, rotating rod; 410, first gear; 411, second gear; 412, second rack; 413, third gear. DETAILED DESCRIPTION
[0031] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0032] See also Figure 1-Figure 4 The present invention provides a clay kneading machine for ceramic production, comprising: a base 1, a stirring device, a feeding device, and a wire cutting device. The stirring device is arranged above the base 1, and the stirring device is fixedly connected to the base 1. The feeding device is arranged above the base 1, arranged on the side of the stirring device, and the feeding device is fixedly connected to the base 1 and connected to the stirring device. The wire cutting device is arranged above the stirring device, arranged on the side of the feeding device, and the wire cutting device is fixedly connected to the stirring device and connected to the feeding device.
[0033] At the beginning of the work, the staff turns on the stirring device. When the staff turns on the stirring device, the stirring device stirs and mixes the ceramic mud, then discharges the gas in the ceramic mud to make the texture of the ceramic mud more uniform, and then squeezes out the ceramic mud. When the stirring device is working, the stirring device drives the feeding device to transport the ceramic mud into the stirring device, reducing the staff's operation and preventing danger during the feeding process. After that, the conveying device drives the wire cutting device to cut the ceramic mud, which is convenient for the subsequent stirring and mixing of the ceramic mud.
[0034] The stirring device includes: an extrusion barrel 201, a first support plate 202, a stirring barrel 203, a sealing chamber 204, an extrusion rod 205, a first spiral blade 206, a stirring rod 207, a plurality of stirring blades 208, a second spiral blade 209, a fixed platform 210, a first motor 211, a driving wheel 212, a driven wheel 213, a belt 214, a feed hopper 215, and a vacuum pump 216. The axis of the extrusion barrel 201 is horizontally arranged above the base 1, and the extrusion barrel 201 is fixedly connected to the base 1. The first support plate 202 is vertically arranged above the base 1 and on the side of the extrusion barrel 201, and the first support plate 202 is fixedly connected to the base 1. The axis of the stirring barrel 203 is parallel to the axis of the extrusion barrel 201, and the stirring barrel 203 is arranged above the extrusion barrel 201 and above the first support plate 202. The stirring barrel 203 is fixedly connected to the extrusion barrel 201 and to the first support plate 202. The sealing chamber 204 is arranged above the extrusion cylinder 201 and on the side of the mixing cylinder 203. The sealing chamber 204 is connected to the extrusion cylinder 201 and the mixing cylinder 203. The extrusion rod 205 is arranged horizontally, and the extrusion rod 205 passes through the side of the extrusion cylinder 201 close to the first support plate 202, passes through the first support plate 202, and is rotatably connected to the extrusion cylinder 201, and its rotation axis is arranged horizontally, and is rotatably connected to the first support plate 202, and its rotation axis is arranged horizontally. The first spiral blade 206 is arranged in the extrusion cylinder 201, and is sleeved on the extrusion rod 205. The first spiral blade 206 is fixedly connected to the extrusion rod 205. The stirring rod 207 is parallel to the extrusion rod 205, and passes through the side of the mixing cylinder 203 away from the sealing chamber 204. The stirring rod 207 is rotatably connected to the mixing cylinder 203, and its rotation axis is arranged horizontally. A plurality of stirring blades 208 are perpendicular to the stirring rod 207 and are arranged inside the stirring drum 203. One end of the plurality of stirring blades 208 is fixedly connected to the stirring rod 207. A second spiral blade 209 is arranged inside the stirring drum 203, sleeved on the stirring rod 207, and arranged on the side of the plurality of stirring blades 208. The second spiral blade 209 is fixedly connected to the stirring rod 207. A fixed platform 210 is arranged above the base 1, and is arranged on the side of the extrusion rod 205 away from the extrusion drum 201. The fixed platform 210 is fixedly connected to the base 1. The rotating shaft of the first motor 211 coincides with the axis of the stirring rod 207. The rotating shaft of the first motor 211 is fixedly connected to one end of the stirring rod 207 away from the stirring drum 203. A driving wheel 212 is sleeved on the stirring rod 207, and is arranged between the stirring drum 203 and the first motor 211. The driving wheel 212 is fixedly connected to the stirring rod 207. The passive wheel 213 is sleeved on the extrusion rod 205 and is disposed between the fixed platform 210 and the first support plate 202. The passive wheel 213 is fixedly connected to the extrusion rod 205. The belt 214 is sleeved on the driving wheel 212 and the passive wheel 213. The belt 214 is frictionally connected to the driving wheel 212 and the passive wheel 213. The feed hopper 215 passes through the upper part of the mixing drum 203, and the feed hopper 215 is connected to the inside of the mixing drum 203.The vacuum pump 216 is disposed above the base 1 and on the side of the extrusion cylinder 201 . The vacuum pump 216 is fixedly connected to the base 1 and communicated with the sealing chamber 204 .
[0035] At the beginning of the work, the staff puts the ceramic mud into the storage hopper 303, and then the staff turns on the first motor 211 and the vacuum pump 216. When the staff turns on the first motor 211, the first motor 211 drives the stirring rod 207 to rotate, and the stirring rod 207 rotates to drive the stirring blade 208 and the second spiral blade 209 to rotate. The stirring blade 208 rotates to break and mix the ceramic mud in the stirring barrel 203, and then the second spiral blade 209 transports the ceramic mud to the sealed chamber 204, and the vacuum pump 216 draws out the sealed chamber 204, thereby forming a vacuum, and the bubbles in the ceramic mud are discharged under the action of the pressure difference, so that the texture of the ceramic mud is more uniform, and then the ceramic mud enters the extrusion barrel 201. When the stirring rod 207 rotates, the stirring rod 207 drives the driving wheel 212 to rotate, the driving wheel 212 drives the belt 214 to rotate, the belt 214 drives the driven wheel 213 to rotate, the driven wheel 213 drives the extrusion rod 205 to rotate, the extrusion rod 205 drives the first spiral blade 206 to rotate, and the first spiral blade 206 pushes the ceramic mud out of the extrusion barrel 201 to form a ceramic mud column.
[0036] The sealed chamber 204 is provided with an observation port, and a transparent cover is provided on the observation port.
[0037] The observation port on the sealed chamber 204 facilitates cleaning of the interior of the sealed chamber 204, and the transparent cover on the observation port facilitates the staff to observe the state of the ceramic mud.
[0038] The plurality of stirring blades 208 are arranged in a staggered manner.
[0039] The stirring blades 208 are arranged in a staggered manner to increase the cutting and mixing effect on the ceramic mud.
[0040] The feeding device includes: a connection box 301, a conveying cylinder 302, a storage hopper 303, a conveying rod 304, a third spiral blade 305, a worm 306, an active bevel gear 307, a passive bevel gear 308, a worm wheel 309, and a discharge port 310. The connection box 301 is arranged above the base 1 and on the side of the extrusion rod 205, and the connection box 301 is fixedly connected to the base 1. The axis of the conveying cylinder 302 is vertically arranged, arranged above the connection box 301, and arranged on the side of the mixing cylinder 203. The conveying cylinder 302 is fixedly connected to the connection box 301 and fixedly connected to the mixing cylinder 203. The storage hopper 303 is arranged on the side of the conveying cylinder 302 away from the mixing cylinder 203, and the storage hopper 303 is connected to the conveying cylinder 302. The conveying rod 304 coincides with the axis of the conveying cylinder 302, passes through the conveying cylinder 302, and passes through the top surface of the upper part of the connecting box 301. The conveying rod 304 is rotatably connected to the conveying cylinder 302, and its rotation axis is vertically arranged. The conveying rod 304 is rotatably connected to the connecting box 301, and its rotation axis is vertically arranged. The third spiral blade 305 is arranged in the conveying cylinder 302, sleeved on the conveying rod 304, and the third spiral blade 305 is fixedly connected to the conveying rod 304. The worm 306 is horizontally arranged, passes through the side of the connecting box 301 close to the extrusion rod 205, is arranged on the side of the extrusion rod 205, and is arranged on the side of the conveying rod 304. The worm 306 is rotatably connected to the connecting box 301, and its rotation axis is horizontally arranged. The active bevel gear 307 is sleeved on the extrusion rod 205, and is arranged on the side of the worm 306. The active bevel gear 307 is fixedly connected to the worm 306. The passive bevel gear 308 is sleeved on the worm 306, arranged on the side of the connection box 301 close to the extrusion rod 205, and arranged on the side of the active bevel gear 307. The passive bevel gear 308 is fixedly connected to the worm 306 and meshes with the active bevel gear 307. The worm wheel 309 is sleeved on the conveying rod 304, arranged in the connection box 301, and arranged on the side of the worm 306. The worm wheel 309 meshes with the worm 306. The discharge port 310 is arranged on the side of the conveying cylinder 302 close to the mixing cylinder 203, and the discharge port 310 is connected to the inside of the conveying cylinder 302.
[0041] When the extrusion rod 205 rotates, the extrusion rod 205 rotates and drives the active bevel gear 307 to rotate. The active bevel gear 307 rotates and drives the passive bevel gear 308 to rotate. The passive bevel gear 308 rotates and drives the worm 306 to rotate. The worm 306 rotates and drives the worm wheel 309 to rotate. The worm wheel 309 rotates and drives the conveying rod 304 to rotate. The conveying rod 304 rotates and drives the third spiral blade 305 to rotate. The third spiral blade 305 rotates and drives the ceramic mud in the storage hopper 303 to enter the conveying cylinder 302, and then transported to the discharge port 310 on the conveying cylinder 302, thereby completing the transportation of the ceramic mud, reducing the operation of the staff, and thus reducing the occurrence of danger.
[0042] The conveying rod 304 is rotatably connected to the conveying cylinder 302 via a sealed bearing.
[0043] The conveying rod 304 is rotatably connected to the conveying cylinder 302 via a sealed bearing to prevent leakage from the connection during the conveying of ceramic mud.
[0044] The storage hopper 303 and the side surface close to the conveying cylinder 302 are designed to be arc-shaped.
[0045] The arc side surface of the storage hopper 303 can better fit the conveying cylinder 302, making it easier to install the storage hopper 303.
[0046] The wire cutting device includes: a fixed plate 401, two second support plates 402, a partition plate 403, two ball screws 404, a cutting line 405, an incomplete gear 406, two first racks 407, a connecting rod 408, a rotating rod 409, a first gear 410, a second gear 411, a second rack 412, and two third gears 413. The fixed plate 401 is horizontally arranged between the conveying cylinder 302 and the mixing cylinder 203, and the fixed plate 401 is fixedly connected to the conveying cylinder 302 and the mixing cylinder 203. The two second support plates 402 are vertically arranged, and the two second support plates 402 are symmetrically arranged, arranged above the fixed plate 401, arranged between the conveying cylinder 302 and the mixing cylinder 203, and respectively arranged on both sides of the discharge port 310, and the lower sides of the two second support plates 402 are fixedly connected to the fixed plate 401. The partition plate 403 is parallel to the fixed plate 401, arranged above the two second support plates 402, arranged above the conveying cylinder 302, and sleeved on the conveying rod 304. The partition plate 403 is fixedly connected to the upper side edges of the two second support plates 402. Two ball screws 404 are vertically arranged, arranged above the fixed plate 401, passing through the partition plate 403, arranged between the conveying cylinder 302 and the mixing cylinder 203, and respectively arranged on both sides of the discharge port 310, and arranged between the two second support plates 402. The two ball screws 404 are rotatably connected to the fixed plate 401 and the partition plate 403. The cutting line 405 is arranged between the two ball screws 404 and on the side of the discharge port 310. The two ends of the cutting line 405 are fixedly connected to the nuts of the two ball screws 404. The incomplete gear 406 is sleeved on the conveying rod 304 and is arranged above the partition 403. The incomplete gear 406 is fixedly connected to the conveying rod 304. Two first racks 407 are arranged horizontally, respectively arranged on both sides of the incomplete gear 406 and arranged above the partition 403. The two first racks 407 are slidably connected to the partition 403 in the horizontal direction and mesh with the incomplete gear 406. The connecting rod 408 is perpendicular to the two first racks 407 and is arranged on the side of the two first racks 407. The connecting rod 408 is fixedly connected to one end of the two first racks 407. The rotating rod 409 is arranged vertically, arranged above the partition 403, and arranged on the side of the connecting rod 408 close to the two ball screws 404. The rotating rod 409 is rotatably connected to the partition 403, and its rotation axis is arranged vertically. The first gear 410 is sleeved on the rotating rod 409, disposed above the partition 403 and below the connecting rod 408, and the first gear 410 is fixedly connected to the rotating rod 409. The second gear 411 is sleeved on the rotating rod 409, disposed above the first gear 410, and disposed on the side of the connecting rod 408 close to the rotating rod 409, and the second gear 411 is fixedly connected to the rotating rod 409.The second rack 412 is perpendicular to the connecting rod 408, and is disposed on the side of the second gear 411 and above the first gear 410. One end of the second rack 412 is fixedly connected to the connecting rod 408 and meshes with the second gear 411. The two third gears 413 are respectively sleeved on the two ball screws 404, disposed above the partition 403, and disposed on the side of the first gear 410 away from the connecting rod 408. The two third gears 413 are respectively fixedly connected to the two ball screws 404 and mesh with the first gear 410.
[0047] When the conveying rod 304 rotates, the conveying rod 304 drives the incomplete gear 406 to rotate, and the rotation of the incomplete gear 406 drives the first rack 407 to move forward and backward, the first rack 407 moves forward and backward to drive the connecting rod 408 to move forward and backward, the connecting rod 408 moves forward and backward to drive the second rack 412 to move forward and backward, the second rack 412 moves forward and backward to drive the second gear 411 to rotate, the second gear 411 rotates and drives the rotating rod 409 to rotate, the rotating rod 409 rotates and drives the first gear 410 to rotate, the first gear 410 rotates and drives the third gear 413 to rotate, the third gear 413 rotates and drives the ball screw 404 to rotate, the ball screw 404 rotates and drives the cutting line 405 to move up and down, the cutting line 405 moves up and down to cut the ceramic mud coming out of the discharge port 310, so as to facilitate subsequent stirring and mixing, and then the cut ceramic mud enters the mixing drum 203 through the feed hopper 215, thereby completing the subsequent process.
[0048] The fixing plate 401 is fixedly connected to the conveying drum 302 and the mixing drum 203 by welding.
[0049] The fixing plate 401 is fixedly connected to the conveying drum 302 and the mixing drum 203 by welding, which can provide a supporting force to the fixing plate 401 and prevent the fixing plate 401 from moving.
[0050] The cutting wire 405 is high speed steel.
[0051] High-speed steel, as the material of cutting wire 405, has high hardness and wear resistance, which enables it to maintain sharpness and service life for a longer time when cutting hard materials such as ceramic mud.
[0052] Working principle: At the beginning of the work, the staff puts the ceramic mud into the storage hopper 303, and then the staff turns on the first motor 211 and the vacuum pump 216. When the staff turns on the first motor 211, the first motor 211 drives the stirring rod 207 to rotate, and the stirring rod 207 rotates to drive the stirring blade 208 and the second spiral blade 209 to rotate. The stirring blade 208 rotates to break and mix the ceramic mud in the stirring barrel 203, and then the second spiral blade 209 transports the ceramic mud to the sealed chamber 204, and the vacuum pump 216 draws out the sealed chamber 204, thereby forming a vacuum, and the bubbles in the ceramic mud are discharged under the action of the pressure difference, so that the texture of the ceramic mud is more uniform, and then the ceramic mud enters the extrusion barrel 201. When the stirring rod 207 rotates, the stirring rod 207 drives the driving wheel 212 to rotate, the driving wheel 212 drives the belt 214 to rotate, the belt 214 drives the driven wheel 213 to rotate, the driven wheel 213 drives the extrusion rod 205 to rotate, the extrusion rod 205 drives the first spiral blade 206 to rotate, and the first spiral blade 206 pushes the ceramic mud out of the extrusion barrel 201 to form a ceramic mud column.
[0053] When the extrusion rod 205 rotates, the extrusion rod 205 rotates and drives the active bevel gear 307 to rotate. The active bevel gear 307 rotates and drives the passive bevel gear 308 to rotate. The passive bevel gear 308 rotates and drives the worm 306 to rotate. The worm 306 rotates and drives the worm wheel 309 to rotate. The worm wheel 309 rotates and drives the conveying rod 304 to rotate. The conveying rod 304 rotates and drives the third spiral blade 305 to rotate. The third spiral blade 305 rotates and drives the ceramic mud in the storage hopper 303 to enter the conveying cylinder 302, and then transported to the discharge port 310 on the conveying cylinder 302, thereby completing the transportation of the ceramic mud, reducing the operation of the staff, and thus reducing the occurrence of danger.
[0054] When the conveying rod 304 rotates, the conveying rod 304 drives the incomplete gear 406 to rotate, and the rotation of the incomplete gear 406 drives the first rack 407 to move forward and backward, the first rack 407 moves forward and backward to drive the connecting rod 408 to move forward and backward, the connecting rod 408 moves forward and backward to drive the second rack 412 to move forward and backward, the second rack 412 moves forward and backward to drive the second gear 411 to rotate, the second gear 411 rotates and drives the rotating rod 409 to rotate, the rotating rod 409 rotates and drives the first gear 410 to rotate, the first gear 410 rotates and drives the third gear 413 to rotate, the third gear 413 rotates and drives the ball screw 404 to rotate, the ball screw 404 rotates and drives the cutting line 405 to move up and down, the cutting line 405 moves up and down to cut the ceramic mud coming out of the discharge port 310, so as to facilitate subsequent stirring and mixing, and then the cut ceramic mud enters the mixing drum 203 through the feed hopper 215, thereby completing the subsequent process.
[0055] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A clay kneading machine for ceramic production, characterized in that: include: Base (1), stirring device, feeding device, wire cutting device; The stirring device is arranged above the base (1), and is fixedly connected to the base (1); the feeding device is arranged above the base (1), and is arranged on the side of the stirring device, and is fixedly connected to the base (1), and is connected to the stirring device; the wire cutting device is arranged above the stirring device, and is arranged on the side of the feeding device, and is fixedly connected to the stirring device, and is connected to the feeding device.
2. A clay kneading machine for ceramic production according to claim 1, characterized in that: The stirring device comprises: an extrusion barrel (201), a first support plate (202), a stirring barrel (203), a sealing chamber (204), an extrusion rod (205), a first spiral blade (206), a stirring rod (207), a plurality of stirring blades (208), a second spiral blade (209), a fixing platform (210), a first motor (211), a driving wheel (212), a driven wheel (213), a belt (214), a feed hopper (215), and a vacuum pump (216); the axis of the extrusion barrel (201) is horizontally arranged above the base (1), and the extrusion barrel (201) is fixedly connected to the base (1); the first support plate (202) is vertically arranged, and a The first support plate (202) is fixedly connected to the base (1) and is arranged above the base (1) and on the side of the extrusion barrel (201); the axis of the stirring barrel (203) is parallel to the axis of the extrusion barrel (201); the stirring barrel (203) is arranged above the extrusion barrel (201) and above the first support plate (202); the stirring barrel (203) is fixedly connected to the extrusion barrel (201) and to the first support plate (202); the sealing chamber (204) is arranged above the extrusion barrel (201) and on the side of the stirring barrel (203); the sealing chamber (204) is communicated with the extrusion barrel (201) and is connected to the sealing chamber (204). The extrusion rod (205) is arranged horizontally, and the extrusion rod (205) passes through the side of the extrusion barrel (201) close to the first support plate (202), and passes through the first support plate (202). The extrusion rod (205) is rotatably connected to the extrusion barrel (201), and its rotation axis is arranged horizontally. The extrusion rod (205) is rotatably connected to the first support plate (202), and its rotation axis is arranged horizontally; the first spiral blade (206) is arranged in the extrusion barrel (201), and is sleeved on the extrusion rod (205). The first spiral blade (206) is fixedly connected to the extrusion rod (205); the stirring rod (207) is connected to the extrusion rod (207). 05), passes through the side of the mixing drum (203) away from the sealing chamber (204), the mixing rod (207) is rotatably connected to the mixing drum (203), and its rotation axis is arranged horizontally; a plurality of mixing blades (208) are perpendicular to the mixing rod (207) and are arranged inside the mixing drum (203), and one end of a plurality of mixing blades (208) is fixedly connected to the mixing rod (207); the second spiral blade (209) is arranged in the mixing drum (203), sleeved on the mixing rod (207), and arranged on the side of the plurality of mixing blades (208), and the second spiral blade (209) is fixedly connected to the mixing rod (207);The fixed platform (210) is arranged above the base (1) and on the side of the extrusion rod (205) away from the extrusion barrel (201), and the fixed platform (210) is fixedly connected to the base (1); the rotating shaft of the first motor (211) coincides with the axis of the stirring rod (207), and the rotating shaft of the first motor (211) is fixedly connected to an end of the stirring rod (207) away from the stirring barrel (203); the driving wheel (212) is sleeved on the stirring rod (207) and arranged between the stirring barrel (203) and the first motor (211), and the driving wheel (212) is fixedly connected to the stirring rod (207); the driven wheel (213) is sleeved on the extrusion rod (205) The first support plate (202) is disposed between the fixed platform (210) and the first support plate (202), and the passive wheel (213) is fixedly connected to the extrusion rod (205); the belt (214) is sleeved on the active wheel (212) and the passive wheel (213), and the belt (214) is frictionally connected to the active wheel (212) and the passive wheel (213); the feed hopper (215) passes through the upper part of the mixing drum (203), and the feed hopper (215) is communicated with the inside of the mixing drum (203); the vacuum pump (216) is disposed above the base (1) and on the side of the extrusion drum (201), and the vacuum pump (216) is fixedly connected to the base (1) and communicated with the sealing chamber (204). ; 3. A clay kneading machine for ceramic production according to claim 2, characterized in that: The sealed chamber (204) is provided with an observation port, and a transparent cover is provided on the observation port.
4. A clay kneading machine for ceramic production according to claim 2, characterized in that: The plurality of stirring blades (208) are arranged in a staggered manner.
5. A clay kneading machine for ceramic production according to claim 2, characterized in that: The feeding device comprises: a connection box (301), a conveying cylinder (302), a storage hopper (303), a conveying rod (304), a third spiral blade (305), a worm (306), an active bevel gear (307), a passive bevel gear (308), a worm wheel (309), and a discharge port (310); the connection box (301) is arranged above the base (1) and on the side of the extrusion rod (205), and the connection box (301) is fixedly connected to the base (1); the axis of the conveying cylinder (302) is vertically arranged, and is arranged above the connection box (301) and on the side of the mixing cylinder (203); the conveying cylinder (302) and the connection box (301) are connected to each other. The conveying cylinder (302) is fixedly connected to the mixing cylinder (203); the storage hopper (303) is arranged on the side of the conveying cylinder (302) away from the mixing cylinder (203), and the storage hopper (303) is communicated with the conveying cylinder (302); the conveying rod (304) coincides with the axis of the conveying cylinder (302), passes through the conveying cylinder (302), and passes through the upper top surface of the connection box (301); the conveying rod (304) is rotatably connected to the conveying cylinder (302), and its rotation axis is vertically arranged, and is rotatably connected to the connection box (301), and its rotation axis is vertically arranged; the third spiral blade (305) is arranged in the conveying cylinder (302), and is sleeved on the conveying rod (304); 04), the third spiral blade (305) is fixedly connected to the conveying rod (304); the worm (306) is horizontally arranged, passes through the side of the connection box (301) close to the extrusion rod (205), is arranged on the side of the extrusion rod (205), and is arranged on the side of the conveying rod (304); the worm (306) is rotatably connected to the connection box (301), and its rotation axis is horizontally arranged; the active bevel gear (307) is sleeved on the extrusion rod (205), and is arranged on the side of the worm (306); the active bevel gear (307) is fixedly connected to the worm (306); the passive bevel gear (308) is sleeved on the worm (3 06), is arranged on the side of the connecting box (301) close to the extrusion rod (205), and is arranged on the side of the active bevel gear (307); the passive bevel gear (308) is fixedly connected to the worm (306) and meshes with the active bevel gear (307); the worm wheel (309) is sleeved on the conveying rod (304), is arranged in the connecting box (301), and is arranged on the side of the worm (306); the worm wheel (309) is meshed with the worm (306); the discharge port (310) is arranged on the side of the conveying cylinder (302) close to the stirring cylinder (203), and the discharge port (310) is communicated with the interior of the conveying cylinder (302).
6. A clay kneading machine for ceramic production according to claim 5, characterized in that: The conveying rod (304) is rotatably connected to the conveying cylinder (302) via a sealed bearing.
7. A clay kneading machine for ceramic production according to claim 5, characterized in that: The storage hopper (303) and the side surface close to the conveying cylinder (302) are designed to be arc-shaped.
8. A clay kneading machine for ceramic production according to claim 5, characterized in that: The wire cutting device comprises: a fixed plate (401), two second support plates (402), a partition plate (403), two ball screws (404), a cutting line (405), an incomplete gear (406), two first racks (407), a connecting rod (408), a rotating rod (409), a first gear (410), a second gear (411), a second rack (412), and two third gears (413); the fixed plate (401) is horizontally arranged between the conveying cylinder (302) and the mixing cylinder (203); the fixed plate (401) is fixedly connected to the conveying cylinder (302) and the mixing cylinder (203); the two second support plates (403) are fixedly connected to the conveying cylinder (302) and the mixing cylinder (203); 02) is vertically arranged, the two second support plates (402) are symmetrically arranged, arranged above the fixed plate (401), arranged between the conveying cylinder (302) and the mixing cylinder (203), and respectively arranged on both sides of the discharge port (310), and the lower side edges of the two second support plates (402) are fixedly connected to the fixed plate (401); the partition plate (403) is parallel to the fixed plate (401), arranged above the two second support plates (402), arranged above the conveying cylinder (302), and sleeved on the conveying rod (304), and the partition plate (403) is fixedly connected to the upper side edges of the two second support plates (402); the two ball screws ( The gear (406) is vertically arranged above the fixed plate (401), passes through the partition (403), is arranged between the conveying cylinder (302) and the mixing cylinder (203), is respectively arranged on both sides of the discharge port (310), and is arranged between the two second support plates (402). The two ball screws (404) are rotatably connected to the fixed plate (401) and the partition (403). The cutting line (405) is arranged between the two ball screws (404) and is arranged on the side of the discharge port (310). The two ends of the cutting line (405) are respectively fixedly connected to the nuts of the two ball screws (404). The incomplete gear (406) is The incomplete gear (406) is sleeved on the conveying rod (304) and arranged above the partition (403). The incomplete gear (406) is fixedly connected to the conveying rod (304). The two first racks (407) are arranged horizontally, respectively arranged on both sides of the incomplete gear (406) and arranged above the partition (403). The two first racks (407) are slidably connected to the partition (403) along the horizontal direction and mesh with the incomplete gear (406). The connecting rod (408) is perpendicular to the two first racks (407) and arranged on the sides of the two first racks (407). The connecting rod (408) is fixedly connected to one end of the two first racks (407).The rotating rod (409) is vertically arranged, arranged above the partition (403), and arranged on the side of the connecting rod (408) close to the two ball screws (404). The rotating rod (409) is rotatably connected to the partition (403), and its rotation axis is vertically arranged; the first gear (410) is sleeved on the rotating rod (409), arranged above the partition (403), and arranged below the connecting rod (408); the first gear (410) is fixedly connected to the rotating rod (409); the second gear (411) is sleeved on the rotating rod (409), arranged above the first gear (410), and arranged on the side of the connecting rod (408) close to the rotating rod (409); the first gear (411) is sleeved on the rotating rod (409), arranged above the first gear (410), and arranged on the side of the connecting rod (408) close to the rotating rod (409). The second gear (411) is fixedly connected to the rotating rod (409); the second rack (412) is perpendicular to the connecting rod (408), arranged on the side of the second gear (411), and arranged above the first gear (410); one end of the second rack (412) is fixedly connected to the connecting rod (408) and meshes with the second gear (411); the two third gears (413) are respectively sleeved on the two ball screws (404), arranged above the partition (403), and arranged on the side of the first gear (410) away from the connecting rod (408); the two third gears (413) are respectively fixedly connected to the two ball screws (404) and mesh with the first gear (410). ; 9. A clay kneading machine for ceramic production according to claim 8, characterized in that: The fixing plate (401) is fixedly connected to the conveying cylinder (302) and the mixing cylinder (203) by welding.
10. A clay kneading machine for ceramic production according to claim 8, characterized in that: The cutting wire (405) is made of high-speed steel.