Adjustable optical coating machine correction device

By designing an adjustable optical coating machine correction device, the rotation adjustment of the correction plate is achieved by using the combination of the motor-driven steering gear and the conical teeth, the problems of uneven coating and low accuracy in the prior art are solved, and the optical accuracy and uniformity of the coating are improved.

CN119824372APending Publication Date: 2025-04-15DANYANG DINGXIN MASCH EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411981132.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

The fixing setting of existing optical coating machine correction boards results in uneven coating, low accuracy, and need to be improved.

Method used

An adjustable optical coating machine correction device is designed, including a frame, a correction plate, a support mechanism and a drive mechanism. By driving the steering gear by the motor, the bevel teeth one and the bevel teeth two cooperate to realize the rotation of the rotation shaft, drive the correction plate to rotate about the rotation shaft, and adjust the distance of the umbrella lens to achieve uniformity and accuracy of the coating.

Benefits of technology

Through an adjustable correction device, the gas is effectively blocked from being directly injected into the umbrella frame, improving the optical accuracy and uniformity of the coating.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119824372A_ABST
    Figure CN119824372A_ABST
Patent Text Reader

Abstract

The invention discloses an adjustable optical coating machine correction device which comprises a rack and three correction plates connected to the rack, the correction plates are connected with a supporting mechanism used for supporting the correction plates, and the supporting mechanism is connected with a driving mechanism used for driving the supporting mechanism and the correction plates to rotate synchronously. The driving mechanism comprises a motor, a steering gear, a first conical tooth, a second conical tooth and a rotating shaft, the power output end of the motor is connected with the input end of the steering gear, the output end of the steering gear is connected with the first conical tooth, the first conical tooth is matched with the second conical tooth, and the end of the rotating shaft is connected with the second conical tooth. And the supporting mechanism is connected with the rotating shaft. The rotating shaft can rotate, so that the supporting mechanism and the correction plate are driven to rotate around the axis of the rotating shaft, gas is effectively prevented from being directly sprayed to the umbrella stand, and the optical precision and uniformity of coating are effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of optical coating machines, and in particular to an adjustable correction device for an optical coating machine. Background Art

[0002] Optical coating refers to the process of coating a layer (or multiple layers) of metal (or dielectric) coating on the surface of optical parts. The purpose of coating the surface of optical parts is to reduce or increase the reflection, beam splitting, color separation, filtering, polarization and other requirements of light. Optical coating machines are often used to achieve coating operations.

[0003] During the coating process, the different distances between the evaporation source and the lens on the umbrella stand can easily lead to uneven coating on the lens. The existing solution is to add a correction plate between the umbrella stand and the evaporation source, and partially block the top of the evaporation source through the correction plate to make the film layer on the lens as uniform as possible. However, the correction plate is usually fixed, and the distances from each point of the correction plate to each lens on the umbrella stand are inconsistent, which still leads to uneven coating, low precision, and applicability needs to be improved. Summary of the invention

[0004] The object of the present invention is to provide an adjustable correction device for an optical coating machine, which has the advantages of effectively improving the optical accuracy and uniformity of the coating and solving the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an adjustable optical coating machine correction device, comprising a frame and three correction plates connected to the frame, the correction plate being connected to a supporting mechanism for supporting the correction plate, the supporting mechanism being connected to a driving mechanism for driving the supporting mechanism and the correction plate to rotate synchronously, the driving mechanism comprising a motor, a steering gear, conical gear one, conical gear two, and a rotating shaft, the power output end of the motor being connected to the input end of the steering gear, the output end of the steering gear being connected to conical gear one, the conical gear one being matched with conical gear two, the end of the rotating shaft being connected to conical gear two, and the supporting mechanism being connected to the rotating shaft.

[0006] Preferably, the supporting mechanism includes a clamping seat, a supporting plate, a transverse reinforcing plate, and a plurality of vertical reinforcing plates, the clamping seat is connected to the rotating shaft, the supporting plate is connected to the clamping seat, the end of the transverse reinforcing plate is connected to the supporting plate, the end of the vertical reinforcing plate is connected to the transverse reinforcing plate, and the transverse reinforcing plate is connected to the bottom of the correction plate.

[0007] Preferably, the clamping seat is provided with a positioning hole, and the rotating shaft is provided with a thread groove, the thread groove matches the positioning hole, and the thread groove is threadedly connected with a bolt, and the nut of the bolt is pressed against the clamping seat.

[0008] Preferably, the transverse reinforcement plate is provided with a plurality of connection holes, the connection holes are connected with screws, and the screws are threadedly connected to the correction plate.

[0009] Preferably, the vertical reinforcing plates are vertically welded to the transverse reinforcing plates, and the distances between adjacent vertical reinforcing plates are equal.

[0010] Preferably, the correction plate is an elliptical structure.

[0011] Preferably, the driving mechanism further comprises two supporting seats, the supporting seats are connected to the bottom of the frame, and the rotating shaft is rotatably connected to the supporting seats.

[0012] Preferably, the conical tooth 2 is rotatably connected to the support seat, and the conical tooth 2 is meshingly connected with the conical tooth 1.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention is provided with a supporting mechanism and a driving mechanism, and the motor drives the conical tooth one to rotate through the steering gear. The conical tooth one cooperates with the conical tooth two to realize the rotation of the rotating shaft, thereby driving the supporting mechanism and the correction plate to rotate around the axis of the rotating shaft, effectively blocking the gas from being directly sprayed onto the umbrella frame, and improving the optical accuracy and uniformity of the coating. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A perspective view of the present invention; Figure 2 It is a schematic diagram of the connection structure of the support mechanism and the driving mechanism of the present invention.

[0015] In the figure: 1. frame; 2. motor; 3. steering gear; 4. correction plate; 5. conical gear 1; 6. conical gear 2; 7. support seat; 8. rotating shaft; 9. clamping seat; 10. positioning hole; 11. support plate; 12. vertical reinforcement plate; 13. horizontal reinforcement plate; 14. connecting hole. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] See also Figure 1 to Figure 2The present invention provides an adjustable correction device for an optical coating machine, comprising a frame 1 and three correction plates 4 connected to the frame 1, wherein the angles between adjacent correction plates 4 are equal, and the three correction plates 4 are located directly above the evaporation source. The correction plate 4 is connected to a support mechanism for supporting the correction plate 4, and the support mechanism is connected to a driving mechanism for driving the support mechanism and the correction plate 4 to rotate synchronously, and the driving mechanism comprises a motor 2, a steering gear 3, a conical gear 1 5, a conical gear 2 6, and a rotating shaft 8. The power output end of the motor 2 is connected to the input end of the steering gear 3, and the output end of the steering gear 3 is connected to the conical gear 1 5, and the conical gear 1 5 matches the conical gear 2 6. The end of the rotating shaft 8 is connected to the conical gear 2 6, and the support mechanism is connected to the rotating shaft 8.

[0018] The steering gear 3 is of prior art, and has a worm gear mechanism inside, that is, the output end of the motor 2 is connected to the worm gear, and then the power is output to the worm gear, and the worm gear is connected to the conical gear 5, thereby driving the conical gear 5 to rotate.

[0019] The rotation of the conical tooth 1 5 can drive the conical tooth 2 6 to rotate, thereby realizing the rotation of the rotating shaft 8. The rotating shaft 8 drives the supporting mechanism and the correction plate 4 to reciprocate around the axis of the rotating shaft 8, effectively blocking the gas from being directly sprayed on the umbrella frame, and adjusting the distance from the correction plate 4 to the umbrella frame lens to optimize the formation of a thin film with uniform thickness and improve the coating accuracy.

[0020] The supporting mechanism includes a clamping seat 9, a supporting plate 11, a transverse reinforcing plate 13, and a plurality of vertical reinforcing plates 12. The clamping seat 9 is connected to the rotating shaft 8, the supporting plate 11 is connected to the clamping seat 9, the end of the transverse reinforcing plate 13 is connected to the supporting plate 11, the end of the vertical reinforcing plate 12 is connected to the transverse reinforcing plate 13, and the transverse reinforcing plate 13 is connected to the bottom of the correction plate 4. The transverse reinforcing plate 13 and the vertical reinforcing plate 12 provide good support for the correction plate 4, and also make the correction plate 4 high in strength, prevent the correction plate 4 from being deformed due to heat, and improve the accuracy of subsequent coating.

[0021] The clamping seat 9 is provided with a positioning hole 10, and the rotating shaft 8 is provided with a threaded groove, which matches the positioning hole 10, and the threaded groove is threadedly connected with a bolt, and the nut of the bolt is pressed against the clamping seat 9, so that the clamping seat 9 is firmly connected to the rotating shaft 8, that is, the rotation of the rotating shaft 8 can synchronously drive the rotation of the clamping seat 9.

[0022] The transverse reinforcing plate 13 is provided with a plurality of connecting holes 14, and the connecting holes 14 are connected with screws, and the screws are threadedly connected with the correction plate 4. The vertical reinforcing plates 12 and the transverse reinforcing plates 13 are vertically welded, and the distances between adjacent vertical reinforcing plates 12 are equal, so as to improve the stability of the connection between the transverse reinforcing plates 13, the vertical reinforcing plates 12 and the correction plate 4.

[0023] The correction plate 4 is an elliptical structure, with the largest size in the middle and gradually decreasing sizes on both sides. Since the gas is in an umbrella-shaped structure when it is ejected from the evaporation source, the correction plate 4 with an elliptical structure can more effectively block the gas from being directly ejected onto the umbrella frame in practice, so that the uniformity of the film thickness is better.

[0024] The driving mechanism further includes two support seats 7 , the support seats 7 are connected to the bottom of the frame 1 , and the rotating shaft 8 is rotatably connected to the support seats 7 , thereby improving the rotation stability of the rotating shaft 8 .

[0025] The conical tooth 2 6 is rotatably connected to the support seat 7, and the conical tooth 2 6 is meshedly connected with the conical tooth 1 5, and the conical tooth 1 5 is rotatably connected with the frame 1, which improves the rotation stability of the conical tooth 1 5. The meshing connection has the advantages of high transmission efficiency, constant transmission ratio, simple structure, easy assembly and strong practicality.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An adjustable correction device for an optical coating machine, comprising a frame (1) and three correction plates (4) connected to the frame (1), characterized in that: The correction plate (4) is connected to a support mechanism for supporting the correction plate (4); the support mechanism is connected to a drive mechanism for driving the support mechanism and the correction plate (4) to rotate synchronously; the drive mechanism comprises a motor (2), a steering gear (3), a conical tooth one (5), a conical tooth two (6), and a rotating shaft (8); a power output end of the motor (2) is connected to an input end of the steering gear (3); an output end of the steering gear (3) is connected to conical tooth one (5); the conical tooth one (5) matches conical tooth two (6); an end of the rotating shaft (8) is connected to conical tooth two (6); and the support mechanism is connected to the rotating shaft (8).

2. The adjustable optical coating machine correction device according to claim 1, characterized in that: The support mechanism comprises a clamping seat (9), a support plate (11), a transverse reinforcing plate (13), and a plurality of vertical reinforcing plates (12); the clamping seat (9) is connected to the rotating shaft (8); the support plate (11) is connected to the clamping seat (9); the end of the transverse reinforcing plate (13) is connected to the support plate (11); the end of the vertical reinforcing plate (12) is connected to the transverse reinforcing plate (13); and the transverse reinforcing plate (13) is connected to the bottom of the correction plate (4).

3. The adjustable optical coating machine correction device according to claim 2, characterized in that: The clamping seat (9) is provided with a positioning hole (10), and the rotating shaft (8) is provided with a thread groove, the thread groove matches the positioning hole (10), and the thread groove is threadedly connected with a bolt, and the nut of the bolt is pressed against the clamping seat (9).

4. The adjustable optical coating machine correction device according to claim 2, characterized in that: The transverse reinforcement plate (13) is provided with a plurality of connection holes (14), the connection holes (14) are connected with screws, and the screws are threadedly connected to the correction plate (4).

5. The adjustable optical coating machine correction device according to claim 4, characterized in that: The vertical reinforcement plates (12) and the transverse reinforcement plates (13) are vertically welded, and the distances between adjacent vertical reinforcement plates (12) are equal.

6. The adjustable optical coating machine correction device according to claim 1, characterized in that: The correction plate (4) is an elliptical structure.

7. The adjustable optical coating machine correction device according to claim 1, characterized in that: The driving mechanism further comprises two support seats (7), wherein the support seats (7) are connected to the bottom of the frame (1), and the rotating shaft (8) is rotatably connected to the support seats (7).

8. The adjustable optical coating machine correction device according to claim 7, characterized in that: The conical tooth 2 (6) is rotatably connected to the support seat (7), and the conical tooth 2 (6) is meshingly connected with the conical tooth 1 (5).