Pulse cloth bag type dust collector
By designing the air inlet cover and power mechanism in the pulse bag dust collector, the pulse dust removal bag cleaning of the dust removal bag is solved, and the dust removal efficiency and cleaning cycle are improved.
Patent Information
- Application Number
- CN202411816640.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-04-18
AI Technical Summary
The existing pulse bag dust collectors need to stop the equipment when pulse cleaning the dust bag, and the continuous dust removal cannot be achieved, resulting in a reduced dust removal efficiency.
A pulse bag-type dust collector is designed, using an air intake cover to cover the air permeability hole of the dust collector chamber, and the power mechanism drives the mounting frame and air intake cover to achieve pulse cleaning of the dust collector bag, while other dust collectors can continue to remove dust normally.
It realizes pulse cleaning of dust removal bags without stopping the equipment, improves dust removal efficiency, and effectively extends the cleaning cycle of dust removal bags.
Smart Images

Figure CN119838314A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of dust removal equipment, and in particular to a pulse bag type dust collector. Background Art
[0002] The pulse bag dust collector is a dust removal device that uses pulse jet cleaning technology based on the bag dust collector.
[0003] An existing pulse bag dust collector, such as the utility model patent with application number CN202121343436.2, discloses a pulse bag dust collector, in which a cross frame is welded in the upper box body, the cross frame is located below the blowing air pipe, an electromagnetic pulse valve is installed on the left side of the blowing air pipe, the air inlet of the blowing air pipe extends to the interior of the high-pressure gas tank, the blowing air pipe is communicated with the Venturi tube, the Venturi tube is located on the inner side of the keel, and a filter bag is movably connected to the outer side of the keel.
[0004] After the electromagnetic pulse valve is opened, the high-pressure air in the high-pressure gas tank instantly passes through the blowing air pipe and is transported to the venturi through the air outlet opened on the blowing air pipe. After the gas flows into the filter bag through the venturi, the filter bag instantly expands and deforms to produce vibration. Under the action of the reverse airflow, the dust attached to the outer surface of the filter bag is peeled off and falls into the lower box.
[0005] The existing pulse bag dust collector has the defect that the equipment needs to be stopped when the dust bags are pulse-cleaned, and continuous dust removal operation cannot be achieved, resulting in reduced dust removal efficiency. Summary of the invention
[0006] The object of the present invention is to provide a pulse bag type dust collector which can complete pulse cleaning of dust bags during dust removal work, so as to solve the defects mentioned in the above background technology.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] A pulse bag dust collector comprises a box body, a transverse partition is fixedly installed in the box body, a plurality of longitudinal partitions arranged at uniform transverse intervals are fixedly installed in the box body located below the transverse partition, the plurality of longitudinal partitions divide the inner cavity of the box body below the transverse partition into a plurality of dust removal chambers, a plurality of air holes are evenly distributed on the transverse partition, dust bags are installed in the dust removal chambers located below the air holes, each of the dust removal chambers is respectively connected to an air intake mechanism, an exhaust pipe is provided on the box body located above the transverse partition; a mounting frame driven by a power mechanism to move laterally is provided in the box body located above the transverse partition, an air intake hood for covering the air holes corresponding to one of the dust removal chambers is provided at the bottom of the mounting frame, the air intake hood is driven to rise and fall by a telescopic component, an opening is provided at the bottom of the air intake hood, a pulse air intake pipe is provided at the top of the box body, and the air intake hood is connected to the pulse air intake pipe through a long corrugated pipe.
[0009] As a preferred technical solution, the air intake mechanism includes a bellows fixedly mounted on one side of the box body, a plurality of isolation plates fixedly mounted inside the bellows, the plurality of isolation plates dividing the inner cavity of the bellows into a plurality of air intake chambers, the air intake chambers corresponding to the dust removal chambers one by one, and an air inlet connecting the corresponding air intake chambers and the dust removal chambers is provided on the side wall of the box body; the air intake mechanism also includes a main air intake pipe, the main air intake pipe is connected to a plurality of the air intake chambers through air intake branch pipes, and each of the air intake branch pipes is provided with an air valve.
[0010] As a preferred technical solution, a horizontally extending rotating rod is rotatably installed in the dust removal chamber, the rotating rod is connected to a power device, and a beating plate for beating the lower end of the dust removal bag is fixedly installed on the rotating rod.
[0011] As a preferred technical solution, the multiple dust bags located in the same dust removal chamber are evenly spaced along the length direction of the corresponding rotating rod, the rotating rod is located directly below the multiple dust bags, and the number of the flapping plates corresponds one-to-one to the dust bags.
[0012] As a preferred technical solution, the flapping board is a flexible flapping board.
[0013] As a preferred technical solution, the power device is an impeller hub fixedly mounted on the rotating rod, and fan blades are fixedly mounted on the impeller hub.
[0014] As a preferred technical solution, one end of the rotating rod extends to the corresponding air inlet chamber to fix the impeller hub.
[0015] As a preferred technical solution, one end of the rotating rod is directly opposite to the air outlet end of the corresponding air inlet branch pipe.
[0016] As a preferred technical solution, a short bellows is connected between the upper end of the dust bag and the corresponding air hole, the upper end of the short bellows is fixedly installed on the bottom of the diaphragm and communicated with the corresponding air hole, a lower connecting plate is fixedly installed on the outer side of the lower end of the short bellows, the upper end of the dust bag is detachably installed on the bottom of the lower connecting plate and communicated with the lower end of the short bellows; a vertically extending sliding rod is fixedly installed on the bottom of the diaphragm, the lower connecting plate is vertically slidably sleeved on the sliding rod, a stop block is provided at the lower end of the sliding rod, and springs are respectively sleeved on the sliding rods located on the upper and lower sides of the lower connecting plate.
[0017] As a preferred technical solution, a sealing strip is provided on the bottom edge of the air intake hood.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. Cover the multiple air holes of the corresponding dust removal chamber through the air intake hood, and perform pulse cleaning on the multiple dust removal bags in the corresponding dust removal chamber. When the dust removal bags in one dust removal chamber are cleaned, the dust removal bags in other dust removal chambers can perform dust removal work normally, without completely shutting down the equipment, and the dust removal efficiency is higher;
[0020] 2. When the dust-laden gas enters the air inlet chamber, the dust-laden gas will blow the fan blades, thereby driving the rotating rod to rotate. The rotating rod drives the flapping plate to repeatedly flap the lower end of the corresponding dust bag, thereby causing the dust bag to vibrate, making it difficult for dust to adhere to the outside of the dust bag, thereby effectively extending the cleaning cycle of the dust bag. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0022] Figure 1 is a schematic structural diagram of an embodiment of the present invention;
[0023] Figure 2 yes Figure 1 A cross-sectional schematic diagram of
[0024] Figure 3 This is a schematic diagram of the structure inside the box of an embodiment of the present invention;
[0025] Figure 4 is a schematic structural diagram of another perspective of the box body of an embodiment of the present invention;
[0026] Figure 5 is a schematic structural diagram of a mounting frame according to an embodiment of the present invention;
[0027] Figure 6 is a schematic structural diagram of an air intake hood according to an embodiment of the present invention;
[0028] Figure 7 is a schematic structural diagram of a bellows of an air intake hood according to an embodiment of the present invention;
[0029] Figure 8 It is a schematic structural diagram of a short bellows according to an embodiment of the present invention.
[0030] In the figure: 1-box; 2-transverse partition; 3-longitudinal partition; 4-dust removal chamber; 5-ash hopper; 6-air vent; 7-dust bag; 8-exhaust pipe; 9-mounting frame; 10-guide rod; 11-sliding sleeve; 12-screw rod; 13-driving motor; 14-nut; 15-intake hood; 16-electric push rod; 17-pulse intake pipe; 18-bellows; 19-isolation plate; 20-intake chamber; 21-air inlet; 22-main air inlet pipe; 23-inlet branch pipe; 24-rotating rod; 25-impeller hub; 26-fan blades; 27-flapping plate; 28-mounting sleeve; 29-short bellows; 30-upper connecting plate; 31-lower connecting plate; 32-sliding rod; 33-block; 34-spring; 35-sealing strip; 36-support plate; 37-long bellows. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] like Figures 1 to 8 As shown, a pulse bag-type dust collector comprises a box body 1, a transverse partition 2 is welded inside the box body 1, a plurality of longitudinal partitions 3 evenly spaced laterally are fixedly installed inside the box body 1 below the transverse partition 2, the plurality of longitudinal partitions 3 divide the inner cavity of the box body 1 below the transverse partition 2 into a plurality of dust removal chambers 4 evenly spaced left and right, an ash hopper 5 corresponding to the dust removal chamber 4 is fixedly installed on the bottom of the box body 1 by bolts, an ash discharge pipe is provided at the lower end of the ash hopper 5, a discharge valve is provided on the ash discharge pipe, the lower end of the dust removal chamber 4 is connected with the corresponding ash hopper 5, so that each dust removal chamber 4 can be independently pulse cleaned.
[0033] like Figure 3 As shown, a plurality of air holes 6 are evenly distributed in a rectangular array on the partition 2, and the number of rows of the air holes 6 corresponds to the dust removal chamber 4. A dust bag 7 is installed in the dust removal chamber 4 below the air holes 6. Each dust removal chamber 4 is respectively connected to an air intake mechanism, and an exhaust pipe 8 is provided on the left side wall of the box body 1 above the partition 2.
[0034] When the equipment is running, the dust-containing gas enters into multiple dust removal chambers 4 through the air intake mechanism. When the dust-containing gas passes through the air vents 6 upward, the dust in the gas is blocked by the dust removal bags 7. Finally, the gas filtered by the dust removal bags 7 is discharged through the exhaust pipe 8.
[0035] like Figure 4 and Figure 5As shown, a mounting frame 9 driven by a power mechanism to move laterally is provided in the box body 1 above the diaphragm 2. Specifically, a guide rod 10 extending laterally is fixedly installed in the box body 1 above the diaphragm 2 by bolts, and a sleeve 11 matching the guide rod 10 is fixedly installed on the mounting frame 9 by bolts, providing a guide for the left and right movement of the mounting frame 9; the power mechanism is specifically a screw rod 12 arranged parallel to the guide rod 10, the left end of the screw rod 12 is rotatably installed on the left side wall of the box body 1 through a bearing, and the right end of the screw rod 12 is connected to the rotating shaft of the driving motor 13 through a coupling, and the driving motor 13 is installed on the right side of the box body 1 by bolts, and a screw nut 14 matching the screw rod 12 is fixedly installed on the mounting frame 9 by bolts. The screw rod 12 is driven to rotate by the driving motor 13, and the screw rod 12 acts on the screw nut 14 to drive the mounting frame 9 to move left and right along the guide rod 10, so as to adjust the position of the mounting frame 9 and the air intake cover 15.
[0036] An air intake hood 15 for covering a plurality of air holes 6 corresponding to one of the dust removal chambers 4 is provided at the bottom of the mounting frame 9. The air intake hood 15 is driven to rise and fall by a telescopic component. The telescopic component is specifically an electric push rod 16 installed on the mounting frame 9 by bolts. The output end of the electric push rod 16 extends downward and is fixedly connected to the top of the air intake hood 15 by bolts. The air intake hood 15 is raised or lowered by the telescopic movement of the electric push rod 16.
[0037] The bottom of the air intake hood 15 is opened, and the top of the box body 1 is provided with a pulse air intake pipe 17. The top of the air intake hood 15 is connected to the pulse air intake pipe 17 through a long bellows 37. The lower end of the long bellows 37 is fixedly installed on the top of the air intake hood 15 by bolts. A through hole connected to the lower end of the long bellows 37 is provided on the top wall of the air intake hood 15. The upper end of the long bellows 37 is fixedly installed on the inner side of the top wall of the box body 1 by bolts and is connected to the lower end of the pulse air intake pipe 17. The upper end of the pulse air intake pipe 17 is connected to a pulse blowing mechanism.
[0038] In the initial state, the air intake hood 15 is in a raised state and does not contact the top of the diaphragm 2. At this time, the dust bags 7 in the multiple dust removal chambers 4 are in a working state of filtering dust. When it is necessary to perform pulse cleaning on the dust removal bags 7, the power mechanism is first used to drive the mounting frame 9 and the air intake hood 15 to move left and right, so that the air intake hood 15 moves to the top of the multiple air holes 6 corresponding to one of the dust removal chambers 4, and the electric push rod 16 is extended to drive the air intake hood 15 to descend and fit on the top of the diaphragm 2, and the multiple air holes 6 of the corresponding dust removal chamber 4 are covered by the air intake hood 15, and then the pulse spray mechanism is started, and the high-pressure gas enters the air intake hood 15 through the pulse air intake pipe 17 and the long corrugated pipe 37 and performs pulse cleaning on the multiple dust removal bags 7 in the corresponding dust removal chamber 4.
[0039] After the dust removal bag 7 of one dust removal chamber 4 is cleaned, the electric push rod 16 is retracted to drive the air intake cover 15 to be lifted and reset, and the power mechanism drives the mounting frame 9 and the air intake cover 15 to move to the top of the next dust removal chamber 4, and the dust removal bags 7 in multiple dust removal chambers 4 are cleaned in turn. When the dust removal bag 7 in one dust removal chamber 4 is cleaned, the dust removal bags 7 in other dust removal chambers 4 can perform dust removal work normally, without completely shutting down the equipment, and the dust removal efficiency is higher.
[0040] like Figure 2 and Figure 7 As shown, the air intake mechanism includes a bellows 19 fixedly installed on the rear side of the box body 1 by bolts, and a plurality of isolation plates 20 evenly spaced on the left and right are welded inside the bellows 19, and the plurality of isolation plates 20 divide the inner cavity of the bellows 19 into a plurality of air inlet chambers 21, and the air inlet chambers 21 correspond to the dust removal chambers 4 one by one, and the air inlet chambers 21 are located on the rear side of the corresponding dust removal chambers 4, and an air inlet 22 connecting the corresponding air inlet chamber 21 and the dust removal chamber 4 is provided on the rear side wall of the box body 1; the air intake mechanism also includes a main air inlet pipe 23, and the main air inlet pipe 23 is connected to the plurality of air inlet chambers 21 through air inlet branch pipes 24, and one end of the air inlet branch pipe 24 away from the main air inlet pipe 23 is fixedly connected to the rear side of the box body 1 by bolts and communicated with the corresponding air inlet chamber 21.
[0041] Each air inlet branch pipe 24 is provided with an air valve, which is in a normally open state. During daily operation, dust-containing gas enters the corresponding dust removal chamber 4 through the main air inlet pipe 23, the air inlet branch pipe 24 and the air inlet chamber 21, and is dusted synchronously by the dust removal bags 7 in the multiple dust removal chambers 4. When pulse cleaning is performed on the dust removal bags 7 in one of the dust removal chambers 4, the multiple air holes 6 of the corresponding dust removal chamber 4 are covered by the air inlet cover 15, and the air valve on the air inlet branch pipe 24 corresponding to the corresponding dust removal chamber 4 is closed, thereby improving the cleaning effect of the dust removal bags 7.
[0042] A rotating rod 25 extending horizontally forward and backward is rotatably installed in the dust removal chamber 4. The front end of the rotating rod 25 is rotatably installed on the front side wall of the dust removal chamber 4 through a bearing. A support plate 36 is also fixedly installed on the inner side of the rear side wall of the dust removal chamber 4 through bolts. The rotating rod 25 is rotatably connected to the support plate 36 through a bearing to improve the stability of the rotation of the rotating rod 25. The rotating rod 25 is connected to the power device. Specifically, the rear end of the rotating rod 25 extends into the corresponding air inlet chamber 21. The power device is an impeller hub 26 fixedly installed on the rear end of the rotating rod 25 through bolts. The impeller hub 26 is welded with a fan blade 27. When the dust-containing gas enters the air inlet chamber 21 through the main air inlet pipe 23 and the air inlet branch pipe 24, the dust-containing gas will blow the fan blade 27 to drive the rotating rod 25 to rotate.
[0043] A beating plate 28 for beating the lower end of the dust bag 7 is fixedly mounted on the rotating rod 25, and a mounting sleeve is provided at one end of the beating plate 28, which is fixedly mounted on the rotating rod 25 by bolts. In this embodiment, a plurality of dust bags 7 located in the same dust removal chamber 4 are evenly spaced front and back along the length direction of the corresponding rotating rod 25, and the rotating rod 25 is located directly below the plurality of dust bags 7. The number of beating plates 28 corresponds to the number of dust bags 7. The rotating rod 25 drives the beating plates 28 to repeatedly beat the lower end of the corresponding dust bag 7, thereby causing the dust bag 7 to vibrate, making it difficult for dust to adhere to the outer side of the dust bag 7, thereby effectively extending the cleaning cycle of the dust bag 7.
[0044] The flapping board 28 is a flexible flapping board, and the flapping board 28 can be made of rubber or silicone material to prevent the flapping board 28 from damaging the dust bag 7.
[0045] The rear end of the rotating rod 25 is directly opposite to the air outlet end of the corresponding air inlet branch pipe 24, which is conducive to the dust-containing gas efficiently driving the rotating rod 25 to rotate.
[0046] like Figure 8 As shown, a short bellows 29 is connected between the upper end of the dust bag 7 and the corresponding air vent 6, and an upper connecting plate 30 is fixedly installed on the outer side of the upper end of the short bellows 29 by bolts. The upper connecting plate 30 is fixedly installed on the bottom of the diaphragm 2 by bolts, and the upper end of the short bellows 29 is connected with the corresponding air vent 6; a lower connecting plate 31 is fixedly installed on the outer side of the lower end of the short bellows 29 by bolts, and the upper end of the dust bag 7 is clamped or detachably installed on the bottom of the lower connecting plate 31 by bolts and is connected with the lower end of the short bellows 29, so that the dust bag 7 can move up and down within a certain range. A vertically extending sliding rod 32 is fixedly installed at the bottom of the transverse partition 2 or the bottom of the upper connecting plate 30. A thread is provided on the outer side of the upper end of the sliding rod 32 to facilitate connection and fixation. The lower connecting plate 31 is vertically slidably sleeved on the sliding rod 32. A stopper 33 is integrally formed at the lower end of the sliding rod 32. Springs 34 are respectively sleeved on the sliding rods 32 on the upper and lower sides of the lower connecting plate 31. When the flapping plate 28 flaps the lower end of the dust bag 7, the amplitude of the up and down vibration of the dust bag 7 can be increased.
[0047] like Figure 6 As shown, a sealing strip 35 is clamped or bonded to the bottom edge of the air inlet cover 15 to prevent air leakage from the bottom edge of the air inlet cover 15 when the dust removal bag 7 is pulse-cleaned.
[0048] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A pulse bag dust collector, characterized in that: The invention comprises a box body, wherein a transverse partition is fixedly installed in the box body, and a plurality of longitudinal partitions are fixedly installed in the box body below the transverse partition and are evenly spaced laterally, and the plurality of longitudinal partitions divide the inner cavity of the box body below the transverse partition into a plurality of dust removal chambers, and a plurality of air holes are evenly distributed on the transverse partition, and dust bags are installed in the dust removal chambers below the air holes, and each of the dust removal chambers is respectively connected to an air intake mechanism, and an exhaust pipe is provided on the box body above the transverse partition; a mounting frame driven to move laterally by a power mechanism is provided in the box body above the transverse partition, and an air intake hood for covering the air holes corresponding to one of the dust removal chambers is provided at the bottom of the mounting frame, and the air intake hood is driven to rise and fall by a telescopic component, and an opening is provided at the bottom of the air intake hood, and a pulse air intake pipe is provided on the top of the box body, and the air intake hood is connected to the pulse air intake pipe through a long corrugated pipe.
2. A pulse bag dust collector according to claim 1, characterized in that: The air intake mechanism includes a bellows fixedly mounted on one side of the box body, a plurality of isolation plates fixedly mounted inside the bellows, the plurality of isolation plates dividing the inner cavity of the bellows into a plurality of air intake chambers, the air intake chambers corresponding to the dust removal chambers one by one, and an air inlet connecting the corresponding air intake chambers and the dust removal chambers is provided on the side wall of the box body; the air intake mechanism also includes a main air intake pipe, the main air intake pipe is connected to the plurality of air intake chambers through air intake branch pipes, and each of the air intake branch pipes is provided with an air valve.
3. A pulse bag type dust collector according to claim 2, characterized in that: A horizontally extending rotating rod is rotatably installed in the dust removal chamber, the rotating rod is connected to a power device, and a beating plate for beating the lower end of the dust removal bag is fixedly installed on the rotating rod.
4. A pulse bag type dust collector as claimed in claim 3, characterized in that: The multiple dust removal bags located in the same dust removal chamber are evenly spaced along the length direction of the corresponding rotating rod, the rotating rod is located directly below the multiple dust removal bags, and the number of the flapping plates corresponds to the number of the dust removal bags.
5. A pulse bag type dust collector as claimed in claim 3, characterized in that: The clapping board is a flexible clapping board.
6. A pulse bag type dust collector as claimed in claim 3, characterized in that: The power device is an impeller hub fixedly mounted on the rotating rod, and fan blades are fixedly mounted on the impeller hub.
7. A pulse bag type dust collector according to claim 6, characterized in that: One end of the rotating rod extends to the corresponding air inlet chamber to fix the impeller hub therein.
8. A pulse bag type dust collector according to claim 6, characterized in that: One end of the rotating rod is directly opposite to the air outlet end of the corresponding air inlet branch pipe.
9. A pulse bag type dust collector according to claim 1, characterized in that: A short bellows is connected between the upper end of the dust bag and the corresponding air hole, the upper end of the short bellows is fixedly mounted on the bottom of the diaphragm and communicated with the corresponding air hole, a lower connecting plate is fixedly mounted on the outer side of the lower end of the short bellows, the upper end of the dust bag is detachably mounted on the bottom of the lower connecting plate and communicated with the lower end of the short bellows; a vertically extending sliding rod is fixedly mounted on the bottom of the diaphragm, the lower connecting plate is vertically slidably sleeved on the sliding rod, a stop block is provided at the lower end of the sliding rod, and springs are respectively sleeved on the sliding rods located on the upper and lower sides of the lower connecting plate.
10. The pulse bag type dust collector according to claim 1, characterized in that: A sealing strip is arranged on the bottom edge of the air intake cover.
Citation Information
Patent Citations
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CN114939309A
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CN207562538U
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