Breaker four-test comprehensive detection bench
By designing the four-test comprehensive inspection table of the circuit breaker, the internal resistance, voltage resistance, operating force and mechanical running-in testing functions are integrated, the problem of low detection efficiency in the existing technology is solved, and an efficient and automated inspection process is realized, which improves production quality and safety.
Patent Information
- Application Number
- CN202510001458.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-04-15
AI Technical Summary
The prior art cannot perform multiple tests at the same station, resulting in low detection efficiency.
A four-test comprehensive testing table for circuit breakers is designed, integrating circuit internal resistance, voltage resistance, operating force and mechanical running-in testing functions, and fully automatic detection is achieved through automated equipment.
The integration of multiple detection functions has been achieved, the detection efficiency has been improved, the safety hazards and miscalculation rates of manual operations have been reduced, and the production quality and safety have been significantly improved.
Smart Images

Figure CN119827971A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of online detection of circuit breaker production and manufacturing, and specifically to a circuit breaker four-test integrated detection platform. Background Art
[0002] For circuit breakers or other similar products, most of the loop resistance and withstand voltage tests of new products are done manually. The tester uses a loop resistance meter to manually test the loop resistance, and a withstand voltage meter to manually test the withstand voltage. When manually testing the loop resistance, any pressure on the hand will affect the test results; manually testing the withstand voltage is time-consuming and has safety hazards; and the operating force and mechanical running-in, including the opening force, closing force, and tripping force, are tested on different devices separately, which increases the workload of employees. The equipment is also relatively simple. Since the testing equipment is a random inspection equipment, it cannot meet the needs of large-scale testing. There are also some equipment in the industry for loop resistance, withstand voltage, operating force, and mechanical running-in testing, but either the degree of automation is not high, or the four tests cannot be combined on one device. For example, the patent document with application publication number CN110082351A discloses a circuit breaker detection production line, including: an electrical performance detection unit, which is used to detect the electrical performance of the circuit breaker. The electrical performance only includes electrical performance such as dielectric properties, insulation resistance and impulse withstand voltage, and cannot be installed in the same workstation for mechanical running-in and operating force testing; the patent document with application publication number CN116443557A discloses a vacuum circuit breaker assembly and detection production line including a withstand voltage test component and a running-in chamber, but the running-in chamber and the withstand voltage test component are not in the same workstation, and there is no way to perform operating force testing; the patent document with authorization announcement number CN106252165B discloses an automatic circuit breaker production line including a running-in mechanism and a comprehensive test bench. The running-in mechanism performs a running-in test on the circuit breaker. The comprehensive test bench includes a large current test component, a performance test component and a withstand voltage test component. The running-in mechanism and the comprehensive test bench are also far apart and cannot be completed in one workstation. Therefore, most of the solutions in the prior art are single-function machines or integrate a few detection functions, and it takes two workstations to achieve the integration of several functions, resulting in low detection efficiency. Summary of the invention
[0003] In view of the deficiencies of the prior art, the present application provides a circuit breaker four-test integrated testing station to solve the problem that the prior art cannot perform multiple tests at the same workstation and has low testing efficiency.
[0004] To achieve the above objectives, this application is implemented through the following technical solutions:
[0005] A circuit breaker four-test integrated inspection station, with an inspection station on the assembly line, a pallet for conveying the circuit breaker is arranged in the assembly line frame of the assembly line, and a blocking mechanism is arranged on the central axis of the assembly line according to the station to block the conveying of the pallet to assist in controlling the production and manufacturing rhythm, the conveying direction is set as the Y axis, the horizontal direction perpendicular to the conveying direction is the X axis, and the vertical direction is the Z axis. The inspection station is provided with a drawer assembly, a switch-on and switch-off assembly, and a handle pressure-resistant assembly on the inspection side of one side of the assembly line, the drawer assembly fixes the circuit breaker and is provided with a side connecting plate for contact-connecting the circuit breaker The withstand voltage is tested and the internal resistance is measured, and the conduction is judged in cooperation with the running-in test. The opening and closing assembly is used to cooperate with the opening and closing movement of the circuit breaker handle for the running-in test and the operating force test at the detection position. The handle withstand voltage assembly is used to cooperate with the withstand voltage performance test of the circuit breaker handle at the test position. The detection station is provided with a lifting and positioning assembly in the assembly line and a transplanting mechanism is provided above. The transplanting mechanism is used to move the circuit breaker to be tested on the pallet lifted by the lifting and positioning assembly to the detection position of the detection station and move the tested circuit breaker back to the pallet lifted by the lifting and positioning assembly.
[0006] Preferably, the detection position of the detection station includes a test position on the detection side and an initial position set in front of the test position along the Y-axis direction. The detection station also includes a linear guide rail and an electric actuator set along the Y-axis direction. The drawer assembly is controlled by the electric actuator to reciprocate between the initial position and the test position set in the Y direction under the guidance of the linear guide rail.
[0007] Preferably, the inspection station is provided with an unqualified material channel component on the other side of the assembly line and a lifting sliding component is provided on the conveying rear side of the lifting and positioning component on the central axis of the assembly line; the inspection station is provided with a pushing mechanism on the rear side of the test position on the inspection side of the assembly line; the Y-axis position of the pushing mechanism is the same as the Y-axis position of the lifting sliding component and is located within the Y-axis position range of the unqualified material channel component; the unqualified material channel component is used to cache unqualified circuit breakers with associated pallets and allow the pallets to slide freely horizontally on top of them; the lifting sliding component is used to lift the pallet out of the assembly line body frame and allow the pallet to slide freely horizontally on top of them; the height of the lifted pallet is the same as the height of the pallet on the unqualified material channel component; the pushing mechanism is used to push the circuit breaker that has been tested on the assembly line and is judged to be unqualified together with the pallet onto the unqualified material channel component.
[0008] Preferably, an inspection room is further provided outside the inspection station, and the inspection room is only provided with an opening in the direction of entry and exit of the assembly line.
[0009] Preferably, the inspection room is provided with a barcode scanning component on the upper outer wall where the assembly line enters, and the barcode scanning component is provided with a barcode gun which is aimed at the barcode position of the circuit breaker to be tested on the assembly line tray to scan the barcode for judging the category of the circuit breaker, and the electric actuator determines the specific travel position of the control drawer assembly to move to the test position according to the category of the circuit breaker.
[0010] Preferably, the drawer assembly includes a drawer bottom plate, a pressure-resistant bottom plate, a drawer baffle, a clamping block, a clamping cylinder, a pressure-resistant contact, an insulating rod, and a spring. The pressure-resistant bottom plate is fixed to the middle of the drawer bottom plate at the circuit breaker placement position. The drawer baffle is symmetrically fixed to the side edge of the circuit breaker placement position on the drawer bottom plate. The clamping block is symmetrically fixed to the upper side of the drawer baffle and is provided with an inner side surface as a clamping surface relative to the side surface of the circuit breaker base. The clamping cylinder is symmetrically fixed to the outer side of the clamping block on the drawer bottom plate through a bracket and uses a rod portion to clamp the clamping cylinder. The outer side surface of the clamping block is fixed, and the bottom of the clamping block is regularly provided with contact grooves corresponding to the side connecting plates of the circuit breaker along the direction of the clamping surface. The side surface of the contact groove of the clamping block is also provided with insulating rod holes that penetrate the entire clamping block along the direction of the clamping surface. The rear part of the contacts, which is the same in number as the single-side connecting plates of the circuit breaker, is fixed to the bottom of the clamping block by insulating rods that penetrate the insulating rod holes so that the front part is connected to the connecting plate when the clamping block is clamped. The top of the contact is also provided with vertical springs on both sides of the insulating rod and connected to the spring holes of the contact groove of the clamping block.
[0011] Preferably, the opening and closing switch assembly comprises an opening and closing switch module mounting plate, an opening and closing linear module, an opening and closing switch cylinder, an opening and closing slide plate, an opening and closing card grab plate, a rubber-coated wheel fixing block, a rubber-coated wheel and a tripping rod. The opening and closing linear module is invertedly installed below the opening and closing switch module mounting plate along the opening and closing direction of the circuit breaker handle, the opening and closing switch cylinder is installed at one end of the opening and closing linear module, the opening and closing slide plate is installed and fixed to the bottom of the slide of the opening and closing linear module along the installation direction of the opening and closing linear module, the two ends of the opening and closing slide plate extend downward and are respectively installed with opening and closing card grab plates, and the opening and closing slide plate is installed with a plurality of opening and closing cards. Horizontal rubber-coated wheels perpendicular to the opening and closing direction of the circuit breaker handle are installed on the inner side of the bottom of the card grab plate through bayonet-shaped rubber-coated wheel fixing blocks. The vertical position of the rubber-coated wheels is adapted to the circuit breaker handle and the spacing between the rubber-coated wheels is greater than the stroke of the circuit breaker handle. The trip rod is vertically installed below the opening and closing module mounting plate and its horizontal position is the same as the horizontal position of the trip button of the circuit breaker. A force sensor in the same opening and closing direction as the circuit breaker handle is installed between each of the rubber-coated wheel fixing blocks and the opening and closing card grab plate, and a vertical force sensor is installed on the trip rod.
[0012] Preferably, the handle pressure-resistant assembly includes a probe, a probe head, a top bracket and a probe cylinder. The top bracket is vertically installed below the opening and closing module mounting plate along the opening and closing direction of the circuit breaker handle. The probe is installed at the bottom of the top bracket through a probe cylinder horizontally installed at a tail portion perpendicular to the opening and closing direction of the circuit breaker handle. The probe is horizontally installed at a probe head portion perpendicular to the opening and closing direction of the circuit breaker handle. The probe touches the circuit breaker handle when extended by the probe cylinder.
[0013] Preferably, positioning pin sleeves are installed diagonally at the bottom of the support plate, and the jacking and positioning assembly includes a jacking and positioning upper plate, a jacking and positioning lower plate, a jacking and positioning cylinder, positioning pins, lifting equal height columns, linear bearings, guide columns, and fixing rings. The jacking and positioning lower plate is fixedly installed at the bottom of the assembly line body frame, and the jacking cylinder is fixedly installed at the center of the bottom of the jacking and positioning lower plate, and the head of its piston rod passes through the jacking and positioning lower plate and is fixed at the center of the jacking and positioning upper plate. Guide columns are installed at the corners of the jacking and positioning lower plate through linear bearings to evenly support the bottom corners of the jacking and positioning upper plate. All the guide columns are installed at the same distance below the linear bearings and are installed with fixing rings. Lifting equal height columns are fixedly installed diagonally on the top surface of the jacking and positioning upper plate to support the bottom of the support plate, and positioning pins are installed at the positions of the positioning pin sleeves at the bottom of the other diagonals corresponding to the support plate for inserting into the positioning pin sleeves at the bottom of the support plate during jacking.
[0014] Preferably, the transplanting mechanism includes a horizontal and linear module mounting plate, an electric push rod adapter plate, a slide cylinder adapter plate, a transplanting claw plate, a buffer block, a horizontal and linear module, an electric push rod, and a slide cylinder. The horizontal and linear module mounting plate is installed on the X-axis beam of the detection room, and one side of the horizontal and linear module is fixedly installed on the horizontal and linear module mounting plate in the XZ plane along the X-axis direction; the electric push rod is installed on the slider of the horizontal and linear module from the other side of the horizontal and linear module through the electric push rod adapter plate in the XZ plane along the Z-axis direction; the slide cylinder is installed on the bottom end of the electric push rod through the slide cylinder adapter plate in the XY plane along the Y-axis direction; two transplanting claw plates in the XZ plane are respectively fixed to the ends on both sides of the slide cylinder and can move toward or in opposite directions under the control of the slide cylinder; the buffer blocks are each installed on the inner side of the transplanting claw plate toward the direction of the circuit breaker; and two guide pinholes in the Y-axis direction are also provided at the bottom of each of the transplanting claw plates.
[0015] Compared with the prior art, the beneficial effects of this solution are as follows: the application adopts a double-speed chain to automatically transport the products to be inspected, and the equipment has a fully automatic inspection working mode. After the product is automatically scanned by the barcode, it is automatically released into the station, and the grabbing mechanism automatically grabs the product and transfers it to the workstation fixture. After clamping on both sides, it moves as a whole to the inspection area for inspection and testing. After the test is completed, it exits to the transfer position, and the grabbing mechanism grabs it to the pallet position again. Qualified products flow out to the next workstation, and unqualified products flow out to the unqualified product station for manual repair. The overall efficiency is twice as high as the original solution, and all the automatic control of the equipment eliminates the occurrence of misdetection. In summary, the special automation equipment of this solution creatively integrates four detection functions into one device, and only uses one inspection station. It is simple to operate, can achieve a high degree of automation, and can be relatively compatible with four detection contents. The technical solution has been put into production and used on the production line. The effect is good and the employees have good feedback. It also adopts modular components. The entire equipment is composed of several modules with independent functions. The R&D and assembly time is shortened, the function is reliable, and the cost is reduced. It has achieved the beneficial effects of ensuring production quality, improving production safety, and increasing production efficiency, forming a new production method. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional appearance diagram of the whole device according to an embodiment of the present application;
[0017] Figure 2 This is a three-dimensional appearance diagram from another perspective of an embodiment of the present application without the detection room and the circuit breaker to be tested;
[0018] Figure 3 This is a schematic diagram of the structure of the inspection station moving from the initial grabbing position to the test position in an inspection station according to an embodiment of the present application, and two sets of drawer assembly mechanisms are not installed;
[0019] Figure 4 This is a three-dimensional schematic diagram of a blocking mechanism according to an embodiment of the present application;
[0020] Figure 5 This is a three-dimensional schematic diagram of a barcode scanning component according to an embodiment of the present application;
[0021] Figure 6 This is a three-dimensional schematic diagram of a lifting and sliding assembly according to an embodiment of the present application;
[0022] Figure 7 This is a three-dimensional schematic diagram of a lifting and positioning assembly according to an embodiment of the present application;
[0023] Figure 8 This is a three-dimensional schematic diagram of a transplanting mechanism according to an embodiment of the present application;
[0024] Fig. 9 This is a three-dimensional schematic diagram of a drawer assembly according to an embodiment of the present application;
[0025] Fig.10 This is a three-dimensional exploded schematic diagram of the peripheral structure of the pressure-resistant contact of the drawer assembly according to an embodiment of the present application;
[0026] Fig.11 This is a three-dimensional schematic diagram of a switch opening and closing assembly according to an embodiment of the present application;
[0027] Fig.12 This is a three-dimensional schematic diagram of a handle pressure-resistant assembly according to an embodiment of the present application;
[0028] Fig.13 This is a three-dimensional schematic diagram of an unqualified material pushing mechanism according to an embodiment of the present application;
[0029] Fig.14 This is a three-dimensional schematic diagram of an unqualified material channel component according to an embodiment of the present application;
[0030] Fig.15 This is a bottom view of the rear side of a non-conforming channel component according to an embodiment of the present application;
[0031] Fig.16 A schematic diagram of the action flow of using an embodiment of the present application;
[0032] Among them, 1- assembly line, 1a- pallet, 2- inspection room, 3- inspection station, 3a- initial position, 3b- test position, 31- drawer assembly, 310- drawer bottom plate, 311- clamping block, 3111- insulating rod hole, 312- clamping cylinder, 313- contact, 314- insulating rod, 315- spring, 316- pressure-resistant bottom plate, 317- drawer baffle, 32- opening and closing assembly, 321- opening and closing card grab plate, 322- force sensor, 323- opening and closing linear module, 324- rubber-coated wheel, 325- opening and closing cylinder, 3 26-opening and closing slider plate, 327-opening and closing module mounting plate, 328-tripping rod, 3281-tripping cylinder, 329-rubber wheel fixing block, 33-handle pressure-resistant component, 331-probe, 332-probe, 333-top bracket, 334-probe cylinder, 34-linear guide, 35-electric actuator, 4-blocking mechanism, 41-blocking cylinder mounting plate, 42-blocking cylinder, 43-blocking material pad, 5-barcode scanning component, 51-barcode gun, 52-barcode gun fixing plate, 53-barcode cylinder, 54-barcode cylinder fixing plate, 6 - Lifting and sliding assembly, 61-Lifting and sliding upper plate, 62-Lifting and sliding lower plate, 63-Sliding side block, 7-Lifting and positioning assembly, 71-Lifting and positioning upper plate, 72-Lifting and positioning lower plate, 73-Lifting and extending equal height column, 8-Transplanting mechanism, 81-Transplanting card grab plate, 811-Guide pinhole, 82-Buffer block, 83-Horizontal and linear module, 84-Electric push rod, 85-Slide cylinder, 86-Horizontal and linear module mounting plate, 87-Electric push rod adapter plate, 88-Slide cylinder adapter plate, 9-Pushing mechanism, 91-Pushing column, 92-Pushing support plate , 93-push fixing plate, 94-push plate, 95-buffer pad, 96-push cylinder, 10-unqualified material channel assembly, 101-material channel plate, 102-skin, 103-side baffle, 104-pulling mechanism, 1041-pulling rod, 11-circuit breaker, 111-3P trip button, 112-4P trip button, 113-positioning hole, 121-lifting cylinder, 122-universal ball bearing, 123-fixing ring, 124-cylindrical pin, 125-diamond pin, 126-hydraulic buffer, 127-linear bearing, 128-guide column. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.
[0034] The present embodiment provides a technical solution: in the present application, a comprehensive inspection station for four tests of circuit breaker is provided with an inspection station 3 on the assembly line 1, a pallet 1a is provided in the line body frame of the assembly line 1 to convey the circuit breaker 11, and a blocking mechanism 4 is arranged on the central axis of the assembly line 1 according to the station to block the conveyance of the pallet 1a to assist in controlling the production rhythm. In the present embodiment, the line body form of the assembly line 1 adopts a double-layer conveying line body structure in which the upper layer is assembled and conveyed and the lower layer is empty and returned. A set of line end elevators are provided at each end to complete the conversion work of the upper layer assembly and conveying and the lower layer empty and returned plate. The blocking mechanism 4 includes a blocking cylinder mounting plate 41, a blocking cylinder 42, and a blocking material pad 43. The blocking cylinder mounting plate 41 is mounted on the bottom of the assembly line 1 frame using the blocking material pads 43 on both sides above. The blocking cylinder 42 has a blocking wheel mounted on the blocking cylinder mounting plate 41 with the blocking wheel upward, and is centered to block the support plate 1a more stably. The blocking material pad 43 can be made according to the actual thickness so that the blocking wheel on the blocking cylinder 42 can be exactly blocked in the center of the support plate 1a. The blocking cylinder 42 is a standard part, and the blocking wheel rises and falls to block and release the support plate 1a.
[0035] The conveying direction of the assembly line 1 is set as the Y axis, the horizontal direction perpendicular to the conveying direction is set as the X axis, and the vertical direction is set as the Z axis. The detection station 3 is provided with a drawer assembly 31 fixed on the horizontal platform, a switch assembly 32, and a handle pressure-resistant assembly 33 on the detection side of the assembly line 1. The drawer assembly 31 fixes the circuit breaker 11 and is provided with a contact 313 to connect the side connecting plate of the circuit breaker 11 to test the withstand voltage and measure the internal resistance and cooperate with the running-in test to determine the conduction. The switch assembly 32 is used to cooperate with the circuit breaker at the detection position. The handle of the circuit breaker 11 is subjected to a running-in test and an operating force test for its opening and closing movements. The handle pressure-resistant assembly 33 is used to cooperate with the test position 3b to perform a pressure-resistant performance test on the handle of the circuit breaker 11. The detection station 3 is provided with a lifting and positioning assembly 7 in the assembly line 1 and a transplanting mechanism 8 is provided above it. The transplanting mechanism 8 is used to move the circuit breaker 11 to be tested on the support plate 1a lifted by the lifting and positioning assembly 7 to the detection position of the detection station 3 and to move the tested circuit breaker 11 back to the support plate 1a lifted by the lifting and positioning assembly 7.
[0036] The detection position of the detection station 3 includes a test position 3b on the detection side and an initial position 3a set in front of the test position 3b along the Y-axis direction. The detection station 3 also includes a linear guide 34 and an electric actuator 35 installed on the table along the Y-axis direction. The drawer assembly 31 is guided by the linear guide 34 and is controlled by the electric actuator 35 to reciprocate between the initial position 3a and the test position 3b set in the Y direction. In the case that the position of the transplanting mechanism 8 does not conflict with the position of the opening and closing assembly 32, the initial position 3a and the corresponding linear guide 34 and electric actuator 35 can be omitted from the detection position.
[0037] In this embodiment, an inspection room 2 is also provided outside the inspection station 3, and the inspection room 2 is only provided with an opening in the direction of the inlet and outlet of the assembly line 1. In this embodiment, the table of the inspection station 3 is set on multiple parallel horizontal beams in the X direction in the inspection room 2, and of course it can also be set on the beams in the Y direction. When the inspection room is not configured, the four corner columns can be used for fixing.
[0038] The detection room 2 is provided with a barcode scanning component 5 on the upper outer wall where the assembly line 1 enters. The barcode scanning component 5 is provided with a barcode gun 51 which is aimed at the barcode position of the circuit breaker 11 to be tested on the support plate 1a of the assembly line 1 to scan the barcode for class determination of the circuit breaker 11, such as whether it is a three-pole product or a four-pole product. The barcode scanning component 5 also includes a barcode gun fixing plate 52, a barcode cylinder 53, and a barcode cylinder fixing plate 54. The barcode cylinder 53 is installed on the outer wall of the detection room 2 along the Z-axis direction through the barcode cylinder fixing plate 54 in the XZ plane. In the embodiment, the barcode cylinder fixing plate 54 is an aluminum plate, which can be installed with barcode cylinders 53 of various strokes. The barcode gun fixing plate 52 is made of sheet metal and is horizontally fixed on the moving part at the bottom of the barcode cylinder 53. The front end is bent downward to an angle of 30° suitable for scanning codes. The barcode gun 51 is installed on the bend of the barcode gun fixing plate 52. The barcode scanning component 5 scans the code by the up and down movement of the barcode cylinder 53. The electric actuator 35 determines the specific stroke position of the control drawer component 31 to move to the test position 3b according to the type of the circuit breaker 11.
[0039] The drawer assembly 31 includes a drawer bottom plate, a pressure-resistant bottom plate 316, a drawer baffle 317, a clamping block 311, a clamping cylinder 312, a pressure-resistant contact 313, an insulating rod 314, and a spring 315. The pressure-resistant bottom plate 316 is fixed to the middle of the drawer bottom plate at the position where the circuit breaker 11 is placed. In this embodiment, the pressure-resistant bottom plate 316 is a copper plate, and the drawer baffle 317 is a strip, symmetrically fixed to the side edge of the drawer bottom plate where the circuit breaker 11 is placed. The clamping block 311 is fixed to the drawer bottom plate at the position where the circuit breaker 11 is placed. The clamping block 311 is symmetrically fixed on the upper side of the drawer baffle 317 and is provided with an inner side surface as a clamping surface relative to the side surface of the base of the circuit breaker 11. In this embodiment, the clamping surface is in the Y-axis direction. The clamping cylinder 312 is symmetrically fixed to the outer side of the clamping block 311 on the bottom plate of the drawer through a bracket and is fixed to the outer side surface of the clamping block 311 using a rod. The bottom of the clamping block 311 is regularly opened along the Y-axis direction with a contact groove corresponding to the side connection plate of the circuit breaker 11. The contact groove side of the clamping block 311 is The surface is also provided with an insulating rod hole 3111 penetrating the entire clamping block 311 along the Y-axis direction. In this embodiment, the eight contacts 313, which are the same number as the single-side connecting plate of the circuit breaker 11, are fixed to the bottom of the clamping block 311 by insulating rods 314 passing through the insulating rod holes 3111 so that the front is connected to the connecting plate when the clamping block 311 is clamped. The top of the contact 313 is also provided with vertical springs 315 on both sides of the insulating rod 314, which are connected to the contact grooves of the clamping block 311. The cross section of the clamping block 311 along the direction of the clamping surface is an inverted L-shaped, and the circuit breaker 11 can be well fixed from the top when clamped, and at the same time, the withstand voltage contact 313 contacts the side connection plate of the circuit breaker 11, and the connection plate is stably connected under the action of the spring 315. In this scheme, the contact 313 can not only be used as a conductor for testing withstand voltage, but also as a conductor for measuring the internal resistance of the circuit and for conducting judgment during mechanical running-in, achieving a multi-purpose effect. The implementation method of the drawer assembly 31 is not limited to the method described in this embodiment, and can be adaptively changed according to the direction in which the circuit breaker 11 is placed on the support plate 1a.
[0040] The switch-on / off assembly 32 comprises a switch-on / off module mounting plate 327, a switch-on / off linear module 323, a switch-on / off cylinder 325, a switch-on / off slider plate 326, a switch-on / off card grab plate 321, a rubber-coated wheel fixing block 329, a rubber-coated wheel 324 and a tripping rod 328. The switch-on / off module mounting plate 327 is horizontally mounted on the table through columns at four corners. The switch-on / off linear module 323 is invertedly mounted below the switch-on / off module mounting plate 327 along the switch-on / off direction of the circuit breaker 11 handle. The switch-on / off cylinder 325 is mounted at one end of the switch-on / off linear module 323. The switch-on / off linear module 323 can drive the lower mechanism to the left under the drive of the switch-on / off cylinder 325. Right movement, the splitting and closing slider plate 326 is installed and fixed on the bottom of the slider of the splitting and closing linear module 323 along the installation direction of the splitting and closing linear module 323, and the two ends of the splitting and closing slider plate 326 extend downward to respectively install splitting and closing card grab plates 321, and the inner sides of the bottoms of the splitting and closing card grab plates 321 are respectively installed with horizontal rubber-coated wheels 324 perpendicular to the splitting and closing direction of the circuit breaker 11 handle through bayonet-shaped rubber-coated wheel fixing blocks 329, the vertical position of the rubber-coated wheels 324 is adapted to the circuit breaker 11 handle and the spacing between the rubber-coated wheels 324 is greater than the stroke of the circuit breaker 11 handle, and the rubber-coated wheels 324 are pushed from the forward and reverse directions of the circuit breaker 11 handle to play the role of splitting and closing. A tripping cylinder 3281 is also installed on the opening and closing module mounting plate 327. The tripping rod 328 is vertically installed below the opening and closing module mounting plate 327 at the bottom of the tripping cylinder and its horizontal position is the same as the horizontal position of the tripping button of the circuit breaker 11. For example, the circuit breaker 11 products of this embodiment are also divided into two different specifications of products, three-pole and four-pole. The three-pole product has a 3P tripping button 111, and the four-pole product has a 4P tripping button 112. Their tripping button positions are 70MM apart, so when testing the tripping force, the entire drawer assembly 31 has to move another 70MM so that the position of the tripping cylinder 3281 can be aligned with the tripping button. A force sensor 322 in the same direction as the opening and closing direction of the circuit breaker 11 handle is installed between each of the rubber-coated wheel fixing blocks 329 and the opening and closing card grab plate 321. The two force sensors 322 can measure the opening force and the closing force respectively. A vertical force sensor 322 is installed on the trip rod 328. In this embodiment, the force sensor 322 is set in the middle of the trip rod 328 to measure the trip force. The handle of the circuit breaker 11 product can be effectively protected by the setting of the rubber-coated wheel 324. The opening and closing assembly 32 can also have other structural forms, such as a structure that can grab the handle from the top and set a force sensor 322 on the side.
[0041] The handle pressure-resistant assembly 33 includes a probe 331, a probe 332, a top bracket 333 and a probe cylinder 334. The top bracket 333 is vertically installed below the opening and closing module mounting plate 327 along the opening and closing direction of the circuit breaker 11 handle. The probe 332 is installed at the bottom of the top bracket 333 through a probe cylinder 334 horizontally installed at the tail perpendicular to the opening and closing direction of the circuit breaker 11 handle. The probe 331 is horizontally installed at the head of the probe 332 perpendicular to the opening and closing direction of the circuit breaker 11 handle. When the probe 331 is extended under the action of the probe cylinder 334, it touches the circuit breaker 11 handle to detect the pressure resistance. In this embodiment, the probe 331 also adopts an elastic structure to avoid hard contact and thus protect the handle of the circuit breaker 11 product. The handle pressure-resistant assembly 33 can also be installed in other ways or directions to ensure that it can touch the circuit breaker 11 handle after movement.
[0042] The bottom of the support plate 1a is diagonally installed with a positioning pin sleeve. The jacking and positioning assembly 7 is formed into a whole by a jacking and positioning upper plate 71, a jacking and positioning lower plate 72, a jacking cylinder 121, a positioning pin, a lifting height column 73, a linear bearing 127, a guide column 128, and a fixing ring 123. The jacking and positioning lower plate 72 is fixedly installed at the bottom of the assembly line 1 line body frame. The jacking cylinder 121 is fixedly installed at the bottom center of the jacking and positioning lower plate 72, and its piston rod head passes through the jacking and positioning lower plate 72 and is fixed to the center of the jacking and positioning upper plate 71. The jacking and positioning upper plate 71 can be lifted and pushed out of the assembly line 1 line body frame to reach the grabbing position of the transplanting mechanism 8 by the jacking cylinder 121. The corners of the jacking and positioning lower plate 72 are connected by linear bearings. 127 is equipped with guide columns 128 that are evenly pressed against the bottom corners of the lifting and positioning upper plate 71. All the guide columns 128 are installed at the same distance below the linear bearing 127 and are equipped with a fixing ring 123. The top surface of the lifting and positioning upper plate 71 is fixedly equipped with a lifting and extension equal height column 73 diagonally to support the bottom of the support plate 1a, and the other diagonally corresponding to the position of the positioning pin sleeve at the bottom of the support plate 1a is equipped with a positioning pin for inserting into the positioning pin sleeve at the bottom of the support plate 1a during lifting. For more precise positioning, in this embodiment, one of the positioning pins uses a cylindrical pin 124 and the other uses a diamond pin 125, so that the installation error of the positioning pin sleeve at the bottom of the support plate 1a can be better dealt with; the fixing ring 123 can adjust the lifting height, and this embodiment is made of polyurethane.
[0043] The transplanting mechanism 8 includes a horizontal and linear module mounting plate 86, an electric push rod adapter plate 87, a slide cylinder adapter plate 88, a transplanting claw plate 81, a buffer block 82, a horizontal and linear module 83, an electric push rod 84, and a slide cylinder 85, forming an independent functional block. The horizontal and linear module mounting plate 86 is installed on the X-axis beam of the inspection room 2. When the inspection room 2 is not set, the X-axis beam can be fixed to the ground by other safe means such as columns. One side of the horizontal and linear module 83 is fixedly installed on the horizontal and linear module mounting plate 86 in the XZ plane along the X-axis direction, and the servo module at the end controls the slider to reciprocate in the X-axis direction. The electric push rod 84 is installed on the slider of the horizontal and linear module 83 from the other side of the horizontal and linear module 83 through the electric push rod adapter plate 87 in the XZ plane along the Z-axis direction, and the servo module at the top controls the bottom end to reciprocate in the Z-axis direction, so that the transplanting mechanism 8 is through the X-axis and Z The linear module mechanism of the axis realizes the displacement of the two coordinates. The slide cylinder 85 is installed on the bottom end of the electric push rod 84 along the Y-axis direction through the slide cylinder adapter plate 88 of the XY plane. The two transplanting claw plates 81 of the XZ plane are respectively fixed to the ends on both sides of the slide cylinder 85 and can move toward or in the opposite direction under the control of the slide cylinder 85. The buffer blocks 82 are each installed on the inner side of the transplanting claw plate 81 toward the circuit breaker 11. In this embodiment, the buffer blocks 82 are made of rubber material, which can effectively prevent slipping and protect the clamped surface of the circuit breaker 11. Two guide pin holes 811 in the Y-axis direction are also provided at the bottom of each of the transplanting claw plates 81. The guide pin holes 811 are used to insert the guide pin from the outside into the positioning hole 113 at the corresponding position of the circuit breaker 11, which can not only accurately locate the position of the circuit breaker 11, but also provide certain support for the circuit breaker 11, thereby ensuring stable and reliable grasping. The transplanting mechanism 8 may be carried out in other suitable ways such as hanging, in addition to the clamping structure used in the present embodiment.
[0044] The inspection station 3 is provided with a non-conforming material channel component 10 on the other side of the assembly line 1 and a lifting sliding component 6 is provided on the conveying rear side of the lifting and positioning component 7 on the central axis of the assembly line 1; the inspection station 3 is provided with a pushing mechanism 9 on the rear side of the test position 3b on the inspection side of the assembly line 1; the Y-direction position of the pushing mechanism 9 is the same as the Y-direction position of the lifting sliding component 6 and is located within the Y-direction position range of the non-conforming material channel component 10; the non-conforming material channel component 10 is used to cache the non-conforming circuit breaker 11 with the pallet 1a and allow the pallet 1a to slide freely horizontally on its top; the lifting sliding component 6 is used to lift the pallet 1a out of the assembly line body frame 1 and allow the pallet 1a to slide freely horizontally on its top; the height of the lifted pallet 1a is the same as the height of the pallet 1a on the non-conforming material channel component 10; the pushing mechanism 9 is used to push the circuit breaker 11 that is tested and judged to be non-conforming on the assembly line 1 together with the pallet 1a onto the non-conforming material channel component 10.
[0045] The unqualified material channel assembly 10 is a long strip assembly, including a material channel plate 101, a skin 102, a side baffle 103 and an unqualified material pulling mechanism 104. The unqualified material channel assembly 10 can arrange unqualified circuit breakers 11 products, play a certain buffering role, and can store multiple unqualified products to reduce the number of manual repair round trips. The unqualified material channel assembly 10 can be arranged parallel to the assembly line 1 or perpendicular to the assembly line 1. In this embodiment, the unqualified material channel assembly 10 is arranged close to and parallel to the assembly line 1, which can facilitate the unqualified components to return to the assembly line 1 and save the space occupied by the entire detection position. The material channel plate 101 is upwardly regularly installed with universal ball bearings 122, the top of the material channel plate 101 is fixed with a skin 102, and the material channel plate 101 is provided with upwardly protruding side baffles 103 at appropriate positions around the material channel plate 101, and the side baffles 103 can limit the support plate 1a within the entire material channel plate 101, and the rear side of the material channel plate 101 is provided with two parallel Y-axis pulling grooves between the universal ball bearings 122, and the material channel plate 101 is installed with a non-conforming pulling mechanism 104 at the bottom of this side, and the end of the non-conforming pulling mechanism 104 is provided with a pulling rod 1041 extending upwardly from the pulling groove, and the pulling mechanism 104 includes components such as a cylinder piston to control the pulling rod 1041 to push the support plate 1a from the rear of the non-conforming material channel component 10 to the front for buffering. When the direction of the non-conforming material channel component 10 is determined, in addition to the implementation of this embodiment, it can also be implemented using an X-axis roller arranged along the Y axis, but due to the direction of the end, the implementation effect is not as good as that of this embodiment.
[0046] The lifting sliding assembly 6 includes a lifting sliding lower plate 62, a lifting sliding upper plate 61, a sliding side block 63, a lifting cylinder 121, a linear bearing 127, a guide column 128, and a fixing ring 123, forming a whole. The lifting sliding lower plate 62 is fixedly installed at the bottom of the line body frame of the assembly line 1, and the lifting cylinder 121 ( Figure 6The lifting and sliding upper plate 61 is fixedly mounted at the bottom center of the lifting and sliding lower plate 62, and the head of its piston rod passes through the lifting and sliding lower plate 62 and is fixed in the center of the lifting and sliding upper plate 61. The corners of the lifting and sliding lower plate 62 are evenly supported at the bottom corners of the lifting and sliding upper plate 71 by linear bearings 127. All the guide pillars 128 are installed at the same distance below the linear bearings 127 and are equipped with fixing rings 123. The lifting and sliding upper plate 61 is regularly arranged upwardly and equipped with universal ball bearings 122. The lifting and sliding upper plate 61 is partially ejected by the lifting cylinder 121, and the support plate 1a can slide on the universal ball bearings 122. The lifting and sliding upper plate 61 is provided with upwardly protruding sliding side blocks 63 at positions avoiding the blocking mechanism 4 on both sides of the Y direction. The sliding side blocks 63 can limit the support plate 1a within the Y-direction range of the lifting and sliding upper plate 61, and the fixing ring 123 can adjust the lifting height. This embodiment adopts polyurethane material. The lifting cylinder 121 lifts the lifting sliding upper plate 61 , and the four guide pillars 128 are lifted steadily under the guidance of the linear bearing 127 , and the polyurethane fixing ring 123 plays the same limiting role as the fixing ring 123 on the lifting positioning assembly 7 .
[0047] The pushing mechanism 9 pushes out the unqualified circuit breaker 11 product together with the support plate 1a, including a pushing column 91, a pushing support plate 92, a pushing fixing plate 93, a pushing plate 94, a buffer pad 95, a pushing cylinder 96, a hydraulic buffer 126, a linear bearing 127, and a guide column 128. The two pushing columns 91 are fixed on the Y-axis beam of the inspection room 2 through a connecting piece. The pushing column 91 is fixed with a pushing support plate 92 in the YZ plane in the opposite direction of the assembly line 1 through a supporting piece. The pushing support plate 92 is fixedly installed with an X-axis pushing cylinder 96 in the center. The pushing support plate 92 is also fixed with linear bearings 127 on both sides of the pushing cylinder 96. Guide pillars 128 are installed, and push plates 94 are fixedly installed at the two ends of the guide pillars 128 near the assembly line 1. The piston rod part of the push cylinder 96 is connected in the center of the push plate 94, and push fixing plates 93 are fixedly installed at the two ends of the guide pillars 128 far from the assembly line 1. In this embodiment, the push fixing plate 93 is equipped with two hydraulic buffers 126 facing the push support plate 92 at appropriate positions, and the push plate 94 is equipped with two buffer pads 95 facing the direction of the assembly line 1. In this embodiment, the buffer pads 95 use rubber pads, which can effectively reduce the collision when pushing to the support plate 1a. The hydraulic buffer 126 can slow down and buffer in advance when pushing to the end to reduce the final impact.
[0048] When the circuit breaker four-test comprehensive test bench of this embodiment is used, the equipment is ready, the circuit breaker 11 product to be tested is placed on the pallet 1a, and the pallet 1a is transferred to the external blocking mechanism 4 of the inspection room 2 through the double-speed chain, and the sensor senses the circuit breaker 11 product. The barcode scanning component 5 moves down and automatically scans the barcode. After scanning the barcode, the blocking mechanism 4 is released, the product enters the station, and stops again at the blocking mechanism 4 inside the inspection room 2. The lifting and positioning component 7 is lifted upward to the position, and the transplanting mechanism 8 moves downward to grab the circuit breaker 11 product, move it to the drawer component 31, put it into the fixture, clamp it on both sides, and move it to the inspection area as a whole after the clamping is completed. The opening and closing component 32 is actuated, and a mechanical running-in test is first performed, and five back and forth movements are made; then an operating force test is performed, which is also moved by the opening and closing component 32. The difference is that the opening and closing component 32 uses a very slow speed to slowly measure the opening and closing force, and the tripping force test is completed by the tripping cylinder 3281, and then the circuit internal resistance test is performed; finally, a withstand voltage test is performed. After the test is completed, it exits to the transfer position, and the transfer mechanism 8 grabs it to the pallet position again. Qualified products flow out to the next station, and unqualified products flow out to the unqualified product station for manual repair. The entire test process is completed by the equipment, which improves efficiency, reduces labor intensity, and stabilizes quality.
[0049] The solution of the present application can be extended to other similar products, where mechanical life, circuit internal resistance, withstand voltage, closing and opening force, and tripping force testing are required. In the description of the present application, it should be noted that the terms "central", "longitudinal", "horizontal", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0050] The above is only a preferred specific implementation method of the present scheme, but the protection scope required by the present scheme is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes according to the technical scheme and inventive concept of the present application within the technical scope disclosed in the present application, which should be covered by the protection scope of the present application.
Claims
1. A circuit breaker four-test integrated inspection station, wherein an inspection station (3) is arranged on an assembly line (1), a support plate (1a) is arranged in a line frame on the assembly line (1) to transport the circuit breaker (11), and a blocking mechanism (4) is arranged on the central axis of the assembly line (1) according to the station to block the transportation of the support plate (1a) to assist in controlling the production and manufacturing rhythm, the conveying direction is set as the Y axis, the horizontal direction perpendicular to the conveying direction is the X axis, and the vertical direction is the Z axis, characterized in that: The detection station (3) is provided with a drawer assembly (31), a switch-on and switch-off assembly (32), and a handle pressure-resistant assembly (33) on the detection side of one side of the assembly line (1); the drawer assembly (31) fixes the circuit breaker (11) and is provided with a contact (313) for connecting the side connection plate of the circuit breaker (11) to test the pressure resistance and measure the internal resistance and cooperate with the running-in test to determine the conduction; the switch-on and switch-off assembly (32) is used to cooperate with the circuit breaker (11) handle switch-on and switch-off movement to perform a running-in test and an operating force test at the detection position; the handle The withstand voltage component (33) is used to cooperate with the handle of the circuit breaker (11) to perform withstand voltage performance testing at the test position (3b). The test station (3) is provided with a lifting and positioning component (7) in the assembly line (1) and a transfer mechanism (8) is provided above. The transfer mechanism (8) is used to move the circuit breaker (11) to be tested on the support plate (1a) lifted by the lifting and positioning component (7) to the test position of the test station (3) and to move the tested circuit breaker (11) back to the support plate (1a) lifted by the lifting and positioning component (7).
2. The circuit breaker four-test integrated testing platform according to claim 1 is characterized by: The detection position of the detection station (3) includes a test position (3b) on the detection side and an initial position (3a) set in front of the test position (3b) along the Y-axis direction. The detection station (3) also includes a linear guide rail (34) and an electric actuator (35) set along the Y-axis direction. The drawer assembly (31) is guided by the linear guide rail (34) and is controlled by the electric actuator (35) to reciprocate between the initial position (3a) set in the Y-direction and the test position (3b).
3. The circuit breaker four-test integrated testing platform according to claim 1 is characterized by: The inspection station (3) is provided with a non-conforming material channel component (10) on the other side of the assembly line (1) and a lifting sliding component (6) is provided on the conveying rear side of the lifting positioning component (7) on the central axis of the assembly line (1). The inspection station (3) is provided with a pushing mechanism (9) on the rear side of the test position (3b) on the inspection side of the assembly line (1). The Y-direction position of the pushing mechanism (9) is the same as the Y-direction position of the lifting sliding component (6) and is located within the Y-direction position range of the non-conforming material channel component (10). The non-conforming material channel component (10) is used for caching The unqualified circuit breaker (11) with the support plate (1a) is removed and the support plate (1a) is allowed to slide freely horizontally on the top thereof. The lifting and sliding assembly (6) is used to lift the support plate (1a) away from the assembly line (1) frame and allow the support plate (1a) to slide freely horizontally on the top thereof. The height of the lifted support plate (1a) is the same as the height of the support plate (1a) on the unqualified material channel assembly (10). The pushing mechanism (9) is used to push the circuit breaker (11) that has been tested and judged to be unqualified on the assembly line (1) together with the support plate (1a) onto the unqualified material channel assembly (10).
4. The circuit breaker four-test integrated testing platform according to claim 2 is characterized by: An inspection room (2) is also provided outside the inspection station (3), and the inspection room (2) is only provided with an opening in the direction of entry and exit of the assembly line (1).
5. The circuit breaker four-test integrated testing platform according to claim 4 is characterized by: The inspection room (2) is provided with a barcode scanning assembly (5) on the upper outer wall where the assembly line (1) enters. The barcode scanning assembly (5) is provided with a barcode gun (51) which is aimed at the barcode position of the circuit breaker (11) to be tested on the assembly line (1) support plate (1a) to scan the barcode for determining the type of the circuit breaker (11). The electric actuator (35) determines the specific travel position of the control drawer assembly (31) to move to the test position (3b) according to the type of the circuit breaker (11).
6. The circuit breaker four-test integrated test bench according to claim 1 is characterized by: The drawer assembly (31) comprises a drawer bottom plate (310), a pressure-resistant bottom plate (316), a drawer baffle (317), a clamping block (311), a clamping cylinder (312), a pressure-resistant contact (313), an insulating rod (314), and a spring (315); the pressure-resistant bottom plate (316) is fixed to a circuit breaker (11) placement position in the middle of the drawer bottom plate; the drawer baffle (317) is symmetrically fixed to the side edge of the circuit breaker (11) placement position on the drawer bottom plate; the clamping block (311) is symmetrically fixed to the upper side of the drawer baffle (317) and is provided with an inner side surface as a clamping surface relative to the side surface of the circuit breaker (11) base; the clamping cylinder (312) is symmetrically fixed to the outer side of the clamping block (311) on the drawer bottom plate through a bracket and uses a rod portion The clamping block (311) is fixed to the outer side surface of the clamping block (311); the bottom of the clamping block (311) is regularly provided with contact slots corresponding to the side connection plates of the circuit breaker (11); the side surface of the contact slot of the clamping block (311) is also provided with insulating rod holes (3111) penetrating the entire clamping block (311) along the clamping surface direction; the rear part of the contacts (313) having the same number as the single-side connection plates of the circuit breaker (11) is fixed to the bottom of the clamping block (311) through insulating rods (314) passing through the insulating rod holes (3111) so that the front part is connected to the connection plate when the clamping block (311) is clamped; the top of the contacts (313) is also provided with vertical springs (315) on both sides of the insulating rods (314) connected to the spring holes of the contact slot of the clamping block (311).
7. The circuit breaker four-test integrated testing platform according to claim 1 is characterized by: The switch-on / off assembly (32) comprises a switch-on / off module mounting plate (327), a switch-on / off linear module (323), a switch-on / off cylinder (325), a switch-on / off slider plate (326), a switch-on / off card grab plate (321), a rubber-coated wheel fixing block (329), a rubber-coated wheel (324) and a tripping rod (328); the switch-on / off linear module (323) is invertedly mounted below the switch-on / off module mounting plate (327) along the switch-on / off direction of the circuit breaker (11) handle; the switch-on / off cylinder (325) is mounted at one end of the switch-on / off linear module (323); the switch-on / off slider plate (326) is fixed to the bottom of the slider of the switch-on / off linear module (323) along the mounting direction of the switch-on / off linear module (323); and the two ends of the switch-on / off slider plate (326) extend downward and are respectively mounted with switch-on / off card grab plates (321) , a horizontal rubber-coated wheel (324) perpendicular to the opening and closing direction of the circuit breaker (11) handle is installed on the inner side of the bottom of the opening and closing card gripping plate (321) through a bayonet-shaped rubber-coated wheel fixing block (329), the vertical position of the rubber-coated wheel (324) is adapted to the circuit breaker (11) handle and the spacing between the rubber-coated wheels (324) is greater than the stroke of the circuit breaker (11) handle, the tripping rod (328) is vertically installed below the opening and closing module mounting plate (327) and its horizontal position is the same as the horizontal position of the tripping button of the circuit breaker (11), a force sensor (322) in the same opening and closing direction as the circuit breaker (11) handle is installed between each of the rubber-coated wheel fixing blocks (329) and the opening and closing card gripping plate (321), and a vertical force sensor (322) is installed on the tripping rod (328).
8. The circuit breaker four-test integrated test bench according to claim 7 is characterized by: The handle pressure-resistant assembly (33) comprises a probe (331), a probe head (332), a top bracket (333) and a probe cylinder (334); the top bracket (333) is vertically mounted below the opening and closing module mounting plate (327) along the opening and closing direction of the circuit breaker (11) handle; the probe (332) is mounted at the bottom of the top bracket (333) through a probe cylinder (334) whose tail is horizontally mounted perpendicular to the opening and closing direction of the circuit breaker (11) handle; the probe (331) is horizontally mounted at the head of the probe (332) perpendicular to the opening and closing direction of the circuit breaker (11) handle; and the probe (331) touches the circuit breaker (11) handle when extended by the probe cylinder (334).
9. The circuit breaker four-test integrated test bench according to claim 1, characterized in that: A positioning pin sleeve is installed diagonally at the bottom of the support plate (1a); the lifting and positioning assembly (7) comprises a lifting and positioning upper plate (71), a lifting and positioning lower plate (72), a lifting cylinder (121), a positioning pin, a lifting height column (73), a linear bearing (127), a guide column (128), and a fixing ring (123); the lifting and positioning lower plate (72) is fixedly installed at the bottom of the line body frame of the assembly line (1); the lifting cylinder (121) is fixedly installed at the center of the bottom of the lifting and positioning lower plate (72); the head of the piston rod passes through the lifting and positioning lower plate (72) and is fixed to the lifting and positioning upper plate (71), the corners of the lifting and positioning lower plate (72) are installed with guide columns (128) through linear bearings (127) to evenly support the bottom corners of the lifting and positioning upper plate (71), all the guide columns (128) are installed at the same distance below the linear bearings (127) and are installed with fixing rings (123), the top surface of the lifting and positioning upper plate (71) is fixedly installed with lifting and extension equal height columns (73) to support the bottom of the support plate (1a), and the other diagonal corresponding to the position of the positioning pin sleeve at the bottom of the support plate (1a) is installed with positioning pins for inserting into the positioning pin sleeve at the bottom of the support plate (1a) during lifting.
10. The circuit breaker four-test integrated test bench according to claim 4, characterized in that: The transplanting mechanism (8) comprises a horizontal and linear module mounting plate (86), an electric push rod adapter plate (87), a slide cylinder adapter plate (88), a transplanting claw plate (81), a buffer block (82), a horizontal and linear module (83), an electric push rod (84), and a slide cylinder (85); the horizontal and linear module mounting plate (86) is mounted on the X-axis beam of the inspection room (2); one side of the horizontal and linear module (83) is fixedly mounted on the horizontal and linear module mounting plate (86) on the XZ plane along the X-axis direction; the electric push rod (84) is moved from the horizontal and linear module mounting plate (86) along the Z-axis direction through the electric push rod adapter plate (87) on the XZ plane. The other side of the group (83) is mounted on the slider of the horizontal and linear module (83); the slide cylinder (85) is mounted on the bottom end of the electric push rod (84) along the Y-axis direction through the slide cylinder adapter plate (88) of the XY plane; two transfer claw plates (81) of the XZ plane are respectively fixed to the ends of both sides of the slide cylinder (85) and can move towards each other or in the opposite direction under the control of the slide cylinder (85); the buffer blocks (82) are each mounted on the inner side of the transfer claw plates (81) toward the circuit breaker (11); and two guide pinholes (811) in the Y-axis direction are also provided at the bottom of each transfer claw plate (81).
Citation Information
Patent Citations
An automated production line for circuit breakers and its operating method
CN106252165B
Breaker detection assembly line
CN110082351A
Vacuum circuit breaker assembly detection production line
CN116443557A
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