A layer winding device for stainless steel submerged arc welding wire processing

Abstract

The application relates to the welding wire processing technical field and discloses a layer winding device for stainless steel submerged-arc welding wire processing, which comprises a support, a motor one is fixedly connected to the side wall of the support, and a wire collecting rod is fixedly connected to the output shaft of the motor one; before use, the power supply of a motor two is connected, a bidirectional threaded rod drives a meshing block to move left and right along the outer wall of a sliding rod, and in the process of moving the installation shell, the installation shell will be in contact with the side wall of a spring telescopic rod two; along with the transverse movement of the installation shell, the spring telescopic rod two is extruded to accumulate mechanical power, and the meshing block moving transversely will drive the roller to be in contact with the inclined surface of the inclined surface plate through an L-shaped rod, the L-shaped rod is removed from the limitation of the installation disc, at the moment, the spring telescopic rod two releases the mechanical power to force the installation shell to swing at an angle with the installation disc as the center, the swinging installation shell drives the welding wire to swing to the other end, the welding wire is prevented from being at the edge position and being wound twice to cause the layering error between the welding wires.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of welding wire processing equipment, in particular to a layer winding device for stainless steel submerged-arc welding wire processing. BACKGROUND

[0002] Submerged-arc welding is a method of welding with an electric arc burning under a layer of flux, which has inherent advantages of stable welding quality, high welding productivity, no arc light and little smoke, and is the main welding method for important steel structure manufacturing such as pressure vessels, pipe sections and box beams.

[0003] The layer winding device is in operation, the welding wire is relatively thick, when the welding wire reaches the edge of the take-up drum, the edge position will accept a twice-winding process, resulting in layering errors between the welding wires, affecting the subsequent spinning efficiency of the fibers, and the following scheme is proposed to solve the above problems. SUMMARY

[0004] To solve the above technical problems, the application provides a layer winding device for stainless steel submerged-arc welding wire processing, which comprises a support, a motor one is fixedly connected to the side wall of the support, an output shaft of the motor one is fixedly connected with a wire collecting rod, a sliding rod is fixedly connected to the inner wall of the support, a meshing block is slidingly connected to the outer wall of the sliding rod, a motor two is fixedly connected to the side wall of the support, a bidirectional threaded rod is fixedly connected to the output shaft of the motor two, and a protection assembly is fixedly connected to the top of the meshing block.

[0005] The control mechanism comprises a mounting disc rotatably connected to the top of the meshing block, two clamping grooves are formed in the side wall of the mounting disc, a sliding block is fixedly connected to the side wall of the meshing block, an L-shaped rod is slidingly connected to the inner wall of the sliding block, a roller is rotatably connected to the side wall of the L-shaped rod, and a compression spring is fixedly connected to the side wall of the L-shaped rod.

[0006] The discharge mechanism includes a mounting shell fixedly connected to the top of the mounting plate. A sliding groove is provided on the side wall of the mounting shell. Two sliding blocks are slidably connected to the inner wall of the sliding groove. Extrusion rollers are rotatably connected to the side walls of the two sliding blocks. A spring-loaded telescopic rod is fixedly connected between the two sliding blocks. A discharge frame is fixedly connected to the side wall of the mounting shell. Two spring-loaded telescopic rods are fixedly connected to the inner wall of the frame. Two inclined plates are fixedly connected to the inner wall of the frame. A straightening assembly is slidably connected to the inner wall of the mounting shell. Before use, the frame is installed... At the desired position, the welding wire is then passed through the gap of the extrusion wheel and the through hole of the discharge rack, and the end of the welding wire is fixedly connected to the side wall of the take-up rod. Finally, the power supply to motor one and motor two is turned on. During the take-up process, motor two drives the bidirectional threaded rod to rotate, and the bidirectional threaded rod drives the meshing block to move laterally left and right along the outer wall of the slide rod. The meshing block drives the mounting shell to swing left and right synchronously through the mounting plate. The mounting shell drives the welding wire to swing synchronously through the extrusion wheel and the discharge rack. During the lateral movement of the mounting shell, the mounting shell will contact the side wall of spring telescopic rod two, presenting as follows. Figure 4 As shown, as the mounting shell moves laterally, it compresses the second spring telescopic rod, forcing it to contract and accumulate mechanical power. Meanwhile, the moving engagement block, via the L-shaped rod, drives the roller to contact the inclined surface of the sloping panel. During this process, the roller rolls along the outer wall of the sloping panel, causing the L-shaped rod to slide outwards along the inner wall of the sliding block, moving the other end of the L-shaped rod away from the inner wall of the slot. This releases the L-shaped rod's restriction on the mounting plate. At this point, the second spring telescopic rod releases mechanical power, forcing the mounting shell to swing at an angle around the mounting plate. The swinging mounting shell then drives the welding wire to swing to the other end. Through the application of these components, the welding wire is prevented from being wound twice at the edge, thus avoiding misalignment between the welding wires.

[0007] Preferably, the straightening assembly includes a through groove formed on the side wall of the extrusion wheel, a connecting rod fixedly connected to the inner wall of the through groove, and a drive rod rotatably connected to the outer wall of the connecting rod.

[0008] Preferably, the straightening assembly further includes a sliding groove formed on the inner wall of the mounting housing. A straightening plate is slidably connected to the inner wall of the sliding groove. The end of the drive rod away from the connecting rod is rotatably connected to the top of the straightening plate. Utilizing the characteristic of the extrusion wheel extruding the welding wire, when the motor drives the take-up rod to rotate, the take-up rod collects the welding wire, and the welding wire drives the extrusion wheel to rotate. The rotating extrusion wheel drives the connecting rod to rotate, and the connecting rod drives the straightening plate to slide along the inner wall of the sliding groove via the drive rod. The sliding straightening plate straightens the welding wire on the inner wall of the through hole, preventing the welding wire from bending at a small angle when the mounting housing swings, thus avoiding misalignment between the welding wires when the take-up rod takes the wire.

[0009] Preferably, the end of the compression spring away from the L-shaped rod is fixedly connected to the side wall of the meshing block, and the outer wall of the bidirectional threaded rod is meshed with the inner wall of the through hole of the meshing block. Utilizing the resistance encountered by the straightening components during operation, when the straightening plate moves laterally along the inner wall of the sliding groove, resistance will be generated by each component during operation. This resistance will affect the rotational speed of the extrusion roller. During the process of collecting the welding wire, the extrusion roller is obstructed, which will limit the output speed of the welding wire. The rotational speed of the take-up rod is fixed. Through the application of the above components, the extrusion roller will pull the welding wire, keeping the welding wire in a taut state before feeding. This avoids excessive stress on the welding wire itself, which could cause the welding wire to loosen during winding due to stress, resulting in the welding wire becoming scattered.

[0010] Preferably, the protective component includes an arc-shaped track fixedly connected to the top of the meshing block, an arc-shaped toothed disc slidably connected to the inner wall of the arc-shaped track, and a toothed rod fixedly connected to the inner wall of the bracket.

[0011] Preferably, the protective assembly further includes a gear one rotatably connected to the top of the meshing block, a gear column two fixedly connected to the top of the gear one, and a fixing frame fixedly connected to the top of the arc-shaped gear disc. Utilizing the lateral movement characteristic of the meshing block, a protective assembly is installed inside the equipment, such as... Figure 7 As shown, when the meshing block moves laterally to the right, the meshing block drives gear one to rotate clockwise along the outer wall of the rack. At this time, when gear one drives gear two to rotate synchronously, gear two drives the arc-shaped gear disk to swing counterclockwise at a small angle along the inner wall of the arc-shaped track. At this time, the arc-shaped gear disk drives the fixed frame to always face the position where the welding wire is fed.

[0012] Preferably, the protective assembly further includes a sliding bracket fixedly connected to the inner wall of the fixed frame, a sliding frame slidably connected to the inner wall of the sliding bracket, and a spring three fixedly connected to the side wall of the sliding frame.

[0013] Preferably, the end of spring three away from the sliding frame is fixedly connected to the side wall of the fixed frame, the side wall of the toothed column two is meshed with the side wall of the arc-shaped toothed disc, and the side wall of gear one is meshed with the side wall of the toothed bar. After the mounting shell completes the angular swing, the welding wire in the equipment will continue to slide along the inner wall of the sliding frame, and spring three will absorb excess pressure. By controlling the welding wire feeding angle through the fixed frame and the application of the sliding frame to absorb excess swing force, the rapid swing of the mounting shell is avoided, which would cause the extrusion wheel to press on the welding wire while swinging, resulting in cracks or creases in the welding wire.

[0014] The present invention has the following beneficial effects:

[0015] (1) This invention utilizes the characteristic of a bidirectional threaded rod rotating to drive the meshing block to move laterally left and right. A control mechanism and a discharge mechanism are installed inside the equipment. Before use, the bracket is installed in the required position. Then, the welding wire is passed through the gap of the extrusion wheel and the through hole of the discharge rack, and the end of the welding wire is fixedly connected to the side wall of the take-up rod. Finally, the power supply to motor one and motor two is turned on. During the take-up process, motor two drives the bidirectional threaded rod to rotate, and the bidirectional threaded rod drives the meshing block to move laterally left and right along the outer wall of the slide bar. The meshing block drives the mounting shell to swing synchronously left and right through the mounting plate. The mounting shell drives the welding wire to swing synchronously through the extrusion wheel and the discharge rack. During the lateral movement of the mounting shell, the mounting shell will contact the side wall of the spring telescopic rod two, presenting as... Figure 4 As shown, as the mounting shell moves laterally, it compresses the second spring telescopic rod, forcing it to contract and accumulate mechanical power. Meanwhile, the moving engagement block, via the L-shaped rod, drives the roller to contact the inclined surface of the sloping panel. During this process, the roller rolls along the outer wall of the sloping panel, causing the L-shaped rod to slide outwards along the inner wall of the sliding block, moving the other end of the L-shaped rod away from the inner wall of the slot. This releases the L-shaped rod's restriction on the mounting plate. At this point, the second spring telescopic rod releases mechanical power, forcing the mounting shell to swing at an angle around the mounting plate. The swinging mounting shell then drives the welding wire to swing to the other end. Through the application of these components, the welding wire is prevented from being wound twice at the edge, thus avoiding misalignment between the welding wires.

[0016] (2) This invention utilizes the left-right lateral movement characteristic of the aforementioned meshing blocks and incorporates protective components inside the equipment, such as... Figure 7 As shown, when the meshing block moves laterally to the right, the meshing block drives gear one to rotate clockwise along the outer wall of the rack. At the same time, gear one drives gear two to rotate synchronously, and gear two drives the arc-shaped gear disc to swing counterclockwise at a small angle along the inner wall of the arc-shaped track. At this time, the arc-shaped gear disc drives the fixed frame to always face the position of the welding wire feed. In addition, after the mounting shell completes the angle swing, the welding wire in the equipment will continue to slide along the inner wall of the sliding frame, and spring three will absorb excess pressure. By controlling the angle of the welding wire feed through the fixed frame and absorbing excess swing force through the sliding frame, the rapid swing of the mounting shell is prevented from causing the extrusion wheel to press on the welding wire while swinging, resulting in cracks or creases in the welding wire.

[0017] (3) The present invention utilizes the characteristics of the extrusion wheel extruding the welding wire. When the motor drives the take-up rod to rotate, the take-up rod will collect the welding wire, and the welding wire will drive the old extrusion wheel to rotate. The rotating extrusion wheel will drive the connecting rod to rotate. The connecting rod drives the straightening plate to slide along the inner wall of the sliding groove through the drive rod. The sliding straightening plate will straighten the welding wire on the inner wall of the through hole, so as to avoid the welding wire bending at a small angle when the mounting shell swings, which would cause the welding wire to be misaligned when the take-up rod takes the wire.

[0018] (4) The present invention utilizes the resistance encountered by the above straightening components during operation. When the straightening plate moves laterally along the inner wall of the sliding groove, each component will generate resistance during operation. This resistance will affect the rotation speed of the extrusion roller. During the process of collecting the welding wire, the extrusion roller is obstructed, which will limit the output speed of the welding wire. The rotation speed of the take-up rod is fixed. Through the application of the above components, the extrusion roller will pull the welding wire, so that the welding wire is always in a taut state before feeding, avoiding excessive stress on the welding wire itself, which would cause the welding wire to become loose during winding due to stress, resulting in the welding wire being scattered. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a front view of the overall structure of the present invention;

[0021] Figure 2 This is a schematic diagram of the top component of the overall structure of the present invention;

[0022] Figure 3 This is a schematic diagram of the material discharge mechanism of the present invention;

[0023] Figure 4 This is a cross-sectional schematic diagram of the material discharge mechanism of the present invention;

[0024] Figure 5 For the present invention Figure 4 Enlarged diagram of A in the middle;

[0025] Figure 6 This is a cross-sectional schematic diagram of the straightening component of the present invention;

[0026] Figure 7 This is a cross-sectional schematic diagram of the protective component of the present invention;

[0027] Figure 8 For the present invention Figure 7 Enlarged diagram of B in the diagram;

[0028] Figure 9 For the present invention Figure 7 An enlarged diagram of C in the diagram.

[0029] The attached diagram lists the components represented by each number as follows:

[0030] In the diagram: 1. Bracket; 11. Motor 1; 12. Lead take-up rod; 13. Slide rod; 14. Engaging block; 15. Motor 2; 16. Bidirectional threaded rod; 2. Control mechanism; 21. Mounting plate; 22. Slot; 23. Sliding block; 24. L-shaped rod; 25. Roller; 26. Compression spring; 3. Discharge mechanism; 31. Mounting shell; 32. Sliding groove; 33. Sliding block; 34. Extrusion wheel; 35. Spring extension 36. Retractable rod 1; 37. Discharge rack; 38. Spring telescopic rod 2; 4. Slanted panel; 5. Straightening assembly; 6. Through slot; 7. Connecting rod; 8. Drive rod; 9. Straightening plate; 10. Sliding long slot; 11. Protective assembly; 2. Arc-shaped track; 32. Arc-shaped gear plate; 43. Gear; 54. Gear 1; 55. Gear column 2; 6. Fixing frame; 7. Sliding bracket; 8. Sliding frame; 9. Spring 3. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] Example 1, please refer to Figure 1 - Figure 5 The present invention is a layer winding device for processing stainless steel submerged arc welding wire, including a bracket 1, a motor 11 fixedly connected to the side wall of the bracket 1, a take-up rod 12 fixedly connected to the output shaft of the motor 11, a slide rod 13 fixedly connected to the inner wall of the bracket 1, a meshing block 14 slidably connected to the outer wall of the slide rod 13, a motor 15 fixedly connected to the side wall of the bracket 1, a bidirectional threaded rod 16 fixedly connected to the output shaft of the motor 15, and a protective component 5 fixedly connected to the top of the meshing block 14.

[0033] The control mechanism 2 includes a mounting plate 21 rotatably connected to the top of the engagement block 14. Two slots 22 are provided on the side wall of the mounting plate 21. A sliding block 23 is fixedly connected to the side wall of the engagement block 14. An L-shaped rod 24 is slidably connected to the inner wall of the sliding block 23. A roller 25 is rotatably connected to the side wall of the L-shaped rod 24. A compression spring 26 is fixedly connected to the side wall of the L-shaped rod 24.

[0034] The discharge mechanism 3 includes a mounting shell 31 fixedly connected to the top of the mounting plate 21. A sliding groove 32 is provided on the side wall of the mounting shell 31. Two sliding blocks 33 are slidably connected to the inner wall of the sliding groove 32. Extrusion wheels 34 are rotatably connected to the side walls of the two sliding blocks 33. A spring telescopic rod 35 is fixedly connected between the two sliding blocks 33. A discharge rack 36 is fixedly connected to the side wall of the mounting shell 31. Two spring telescopic rods 37 are fixedly connected to the inner wall of the support 1. Two inclined plates 38 are fixedly connected to the inner wall of the support 1. A straightening assembly 4 is slidably connected to the inner wall of the mounting shell 31. Before use, the support 1 is installed on the mounting plate 21. The welding wire is then passed through the gap of the extrusion roller 34 and the through hole of the discharge rack 36, and the end of the welding wire is fixedly connected to the side wall of the take-up rod 12. Finally, the power supply of motor 11 and motor 2 15 is turned on. During the take-up process of the take-up rod 12, motor 2 15 drives the bidirectional threaded rod 16 to rotate, and the bidirectional threaded rod 16 drives the engagement block 14 to move laterally left and right along the outer wall of the slide rod 13. The engagement block 14 drives the mounting shell 31 to swing left and right synchronously through the mounting plate 21. The mounting shell 31 drives the welding wire to swing synchronously through the extrusion roller 34 and the discharge rack 36. During the lateral movement of the mounting shell 31, the mounting shell 31 will contact the side wall of the spring telescopic rod 2 37, presenting as follows. Figure 4 As shown, as the mounting shell 31 moves laterally, it compresses the spring telescopic rod 37, forcing the spring telescopic rod 37 to contract and accumulate mechanical power. The moving engagement block 14 will drive the roller 25 to contact the inclined surface of the inclined panel 38 via the L-shaped rod 24. During this process, the roller 25 will roll along the outer wall of the inclined panel 38. The rolling roller 25 will drive the L-shaped rod 24 to slide outward along the inner wall of the sliding block 23, so that the other end of the L-shaped rod 24 is away from the inner wall of the slot 22, releasing the restriction of the L-shaped rod 24 on the mounting plate 21. At this time, the spring telescopic rod 37 will release mechanical power, forcing the mounting shell 31 to swing at an angle around the mounting plate 21. The swinging mounting shell 31 will drive the welding wire to swing to the other end. Through the application of the above components, the welding wire is prevented from being wound twice at the edge, which would cause misalignment between the welding wires.

[0035] Example 2, please refer to Figure 6 - Figure 9 The present invention is a layer winding device for processing stainless steel submerged arc welding wire. Based on the first embodiment, the straightening component 4 includes a through groove 41 opened on the side wall of the extrusion roller 34. A connecting rod 42 is fixedly connected to the inner wall of the through groove 41, and a driving rod 43 is rotatably connected to the outer wall of the connecting rod 42.

[0036] The straightening assembly 4 also includes a sliding groove 45 formed on the inner wall of the mounting shell 31. A straightening plate 44 is slidably connected to the inner wall of the sliding groove 45. The end of the drive rod 43 away from the connecting rod 42 is rotatably connected to the top of the straightening plate 44. Utilizing the characteristic of the extrusion wheel 34 extruding the welding wire, when the motor 11 drives the take-up rod 12 to rotate, the take-up rod 12 collects the welding wire, and the welding wire drives the extrusion wheel 34 to rotate. The rotating extrusion wheel 34 drives the connecting rod 42 to rotate. The connecting rod 42 drives the straightening plate 44 to slide along the inner wall of the sliding groove 45 through the drive rod 43. The sliding straightening plate 44 straightens the welding wire on the inner wall of the through hole, preventing the welding wire from bending at a small angle when the mounting shell 31 swings, thus avoiding misalignment of the welding wire when the take-up rod 12 takes the wire.

[0037] The end of the compression spring 26 away from the L-shaped rod 24 is fixedly connected to the side wall of the meshing block 14. The outer wall of the bidirectional threaded rod 16 is meshed with the inner wall of the through hole of the meshing block 14. Utilizing the resistance encountered by the straightening assembly 4 during operation, when the straightening plate 44 moves laterally along the inner wall of the sliding groove 45, resistance will be generated by each component during operation. This resistance will affect the rotation speed of the extrusion roller 34. During the process of collecting the welding wire, the extrusion roller 34 will be obstructed, limiting the output speed of the welding wire. The rotation speed of the take-up rod 12 is fixed. Through the application of the above components, the extrusion roller 34 will pull the welding wire, keeping the welding wire in a taut state before feeding. This avoids excessive stress on the welding wire itself, which could cause the welding wire to become loose during winding due to stress, resulting in the welding wire becoming scattered.

[0038] The protective component 5 includes an arc-shaped track 51 fixedly connected to the top of the meshing block 14, an arc-shaped toothed disc 52 slidably connected to the inner wall of the arc-shaped track 51, and a toothed rod 53 fixedly connected to the inner wall of the bracket 1.

[0039] The protective assembly 5 also includes a gear 54 rotatably connected to the top of the meshing block 14. A gear post 55 is fixedly connected to the top of the gear 54, and a fixing bracket 56 is fixedly connected to the top of the arc-shaped gear disc 52. Utilizing the lateral movement characteristic of the meshing block 14, the protective assembly 5 is installed inside the equipment. Figure 7 As shown, when the meshing block 14 moves laterally to the right, the meshing block 14 drives the gear 54 to rotate clockwise along the outer wall of the rack 53. At this time, when the gear 54 drives the gear column 55 to rotate synchronously, the gear column 55 drives the arc-shaped gear disk 52 to swing counterclockwise at a small angle along the inner wall of the arc-shaped track 51. At this time, the arc-shaped gear disk 52 drives the fixing frame 56 to always face the position of the welding wire feeding.

[0040] The protective component 5 also includes a sliding bracket 57 fixedly connected to the inner wall of the fixed frame 56, a sliding frame 58 slidably connected to the inner wall of the sliding bracket 57, and a spring 59 fixedly connected to the side wall of the sliding frame 58.

[0041] The end of spring 3 59 away from the sliding frame 58 is fixedly connected to the side wall of the fixed frame 56. The side wall of the tooth column 2 55 meshes with the side wall of the arc-shaped toothed disk 52. The side wall of gear 1 54 meshes with the side wall of the tooth bar 53. After the mounting shell 31 completes the angular swing, the welding wire in the equipment will continue to slide along the inner wall of the sliding frame 58. Spring 3 59 will absorb excess pressure. By controlling the welding wire feeding angle through the fixed frame 56 and the application of the sliding frame 58 to absorb excess swing force, the mounting shell 31 is prevented from swinging rapidly, causing the extrusion wheel 34 to oscillate while pressing the welding wire, resulting in cracks or creases in the welding wire.

[0042] A specific application of this embodiment is as follows: Before use, the bracket 1 is installed in the required position. Then, the welding wire is passed through the gap of the extrusion roller 34 and the through hole of the discharge rack 36, and the end of the welding wire is fixedly connected to the side wall of the take-up rod 12. Finally, the power supply of motor 11 and motor 2 15 is turned on. During the take-up process of the take-up rod 12, motor 2 15 drives the bidirectional threaded rod 16 to rotate. The bidirectional threaded rod 16 drives the engagement block 14 to move laterally left and right along the outer wall of the slide rod 13. The engagement block 14 drives the mounting shell 31 to swing left and right synchronously through the mounting plate 21. The mounting shell 31 drives the welding wire to swing synchronously through the extrusion roller 34 and the discharge rack 36. During the lateral movement of the mounting shell 31, the mounting shell 31 will contact the side wall of the spring telescopic rod 2 37, presenting as follows. Figure 4 As shown, as the mounting shell 31 moves laterally, it compresses the spring telescopic rod 37, forcing the spring telescopic rod 37 to contract and accumulate mechanical power. The moving engagement block 14 will drive the roller 25 to contact the inclined surface of the inclined panel 38 via the L-shaped rod 24. During this process, the roller 25 will roll along the outer wall of the inclined panel 38. The rolling roller 25 will drive the L-shaped rod 24 to slide outward along the inner wall of the sliding block 23, so that the other end of the L-shaped rod 24 is away from the inner wall of the slot 22, releasing the restriction of the L-shaped rod 24 on the mounting plate 21. At this time, the spring telescopic rod 37 will release mechanical power, forcing the mounting shell 31 to swing at an angle around the mounting plate 21. The swinging mounting shell 31 will drive the welding wire to swing to the other end. Through the application of the above components, the welding wire is prevented from being wound twice at the edge, which would cause misalignment between the welding wires.

[0043] Taking advantage of the lateral movement of the aforementioned meshing block 14, a protective component 5 is installed inside the equipment, such as... Figure 7As shown, when the meshing block 14 moves laterally to the right, the meshing block 14 drives the gear 54 to rotate clockwise along the outer wall of the rack 53. At this time, when the gear 54 drives the gear column 55 to rotate synchronously, the gear column 55 drives the arc-shaped gear disk 52 to swing counterclockwise at a small angle along the inner wall of the arc-shaped track 51. At this time, the arc-shaped gear disk 52 drives the fixing frame 56 to always face the position of the welding wire feed. In addition, after the mounting shell 31 completes the angle swing, the welding wire in the equipment will continue to slide along the inner wall of the sliding frame 58, and the spring 59 will absorb the excess pressure. By controlling the angle of the welding wire feed through the fixing frame 56 and the application of the sliding frame 58 to absorb the excess swing force, the mounting shell 31 is prevented from swinging rapidly, which would cause the extrusion wheel 34 to squeeze the welding wire while swinging, resulting in cracks or creases in the welding wire.

[0044] Utilizing the characteristics of the extrusion wheel 34 in extruding welding wire, when the motor 11 drives the take-up rod 12 to rotate, the take-up rod 12 collects the welding wire, and at the same time, the welding wire drives the old extrusion wheel 34 to rotate. The rotating extrusion wheel 34 drives the connecting rod 42 to rotate. The connecting rod 42 drives the straightening plate 44 to slide along the inner wall of the sliding groove 45 through the drive rod 43. The sliding straightening plate 44 straightens the welding wire on the inner wall of the through hole, avoiding small-angle bending of the welding wire when the mounting shell 31 swings, which would cause misalignment between the welding wires when the take-up rod 12 takes the wire. Utilizing the resistance encountered during the operation of the straightening component 4, when the straightening plate 44 moves laterally along the inner wall of the sliding groove 45, resistance will be generated during the operation of each component. This resistance will affect the rotation speed of the extrusion roller 34. During the process of collecting the welding wire, the extrusion roller 34 will be obstructed, which will limit the output speed of the welding wire. The rotation speed of the take-up rod 12 is fixed. Through the application of the above components, the extrusion roller 34 will pull the welding wire, so that the welding wire is always in a taut state before feeding, avoiding excessive stress on the welding wire itself, which would cause the welding wire to become loose during winding due to stress, resulting in the welding wire being scattered.

[0045] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A layer winding device for processing stainless steel submerged arc welding wire, comprising a bracket (1), wherein a motor (11) is fixedly connected to the side wall of the bracket (1), a take-up rod (12) is fixedly connected to the output shaft of the motor (11), a slide rod (13) is fixedly connected to the inner wall of the bracket (1), a meshing block (14) is slidably connected to the outer wall of the slide rod (13), a motor (15) is fixedly connected to the side wall of the bracket (1), a bidirectional threaded rod (16) is fixedly connected to the output shaft of the motor (15), and a protective component (5) is fixedly connected to the top of the meshing block (14), characterized in that, Also includes: The control mechanism (2) includes a mounting plate (21) rotatably connected to the top of the engagement block (14). Two slots (22) are provided on the side wall of the mounting plate (21). A sliding block (23) is fixedly connected to the side wall of the engagement block (14). An L-shaped rod (24) is slidably connected to the inner wall of the sliding block (23). A roller (25) is rotatably connected to the side wall of the L-shaped rod (24). A compression spring (26) is fixedly connected to the side wall of the L-shaped rod (24). The discharge mechanism (3) includes a mounting shell (31) fixedly connected to the top of the mounting plate (21). A sliding groove (32) is provided on the side wall of the mounting shell (31). Two sliding blocks (33) are slidably connected to the inner wall of the sliding groove (32). An extrusion wheel (34) is rotatably connected to the side wall of the two sliding blocks (33). A spring telescopic rod (35) is fixedly connected between the two sliding blocks (33). A discharge rack (36) is fixedly connected to the side wall of the mounting shell (31). Two spring telescopic rods (37) are fixedly connected to the inner wall of the support (1). Two inclined plates (38) are fixedly connected to the inner wall of the support (1). A straightening component (4) is slidably connected to the inner wall of the mounting shell (31).

2. The layer winding device for processing stainless steel submerged arc welding wire according to claim 1, characterized in that: The straightening assembly (4) includes a through groove (41) opened on the side wall of the extrusion roller (34), a connecting rod (42) is fixedly connected to the inner wall of the through groove (41), and a drive rod (43) is rotatably connected to the outer wall of the connecting rod (42).

3. The layer winding device for processing stainless steel submerged arc welding wire according to claim 2, characterized in that: The straightening assembly (4) also includes a sliding groove (45) formed on the inner wall of the mounting housing (31), and a straightening plate (44) is slidably connected to the inner wall of the sliding groove (45). The end of the drive rod (43) away from the connecting rod (42) is rotatably connected to the top of the straightening plate (44).

4. The layer winding device for processing stainless steel submerged arc welding wire according to claim 3, characterized in that: The end of the compression spring (26) away from the L-shaped rod (24) is fixedly connected to the side wall of the engagement block (14), and the outer wall of the bidirectional threaded rod (16) is engaged with the inner wall of the through hole of the engagement block (14).

5. The layer winding device for processing stainless steel submerged arc welding wire according to claim 4, characterized in that: The protective component (5) includes an arc-shaped track (51) fixedly connected to the top of the meshing block (14), an arc-shaped toothed disc (52) slidably connected to the inner wall of the arc-shaped track (51), and a toothed rod (53) fixedly connected to the inner wall of the bracket (1).

6. The layer winding device for processing stainless steel submerged arc welding wire according to claim 5, characterized in that: The protective assembly (5) also includes a gear one (54) rotatably connected to the top of the meshing block (14), a gear column two (55) fixedly connected to the top of the gear one (54), and a fixing frame (56) fixedly connected to the top of the arc-shaped gear disc (52).

7. The layer winding device for processing stainless steel submerged arc welding wire according to claim 6, characterized in that: The protective component (5) further includes a sliding bracket (57) fixedly connected to the inner wall of the fixed frame (56), a sliding frame (58) slidably connected to the inner wall of the sliding bracket (57), and a spring (59) fixedly connected to the side wall of the sliding frame (58).

8. The layer winding device for processing stainless steel submerged arc welding wire according to claim 7, characterized in that: The end of the spring three (59) away from the sliding frame (58) is fixedly connected to the side wall of the fixed frame (56), the side wall of the tooth column two (55) is meshed with the side wall of the arc-shaped toothed disk (52), and the side wall of the gear one (54) is meshed with the side wall of the tooth bar (53).

Images