Auxiliary discharging device
By designing auxiliary unloading devices, the automatic discharge of residual waste on the garbage truck is achieved by using movable partitions and material pushing devices, solving the problem of manual cleaning in the prior art to increase the workload and improving the efficiency of garbage disposal.
Patent Information
- Application Number
- CN202510231888.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2045-02-28
AI Technical Summary
When the existing garbage truck dumps the garbage, the remaining garbage above the compression mechanism cannot be discharged through the back of the trash can, and needs to be manually cleaned, which increases the workload and is inefficient.
An auxiliary discharge device is designed, including a storage box, a feed barrel, a compression mechanism, a movable partition and a feed push device. The compression mechanism pushes the garbage into the storage box, the movable partition rotates to open the upper port under the action of gravity, and the material pushing device pushes the residual garbage into the upper port, realizing automatic discharge.
By automatically discharging residual waste, the efficiency of garbage unloading is improved, the workload of manual cleaning is reduced, and the efficiency of garbage disposal is improved.
Smart Images

Figure CN119821883A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of garbage disposal, and in particular to an auxiliary unloading device. Background Art
[0002] Garbage collection and treatment generally involves the use of garbage transfer trucks to transport garbage cans loaded with garbage. However, there is often a phenomenon of accumulation and protrusion on the top of the garbage can, which makes it easy for the garbage to fall during the transportation process. Therefore, a compression device is needed to compress the garbage. By compressing the garbage, on the one hand, the volume of the garbage can can be reduced, thereby saving the use space of the garbage can or garbage bag, extending the service life, reducing the frequency of replacement, and improving the loading efficiency. On the other hand, after compressing the garbage, more garbage can be loaded under the same capacity, which improves the loading efficiency of the garbage transfer truck and reduces the transportation cost. On the third hand, it is convenient to handle: the compressed garbage is easier to classify, process and recycle, which is conducive to the reuse and recycling of resources. However, when the existing garbage trucks dump garbage, the residual garbage above the compression mechanism cannot be discharged through the back of the garbage bin. This part of the garbage needs to be manually cleaned out, which increases the workload of the user, and manual cleaning takes a long time, resulting in low efficiency of garbage unloading. Summary of the invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides an auxiliary unloading device that can automatically discharge residual garbage in a feeding barrel and improve unloading efficiency.
[0004] According to an embodiment of the first aspect of the present invention, an auxiliary unloading device comprises: a storage box, a feed barrel, a compression mechanism, a movable partition, and a pushing device. The feed barrel is arranged at the front end of the storage box, and the feed barrel is connected with the storage box through a feed port arranged on the side wall of the feed barrel; the compression mechanism is arranged at the bottom of the feed barrel, and is used to push the garbage in the feed barrel into the storage box for compression; the upper end of the movable partition is rotatably mounted on the upper end of the feed port, and the movable partition can partially close the feed port when it rotates to be parallel to the side wall of the feed barrel under the action of gravity, and the side wall of the feed barrel is provided with a locking device, and the locking device can fix the movable partition in a state parallel to the side wall of the feed barrel; the pushing device is installed in the feed barrel, and the pushing device is transmission-connected to the movable partition, and when the movable partition rotates, it can drive the pushing device to push the garbage in the feed barrel into the feed port.
[0005] An auxiliary unloading device according to an embodiment of the present invention has at least the following beneficial effects: the compression mechanism pushes and compresses the garbage in the feed barrel into the storage box. When the garbage is tilted to be dumped out, the locking device releases the fixation of the movable partition, and the movable partition rotates to the state of opening the upper opening under the action of gravity, so that the residual garbage in the feed barrel can be easily discharged through the upper opening. The function of the pushing device is to push the garbage adhered or stuck in the feed barrel into the feed opening to reduce the residual garbage in the feed barrel.
[0006] According to some embodiments of the present invention, a discharge door is provided on a side of the storage box away from the feeding cylinder, and the discharge door is used to dump out the garbage in the storage box.
[0007] According to some embodiments of the present invention, the compression mechanism is a screw conveyor.
[0008] According to some embodiments of the present invention, a counterweight block is provided at the lower end of the movable partition.
[0009] According to some embodiments of the present invention, a plug plate is provided on one side of the movable partition close to the feed barrel, a plug plate is provided with a plug hole, and the locking device has a telescopic end, which can fix the movable partition when it is extended into the plug hole, and the movable partition can rotate freely when the telescopic end is retracted.
[0010] According to some embodiments of the present invention, both the telescopic end and the insertion hole are provided with chamfers to play a guiding role in the process of the telescopic end extending into the insertion hole.
[0011] According to some embodiments of the present invention, the height of the lower end of the movable partition is equal to the height of the upper end of the compression mechanism.
[0012] According to some embodiments of the present invention, the pushing device includes a transmission part and a pushing plate, the lower end of the pushing plate is rotatably mounted on the side wall of the feed barrel, the rotation axis of the pushing plate is parallel to the rotation axis of the movable partition, the height of the rotation axis of the pushing plate is greater than the height of the rotation axis of the movable partition, and when the movable partition rotates, the pushing plate is driven to rotate by the transmission part, and when the pushing plate rotates, it can push the garbage in the feed barrel toward the feed port.
[0013] According to some embodiments of the present invention, the transmission part is a gearbox, and the rotation speed of the push plate is greater than the rotation speed of the movable partition.
[0014] According to some embodiments of the present invention, a curved plate is provided on a side of the push plate away from the feed barrel.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein: Figure 1 This is a schematic diagram of an embodiment of the present invention being integrally installed on a garbage truck for use; Figure 2 This is a schematic diagram of the installation of a storage box and a feed barrel according to an embodiment of the present invention; Figure 3 A schematic diagram of a feed barrel according to an embodiment of the present invention; Figure 4 A front view of a feed barrel according to an embodiment of the present invention; Figure 5 A schematic cross-sectional view of a feed barrel according to an embodiment of the present invention; Figure 6 This is a schematic diagram of a locking device according to an embodiment of the present invention.
[0017] Figure Number: Storage box 100, discharge door 110; Feeding barrel 200, feeding port 210; Compression mechanism 300; The movable partition 400, the counterweight block 410, the plug plate 420, and the plug hole 421; Locking device 500; Pushing device 600, transmission part 610, pushing plate 620, arc plate 621; Scraper 700. DETAILED DESCRIPTION
[0018] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0019] In the description of the present invention, it should be understood that descriptions involving orientation, such as orientation or positional relationship indicated as up, down, etc., are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0020] In the description of the present invention, "a plurality" means more than two. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0021] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0022] Reference Figures 1 to 6As shown, an auxiliary unloading device of an embodiment of the present invention comprises: a storage box 100, a feed barrel 200, a compression mechanism 300, a movable partition 400, and a pushing device 600. The storage box 100 is a box body installed on a garbage truck, and its specific structure is the prior art, so it is not described in detail. The upper end of the feed barrel 200 is open to receive uncompressed garbage. The feed barrel 200 is arranged at the front end of the storage box 100, and the feed barrel 200 and the storage box 100 are fixed by welding or bolting. The feed barrel 200 and the storage box 100 are connected through a feed port 210 arranged on the side wall of the feed barrel 200; the feed port 210 is divided into an upper port and a lower port in the up and down direction, and the compression mechanism 300 is arranged at the bottom of the feed barrel 200, which is used to push the garbage in the feed barrel 200 into the storage box 100 for compression; the position of the compression mechanism 300 is aligned with the position of the lower port, and the compression mechanism 300 pushes the garbage from the lower port into the storage box 100. The compression mechanism 300 compresses and stores the garbage in the storage box 100, which can effectively reduce the space occupied by the garbage and reduce the volume, so that more garbage can be carried in one transportation, thereby improving the efficiency of garbage transportation. The upper end of the movable partition 400 is rotatably installed on the upper end of the feed port 210. The movable partition 400 can close the upper port when it rotates to be parallel to the side wall of the feed barrel 200 under the action of gravity. The movable partition 400 is used to close the upper port when the compression mechanism 300 is working, leaving only the lower port for feeding, to prevent the garbage from flowing back to the feed barrel 200 from the upper port. The side wall of the feed barrel 200 is provided with a locking device 500, which can fix the movable partition 400 in a state parallel to the side wall of the feed barrel 200; when the storage box 100 is tilted to pour out the garbage, the locking device 500 releases the fixation of the movable partition 400, and the movable partition 400 rotates to the state of opening the upper port under the action of gravity, so that the residual garbage in the feed barrel 200 can be easily discharged through the upper port. The pushing device 600 is installed in the feed barrel 200. The pushing device 600 is connected to the movable partition 400 by transmission. When the movable partition 400 rotates, it can drive the pushing device 600 to push the garbage in the feed barrel 200 into the feed port 210. The function of the pushing device 600 is to push the garbage adhered or stuck in the feed barrel 200 into the feed port 210 to reduce the garbage remaining in the feed barrel 200. The pushing device 600 is driven by the gravitational potential energy of the movable partition 400. It is foreseeable that a manual rocker is provided on the pushing device 600, and the pushing device 600 can be operated by the manual rocker when the pushing device 600 is stuck by garbage. During the process of dumping garbage, the movable partition 400 rotates by its own weight and opens toward the side close to the storage box 100, pushing the garbage in the storage box 100 backwards when dumping garbage, which is beneficial for the garbage to leave the storage box 100. The movable partition 400 opens the upper opening of the feed port 210, so that the remaining garbage in the barrel can be discharged through the upper opening.
[0023] Reference Figure 1 to Figure 2As shown, it can be understood that a discharge door 110 is provided on one side of the storage box 100 away from the feed cylinder 200, and the discharge door 110 is used to dump the garbage in the storage box 100. After the discharge door 110 is opened, the storage box 100 is driven to tilt backward by a hydraulic rod, and the garbage will be discharged from the storage box 100 under the action of gravity. The installation method and specific structure of the discharge door 110 are prior art, so they are not described in detail.
[0024] Reference Figures 1 to 3 As shown, it can be understood that the compression mechanism 300 is a screw conveyor. The screw conveyor has strong adaptability and can be used for garbage of various shapes and properties, including sticky and easily entangled garbage, such as kitchen waste, sludge, etc., and can be fully automated to improve work efficiency. It is foreseeable that the compression mechanism 300 can also use other devices that can compress garbage horizontally.
[0025] Reference Figures 2 to 5 As shown, it can be understood that a counterweight block 410 is provided at the lower end of the movable partition 400. The counterweight block 410 is bolted to the lower end of the movable partition 400. Due to the obstruction of garbage, the movable partition 400 will encounter resistance when it is opened, and the greater the weight of the movable partition 400, the greater the gravity it receives. Therefore, the counterweight block is provided to increase the gravity received by the movable partition 400, thereby overcoming the resistance of the garbage. The counterweight block is provided at the lower end of the movable partition 400, away from the rotation axis of the movable partition 400, which is conducive to increasing the rotation torque of the movable partition 400.
[0026] Reference Figure 6 As shown, it can be understood that a plug plate 420 is provided on one side of the movable partition 400 close to the feed barrel 200, and the plug plate 420 is welded to the lower end of the movable partition 400. A plug hole 421 is provided on the plug plate 420, and the plug hole 421 is perpendicular to the movement direction of the plug plate 420. The locking device 500 uses a hydraulic push rod or an electric push rod, and the locking device 500 has a telescopic end. When compressing garbage, the telescopic end can fix the movable partition 400 when it extends into the plug hole 421 to prevent the garbage from flowing back into the feed barrel 200. When dumping garbage, the telescopic end retracts, the movable partition 400 can rotate freely, and the movable partition 400 opens the upper mouth to discharge the residual garbage in the feed barrel 200.
[0027] It is foreseeable that two groups of the plug plates 420 and the locking devices 500 are symmetrically arranged to more stably fix the movable partition 400.
[0028] Reference Figures 1 to 6As shown, it can be understood that both the telescopic end and the plug hole 421 are provided with chamfers to play a guiding role in the process of inserting the telescopic end into the plug hole 421. In order to ensure that the telescopic end can be smoothly and accurately inserted into the plug hole 421, chamfers are designed on the edges of the telescopic end and the plug hole 421. These chamfers play an important guiding role in the process of the telescopic end inserting into the plug hole 421, helping to guide the telescopic end to move along the correct path, thereby reducing the possibility of friction and jamming, and ensuring the smoothness and stability of the entire telescopic process of the telescopic end.
[0029] Reference Figures 1 to 6 As shown, it can be understood that the height of the lowest point of the lower end of the movable partition 400 is equal to the height of the upper end of the compression mechanism 300. Such a design ensures that the movable partition 400 will not affect the compression mechanism 300 in conveying the garbage in the feed barrel 200 to the storage box 100 when it is fixed. The entire garbage conveying process will not be negatively affected by the existence of the movable partition 400.
[0030] Reference Figures 3 to 6 As shown, it can be understood that the pushing device 600 includes a transmission part 610 and a pushing plate 620. The lower end of the pushing plate 620 is mounted on the side wall of the feed barrel 200 in a rotatable manner. Pushing shafts are arranged on both sides of the lower end of the pushing plate 620. The pushing shafts pass through the bearing seat on the feed barrel 200 to realize rotatable installation. The rotation axis of the pushing plate 620 is designed to remain parallel to the rotation axis of the movable partition 400. Not only that, the height of the rotation axis of the pushing plate 620 is also set to be higher than the rotation axis of the movable partition 400. The movable partition 400 is provided with partition shafts on both sides of the lower end, and the push shaft passes through the bearing seat on the feed barrel 200 to realize rotational installation. When the movable partition 400 is rotating, it can drive the push plate 620 to rotate together through the transmission effect of the transmission part 610. Since the movement path of the push plate 620 passes through the upper area in the feed barrel 200, the push plate 620 can push the garbage in the feed barrel 200 to the feed port 210 when it rotates, so as to realize the smooth transportation of garbage.
[0031] Reference Figures 1 to 6 As shown, it can be understood that the transmission part 610 is a gearbox, and the transmission part 610 uses a gearbox with low cost and easy maintenance. The partition shaft and the pusher shaft are respectively connected to the input shaft and the output shaft of the transmission part 610 through a coupling, and the rotation speed of the pusher plate 620 is greater than the rotation speed of the movable partition 400. Since the inclination angle of the storage box 100 will not exceed 90 degrees during unloading, and the pusher plate 620 needs to rotate 180 degrees. Therefore, the transmission ratio is changed through the gearbox to increase the rotation angle of the pusher plate 620. The rotation direction of the pusher plate 620 is the same as the rotation direction of the movable partition 400.
[0032] Reference Figures 3 to 6As shown, it can be understood that a curved plate 621 is provided on one side of the push plate 620 away from the feed barrel 200. When garbage is thrown into the feed barrel 200, the curved plate 621 is located above the push plate 620 and tilted outwards to guide the garbage entering the feed barrel 200.
[0033] Reference Figures 1 to 6 As shown, it can be understood that a scraper 700 is rotatably mounted on the inner wall of the front side of the feed barrel 200, and the rotation axis of the scraper 700 is horizontally arranged and parallel to the rotation axis of the movable partition 400. When the compression mechanism 300 compresses the garbage, the scraper 700 remains in a vertical state under the action of gravity, and will not affect the garbage in the feed barrel 200 from entering the storage box 100. When dumping the garbage, the scraper 700 rotates backward under the action of gravity to push the garbage located in the lower half of the feed barrel 200 into the storage box 100.
[0034] Usage steps: The movable baffle 400 is used to close the upper opening of the feed port 210 when the compression mechanism 300 is working. When the telescopic end is extended into the insertion hole 421, the movable baffle 400 can be fixed, leaving only the lower opening of the feed port 210 for feeding, preventing garbage from flowing back into the feed barrel 200 from the upper opening. When the storage box 100 is tilted to pour out the garbage, the telescopic end of the locking device 500 retracts to release the fixation of the movable baffle 400. The movable baffle 400 rotates to the state of opening the upper opening under the action of gravity, and the residual garbage in the feed barrel 200 can be conveniently discharged through the upper opening. When the movable baffle 400 rotates, the movable baffle 400 drives the push plate 620 to rotate together through the transmission part 610. Since the movement path of the push plate 620 passes through the upper area inside the feed barrel 200, the push plate 620 can push the garbage in the upper half of the feed barrel 200 toward the feed port 210 when it rotates. The scraper 700 rotates backward under the action of gravity to push the garbage in the lower half of the feed barrel 200 into the storage box 100.
[0035] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. An auxiliary unloading device, characterized in that: include: Storage Box (100); A feeding cylinder (200) is arranged at the front end of the storage box (100), and the feeding cylinder (200) is connected to the storage box (100) via a feeding port (210) arranged on the side wall of the feeding cylinder (200); A compression mechanism (300) is arranged at the bottom of the feed cylinder (200) and is used to push the garbage in the feed cylinder (200) into the storage box (100) for compression; a movable baffle (400), the upper end of the movable baffle (400) being rotatably mounted on the upper end of the feed port (210); the movable baffle (400) being able to partially close the feed port (210) when it is rotated to be parallel to the side wall of the feed barrel (200) under the action of gravity; the side wall of the feed barrel (200) being provided with a locking device (500); the locking device (500) being able to fix the movable baffle (400) in a state parallel to the side wall of the feed barrel (200); A pushing device (600) is installed in the feed barrel (200). The pushing device (600) is transmission-connected to the movable baffle (400). When the movable baffle (400) rotates, it can drive the pushing device (600) to push the garbage in the feed barrel (200) into the feed port (210).
2. The auxiliary unloading device according to claim 1, characterized in that: A discharge door (110) is provided on a side of the storage box (100) away from the feed cylinder (200), and the discharge door (110) is used to dump out the garbage in the storage box (100).
3. The auxiliary unloading device according to claim 1, characterized in that: The compression mechanism (300) is a screw conveyor.
4. The auxiliary unloading device according to claim 1, characterized in that: A counterweight block (410) is provided at the lower end of the movable partition plate (400).
5. The auxiliary unloading device according to claim 1, characterized in that: A plug plate (420) is provided on a side of the movable baffle (400) close to the feed barrel (200), and a plug hole (421) is provided on the plug plate (420). The locking device (500) has a telescopic end, and when the telescopic end is inserted into the plug hole (421), the movable baffle (400) can be fixed; when the telescopic end is retracted, the movable baffle (400) can rotate freely.
6. The auxiliary unloading device according to claim 5, characterized in that: The telescopic end and the insertion hole (421) are both provided with chamfers to play a guiding role in the process of the telescopic end extending into the insertion hole (421).
7. The auxiliary unloading device according to claim 1, characterized in that: The height of the lower end of the movable partition plate (400) is equal to the height of the upper end of the compression mechanism (300).
8. The auxiliary unloading device according to claim 7, characterized in that: The pushing device (600) includes a transmission part (610) and a pushing plate (620), the lower end of the pushing plate (620) is rotatably mounted on the side wall of the feed barrel (200), the rotation axis of the pushing plate (620) is parallel to the rotation axis of the movable baffle (400), the height of the rotation axis of the pushing plate (620) is greater than the height of the rotation axis of the movable baffle (400), when the movable baffle (400) rotates, the pushing plate (620) is driven to rotate through the transmission part (610), and when the pushing plate (620) rotates, it can push the garbage in the feed barrel (200) toward the feed port (210).
9. The auxiliary unloading device according to claim 8, characterized in that: The transmission part (610) is a gearbox, and the rotation speed of the push plate (620) is greater than the rotation speed of the movable partition plate (400).
10. The auxiliary unloading device according to claim 9, characterized in that: A curved plate (621) is provided on a side of the push plate (620) away from the feed cylinder (200).
Citation Information
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