Steel bar weight deviation laser gauge

By designing a laser marker with a weight deviation of steel bars, the weight measurement, length calculation and continuous operation of laser marking of steel bars is realized, which solves the problems of complex operation processes and inefficient efficiency in the existing technology, and improves detection efficiency and marking accuracy.

CN119826937AInactive Publication Date: 2025-04-15ZHEJIANG TUGONG INSTR
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Patent Information

Application Number
CN202411980422.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-15
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the weighing, length measurement and marking of steel bars are usually divided into multiple independent links, resulting in complex operational processes and inefficient efficiency, and easily lead to errors in measurement data or inaccurate marking.

Method used

A reinforced bar weight deviation laser marker is designed. By setting a substrate, a bracket, a moving mechanism, a laser marker, a weighing mechanism and a detection frame on the body, the weight measurement of the steel bar, the length calculation and the continuous operation of laser marking are realized.

Benefits of technology

It realizes continuous operations of steel bar weight measurement, length calculation and laser marking without manual intervention, greatly improving detection efficiency and marking accuracy, and is suitable for batch operation scenarios.

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Abstract

The invention relates to the field of building material detection equipment, and discloses a steel bar weight deviation laser gauge gauge, which comprises a machine body, a laser gauge gauge, a laser gauge gauge, a laser gauge gauge gauge, a laser gauge gauge gauge gauge and a laser gauge gauge gauge gauge, the laser marking instrument is used for performing laser marking along the surface of the steel bar sample; the second moving mechanism is located in the middle of the base plate and used for driving the weighing mechanism to move; the top of the weighing mechanism is provided with a platform, and the weight of the steel bar sample is measured through a weighing sensor; the detection frames are arranged on the two sides of the base plate, photoelectric sensors are installed in the detection frames, and the length of the reinforcing steel bar is calculated by detecting the time and position of the reinforcing steel bar sample shielding the photoelectric sensors. The weight can be measured after a reinforcing steel bar sample is placed on the weighing mechanism, the second moving mechanism drives the sample to move, the position and time are recorded through the photoelectric sensor to calculate the length, the laser marking instrument completes marking subsequently, the whole process is automatic and continuous, efficiency and precision are greatly improved, and the device is suitable for batch operation.
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Description

Technical Field

[0001] The invention relates to the field of building material detection equipment, in particular to a steel bar weight deviation laser rangefinder. Background Art

[0002] As an important component in construction projects, the quality and length of steel bars directly affect the structural performance and construction quality of the project. Therefore, before steel bars are processed and shipped out, they need to be weighed, measured in length, and marked. This information is not only used to identify steel bar specifications and performance parameters, but also provides reliable data support for subsequent construction, ensuring the correct use of steel bars and avoiding engineering risks caused by confusion or misuse of specifications. At the same time, marking information helps improve the efficiency of steel bar management and achieve seamless integration of production and construction.

[0003] However, in the prior art, weighing, measuring and marking of steel bars are usually completed in multiple independent steps, and the equipment in each step is independent of each other, and the transfer and positioning of the samples need to be done manually or by additional mechanical devices. This decentralized operation mode has the problems of complex operation process and low efficiency, which not only increases the manpower and time costs, but also easily leads to measurement data errors or inaccurate markings due to improper operation, making it difficult to meet the requirements of modern construction projects for efficient, accurate and automated steel bar processing. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides a steel bar weight deviation laser distance meter, which solves the problem in the prior art that weighing, length measurement and marking are completed in multiple independent steps, thereby causing complex operation procedures and low efficiency.

[0005] To achieve the above purpose, the present invention is implemented by the following technical scheme: a steel bar weight deviation laser rangefinder, comprising:

[0006] A body, wherein a substrate is arranged inside, a bracket is installed on one side of the substrate, and a first moving mechanism is installed on the outer wall of the bracket for driving the housing to move along the direction of the substrate;

[0007] A laser marker, mounted on the housing, for laser marking along the surface of the steel bar specimen;

[0008] The second moving mechanism is located in the middle of the base plate and is used to drive the weighing mechanism to move;

[0009] A weighing mechanism, on the top of which a platform is installed, and the weight of the steel bar sample is measured by a weighing sensor;

[0010] The detection frame is arranged on both sides of the base plate, and a photoelectric sensor is installed inside. The length of the steel bar is calculated by detecting the time and position when the steel bar sample blocks the photoelectric sensor.

[0011] Preferably, the first moving mechanism comprises a motor 1, and the output end of the motor 1 drives the shell to move along the base plate through a driving rod.

[0012] Preferably, a telescopic rod is installed inside the shell, the laser marker is connected to the telescopic rod, and the telescopic rod is used to drive the laser marker to move after operation.

[0013] Preferably, the second moving mechanism includes a support, the support is fixedly connected to the bottom of the substrate, a second motor is installed on one side of the support, a threaded rod is fixed to the output end of the second motor, the threaded rod is inside the support, and a second slide is threadedly connected to the outer wall of the threaded rod, the second slide is slidably connected in the support, the top of the second slide is fixedly connected to a support platform, and the support platform is connected to the weighing mechanism.

[0014] Preferably, the weighing mechanism includes a platform, and vertical plates are fixedly connected to both sides of the top surface of the platform, and the vertical plates are used to support the steel bar samples. The weighing sensor is located between the support and the platform.

[0015] Preferably, the top surfaces of the vertical plates on both sides are provided with a plurality of V-shaped grooves.

[0016] Preferably, a plurality of small holes are provided in the middle of the detection frame, and the photoelectric sensors are coaxially arranged with the small holes.

[0017] Preferably, a through hole is opened in the middle of the base plate, and the support is slidably connected in the through hole.

[0018] Preferably, folding plates are fixedly connected to both sides of the outer wall of the support, and the far sides of the folding plates on both sides are fixedly connected to the two sides of the inner wall of the through hole respectively.

[0019] Preferably, a switch door is installed on the outer wall of the machine body.

[0020] The present invention provides a steel bar weight deviation laser distance meter. It has the following beneficial effects:

[0021] 1. The present invention can measure the weight of the steel bar sample by placing it on a weighing mechanism. The moving mechanism 2 can drive the steel bar sample to move, and calculate the length of the steel bar by recording the position and time of the steel bar blocking the photoelectric sensor. Finally, the laser marker directly marks the surface of the steel bar. The whole process realizes the continuous operation of weighing, length measurement and marking without manual intervention, greatly improving the detection efficiency and marking accuracy, and is suitable for batch operation scenarios.

[0022] 2. The present invention can drive the laser marker to achieve fine-tuning movement along the surface of the steel bar by installing a telescopic rod inside the shell; at the same time, the motor can drive the shell and the laser marker to further move along the substrate direction through the driving rod, thereby realizing precise adjustment of the laser marker in multiple directions, which is beneficial to improving the accuracy and consistency of the marking position, ensuring the marking quality, and meeting the needs of steel bars of different specifications.

[0023] 3. The present invention fixes the folding plates on both sides of the outer wall of the support. When the support moves back and forth and the laser marker is working, it can effectively block the debris falling from the surface of the steel sample, prevent the debris from entering the interior of the device, and protect the internal components of the device from contamination or damage, thereby extending the service life of the device and ensuring the stable operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0025] Figure 2 It is a schematic diagram of the internal structure of the machine body of the present invention;

[0026] Figure 3 It is a schematic diagram of the structure of the substrate part of the present invention;

[0027] Figure 4 This is a partial structural diagram of the support of the present invention;

[0028] Figure 5 It is a schematic diagram of the structure of the detection frame part of the present invention;

[0029] Figure 6 for Figure 5 A in the enlarged view;

[0030] Figure 7 It is a partial structural diagram of the flat plate of the present invention.

[0031] Among them, 1. body; 2. switch door; 3. base plate; 4. bracket; 5. moving mechanism 1; 51. motor 1; 52. slide seat 1; 53. side plate; 6. shell; 7. laser marker; 8. moving mechanism 2; 81. support; 82. motor 2; 83. threaded rod; 84. slide seat 2; 85. support platform; 9. weighing mechanism; 91. platform; 92. vertical plate; 10. detection frame; 11. photoelectric sensor; 12. small hole; 13. steel bar sample; 14. folding plate. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] In order to better understand the present invention, the above contents are described in detail below in conjunction with specific embodiments.

[0034] Please see attached Figure 1 -Attached Figure 7 The embodiment of the present invention provides a steel bar weight deviation laser distance meter, comprising: a body 1, in which a substrate 3 is arranged, a bracket 4 is installed on one side of the substrate 3, and a first moving mechanism is installed on the outer wall of the bracket 4, which is used to drive the shell 6 to move along the direction of the substrate 3; a laser marker 7, which is installed on the shell 6 and is used to perform laser marking along the surface of the steel bar sample 13; a moving mechanism 8, which is located in the middle of the substrate 3 and is used to drive a weighing mechanism 9 to move; the weighing mechanism 9, on the top of which a platform 91 is installed, and the weight of the steel bar sample 13 is measured by a weighing sensor; a detection frame 10, which is arranged on both sides of the substrate 3, and a photoelectric sensor 11 is installed inside, and the length of the steel bar is calculated by detecting the time and position when the steel bar sample 13 blocks the photoelectric sensor 11.

[0035] In the present invention, a base plate 3 is arranged inside the machine body 1, a bracket 4 is installed on one side of the base plate 3, and a first moving mechanism arranged on the outer wall of the bracket 4 can drive the shell 6 to move along the direction of the base plate 3, providing an accurate positioning function for the laser marker 7; the laser marker 7 is installed on the shell 6, and can move with the shell 6 to realize the marking operation on the surface of the steel bar sample 13, which is suitable for steel bar samples 13 of different sizes; the second moving mechanism 8 is located in the middle of the base plate 3, and is used to drive the weighing mechanism 9 to move, so that the position adjustment of the steel bar sample 13 during weighing and measurement is more flexible; a platform 91 is installed on the top of the weighing mechanism 9, and the weight of the steel bar sample 13 is accurately measured by the weighing sensor, so as to provide a guarantee for the accuracy of the measurement data; the detection frame 10 is arranged on both sides of the base plate 3, and a photoelectric sensor 11 is installed inside, and the length of the steel bar is quickly calculated by detecting the time and position of the steel bar sample 13 blocking the photoelectric sensor 11; the coordinated cooperation of the above components realizes the integrated operation of steel bar weight measurement, length calculation and laser marking, improves the automation degree and operation efficiency of the equipment, and is particularly suitable for the efficient detection and marking requirements of large quantities of steel bar samples 13.

[0036] The first moving mechanism includes a motor 51, and the output end of the motor 51 drives the housing 6 to move along the substrate 3 through the driving rod. A telescopic rod is installed inside the housing 6, and the laser marker 7 is connected to the telescopic rod, and the telescopic rod is used to drive the laser marker 7 to move after operation.

[0037] In the present invention, the first moving mechanism includes a motor 51, the output end of which is connected to the shell 6 through a driving rod, and can drive the shell 6 to move precisely along the direction of the substrate 3, providing stable support for the positioning of the laser marker 7; a telescopic rod is installed inside the shell 6, and the laser marker 7 is connected to the telescopic rod. When the telescopic rod is in operation, the position of the laser marker 7 can be further adjusted, so that it can move flexibly in different directions, thereby adapting to steel bar samples 13 of different sizes and shapes, and ensuring the accuracy of the marking position and the marking quality.

[0038] The moving mechanism 2 8 includes a support 81, which is fixedly connected to the bottom of the base plate 3. A motor 2 82 is installed on one side of the support 81. A threaded rod 83 is fixed to the output end of the motor 82. The threaded rod 83 is inside the support 81, and a slide 2 84 is threadedly connected to the outer wall of the threaded rod 83. The slide 2 84 is slidably connected in the support 81. A support platform 85 is fixedly connected to the top of the slide 84, and the support platform 85 is connected to the weighing mechanism 9.

[0039] In the present invention, the moving mechanism 2 8 includes a support 81, which is fixedly connected to the bottom of the base plate 3 to provide a stable supporting structure; a motor 2 82 is installed on one side of the support 81, and the output end of the motor 2 82 is connected to a threaded rod 83, and the threaded rod 83 is arranged inside the support 81, and its outer wall is connected to a slide 2 84 through a thread, and the slide 2 84 can slide along the inside of the support 81 to achieve precise linear motion; the top of the slide 2 84 is fixedly connected to a support platform 85, and the support platform 85 is connected to the weighing mechanism 9. By driving the motor 2 82 to rotate the threaded rod 83, the weighing mechanism 9 can be driven to move, so that the steel bar sample 13 can adjust its position more flexibly and accurately during weighing and subsequent length measurement, thereby improving the convenience of operation and measurement accuracy.

[0040] The weighing mechanism 9 includes a platform 91, and vertical plates 92 are fixedly connected to both sides of the top surface of the platform 91. The vertical plates 92 are used to support the steel bar sample 13. The weighing sensor is located between the support 85 and the platform 91. The top surfaces of the vertical plates 92 on both sides are provided with a plurality of V-shaped grooves.

[0041] In the present invention, the weighing mechanism 9 includes a platform 91, and vertical plates 92 are fixedly connected to both sides of the top surface of the platform 91. The vertical plates 92 are used to provide stable support for the steel sample 13 to ensure that the sample remains stable during the weighing process; the weighing sensor is arranged between the support 85 and the platform 91, and the high-precision measurement of the weight of the steel sample 13 is achieved by accurately detecting the mass change of the platform 91; a plurality of V-shaped grooves are provided on the top surface of the vertical plate 92, and these grooves can better fix the steel sample 13 of different diameters to prevent it from shifting during weighing or moving, thereby improving the stability of weighing and the reliability of measurement.

[0042] A plurality of small holes 12 are provided in the middle of the detection frame 10 , and the photoelectric sensors 11 are coaxially arranged with the small holes 12 .

[0043] In the present invention, a plurality of small holes 12 are provided in the middle of the detection frame 10, and the small holes 12 are coaxially arranged with the photoelectric sensor 11. Through this structural design, when the steel bar sample 13 moves above the detection frame 10, the small holes 12 can accurately guide the light, so that the photoelectric sensor 11 can efficiently detect the shielding of the steel bar sample 13. This design not only improves the sensitivity and accuracy of the detection, but also provides reliable technical support for the accurate calculation of the steel bar length.

[0044] A through hole is provided in the middle of the base plate 3, and the support platform 85 is slidably connected in the through hole. Both sides of the outer wall of the support platform 85 are fixedly connected with folding plates 14, and the far sides of the folding plates 14 on both sides are fixedly connected to the two sides of the inner wall of the through hole. A switch door 2 is installed on the outer wall of the body 1.

[0045] In the present invention, a through hole is opened in the middle of the base plate 3, and the support 85 is slidably connected in the through hole. The movement of the support 85 realizes the smooth and accurate position adjustment of the steel sample 13 during the weighing and testing process through the through hole; the two sides of the outer wall of the support 85 are fixedly connected with folding plates 14, and the far sides of the folding plates 14 are respectively fixedly connected to the two sides of the inner wall of the through hole. When the support 85 slides, the folding plate 14 on one side will be folded and the other side will be stretched, thereby effectively shielding the through hole, preventing the debris generated during the movement or marking of the steel sample 13 from falling into the inside of the machine body 1, and ensuring the cleanliness of the device and the stability of operation.

[0046] Working principle: When in use, in the initial state of the weighing mechanism 9, the weight sensor records the mass value of the weighing mechanism 9 as T0. When the first steel bar sample 13 is placed, the weight sensor records the total mass of the weighing mechanism 9 and the first steel bar sample 13 as T1. The mass of the first steel bar sample 13 can be obtained by calculating T1-T0. Similarly, the steel bar samples 13 are placed one by one, the total mass value is recorded, and the weight of each steel bar sample 13 is obtained one by one by the same calculation method.

[0047] After the steel bar weight measurement is completed, the moving mechanism is driven to operate. At this time, the second motor 82 is started, driving the threaded rod 83 to rotate, thereby driving the second slide 84 and the support 85 to slide along the support 81, and then driving the weighing mechanism 9 to move as a whole, so that the steel bar sample 13 moves to one side of the detection frame 10. When one end of the steel bar sample 13 moves to the top of the small hole 12 in the middle of the detection frame 10, since the small hole 12 and the photoelectric sensor 11 are coaxially arranged, the steel bar sample 13 will block the photoelectric sensor 11 at this time. At this time, the blocked time is recorded, and the time of multiple steel bar samples 13 is recorded. Then, the second motor 82 is driven in the reverse direction to drive the threaded rod 83 to reverse, so that the steel bar sample 13 moves to the detection frame 10 on the other side, and then the time when the steel bar sample 13 blocks the photoelectric sensor 11 on the other side is recorded, and the time when each steel bar sample 13 blocks the photoelectric sensor 11 on the other side is recorded respectively, and then the length of each steel bar is calculated by the known motor speed;

[0048] When the quality and length detection is completed, the laser marker 7 is driven to mark the corresponding quality and length data on the corresponding steel bar sample 13, and during marking, the driving motor 51 can drive the driving rod to run, and the driving rod can drive the slide 52 to slide along the bracket 4, thereby driving the shell 6 and the laser marker 7 to move, so that they are close to or away from the steel bar sample 13. When marking the steel bar sample 13 with a larger diameter, the laser marker 7 is moved away from the steel bar sample 13, and when marking the steel bar sample 13 with a smaller diameter, the laser marker 7 is moved close to the steel bar sample 13. During marking, the telescopic rod can also be driven to drive the laser marker 7 to move further, and different positions of the steel bar sample 13 can be marked. When the support 85 moves, since the folding plates 14 are installed on its side, when the support 85 moves toward one side of the base plate 3, the folding plates 14 on one side will be folded, and the folding plates 14 on the other side will be stretched, so the through holes on the base can be blocked to prevent the debris on the steel bar or the debris generated by marking from falling into the interior of the steel bar and affecting the operation of the device.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steel bar weight deviation laser rangefinder, characterized in that: include: A machine body (1) is provided with a base plate (3) inside, a bracket (4) is installed on one side of the base plate (3), and a first moving mechanism (5) is installed on the outer wall of the bracket (4) for driving a housing (6) to move along the direction of the base plate; A laser marker (7), mounted on the housing (6), for laser marking along the surface of the steel bar sample (13); A second moving mechanism (8), located in the middle of the base plate (3), and used for driving the weighing mechanism (9) to move; A weighing mechanism (9) is provided with a platform (91) on the top thereof, and measures the weight of the steel bar sample (13) through a weighing sensor; The detection frame (10) is arranged on both sides of the base plate (3), and a photoelectric sensor (11) is installed inside the detection frame. The length of the steel bar is calculated by detecting the time and position of the steel bar sample (13) blocking the photoelectric sensor.

2. A steel bar weight deviation laser rangefinder according to claim 1, characterized in that: The first moving mechanism (5) comprises a motor 1 (51), and the output end of the motor 1 (51) drives the housing (6) to move along the base plate (3) via a driving rod.

3. A steel bar weight deviation laser rangefinder according to claim 1, characterized in that: A telescopic rod is installed inside the housing (6), the laser marker (7) is connected to the telescopic rod, and the telescopic rod is used to drive the laser marker (7) to move after it is in operation.

4. A steel bar weight deviation laser rangefinder according to claim 1, characterized in that: The second moving mechanism (8) comprises a support (81), the support (81) is fixedly connected to the bottom of the base plate (3), a second motor (82) is installed on one side of the support (81), a threaded rod (83) is fixed to the output end of the second motor (82), the threaded rod (83) is located inside the support (81), and the outer wall of the threaded rod (83) is threadedly connected to a second slide (84), the second slide (84) is slidably connected in the support (81), and a support platform (85) is fixedly connected to the top of the second slide (84), and the support platform (85) is connected to the weighing mechanism (9).

5. A steel bar weight deviation laser rangefinder according to claim 4, characterized in that: The weighing mechanism (9) comprises a platform (91), and both sides of the top surface of the platform (91) are fixedly connected with vertical plates (92), and the vertical plates (92) are used to support the steel bar sample (13). The weighing sensor is located between the support platform (85) and the platform (91).

6. A steel bar weight deviation laser rangefinder according to claim 5, characterized in that: The top surfaces of the vertical plates (92) on both sides are provided with a plurality of V-shaped grooves.

7. A steel bar weight deviation laser rangefinder according to claim 1, characterized in that: A plurality of small holes (12) are provided in the middle of the detection frame (10), and the photoelectric sensor (11) is coaxially arranged with the small hole (12).

8. A steel bar weight deviation laser rangefinder according to claim 5, characterized in that: A through hole is provided in the middle of the base plate (3), and the support platform (85) is slidably connected in the through hole.

9. A steel bar weight deviation laser rangefinder according to claim 8, characterized in that: Both sides of the outer wall of the support platform (85) are fixedly connected with folding plates (14), and the far sides of the folding plates (14) on both sides are respectively fixedly connected to the two sides of the inner wall of the through hole.

10. A steel bar weight deviation laser rangefinder according to claim 1, characterized in that: A switch door (2) is installed on the outer wall of the machine body (1).

Citation Information

Patent Citations

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