Watchcase overall dimension measuring device
By designing a case profile measurement device containing multiple dimension measurement mechanisms and grooved contour measurement mechanisms, the problems of inefficient measurement efficiency and high labor intensity in the prior art are solved, and accurate automatic measurement of the dimensions of each key position of the case is achieved.
Patent Information
- Application Number
- CN202411994300.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-12-31
AI Technical Summary
There is a lack of equipment specifically for measuring the size of the case position in the prior art, resulting in inefficient measurement of the case and high labor intensity of the staff.
A case profile measurement device is designed, including a machine, a feeding mechanism, a feeding mechanism, a multiple size measurement mechanism and a grooved profile measurement mechanism, and automatic measurement of the dimensions of each position of the case is realized through visual inspection and computer vision technology.
It improves the overall efficiency of case measurement, reduces the labor intensity of staff, and achieves accurate measurement of the dimensions of each key position of the case.
Smart Images

Figure CN119838893A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of watch case size measurement, in particular to a watch case outline size measuring device. Background Art
[0002] The watch case is provided with an X207 position, which is a key functional area that has been precisely designed and processed. It is specially designed to accommodate or connect specific smart watch components. The length and width of the X207 position of the watch case are accurately measured to ensure its precise fit and firm connection with the smart watch components. Both sides of the watch case are provided with strap grooves for matching with the watch strap. The upper and lower limits of the contours of the strap grooves on both sides of the watch case are measured to ensure the compatibility of the watch case and the watch strap. The watch case is provided with a speaker hole, which is used for sound transmission or as a sensor interface. The contour of the speaker hole is measured. The speaker hole contour measurement is used to evaluate the shape and position accuracy of the speaker hole to ensure its precise fit with related components. The watch case is provided with a bar hole, which is a specific Functional holes are used to install some operating parts. The size of the holes is measured to ensure that the operating parts can be installed smoothly and work normally. The case is provided with press holes, which are used to install buttons. Therefore, during the production process of the case, the size of the press holes needs to be measured to ensure that the buttons can be installed smoothly and work normally. The BC surface of the case is provided with multiple assembly steps, which are used for precise docking with other parts. Therefore, during the production process of the case, the size of the assembly steps on the BC surface needs to be measured to ensure the accuracy and stability of the assembly. The FC surface of the case is the contact surface between the case and the smart watch motherboard or other key components. Therefore, during the production process of the case, the FC surface of the case needs to be measured to ensure close fit and stability with other components.
[0003] However, there is currently no equipment on the market that is specifically designed to measure the dimensions of the above-mentioned watch case, so workers are required to perform the measurements manually. This method results in low overall measurement efficiency for the watch case and high labor intensity for the workers. Summary of the invention
[0004] In order to overcome the deficiencies of the prior art solutions, the present invention provides a device for measuring the contour dimensions of a watch case, which can effectively solve the technical problems of low overall efficiency of watch case measurement and high labor intensity of workers.
[0005] The technical solution adopted by the present invention to solve the technical problem is: a case contour dimension measuring device comprises a machine platform, the machine platform is equipped with a feeding mechanism and a unloading mechanism, a first rotating disk assembly, a first dimension measuring mechanism, a second dimension measuring mechanism, a first groove contour measuring mechanism and a second groove contour measuring mechanism are equipped on one side of the machine platform close to the feeding mechanism, the first dimension measuring mechanism, the second dimension measuring mechanism, the first grooved wheel hub measuring mechanism, the product steering mechanism and the second groove contour measuring mechanism are arranged in sequence and at intervals around the first rotating disk assembly, the first dimension measuring mechanism and the second dimension measuring mechanism both comprise a first mounting assembly and a first visual inspection assembly mounted on the first mounting assembly, the first groove contour measuring mechanism and the second groove contour measuring mechanism both comprise a first mounting platform and a first measuring assembly mounted on the first mounting platform;
[0006] The middle part of the machine is equipped with a second rotating disk assembly, a speaker hole contour measuring mechanism, a bar hole size measuring mechanism and a hole size measuring mechanism. The speaker hole contour measuring mechanism, the bar hole size measuring mechanism and the hole size measuring mechanism are arranged in sequence and at intervals around the second rotating disk assembly. The speaker hole contour measuring mechanism includes a second mounting platform and a second measuring assembly mounted on the second mounting platform. The bar hole size measuring mechanism includes a second visual detection assembly and a sliding assembly for driving the second visual detection assembly to move. The hole size measuring mechanism includes a third mounting platform and a third measuring assembly mounted on the third mounting platform.
[0007] A turntable assembly, a first BC surface detection mechanism, a second BC surface detection mechanism and a FC surface detection mechanism are installed on one side of the machine close to the unloading mechanism. The first BC surface detection mechanism, the second BC surface detection mechanism and the FC surface detection mechanism are arranged in sequence and at intervals around the turntable assembly. The first BC surface detection mechanism includes a first camera mounting frame and a first visual camera assembly mounted on the first camera mounting frame. The second BC surface detection mechanism includes a second camera mounting frame and a second visual camera assembly mounted on the second camera mounting frame. The FC surface detection mechanism includes a third camera mounting frame and two third visual camera assemblies arranged side by side on the third camera mounting frame.
[0008] Furthermore, the first rotating disk assembly includes a first driving member and a first rotating disk, and a plurality of first positioning assemblies are installed on the end surface of the first rotating disk. The first driving member drives the first rotating disk to rotate clockwise, so that the first rotating disk drives the plurality of first positioning assemblies to rotate synchronously by a certain angle. The first positioning assembly includes a first mounting shell, a first driving body installed inside the first mounting shell, and a first contoured fixture installed on the top of the first mounting shell. The first driving body is connected to a first limiting clamp that drives it to open or close.
[0009] Furthermore, the second rotating disk assembly includes a second driving member and a second rotating disk, and a plurality of second positioning assemblies are installed on the end surface of the second rotating disk. The second driving member drives the second rotating disk to rotate clockwise, so that the second rotating disk drives the plurality of second positioning assemblies to rotate synchronously by a certain angle. The second positioning assembly includes a second mounting shell, a second driving body installed inside the second mounting shell, and a second contoured fixture installed on the top of the second mounting shell. The second driving body is connected to a second limiting clamp that drives it to open or close.
[0010] Furthermore, the turntable assembly includes a rotating drive member and a rotating disk. The rotating drive member drives the rotating disk to rotate, so that the rotating disk drives multiple rotating positioning components to rotate synchronously by a certain angle. The rotating disk is equipped with multiple assembly plates for installing the rotating positioning components. The rotating positioning assembly includes a rotating drive module, a driving gear, a gear plate and a jig positioning plate. The rotating drive module drives the gear plate and the jig positioning plate to rotate through the driving gear.
[0011] Furthermore, the first visual detection component includes a first visual detection camera and a first light source, the first measuring component includes a first pushing module, a first sensor, a first movable seat and two first profiling blocks, and the first pushing module drives the first movable seat, the first profiling block and the first sensor to move together.
[0012] Furthermore, the second measuring component includes a second pushing module, a second profiling block and a second sensor, the second pushing module drives the second profiling block to move, the second visual detection component includes a second light source mounted on the adjustment bracket and a second visual detection camera mounted on the second adjustment seat, and the third measuring component includes a third pushing module, a third sensor, a second movable seat and a third profiling block, the third pushing module drives the second movable seat, the third profiling block and the third sensor to move together.
[0013] Furthermore, the first visual camera assembly includes a first industrial camera and a first camera light source installed from bottom to top on a first camera mounting frame, the second visual camera assembly includes a second industrial camera and a second camera light source installed from bottom to top on a second camera mounting frame, and the third visual camera assembly includes a third industrial camera and a third camera light source distributed vertically.
[0014] Furthermore, the machine is equipped with a first sorting mechanism, which includes a first conveying component, a second conveying component, a first defective product conveying component and a first defective product lower bin component, the first conveying component includes a first linear displacement module, a first lifting displacement module and a first conveying module, the second conveying component includes a second linear displacement module, a first mounting bracket, a first empty material tray clamping component and a first defective product clamping component, and the first defective product conveying component includes a first transmission drive, a first linear transmission module and a first defective product jig plate.
[0015] Furthermore, the machine is equipped with a second sorting mechanism, which includes a third conveying assembly, a fourth conveying assembly, a second defective product conveying assembly and a second defective product lower bin assembly, the third conveying assembly includes a third linear displacement module, a second lifting displacement module, a second conveying module and a third conveying module, the fourth conveying assembly includes a fourth linear displacement module, a second mounting bracket, a second empty material tray clamping assembly and a second defective product clamping assembly, and the second defective product conveying assembly includes a second transmission drive, a second linear transmission module and a second defective product fixture plate.
[0016] Furthermore, the machine is equipped with a third sorting mechanism, which includes a material unloading robot and a third defective product unloading bin assembly, and the material unloading robot is equipped with a clamping assembly for clamping products and a tray clamping module for clamping the tray. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the device for measuring the outer dimensions of a watch case of the present invention;
[0018] Figure 2 for Figure 1 A magnified view of the structure of part A;
[0019] Figure 3 It is a structural schematic diagram of the first rotating disk assembly in the watch case outline dimension measuring device of the present invention;
[0020] Figure 4 for Figure 3 The structure of the middle C part is enlarged;
[0021] Figure 5 It is a schematic diagram of the structure of the first grooved contour measuring mechanism and the second grooved contour measuring mechanism in the case contour dimension measuring device of the present invention;
[0022] Figure 6 for Figure 3 The structure of the D part is enlarged;
[0023] Figure 7 It is a schematic diagram of the internal structure of the first movable seat in the device for measuring the outer dimensions of a watch case of the present invention;
[0024] Figure 8 It is a structural schematic diagram of the second rotating disk assembly in the watch case outline dimension measuring device of the present invention;
[0025] Fig. 9 It is a structural schematic diagram of a speaker hole contour measuring mechanism in a watch case contour dimension measuring device of the present invention;
[0026] Fig.10 It is a structural schematic diagram of a hole size measuring mechanism in a case contour size measuring device of the present invention;
[0027] Fig.11 It is a structural schematic diagram of a turntable assembly in a device for measuring the outer dimensions of a watch case of the present invention;
[0028] Fig.12 It is a structural schematic diagram of the first sorting mechanism in the watch case outline dimension measuring device of the present invention;
[0029] Fig.13 for Fig.12 A magnified view of the structure of part B;
[0030] Fig.14 for Figure 1 The structure of the E part is enlarged;
[0031] Fig.15 for Figure 1 The structure enlargement of the middle F part;
[0032] Fig.16 It is a structural schematic diagram of the second sorting mechanism in the watch case outline dimension measuring device of the present invention;
[0033] Fig.17 It is a structural schematic diagram of the turning mechanism in the watch case outline dimension measuring device of the present invention.
[0034] Numbers in the figure:
[0035] 100, machine; 200, feeding mechanism; 201, tray positioning block; 202, lifting drive mechanism; 203, mounting frame; 204, accommodating chamber; 205, limiting guide rod; 206, pushing cylinder; 207, pushing block; 300, first rotating disk assembly; 301, first adjustment seat; 302, first visual inspection camera; 303, second dimension measuring mechanism; 304, first light source; 305, first support frame; 306, first dimension measuring mechanism; 307, first rotating disk; 308, first positioning assembly; 309, first driving member; 310, first belt groove profile measuring mechanism; 311, product steering mechanism; 312, second belt groove profile measuring mechanism; 313, first limiting clamp; 314, first a movable groove; 315, a first profiling fixture; 316, a first mounting shell; 317, a first driving body; 318, a first pushing plate; 319, a first profiling block; 320, a first pushing body; 321, a first mounting platform; 322, a first sensor; 323, a first movable seat; 324, a rotating driving body; 325, a rotating seat; 326, a clamping jaw driving body; 328, a material-retrieving clamping jaw; 330, a lifting support seat; 331, a lifting driving body; 332, a first annular protrusion; 333, a first spring; 334, a first limiting protrusion; 400, a second rotating disk assembly; 401, a speaker hole contour measuring mechanism; 402, a second light source; 403, an adjusting bracket; 404, a second visual detection camera; 405, a second adjusting 406, sliding drive member; 407, sliding module; 408, sliding platform; 409, hole size measuring mechanism; 410, press hole size measuring mechanism; 411, second rotating disk; 412, second driving member; 413, second pusher; 414, second mounting platform; 415, movable rod; 416, second movable groove; 417, second push plate; 418, second profiling block; 419, second profiling fixture; 420, second limit clamp; 421, second mounting shell; 422, second driving member; 423, second spring; 424, second movable seat; 425, third profiling block; 426, third sensor; 427, third push plate; 428, third pusher; 429, third mounting platform Table; 500, turntable assembly; 501, second camera mounting frame; 502, second camera light source; 503, first camera light source; 504, first camera mounting frame; 505, first industrial camera; 506, fixture positioning plate; 507, gear plate; 508, assembly plate; 509, rotation drive module; 510, driving gear; 511, rotation drive member; 512, rotating disk; 513, barcode scanner; 514, mounting plate; 515, third camera mounting frame; 516, third camera light source; 517, third industrial camera; 600, first sorting mechanism; 601, second linear module; 602, first mounting bracket; 603, second sliding plate; 604, first lifting drive member; 605, first lifting mounting seat;606, first clamping drive; 607, first empty tray clamping arm; 608, first defective product clamping claw; 609, first clamping drive; 610, second lifting mounting seat; 611, second lifting drive; 613, first transporting claw; 614, second transporting assembly; 616, second linear drive; 617, first linear transmission module; 618, first defective product fixture plate; 619, first positioning fixture; 620, first linear drive; 621, first transporting assembly; 622, first linear module; 6 23. First transmission drive member; 624. First lifting and pushing body; 625. First clamping claw driving body; 626. First sliding plate; 627. Material tray clamping module; 628. Material clamping assembly; 629. Lifting cylinder; 630. Lifting seat; 631. Material clamping cylinder; 632. Material clamping arm; 633. Clamping arm; 634. Clamping cylinder; 700. Second sorting mechanism; 701. Second lifting and pushing body; 702. Second lifting plate; 703. Third sliding plate; 704. Second clamping claw driving body; 705. Second transport clamp Claw; 706, third gripper driving body; 707, third handling gripper; 708, second defective product jig plate; 709, second positioning jig; 710, second linear transmission module; 711, second transmission driving member; 712, third linear module; 713, third linear driving member; 714, second defective product unloading bin assembly; 715, fourth linear module; 716, fourth linear driving member; 717, fourth lifting driving member; 718, fourth lifting mounting seat; 719, second gripper driving member; 720, second defective product Clamping claw; 721, fourth sliding plate; 722, second mounting bracket; 723, third lifting drive member; 724, third lifting mounting seat; 725, second clamping drive member; 726, second empty tray clamping arm; 800, third sorting mechanism; 801, transverse driving member; 802, transverse module; 803, transverse platform; 804, clamping claw driving module; 805, flipping bracket; 806, longitudinal sliding plate; 807, longitudinal driving member; 808, flipping driving member; 809, flipping claw; 810, longitudinal module. ; DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] like Figure 1-17As shown, the case contour dimension measuring device provided by the present invention includes a machine platform 100, and the machine platform 100 is provided with a loading station, a dimension measuring station, a belt groove contour measuring station, a first defective product sorting station, a speaker hole contour measuring station, a bar hole dimension measuring station, a press hole dimension measuring station, a second defective product sorting station, a BC surface detection station, an FC surface detection station, a code scanning station, a third defective product sorting station and a material unloading station;
[0038] The loading station is equipped with a loading mechanism 200, which includes a loading bin assembly, an empty material tray lower bin assembly and a loading manipulator. The loading bin assembly has the same structure as the empty material tray lower bin assembly. The loading bin assembly includes a mounting frame 203, a lifting drive mechanism 202, a lifting tray and a plurality of limiting guide rods 205. The limiting guide rods 205 are mounted on the mounting frame 203 and are mutually enclosed to form a accommodating cavity 204. The lifting drive mechanism 202 is mounted on the mounting frame 203 and drives the lifting tray to perform lifting and lowering movements. The mounting frame 203 is provided with a material trough for loading and unloading the material supply tray. The top surface of the mounting frame 203 is equipped with a material tray positioning block 201 and a material tray pushing module. The material tray pushing module includes a pushing cylinder 206 and a pushing block 207. The pushing cylinder 206 is connected to the pushing block 207 to drive the pushing Block 207 is telescopic forward and backward, and the feeding manipulator is equipped with a clamping assembly 628 for clamping the product and a material tray clamping module 627 for clamping the material tray. The clamping assembly 628 includes a lifting module and a clamping module. The lifting module includes a lifting cylinder 629 and a lifting seat 630. The clamping module is mounted on the lifting seat 630. The lifting cylinder 629 is connected to the lifting seat 630 to drive the clamping module to do lifting movement. The clamping module includes a clamping cylinder 631 and a clamping arm 632. The clamping cylinder 631 is connected to the clamping arm 632 to drive the clamping arm 632 to open or close. The material tray clamping module 627 is arranged on one side of the clamping assembly 628. The material tray clamping module 627 includes a clamping cylinder 634 and a clamping arm 633. The clamping cylinder 634 is connected to the clamping arm 633 to drive the clamping arm 633 to open or close.
[0039] The dimension measuring station is equipped with a first dimension measuring mechanism 306 and a second dimension measuring mechanism 303, the groove profile measuring station is equipped with a first groove profile measuring mechanism 310 and a second groove profile measuring mechanism 312, and a product steering mechanism 311 is installed between the first groove profile measuring mechanism 310 and the second groove profile measuring mechanism 312, the machine 100 is equipped with a first rotating disk assembly 300, the first rotating disk assembly 300 includes a first driving member 309 and a first rotating disk 307, the side of the first rotating disk 307 close to the loading robot is the loading position, and a plurality of first positioning assemblies 308 are installed on the end surface of the first rotating disk 307, the first dimension measuring mechanism 306, the first driving member 309 and the first rotating disk 307 are installed on the end surface of the first rotating disk 307, and the first dimension measuring mechanism 306 and the first driving member 309 are installed on the end surface of the first rotating disk 307. The second dimension measuring mechanism 303, the first grooved hub measuring mechanism, the product steering mechanism 311 and the second grooved profile measuring mechanism 312 are arranged in sequence and at intervals around the first rotating disk 307. The first driving member 309 is a driving motor of conventional technology and is used to drive the first rotating disk 307 to rotate clockwise, so that the first rotating disk 307 drives the plurality of first positioning components 308 to rotate synchronously by a certain angle, and transfers the product from the measuring position of the original mechanism to the measuring position of the next mechanism, and the first dimension measuring mechanism 306, the second dimension measuring mechanism 303, the first grooved hub measuring mechanism, the product steering mechanism 311 and the second grooved profile measuring mechanism 312 operate synchronously;
[0040] The first positioning assembly 308 includes a first mounting shell 316, a first driving body 317 mounted inside the first mounting shell 316, and a first profiling fixture 315 mounted on the top of the first mounting shell 316. The first profiling fixture 315 is set according to the appearance shape of the watch case. The first profiling fixture 315 is provided with a first movable groove 314 on the outside. The first driving body 317 is connected with a first limiting jaw 313. The first limiting jaw 313 moves inside the first movable groove 314. The first driving body 317 is a cylinder of conventional technology and is used to drive the first limiting jaw 313 to open or close. The first rotating disk 307 is equipped with a first electric slip ring and a plurality of first solenoid valves. The first solenoid valve is control-connected to the first driving body 317.
[0041] The first size measuring mechanism 306 includes a first mounting component and a first visual inspection component mounted on the first mounting component, the first mounting component includes a first support frame 305 and a first adjustment seat 301, the first visual inspection component includes a first visual inspection camera 302 and a first light source 304, the first light source 304 is mounted on the first support frame 305, and there is an inclination angle between the first light source 304 and the first support frame 305, the first adjustment seat 301 is mounted on the top of the first support frame 305, the first visual inspection camera 302 is mounted on the first adjustment seat 301, and there is an inclination angle between the first visual inspection camera 302 and the first adjustment seat 301, the first visual inspection camera 302 is located above the first light source 304, the structure of the second size measuring mechanism 303 is the same as that of the first size measuring mechanism 306, and the difference between the two is that the two first visual inspection cameras 302 are installed at different inclination angles, and the two first light sources 304 are installed at different inclination angles;
[0042] The first groove profile measuring mechanism 310 includes a first mounting platform 321 and a first measuring assembly mounted on the first mounting platform 321. The first measuring assembly includes a first pushing module, a first sensor 322, a first movable seat 323 and two first profiling blocks 319. The first profiling blocks 319 are arranged according to the profile of the standard groove. The interior of the first movable seat 323 is hollow. Through holes are arranged on both sides of the first movable seat 323. The interior of the first movable seat 323 is equipped with a first spring 333. The first profiling block 319 passes through the through holes on both sides of the first movable seat 323. The middle part of the first profiling block 319 is equipped with a first annular protrusion. 332, the first spring 333 passes through the first profiling block 319 and contacts with the first annular protrusion 332, and a first limiting protrusion 334 is installed at the tail end of the first profiling block 319. The first pushing module includes a first pushing body 320 and a first pushing plate 318. The first movable seat 323 is mounted on one side of the first pushing plate 318 and moves therewith. The first sensor 322 is mounted on the other side of the first pushing plate 318 and moves therewith. The first pushing body 320 is a cylinder of conventional technology and is connected to the first pushing plate 318 to drive the first movable seat 323, the first profiling block 319, and the first sensor 322 to move together.
[0043] The product steering mechanism 311 includes a lifting component, a steering component and a material taking component. The lifting component includes a lifting driving body 331 and a lifting support seat 330. The steering component is mounted on the lifting support seat 330. The lifting driving body 331 is a conventional cylinder and is connected to the lifting support seat 330 to drive the steering component to move up and down. The steering component includes a rotating driving body 324 and a rotating seat 325. The material taking component is mounted on the rotating seat 325. The rotating driving body 324 is a conventional cylinder and is connected to the rotating seat 325 to drive The material picking assembly rotates, and the material picking assembly includes a clamping jaw driving body 326 and a material picking clamping jaw 328. The clamping jaw driving body 326 is a conventional cylinder and is connected to the material picking clamping jaw 328 to drive the material picking clamping jaw 328 to open or close. The structure of the second belt groove profile measuring mechanism 312 is the same as that of the first belt groove profile measuring mechanism 310. The difference between the two is that the first belt groove profile measuring mechanism 310 is used to detect the belt groove profile on the left side of the watch case, and the second belt groove profile measuring mechanism 312 is used to detect the belt groove profile on the right side of the watch case.
[0044] The first defective product sorting station is equipped with a first sorting mechanism 600, which includes a first conveying assembly 621, a second conveying assembly 614, a first defective product conveying assembly and a first defective product unloading bin assembly. The first conveying assembly 621 includes a first linear displacement module, a first lifting displacement module and a first conveying module. The first linear displacement module includes a first linear drive 620, a first linear module 622 and a first sliding plate 626. The first linear drive 620 is a servo motor of conventional technology, and the first linear module 622 is a screw linear guide rail of conventional technology. The first linear drive 620 drives the first linear module 622 and enables the first linear module 622 to drive the first sliding plate 626 to move. The first lifting displacement module It is mounted on the first sliding plate 626 and moves therewith. The first lifting displacement module includes a first lifting pusher 624 and a first lifting plate. The first lifting pusher 624 is a cylinder of conventional technology and is connected to the first lifting plate to drive the first lifting plate to lift. The first transport module is mounted on the first lifting plate and lifts therewith. The first transport module includes a first clamping jaw driving body and a first transporting jaw 613. The first clamping jaw driving body 625 is a cylinder of conventional technology and is connected to the first transporting jaw 613 to drive the first transporting jaw 613 to open or close. The first defective product conveying component includes a first transmission driving member 623, a first linear transmission module 617 and a first defective product fixture plate 618. The first transmission driving member 623 is a servo motor of conventional technology. The first linear transmission module 617 is a conventional linear screw guide, the first transmission drive 623 drives the first linear transmission module 617, and enables the first linear transmission module 617 to drive the first defective product fixture plate 618 to move, and the first defective product fixture plate 618 is provided with a row of first positioning fixtures 619, the second transport assembly 614 includes a second linear displacement module, a first mounting bracket 602, a first empty tray clamping assembly and a first defective product clamping assembly 628, the second linear displacement module includes a second linear drive 616, a second linear module 601 and a second sliding plate 603, the second linear drive 616 is a conventional servo motor, the second linear module 601 is a conventional linear screw guide, the second linear The driving member 616 drives the second linear module 601, and makes the second linear module 601 drive the second sliding plate 603 to move, the first mounting bracket 602 is mounted on the second sliding plate 603 and moves therewith, the first empty material tray clamping assembly and the first defective material clamping assembly 628 are installed on the first mounting bracket 602 at intervals, the first empty material tray clamping assembly includes a first lifting driving module and a first clamping module, the first lifting driving module includes a first lifting driving member 604 and a first lifting mounting seat 605, the first lifting driving member 604 is a conventional cylinder and is connected to the first lifting mounting seat 605 to drive the first lifting mounting seat 605 to move up and down, the first clamping module is mounted on the first lifting mounting seat 605 and moves up and down therewith,The first clamping module includes a first clamping drive 606 and a first empty tray clamping arm 607. The first clamping drive 606 is a conventional cylinder and is connected to the first empty tray clamping arm 607 to drive the first empty tray clamping arm 607 to open or close. The first defective product clamping assembly 628 includes a second lifting drive module and a plurality of first defective product clamping modules arranged at intervals. The second lifting drive module includes a second lifting drive 611 and a second lifting mounting seat 610. The second lifting drive 611 is a conventional cylinder and is connected to the second lifting mounting seat 610 to drive the second lifting mounting seat 610 to lift. The first defective product clamping module is mounted on the second lifting mounting seat 610 and moves therewith. The first defective product clamping module includes a first material clamping driving member 609 and a first defective product clamping claw 608. The first material clamping driving member 609 is a cylinder of conventional technology and is connected to the first defective product clamping claw 608 to drive the first defective product clamping claw 608 to open or close. The structure of the first defective product unloading bin assembly is the same as that of the empty material tray unloading bin. The difference between the two is that the first defective product unloading bin assembly is used to store defective products with a length and width size of X207 at the watch case, defective products with a groove contour on the left side of the watch case, and defective products with a groove contour on the right side of the watch case;
[0045] The speaker hole contour measuring station is equipped with a speaker hole contour measuring mechanism 401. In the present embodiment, there are four speaker hole contour measuring mechanisms 401, which can measure all the speaker holes on the side of the watch case. The bar hole size measuring station is equipped with a bar hole size measuring mechanism 409. The press hole size measuring station is equipped with a press hole size measuring mechanism 410. The machine 100 is equipped with a second rotating disk assembly 400. The structure and operation principle of the second rotating disk assembly 400 are consistent with those of the first rotating disk assembly 300. The second rotating disk assembly 400 includes a second driving member 412 and a second rotating disk 411, and the second rotating disk 411 is equipped with a second electric slip ring and a plurality of second solenoid valves. The second electric slip ring is electrically connected to the plurality of second solenoid valves, and the second solenoid valve is electrically connected to the corresponding second driving member 412. The second rotating disk 411 is connected to the first conveying assembly 621, and the side of the second rotating disk 411 close to the first conveying assembly 621 is the loading position. A plurality of second positioning assemblies are mounted on the end surface of the second rotating disk 411. The trumpet hole profile measuring mechanism 401, the bar hole size measuring mechanism 409, and the press hole size measuring mechanism 410 are arranged around the second rotating disk 411 in sequence and at intervals. The second driving member 412 is a driving motor of conventional technology and is used to drive the second rotating disk 411 to rotate clockwise, so that the second rotating disk 411 drives the plurality of second positioning assemblies to rotate synchronously by a certain angle, and transfers the product from the measuring position of the original mechanism to the measuring position of the next mechanism, and the trumpet hole profile measuring mechanism 401, the bar hole size measuring mechanism 409, and the press hole size measuring mechanism 410 operate synchronously.
[0046] The structure and action principle of the second positioning assembly are consistent with those of the first positioning assembly 308. The second positioning assembly includes a second mounting shell 421, a second driving body 422 mounted inside the second mounting shell 421, and a second profiling fixture 419 mounted on the top of the second mounting shell 421. The second driving body 422 is connected to a second limiting jaw 420. The second driving body 422 is a cylinder of conventional technology and is used to drive the second limiting jaw 420 to open or close.
[0047] The speaker hole contour measuring mechanism 401 includes a second mounting platform 414 and a second measuring assembly mounted on the second mounting platform 414, the second measuring assembly includes a second pushing module, a second profiling block 418 and a second sensor, the second pushing module includes a second pushing body 413 and a second pushing plate 417, the second sensor is fixedly mounted on one side inside the second pushing plate 417, the second pushing plate 417 is provided with a second movable groove 416, the second profiling block 418 is arranged according to the contour of the standard speaker hole, one end of the second profiling block 418 is slidably matched with the second pushing plate 417, and the second profiling block 418 is provided with a movable rod 415 that slides inside the second movable groove 416, the front side of the second pushing plate 417 is equipped with a second spring 423 for resetting the second profiling block 418, the second pushing body 413 is a cylinder of conventional technology and is connected to the second pushing plate 417 to drive the second profiling block 418 to move;
[0048] The hole size measuring mechanism 409 of the bar includes a second visual detection component and a sliding component for driving the second visual detection component to move, the sliding component includes a sliding drive 406, a sliding module 407 and a sliding platform 408, the sliding platform 408 is equipped with an adjustment bracket 403 and a second adjustment seat 405, the second visual detection component includes a second light source 402 mounted on the adjustment bracket 403 and a second visual detection camera 404 mounted on the second adjustment seat 405, the sliding drive 406 is a servo motor of conventional technology, the sliding module 407 is a linear screw guide rail of conventional technology, the sliding drive 406 drives the sliding module 407 to drive the sliding platform 408 to move, and the sliding platform 408 drives the second visual detection component to move, so as to adjust the distance between the second visual detection component and the case;
[0049] The hole size measuring mechanism 410 includes a third mounting platform 429 and a third measuring assembly mounted on the third mounting platform 429. The third measuring assembly includes a third pushing module, a third sensor 426, a second movable seat 424 and a third profiling block 425. The third profiling block 425 is arranged according to the outline of the hole according to the standard. The interior of the second movable seat 424 is hollow. Both the front and rear sides of the second movable seat 424 are provided with through holes. The interior of the second movable seat 424 is provided with a third spring. The third profiling block 425 passes through the through holes on both sides of the second movable seat 424. The middle part of the third profiling block 425 is provided with a second ring. The third spring passes through the third profiling block 425 and contacts with the second annular protrusion. At the same time, a second limiting protrusion is assembled at the tail end of the third profiling block 425. The third pushing module includes a third pushing body 428 and a third pushing plate 427. The second movable seat 424 is mounted on one side of the third pushing plate 427 and moves therewith. The third sensor 426 is mounted on the other side of the third pushing plate 427 and moves therewith. The third pushing body 428 is a cylinder of conventional technology and is connected to the third pushing plate 427 to drive the second movable seat 424, the third profiling block 425, and the third sensor 426 to move together.
[0050] The second defective product sorting station is equipped with a second sorting mechanism 700, which includes a third transport assembly, a fourth transport assembly, a second defective product conveying assembly and a second defective product unloading bin assembly 714. The third transport assembly includes a third linear displacement module, a second lifting displacement module, a second transport module and a third transport module. The third linear displacement module includes a third linear drive 713, a third linear module 712 and a third sliding plate 703. The third linear drive 713 is a servo motor of conventional technology. The third linear module 712 is a screw linear guide rail of conventional technology. The third linear drive 713 drives the third linear module 712 and enables the third linear module 712 to drive the third sliding plate 703 to move. The second lifting position The shifting module is mounted on the third sliding plate 703 and moves therewith. The second lifting displacement module includes a second lifting pusher 701 and a second lifting plate 702. The second lifting pusher 701 is a cylinder of conventional technology and is connected to the second lifting plate 702 to drive the second lifting plate 702 to lift. The second transport module and the third transport module are mounted side by side on the second lifting plate 702 and lift therewith. The second transport module includes a second clamping jaw driving body 704 and a second transporting jaw 705. The second clamping jaw driving body 704 is a cylinder of conventional technology and is connected to the second transporting jaw 705 to drive the second transporting jaw 705 to open or close. The third transport module includes a third clamping jaw driving body 706 and a third transporting jaw 707. The third clamping jaw driving body 708 is a cylinder of conventional technology and is connected to the second transporting jaw 705 to drive the second transporting jaw 705 to open or close. The moving body 706 is a cylinder of conventional technology and is connected to the third transport clamp 707 to drive the third transport clamp 707 to open or close. The second defective product conveying assembly includes a second transmission drive 711, a second linear transmission module 710 and a second defective product fixture plate 708. The second transmission drive 711 is a servo motor of conventional technology. The second linear transmission module 710 is a linear screw guide rail of conventional technology. The second transmission drive 711 drives the second linear transmission module 710 and enables the second linear transmission module 710 to drive the second defective product fixture plate 708 to move. The second defective product fixture plate 708 is provided with a row of second positioning fixtures 709. The fourth transport assembly includes a fourth linear displacement module, a second mounting bracket 722, and a second The empty tray clamping assembly and the second defective product clamping assembly 628, the fourth linear displacement module includes a fourth linear drive 716, a fourth linear module 715 and a fourth sliding plate 721, the fourth linear drive 716 is a servo motor of conventional technology, the fourth linear module 715 is a linear screw guide rail of conventional technology, the fourth linear drive 716 drives the fourth linear module 715, and enables the fourth linear module 715 to drive the fourth sliding plate 721 to move, the second mounting bracket 722 is mounted on the fourth sliding plate 721 and moves therewith, the second empty tray clamping assembly and the second defective product clamping assembly 628 are spaced apart on the second mounting bracket 722, the second empty tray clamping assembly includes a third lifting drive module and a second clamping module,The third lifting drive module includes a third lifting drive member 723 and a third lifting mounting seat 724. The third lifting drive member 723 is a cylinder of conventional technology and is connected to the third lifting mounting seat 724 to drive the third lifting mounting seat 724 to lift and lower. The second clamping module is mounted on the third lifting mounting seat 724 and lifts and lowers therewith. The second clamping module includes a second clamping drive member 725 and a second empty material tray clamping arm 726. The second clamping drive member 725 is a cylinder of conventional technology and is connected to the second empty material tray clamping arm 726 to drive the second empty material tray clamping arm 726 to open or close. The second defective product clamping assembly 628 includes a fourth lifting drive module and a plurality of second defective product clamping modules arranged at intervals. The fourth lifting drive module includes a fourth lifting drive member 717 and a fourth lifting mounting seat The fourth lifting drive member 717 is a conventional cylinder and is connected to the fourth lifting mounting seat 718 to drive the fourth lifting mounting seat 718 to lift. The second defective product clamping module is mounted on the fourth lifting mounting seat 718 and moves therewith. The second defective product clamping module includes a second clamping drive member 719 and a second defective product clamping claw 720. The second clamping drive member 719 is a conventional cylinder and is connected to the second defective product clamping claw 720 to drive the second defective product clamping claw 720 to open or close. The structure of the second defective product unloading bin assembly 714 is the same as that of the first defective product unloading bin assembly. The difference between the two is that the second defective product unloading bin assembly 714 is used to store defective products of speaker hole contour, defective products of bar hole size and defective products according to hole size.
[0051] The machine 100 is equipped with a flipping mechanism, which includes a transverse movement component, a lifting drive component and a flipping component. The transverse movement component is connected to the lifting drive component to drive the lifting drive component to move horizontally. The lifting drive component is connected to the flipping component to drive the flipping component to move up and down. The transverse movement component includes a transverse movement drive member 801, a transverse movement module 802 and a transverse movement platform 803. The transverse movement drive member 801 drives the transverse movement module 802, and the transverse movement module 802 drives the transverse movement platform 803 to move. The lifting drive component is installed on the transverse movement platform 803 and moves with it. The lifting drive component includes a longitudinal movement drive member 807, a longitudinal movement module 808, and a longitudinal movement module 809. 10 and the longitudinal sliding plate 806, the longitudinal driving member 807 drives the longitudinal moving module 810, and the longitudinal moving module 810 drives the longitudinal moving slide 806 to rise and fall, the flip assembly is mounted on the longitudinal moving slide 806 and rises and falls with it, the flip assembly includes a flip module and a material clamping component, the flip module includes a flip driving member 808 and a flip bracket 805, the flip driving member 808 drives the flip bracket 805 to rotate 180°, the material clamping component is mounted on the flip bracket 805 and rotates with it, the material clamping component includes a clamping jaw driving module 804 and a flip clamping jaw 809, the clamping jaw driving module 804 drives the flip clamping jaw 809 to open or close;
[0052] The BC surface detection station is equipped with two BC surface detection mechanisms, namely, a first BC surface detection mechanism and a second BC surface detection mechanism, the FC surface detection station is equipped with an FC surface detection mechanism, the code scanning station is equipped with a code scanning mechanism, and the machine 100 is equipped with a turntable assembly 500, the turntable assembly 500 includes a rotating drive member 511 and a rotating disk 512, the side of the rotating disk 512 close to the third conveying assembly is a loading position, and a plurality of rotating positioning assemblies are arranged on the end surface of the rotating disk 512 in sequence and at intervals around the rotating disk 512, the rotating drive member 511 is a driving motor of conventional technology and is used to drive the rotating disk 512 to rotate clockwise, so that the rotating disk 512 drives the plurality of rotating positioning assemblies to rotate synchronously by a certain angle, and transfers the product from the measuring position of the original mechanism to the measuring position of the next mechanism, and the first BC surface detection mechanism, the second BC surface detection mechanism, the FC surface detection mechanism and the code scanning mechanism operate synchronously;
[0053] The rotating disk 512 is equipped with a plurality of assembly plates 508 for installing the rotating positioning assembly, and the rotating positioning assembly includes a rotating driving module 509, a driving gear 510, a gear plate 507 and a fixture positioning plate 506. The fixture positioning plate 506 is equipped on the gear plate 507, and the gear plate 507 is rotatably connected to the assembly plate 508. The rotating driving module 509 drives the gear plate 507 to rotate through the driving gear 510, so that the gear plate 507 drives the fixture positioning plate 506 to rotate;
[0054] The first BC surface detection mechanism includes a first camera mounting frame 504 and a first visual camera assembly mounted on the first camera mounting frame 504, the first visual camera assembly includes a first industrial camera 505 and a first camera light source 503 mounted on the first camera mounting frame 504 from bottom to top, the second BC surface detection mechanism includes a second camera mounting frame 501 and a second visual camera assembly mounted on the second camera mounting frame 501, the second visual camera assembly includes a second industrial camera and a second camera light source 502 mounted on the second camera mounting frame 501 from bottom to top, the FC surface detection mechanism includes a third camera mounting frame 515 and two third visual camera assemblies arranged side by side on the third camera mounting frame 515, the third visual camera assembly includes a third industrial camera 517 and a third camera light source 516 distributed up and down, and the code scanning mechanism includes a mounting plate 514 and a code scanning gun 513 mounted on the top of the mounting plate 514;
[0055] The third defective product sorting station is equipped with a third sorting mechanism 800, which includes a unloading robot and a third defective product unloading bin assembly. The structure of the unloading robot is the same as that of the loading robot. The unloading robot is also equipped with a clamping assembly 628 for clamping products and a tray clamping module 627 for clamping trays. The structure of the third defective product unloading bin assembly is the same as that of the first defective product unloading bin assembly. The difference between the two is that the third defective product unloading bin assembly is used to store defective products detected on the BC surface of the case and defective products on the FC surface of the case. The unloading station is equipped with a product unloading bin assembly. The structure of the product unloading bin assembly is the same as that of the loading bin assembly, and the machine 100 is also equipped with two empty tray loading bin assemblies. The empty tray loading bin assembly is used to store and supply empty trays to the product unloading bin assembly and the third defective product unloading bin assembly and the second defective product unloading bin assembly 714.
[0056] The action process of measuring the length and width of the case at position X207 is as follows: the first driving member 309 drives the first rotating disk 307 to rotate a certain angle, and the first rotating disk 307 drives the case that is currently located at the loading position and has completed the limiting action to rotate to the bottom of the first size measuring mechanism 306, and the first visual inspection camera 302 captures the image of the case at position X207 from a first angle. The first driving member 309 drives the first rotating disk 307 to rotate a certain angle again, and the first rotating disk 307 drives the case that is currently located below the first size measuring mechanism 306 to rotate to the bottom of the second size measuring mechanism 303, and the second first visual inspection camera 302 captures the image of the case at position X207 from a second angle. The length and width measurement method of the case at position X207 adopts a computer vision technology based on the principle of binocular stereo vision, and the two first visual inspection cameras 302 capture images of the same scene from different angles to calculate the parallax information of each pixel in the image, thereby obtaining the three-dimensional information of the object in the actual space;
[0057] The action process of measuring the groove contour on the left side of the watch case: the first driving member 309 drives the first rotating disk 307 to rotate a certain angle, and the first rotating disk 307 drives the watch case which is currently located at the second size measuring mechanism 303 to rotate to the front side of the first groove contour measuring mechanism 310. In the initial state, the first spring 333 is in a natural state, and the first limiting protrusion 334 and the first sensor 322 are in a separated state. The first pushing body 320 drives the first pushing plate 318 to move forward, and makes the first profiling block 319 move toward the groove direction of the left side of the watch case. If the contour size of the groove on the left side of the watch case meets the expected standard value, the first profiling block 319 can be smoothly inserted into the groove on the left side of the watch case. If the contour size of the groove on the left side of the watch case is smaller than the expected standard value, the first profiling block 319 cannot be smoothly inserted into the groove on the left side of the watch case. The first profiling block 319 The first profiling block 319 applies pressure to the first spring 333 through the first annular protrusion 332, and the first profiling block 319 moves backward relative to the first movable seat 323 until the tail end of the first profiling block 319 contacts the first sensor 322. When the first limiting protrusion 334 contacts the first sensor 322, the first sensor 322 immediately senses the physical contact and converts it into an electrical signal, which is then sent to the control system or the quality inspection system, and the case is determined to be a defective product with a groove profile on the left side. The first pusher 320 drives the first push plate 318 to move backward, and moves the first profiling block 319 in the opposite direction of the groove on the left side of the case. The first spring 333 drives the first profiling block 319 to reset, and the first limiting protrusion 334 touches the outer wall of the first movable seat 323.
[0058] The process of measuring the groove profile on the right side of the watch case: the first driving member 309 drives the first rotating disk 307 to rotate a certain angle, and the first rotating disk 307 drives the watch case located in front of the first groove profile measuring mechanism 310 to rotate to the bottom of the product turning mechanism 311. The measuring action of the groove profile on the right side of the watch case is consistent with the measuring action of the groove profile on the left side of the watch case.
[0059] The action process of product sorting is as follows: the first driving member 309 drives the first rotating disk 307 to rotate a certain angle, and the first rotating disk 307 drives the watch case located at the front side of the second grooved contour measuring mechanism 312 to rotate to the unloading position, and the first linear driving member 620 drives the first transport module to move above the unloading position, and the first lifting and pushing body 624 drives the first transport module to descend, and the first clamping jaw driving member drives the first transporting jaw 613 to close and clamp the watch case located at the unloading position. If the watch case is not found to have any defective problems after measurement, the first linear driving member 620 drives the first transport module and the watch case to move to the next measurement process;
[0060] The action process of sorting defective products: if the watch case is determined to be a defective product after measurement, the first lifting and pushing body 624 drives the first transport module and the watch case to rise, and the first linear driving member 620 drives the first transport module and the watch case to move to the top of the first defective product fixture plate 618, the first lifting and pushing body 624 drives the first transport module and the watch case to descend, the first clamping jaw driving member drives the first transporting jaw 613 to open, and places the watch case on the first positioning fixture 619, thereby completing the sorting action, after repeating the above sorting action, after the first defective product fixture plate 618 is full of defective products, the first transmission driving member 623 drives the first defective product fixture plate 618 to move to the second transport component 614, and the second The linear drive 616 drives the first defective product clamping assembly 628 to move to the top of the first defective product fixture plate 618, the second lifting drive 611 drives the multiple first defective product clamping modules to descend, and the multiple first clamping drive members 609 respectively drive the corresponding first defective product clamping claws 608 to close, and all the defective products in a row on the first defective product fixture plate 618 are clamped, and the second lifting drive 611 drives the multiple first defective product clamping modules to rise, and then the second linear drive 616 drives the first defective product clamping assembly 628 and the defective products to move to the top of the first defective product lower bin assembly, the second lifting drive 611 drives the multiple first defective product clamping modules to descend, and the multiple first The material clamping drive 609 drives the corresponding first defective product clamping claw 608 to open, and places a row of defective products in the empty material tray of the first defective product unloading bin assembly, thereby completing the defective product unloading action. After multiple defective product unloading actions, the empty material tray is now full of defective products, and the push cylinder 206 drives the push block 207 to release the material tray. The lifting drive mechanism 202 drives the lifting tray to descend an empty position, waiting for the replenishment of the empty material tray. The second linear drive 616 drives the first empty material tray clamping assembly to move above the empty material tray unloading bin, the first lifting drive 604 drives the first clamping module to descend, and the first clamping drive 606 drives the first empty material tray clamping arm 607 to close and clamp the empty material tray. The empty tray at the top of the tray lower bin, then, the first lifting drive 604 drives the first clamping module and the empty tray to rise, the second linear drive 616 drives the first empty tray clamping assembly and the empty tray to move above the first defective product lower bin assembly, the first lifting drive 604 drives the first clamping module and the empty tray to descend, the first clamping drive 606 drives the first empty tray clamping arm 607 to open, and stack the empty tray in the accommodating cavity 204 of the first defective product lower bin assembly, and pushes the cylinder 206 to drive the pushing block 207 to move forward and push the empty tray to the tray positioning block 201 to implement the positioning step of the empty tray, thereby completing the action of replenishing the first defective product lower bin assembly with empty trays.
[0061] The action process of measuring the contour of the horn hole: the first linear drive member 620 drives the first transport module and the watch case to move to the loading position of the second detection disk, the first lifting pusher 624 and the first transport module operate, and the watch case is placed on the second profiling fixture 419, the second drive body 422 drives the second limit clamp 420 to open outward and clamp the watch case, the second drive member 412 drives the second rotating disk 411 to rotate a certain angle, and the second rotating disk 411 drives the watch case located at the loading position to rotate to the front side of the horn hole contour measuring mechanism 401. In the initial state, the second spring 423 is in a natural state, and the second profiling block 418 is in a separated state from the second sensor, the second pusher 413 drives the second push plate 417 to move forward, and makes the second profiling block 418 move toward the direction of the horn hole of the watch case. If the contour size of the horn hole of the watch case meets the expected standard value, The second profiling block 418 can be smoothly inserted into the speaker hole. If the outline size of the speaker hole of the watch case is smaller than the expected standard value, the second profiling block 418 cannot be inserted into the speaker hole. The second profiling block 418 will be hindered and cannot go deeper. The second profiling block 418 applies pressure to the second spring 423, and the second profiling block 418 moves backward relative to the second push plate 417 until the tail end of the second profiling block 418 contacts the second sensor. After the second sensor senses the physical contact, it converts into an electrical signal, which is then sent to the control system or the quality inspection system, and the watch case is determined to be a defective product with a speaker hole size. After the second pusher 413 drives the second push plate 417 to reset, the second spring 423 drives the second profiling block 418 to reset, and the design of the movable rod 415 makes it impossible for the second profiling block 418 to separate from the second push plate 417.
[0062] The process of measuring the hole size of the bar: the second driving member 412 drives the second rotating disk 411 to rotate a certain angle, and the second rotating disk 411 drives the case located at the front side of the speaker hole contour measuring mechanism 401 to rotate to the front side of the hole size measuring mechanism 409 of the bar. Through the imaging method, the second visual detection camera 404 is used to image the contour of the hole of the bar to be measured on the photosensitive element, and the image is processed and analyzed by the image processing algorithm to obtain the size information such as the diameter and shape of the hole;
[0063] The action process of measuring the size of the press hole: the second driving member 412 drives the second rotating disk 411 to rotate a certain angle, and the second rotating disk 411 drives the case located at the front side of the hole size measuring mechanism 409 to rotate to the front side of the press hole size measuring mechanism 410. In the initial state, the third spring is in a natural state, and the second limiting protrusion and the third sensor 426 are in a separated state. The third pushing body 428 drives the third pushing plate 427 to move forward and makes the third profiling block 425 move in the direction of the case press hole. If the contour size of the case press hole meets the expected standard value, the third profiling block 425 can be smoothly inserted into the press hole. When the outline size is smaller than the expected standard value, the third profiling block 425 cannot be smoothly inserted into the pressing hole, and the third profiling block 425 will be blocked and cannot go deeper. The third profiling block 425 applies pressure to the second spring 423 through the second annular protrusion, and the third profiling block 425 moves backward relative to the second movable seat 424 until the tail end of the third profiling block 425 contacts the third sensor 426. When the third limit protrusion contacts the third sensor 426, the third sensor 426 senses the physical contact and converts it into an electrical signal, which is then sent to the control system or the quality inspection system, and the watch case is determined to be a defective product according to the pressing hole size.
[0064] The action process of sorting good products: the second driving member 412 drives the second rotating disk 411 to rotate a certain angle, and the second rotating disk 411 drives the watch case located at the front side of the hole size measuring mechanism 410 to rotate to the unloading position. If no defective problem is found during the measurement process, the third linear driving member 713 drives the third transport module to move above the unloading position, the second lifting and pushing body 701 drives the third transport module to descend, and the third clamping jaw driving body 706 drives the first transporting jaw 613 to close and clamp the watch case located at the unloading position. The third linear driving member 713 drives the third transport module and the watch case to move to the next measurement process. If the watch case is determined to be a defective product after measurement, the action process of the second sorting mechanism 700 is the same as the action process of the first sorting mechanism 600. Therefore, the action process of sorting defective products is the same as above, and the difference is that the second sorting mechanism 700 sorts defective speaker hole size products, bar hole size products and hole size products.
[0065] The action process of BC surface detection: the third driving member flip driving member 808 drives the flip bracket 805 to rotate 180 degrees, and the flip clamp 809 is set upward to facilitate material receiving. The third driving member drives the third transport module to move above the flip clamp 809. The third clamp driving body 706 drives the third transport clamp 707 to open, so that the watch case falls onto the flip clamp 809. The clamp driving module 804 drives the flip clamp 809 to close and clamp the product. The flip driving member 808 drives the flip bracket 805 to rotate 180 degrees again, thereby realizing the action of flipping the watch case. The transverse driving member 801 drives the transverse platform 803 to move, and the flip clamp 809 drives the watch case to move to the loading position. The longitudinal driving member 807 drives the longitudinal sliding plate 806 to descend a certain distance. The flip clamp 809 releases the watch case and places it on the fixture positioning plate 506. The rotating driving member 511 drives the rotating disk 512 to rotate a certain angle. The rotating disk 512 drives the watch case at this moment. The watch case located at the loading position rotates to the bottom of the first BC surface detection mechanism. During this process, the rotating drive module 509 drives the gear plate 507 and the watch case to rotate to the first preset angle, and the first industrial camera 505 captures the image of the assembly step of the watch case BC surface from the first preset angle. The rotating strength member drives the rotating disk 512 to rotate a certain angle again, and the rotating disk 512 drives the watch case located at the first BC surface detection mechanism to rotate to the second BC surface detection mechanism. The rotating drive module 509 drives the gear plate 507 and the watch case to rotate to the second preset angle again, and the second industrial camera captures the image of the assembly step of the watch case BC surface from the second preset angle. The detection method of the watch case BC surface adopts a computer vision technology based on the principle of binocular stereo vision. The first station camera and the second industrial camera capture images of the same scene from different angles to calculate the parallax information of each pixel in the image, and then obtain the three-dimensional information of the object in the actual space;
[0066] The action process of FC surface detection: the rotating drive member 511 drives the rotating disk 512 to rotate a certain angle, and the rotating disk 512 drives the case which is currently located at the second BC surface detection mechanism to rotate to the bottom of the FC surface detection mechanism. During this process, the rotating drive module 509 drives the gear disk 507 and the case to rotate to a first preset angle, and the two third industrial cameras 517 capture the image of the FC surface of the case from the first preset angle. The rotating drive module 509 drives the gear disk 507 and the case to rotate to a second preset angle again, and the two third industrial cameras 517 capture the image of the FC surface of the case from the second preset angle. The detection method of the FC surface of the case adopts a computer vision technology based on the principle of binocular stereo vision. The two third-station cameras capture images of the same scene from different angles to calculate the parallax information of each pixel in the image, and then obtain the three-dimensional information of the object in the actual space.
[0067] The scanning process: the rotating driving member 511 drives the rotating disk 512 to rotate a certain angle, and the rotating disk 512 drives the watch case located at the FC surface detection mechanism to rotate to the front side of the scanning mechanism, and the scanning gun 513 scans the QR code information on the watch case.
[0068] The defective product sorting process: the rotating drive part 511 drives the rotating disk 512 to rotate a certain angle, and the rotating disk 512 drives the watch case located at the code scanning station to rotate to the unloading position, and the unloading robot performs the sorting action. The unloading robot drives the clamping module to move above the unloading position, and the lifting cylinder 629 drives the clamping module to descend, and the clamping cylinder 631 drives the clamping arm 632 to clamp the watch case. If the watch case is not detected as defective, the unloading robot transfers the watch case to the material tray of the product unloading bin assembly. If the case is judged to be a defective product on the BC side or the FC side, the unloading robot clamps the defective case and transfers it to the tray of the third defective product unloading bin assembly. When the tray of the third defective product unloading bin assembly is full of defective products or the tray of the product unloading bin assembly is full of products, the unloading robot drives the tray clamping module 627 to move to the empty tray upper bin assembly. The tray clamping module 627 clamps the empty tray from the empty tray upper bin assembly and places it in the accommodating cavity 204 of the third defective product unloading bin assembly or the product unloading bin assembly.
[0069] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A device for measuring the outer dimensions of a watch case, comprising a machine platform, the machine platform being equipped with a loading mechanism and a unloading mechanism, characterized in that: A first rotating disk assembly, a first dimension measuring mechanism, a second dimension measuring mechanism, a first belt groove profile measuring mechanism and a second belt groove profile measuring mechanism are installed on one side of the machine table close to the feeding mechanism. The first dimension measuring mechanism, the second dimension measuring mechanism, the first belt groove hub measuring mechanism, the product steering mechanism and the second belt groove profile measuring mechanism are arranged in sequence and at intervals around the first rotating disk assembly. The first dimension measuring mechanism and the second dimension measuring mechanism both include a first mounting assembly and a first visual inspection assembly mounted on the first mounting assembly. The first belt groove profile measuring mechanism and the second belt groove profile measuring mechanism both include a first mounting platform and a first measuring assembly mounted on the first mounting platform. The middle part of the machine is equipped with a second rotating disk assembly, a speaker hole contour measuring mechanism, a bar hole size measuring mechanism and a hole size measuring mechanism. The speaker hole contour measuring mechanism, the bar hole size measuring mechanism and the hole size measuring mechanism are arranged in sequence and at intervals around the second rotating disk assembly. The speaker hole contour measuring mechanism includes a second mounting platform and a second measuring assembly mounted on the second mounting platform. The bar hole size measuring mechanism includes a second visual detection assembly and a sliding assembly for driving the second visual detection assembly to move. The hole size measuring mechanism includes a third mounting platform and a third measuring assembly mounted on the third mounting platform. A turntable assembly, a first BC surface detection mechanism, a second BC surface detection mechanism and a FC surface detection mechanism are installed on one side of the machine close to the unloading mechanism. The first BC surface detection mechanism, the second BC surface detection mechanism and the FC surface detection mechanism are arranged in sequence and at intervals around the turntable assembly. The first BC surface detection mechanism includes a first camera mounting frame and a first visual camera assembly mounted on the first camera mounting frame. The second BC surface detection mechanism includes a second camera mounting frame and a second visual camera assembly mounted on the second camera mounting frame. The FC surface detection mechanism includes a third camera mounting frame and two third visual camera assemblies arranged side by side on the third camera mounting frame.
2. The case outline dimension measuring device according to claim 1, characterized in that: The first rotating disk assembly includes a first driving member and a first rotating disk. A plurality of first positioning assemblies are mounted on the end surface of the first rotating disk. The first driving member drives the first rotating disk to rotate clockwise, so that the first rotating disk drives the plurality of first positioning assemblies to rotate synchronously by a certain angle. The first positioning assembly includes a first mounting shell, a first driving body mounted inside the first mounting shell, and a first contouring fixture mounted on the top of the first mounting shell. The first driving body is connected to a first limiting clamp that drives it to open or close.
3. The case outline dimension measuring device according to claim 2, characterized in that: The second rotating disk assembly includes a second driving member and a second rotating disk. A plurality of second positioning assemblies are mounted on the end surface of the second rotating disk. The second driving member drives the second rotating disk to rotate clockwise, so that the second rotating disk drives the plurality of second positioning assemblies to rotate synchronously by a certain angle. The second positioning assembly includes a second mounting shell, a second driving body mounted inside the second mounting shell, and a second contoured fixture mounted on the top of the second mounting shell. The second driving body is connected to a second limiting jaw that drives it to open or close.
4. The device for measuring the outer dimensions of a watch case according to claim 3, characterized in that: The turntable assembly includes a rotating drive member and a rotating disk. The rotating drive member drives the rotating disk to rotate, so that the rotating disk drives multiple rotating positioning components to rotate synchronously by a certain angle. The rotating disk is equipped with multiple assembly plates for installing the rotating positioning components. The rotating positioning assembly includes a rotating drive module, a driving gear, a gear plate and a fixture positioning plate. The rotating drive module drives the gear plate and the fixture positioning plate to rotate through the driving gear.
5. The device for measuring the outer dimensions of a watch case according to claim 1, characterized in that: The first visual inspection component includes a first visual inspection camera and a first light source, and the first measuring component includes a first pushing module, a first sensor, a first movable seat and two first profiling blocks. The first pushing module drives the first movable seat, the first profiling block and the first sensor to move together.
6. The device for measuring the outer dimensions of a watch case according to claim 5, characterized in that: The second measuring component includes a second pushing module, a second profiling block and a second sensor, the second pushing module drives the second profiling block to move, the second visual detection component includes a second light source mounted on the adjustment bracket and a second visual detection camera mounted on the second adjustment seat, the third measuring component includes a third pushing module, a third sensor, a second movable seat and a third profiling block, the third pushing module drives the second movable seat, the third profiling block and the third sensor to move together.
7. The device for measuring the outer dimensions of a watch case according to claim 6, characterized in that: The first visual camera assembly includes a first industrial camera and a first camera light source installed from bottom to top on a first camera mounting frame, the second visual camera assembly includes a second industrial camera and a second camera light source installed from bottom to top on a second camera mounting frame, and the third visual camera assembly includes a third industrial camera and a third camera light source distributed vertically.
8. The device for measuring the outer dimensions of a watch case according to claim 7, characterized in that: The machine is equipped with a first sorting mechanism, which includes a first conveying component, a second conveying component, a first defective product conveying component and a first defective product lower bin component. The first conveying component includes a first linear displacement module, a first lifting displacement module and a first conveying module. The second conveying component includes a second linear displacement module, a first mounting bracket, a first empty tray clamping component and a first defective product clamping component. The first defective product conveying component includes a first transmission drive, a first linear transmission module and a first defective product fixture plate.
9. The device for measuring the outer dimensions of a watch case according to claim 8, characterized in that: The machine is equipped with a second sorting mechanism, which includes a third conveying assembly, a fourth conveying assembly, a second defective product conveying assembly and a second defective product lower bin assembly. The third conveying assembly includes a third linear displacement module, a second lifting displacement module, a second conveying module and a third conveying module. The fourth conveying assembly includes a fourth linear displacement module, a second mounting bracket, a second empty tray clamping assembly and a second defective product clamping assembly. The second defective product conveying assembly includes a second transmission drive, a second linear transmission module and a second defective product fixture plate.
10. The device for measuring the outer dimensions of a watch case according to claim 9, characterized in that: The machine is equipped with a third sorting mechanism, which includes a material unloading robot and a third defective product unloading bin assembly. The material unloading robot is equipped with a clamping assembly for clamping products and a tray clamping module for clamping the tray.
Citation Information
Patent Citations
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