Road edge stone processing assembly line and processing method
By designing a curb stone processing assembly line containing multiple key processing equipment, the problem of the existing technology being unable to automatically process curb stones with inclined surfaces is solved, and efficient production processes and high-quality products are achieved.
Patent Information
- Application Number
- CN202510099280.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-04-18
AI Technical Summary
The prior art cannot meet the demand for automated production of curbs with slopes, resulting in low production efficiency.
A curb stone processing assembly line is designed, including a feeding machine, a first wire drawing thickness fixing machine, a flip machine, a second wire drawing thickness fixing machine, a molding machine, a polishing machine, a belt sanding machine and a palletizer. Through the combined use of these equipment, the automatic processing of the bottom, top, inclined, side and rounded corner surface of the curb stone is realized.
Automatic processing of curbs with inclined surfaces is achieved, which improves production efficiency and ensures production quality.
Smart Images

Figure CN119839739A_ABST
Abstract
Description
[Technical field]
[0001] The invention relates to the technical field of stone processing equipment, and in particular to a kerbstone processing line and a processing method. [Background technology]
[0002] Curbstones are boundary stones generally used at the edge of the road. They are the boundaries that distinguish the carriageway, sidewalk, green space, isolation belt and other parts of the road on the road surface, and play a role in ensuring the safety of pedestrians and vehicles and ensuring the neatness of the road edge.
[0003] In the process of producing curbstones, it is necessary to determine the thickness and polish the surface of the curbstones. In order to improve the production efficiency of curbstones, there are some production lines in the prior art that can automatically process curbstones, such as an automated curbstone processing device and its use method disclosed in the Chinese invention patent application number CN202211192430.9. However, in some applications, it is necessary to use curbstones with inclined surfaces, such as Fig.14 As shown, there is a slope 101' on the upper right side of the kerbstone 100', and both the upper and lower ends of the slope 101' are formed with rounded corners 102' for transition, and a side surface 103' is left below the slope 101'. Obviously, the existing production line can no longer meet the demand for automated production of kerbstones with slopes. In view of the above problems, the inventor of this case conducted in-depth research on the problem, and thus this case was created. [Summary of the invention]
[0004] The technical problem to be solved by the present invention is to provide a kerbstone processing line and a processing method, which can realize automated processing of kerbstones with inclined surfaces, thereby improving production efficiency.
[0005] The present invention is achieved in that:
[0006] In a first aspect, a kerbstone processing line includes a loading machine, a first wire drawing and thickness setting machine, a turning machine, a second wire drawing and thickness setting machine, a molding machine, a polishing machine, a sanding machine, and a stacking machine arranged in sequence along the production line direction;
[0007] The polishing machine includes a first conveyor, a sand belt, a sand belt driving mechanism and a sand belt adjusting mechanism. The sand belt is sleeved on the sand belt driving mechanism, and the sand belt is driven by the sand belt driving mechanism to transmit. The sand belt driving mechanism is connected to the sand belt adjusting mechanism, and the sand belt is driven by the sand belt adjusting mechanism to adjust. The sand belt adjusting mechanism is arranged on one side of the first conveyor.
[0008] In a second aspect, a processing method for a kerbstone processing line is provided, the processing method comprising the following steps:
[0009] Step S1, loading the curbstones by a loading machine, with the bottom surface of the curbstones facing upward, and conveying the curbstones to a first wire drawing and thickness calibrating machine;
[0010] Step S2, drawing and thickness setting the bottom surface of the curbstone by a first drawing and thickness setting machine, and conveying the drawn and thickness set curbstone to a turning machine;
[0011] Step S3, turning the curbstone 180 degrees by a turning machine so that the top surface of the curbstone faces upward, and conveying the turned curbstone to a second wire drawing and thickness calibration machine;
[0012] Step S4, drawing and thickness setting the top surface of the curbstone by a second drawing and thickness setting machine, and conveying the drawn and thickness set curbstone to a molding machine;
[0013] Step S5, using a molding machine to determine the thickness of the side surface and the inclined surface below the inclined surface of the curbstone, using a molding machine to shape the two rounded surfaces at the upper and lower ends of the inclined surface of the curbstone, and conveying the molded curbstone to a polishing machine;
[0014] Step S6, polishing the bevel below the bevel of the kerbstone, the side surface and the top surface by a polishing machine, and conveying the polished kerbstone to a sanding machine;
[0015] Step S7: polish the two rounded corner surfaces of the curbstone by a belt sander, and convey the polished curbstone to a stacker, which stacks the processed curbstones.
[0016] The technical solution of the present invention can realize automatic processing of the bottom surface, top surface, inclined surface, side surface below the inclined surface, and two rounded surfaces at the upper and lower ends of the inclined surface of the curbstone, and the two rounded surfaces of the curbstone are polished with an abrasive belt. The abrasive belt is flexible and can contact the rounded surfaces well. Therefore, by adopting the technical solution of the present invention, it is possible to realize automatic processing of curbstones with inclined surfaces, thereby improving production efficiency and ensuring production quality.
Brief Description of the Drawings
[0017] The present invention will be further described below in conjunction with embodiments with reference to the accompanying drawings.
[0018] Figure 1 It is an overall structural diagram of a kerbstone processing line of the present invention;
[0019] Figure 2 It is a top view of the polishing machine, the abrasive belt machine and the palletizer in the present invention;
[0020] Figure 3 It is a top view of the feeder, the first wire drawing and thickness setting machine, the flipping machine, the second wire drawing and thickness setting machine and the molding machine in the present invention;
[0021] Figure 4 It is an overall structural diagram of multiple polishing machines in the present invention;
[0022] Figure 5 It is one of the structural diagrams of a single polishing machine in the present invention;
[0023] Figure 6 This is the second structural diagram of a single polishing machine in the present invention;
[0024] Figure 7 It is a structural diagram of the rotary adjustment component of the abrasive belt adjustment mechanism of the present invention;
[0025] Figure 8 is a structural diagram of the rotating disk in the present invention;
[0026] Fig. 9 It is the overall structure diagram of the molding machine in the present invention;
[0027] Fig.10 It is a schematic diagram of the shaping of a curbstone by the first shaping grinding wheel and the second shaping grinding wheel of the present invention;
[0028] Fig.11 It is a structural diagram of the polishing machine of the present invention;
[0029] Fig.12 It is a structural diagram of the turning machine of the present invention;
[0030] Fig.13 It is a structural diagram of the first wire drawing and thickness calibrating machine or the second wire drawing and thickness calibrating machine of the present invention;
[0031] Fig.14 This is a structural diagram of a kerbstone with an inclined surface.
[0032] Description of reference numerals:
[0033] Loading machine 1;
[0034] A first wire drawing and thickness calibrating machine 2, a fourth conveyor 21, a bottom wire drawing mechanism 22, a first cutting knife group 221, a tenth driving component 222, a bottom thickness calibrating mechanism 23, a bottom grinding disc 231, an eleventh driving component 232, and a fourth bracket 24;
[0035] Turning machine 3, rotating support 31, rotating body 32, upper conveying component 33, lower conveying component 34, stone conveying channel 35;
[0036] The second wire drawing and thickness calibrating machine 4, the fifth conveyor 41, the top surface wire drawing mechanism 42, the second cutting knife group 421, the twelfth driving component 422, the top surface thickness calibrating mechanism 43, the top surface grinding disc 431, the thirteenth driving component 432, and the fifth bracket 44;
[0037] Molding machine 5, second conveyor 51, side thickness setting mechanism 52, side grinding disc 521, fifth driving component 522, inclined surface thickness setting mechanism 53, inclined surface grinding disc 531, sixth driving component 532, first fillet surface molding mechanism 54, first driving component 541, first molding grinding wheel 542, first concave surface 5421, second fillet surface molding mechanism 55, second driving component 551, second molding grinding wheel 552, second concave surface 5521, first bracket 56;
[0038] Polishing machine 6, third conveyor 61, side polishing mechanism 62, side polishing plate 621, seventh driving component 622, bevel polishing mechanism 63, bevel polishing plate 631, eighth driving component 632, top surface polishing mechanism 64, top surface polishing plate 641, ninth driving component 642, third bracket 65;
[0039] Belt sanding machine 7, first conveyor 71, sanding belt 72, polishing section 721, sanding belt driving mechanism 73, driving wheel 731, first driven wheel 732, second driven wheel 733, mounting plate 734, third driving component 735, fourth driving component 736, sanding belt adjusting mechanism 74, horizontal adjusting component 741, vertical adjusting component 742, rotation adjusting component 743, rotating disk 7431, box body 7432, locking bolt 7433, locking nut 7434, avoidance opening 743a, limiting slide groove 743b, bolt head insertion hole 743c, cover plate 743d, second bracket 744, driven wheel adjusting mechanism 75, adjusting plate 751, first long strip adjusting hole 7511, swing rod 752, tension spring 753, tension spring connecting plate 754, second long strip adjusting hole 7541;
[0040] Palletizer 8;
[0041] Infeed conveyor 9. [Specific implementation method]
[0042] In order to better understand the technical solution of the present invention, the technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0043] It should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing these embodiments and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. In addition, the terms "first", "second", etc., etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features.
[0044] Embodiment 1
[0045] See also Figures 1 to 13 As shown, a curbstone processing line of the present invention comprises a feeder 1, a first wire drawing and thickness setting machine 2, a flipping machine 3, a second wire drawing and thickness setting machine 4, a molding machine 5, a polishing machine 6, a sanding machine 7 and a stacking machine 8 which are sequentially arranged along the production line direction, wherein: the feeder 1 is used for feeding the curbstones and making the bottom surface of the curbstone face upward; the first wire drawing and thickness setting machine 2 is used for drawing and thickness setting on the bottom surface of the curbstone; the flipping machine 3 is used for flipping the curbstone 180°; the second wire drawing and thickness setting machine 4 is used for drawing and thickness setting on the top surface of the curbstone; the molding machine 5 is used for thickness setting on the inclined surface and the side surface below the inclined surface of the curbstone, and molding the two rounded surfaces of the curbstone at the same time; the polishing machine 6 is used for polishing the side surface, inclined surface and top surface of the curbstone; the sanding machine 7 is used for polishing the rounded surface of the curbstone; the stacking machine 8 is used for stacking the processed curbstones.
[0046] The sanding belt machine 7 includes a first conveyor 71, a sanding belt 72, a sanding belt driving mechanism 73 and a sanding belt adjusting mechanism 74. The first conveyor 71 can be a belt conveyor; the sanding belt 72 is sleeved on the sanding belt driving mechanism 73, and the sanding belt driving mechanism 73 drives the sanding belt 72 to transmit, so that the sanding belt 72 can grind and polish the rounded corner surface of the curbstone; the sanding belt driving mechanism 73 is connected to the sanding belt adjusting mechanism 74, and the sanding belt 72 is driven by the sanding belt adjusting mechanism 74 to adjust, so that the sanding belt 72 can accurately contact the rounded corner surface of the curbstone. The sanding belt adjusting mechanism 74 is arranged on one side of the first conveyor 71.
[0047] The processing line of the present invention can realize automatic processing of the bottom surface, top surface, inclined surface, side surface below the inclined surface and two rounded surfaces at the upper and lower ends of the inclined surface of the curbstone, and the two rounded surfaces of the curbstone are polished with a sanding belt 72. The sanding belt 72 is flexible and can contact the rounded surfaces well. Therefore, by adopting the technical solution of the present invention, it is possible to realize automatic processing of curbstones with inclined surfaces, thereby improving production efficiency and ensuring production quality.
[0048] In the specific implementation of the present invention, there are multiple belt sanders 7, each of which shares a first conveyor 71, and each of the belt sanders 7 is arranged on the same side of the first conveyor 71 along the production line direction; in the specific production process, each rounded surface on the curbstone can be ground and polished by multiple belt sanders 7 to ensure the polishing effect of the rounded surface.
[0049] As a specific embodiment of the present invention, Figure 6 As shown, the abrasive belt driving mechanism 73 includes a driving wheel 731, a first driven wheel 732, a second driven wheel 733, a mounting plate 734, a third driving component 735 and a fourth driving component 736; the driving wheel 731, the first driven wheel 732 and the second driven wheel 733 are rotatably arranged on one side of the mounting plate 734, the driving wheel 731, the first driven wheel 732 and the second driven wheel 733 are arranged in a triangular distribution, the abrasive belt 72 is sleeved on the driving wheel 731, the first driven wheel 732 and the second driven wheel 733, and the abrasive belt 72 forms a polishing section 721 between the first driven wheel 732 and the second driven wheel 733, and the abrasive belt 72 polishes the polishing section 721 during the transmission process. 21 can polish the rounded corners of the curbstone; the third driving component 735 is arranged on the mounting plate 734, and the output end of the third driving component 735 is connected to the driving wheel 731, and the driving wheel 731 is driven by the third driving component 735 to drive the sanding belt 72 for transmission. The third driving component 735 can specifically adopt a motor; the mounting plate 734 is slidably assembled and connected with the sanding belt adjustment mechanism 74, and the fourth driving component 736 is connected to the mounting plate 734, and the mounting plate 734 is driven to slide by the fourth driving component 736, and then the sanding belt 72 is driven to approach the curbstone or away from the curbstone through the mounting plate 734. The fourth driving component 736 can specifically adopt a cylinder.
[0050] In some embodiments of the present invention, Figure 6 As shown, the belt sander 7 also includes a driven wheel adjusting mechanism 75, which is used to adjust the positions of the first driven wheel 732 and the second driven wheel 733, so that the polishing section 721 formed between the first driven wheel 732 and the second driven wheel 733 can better fit and contact the rounded surface of the curbstone.
[0051] As a specific embodiment of the present invention, the driven wheel adjustment mechanism 75 includes an adjustment plate 751, a swing rod 752, a tension spring 753 and a tension spring connecting plate 754; the driving wheel 731 is located in the middle of the mounting plate 734, and the adjustment plate 751 and the swing rod 752 are respectively located on both sides of the driving wheel 731;
[0052] The upper end of the adjustment plate 751 is provided with a first elongated adjustment hole 7511 in a direction perpendicular to the sliding direction of the mounting plate 734. The upper end of the adjustment plate 751 is locked and connected to the mounting plate 734 through at least one first locking member (not shown) passing through the first elongated adjustment hole 7511. The lower end of the adjustment plate 751 extends out of the mounting plate 734. The first driven wheel 732 is rotatably arranged at the lower end of the adjustment plate 751. The middle part of the swing rod 752 is rotatably connected to the mounting plate 734. The lower end of the swing rod 752 extends out of the mounting plate 734. , and the second driven wheel 733 is rotatably set at the lower end of the rocker arm 752; the tension spring connecting plate 754 is provided with a second elongated adjustment hole 7541 along a direction perpendicular to the sliding direction of the mounting plate 734, and the tension spring connecting plate 754 is locked and connected to the mounting plate 734 by at least one second locking member (not shown) passing through the second elongated adjustment hole 7541, one end of the tension spring 753 is connected to the tension spring connecting plate 754, and the other end of the tension spring 753 is connected to the upper end of the rocker arm 752, wherein the first locking member and the second locking member can both be bolts. By adopting the structural design of the above-mentioned driven wheel adjustment mechanism 75 of the present invention, during use, not only can the second elongated adjustment hole 7541 of the tension spring connecting plate 754 be used to adjust the inclination angle of the rocker arm 752, but also the setting of the tension spring 753 allows the second driven wheel 733 to be slightly floated and adjusted during the processing; at the same time, the upper end of the adjustment plate 751 is adjustably connected to the mounting plate 734, so that during use, the position of the first driven wheel 732 can be adjusted with the help of the adjustment plate 751; therefore, it can be ensured that the polishing section 721 formed between the first driven wheel 732 and the second driven wheel 733 can be well matched with the rounded surface of the curbstone, thereby ensuring the polishing effect.
[0053] In some embodiments of the present invention, Figure 6 As shown, the belt adjustment mechanism 74 includes a horizontal adjustment component 741, a vertical adjustment component 742, a rotation adjustment component 743 and a second bracket 744 arranged on one side of the first conveyor 71; wherein:
[0054] In a first specific implementation manner, the vertical adjustment component 742 is connected to the second bracket 744 via the horizontal adjustment component 741 , and the mounting plate 734 is connected to the vertical adjustment component 742 via the rotation adjustment component 743 .
[0055] In the second specific implementation, the horizontal adjustment component 741 is connected to the second bracket 744 via the vertical adjustment component 742, and the mounting plate 734 is connected to the horizontal adjustment component 741 via the rotation adjustment component 743. Of course, the above are only two preferred implementations of the present invention, but the present invention is not limited thereto, and other connection methods can be adopted according to actual needs during specific implementation.
[0056] The sanding machine 7 of the present invention can achieve five aspects of adjustment during specific use: the first aspect is to use the horizontal adjustment component 741 of the sanding belt adjustment mechanism 74 to drive the mounting plate 734 and the sanding belt 72, the driving wheel 731, the first driven wheel 732 and the second driven wheel 733 to adjust the horizontal position as a whole; the second aspect is to use the vertical adjustment component 742 of the sanding belt adjustment mechanism 74 to drive the mounting plate 734 and the sanding belt 72, the driving wheel 731, the first driven wheel 732 and the second driven wheel 733 to adjust the vertical height position as a whole; the third aspect is to use the rotation adjustment component 743 of the sanding belt adjustment mechanism 74 to drive the mounting plate 7 34 and the sanding belt 72, the driving wheel 731, the first driven wheel 732 and the second driven wheel 733 are rotated and adjusted as a whole; the fourth aspect is to use the fourth driving component 736 to drive the mounting plate 734 and the sanding belt 72, the driving wheel 731, the first driven wheel 732 and the second driven wheel 733 to slide as a whole; the fifth aspect is to use the adjustment plate 751 and the rocker rod 752 to drive the first driven wheel 732 and the second driven wheel 733 to adjust their positions; through the above five aspects of adjustment, it can be ensured that the polishing section 721 formed between the first driven wheel 732 and the second driven wheel 733 can well adapt to the polishing requirements of different rounded corners of the curbstone.
[0057] As a specific implementation of the present invention, both the horizontal adjustment component 741 and the vertical adjustment component 742 may adopt screw rod components.
[0058] As a specific embodiment of the present invention, Figure 7 and Figure 8As shown, the rotation adjustment assembly 743 includes a rotating disk 7431, a box body 7432, a plurality of locking bolts 7433 and a plurality of locking nuts 7434; the mounting plate 734 is slidably assembled and connected to the box body 7432, and the box body 7432 is formed with an avoidance opening 743a on a side facing the mounting plate 734 along the sliding direction of the mounting plate 734, and the third driving component 735 is located inside the box body 7432, wherein the avoidance opening 743a is used to activate the third driving component 735. To achieve the avoidance effect, the third driving component 735 can move together with the mounting plate 734; the rotating disk 7431 is arranged on the side of the box body 7432 facing away from the mounting plate 734, and the rotating disk 7431 is provided with a limiting groove 743b on the side facing the box body 7432, and the head of each locking bolt 7433 is slidably assembled in the limiting groove 743b, and the other end of each locking bolt 7433 is inserted into the box body 7432 and locked by a locking nut 7434. By adopting the above structural design, during use, when the mounting plate 734 needs to be rotated, the locking nut 7434 can be loosened to allow the head of the locking bolt 7433 to slide in the limiting groove 743b, and the entire box body 7432 and the mounting plate 734 can be rotationally adjusted; and when the rotation adjustment operation is completed, it is only necessary to tighten the locking nut 7434 so that the head of the locking bolt 7433 cannot continue to slide along the limiting groove 743b.
[0059] In the specific implementation of the present invention, the limiting slide groove 743b is a T-shaped groove, so that the limiting slide groove 743b can well limit the head of the locking bolt 7433 and ensure that the head of the locking bolt 7433 can slide in the limiting slide groove 743b, and the limiting slide groove 743b is equipped with a bolt head insertion hole 743c to facilitate the assembly of the head of the locking bolt 7433 into the limiting slide groove 743b. At the same time, a cover plate 743d is provided on the top of the box body 7432, and the cover plate 743d is detachably connected to the box body 7432. Specifically, the cover plate 743d can be detachably connected to the box body 7432 by screws or bolts, so that the cover plate 743d can be opened when the mounting plate 734 needs to be rotated and adjusted.
[0060] In some embodiments of the present invention, Fig. 9 and Fig.10As shown, the molding machine 5 includes a second conveyor 51, a side thickness determination mechanism 52, a bevel thickness determination mechanism 53, a first rounded surface molding mechanism 54, a second rounded surface molding mechanism 55, and a first bracket 56 arranged on the second conveyor 51. The side thickness determination mechanism 52, the bevel thickness determination mechanism 53, the first rounded surface molding mechanism 54, and the second rounded surface molding mechanism 55 are sequentially arranged on the first bracket 56 along the production line direction, and the side thickness determination mechanism 52, the bevel thickness determination mechanism 53, the first rounded surface molding mechanism 54, and the second rounded surface molding mechanism 55 are located on the same side of the second conveyor 51. In the specific implementation of the present invention, the side thickness determination mechanism 52, the bevel thickness determination mechanism 53, the first rounded surface molding mechanism 54, and the second rounded surface molding mechanism 55 can be provided in multiples according to actual needs. During operation, the second conveyor 51 will first convey the curbstone to the side thickness setting mechanism 52, and the side thickness setting mechanism 52 will grind the side below the inclined surface of the curbstone to achieve thickness setting; then the second conveyor 51 will continue to convey the curbstone to the inclined surface thickness setting mechanism 53, and the inclined surface thickness setting mechanism 53 will grind the inclined surface of the curbstone to achieve thickness setting; then the second conveyor 51 will convey the curbstone to the first rounded surface molding mechanism 54, and the first rounded surface molding mechanism 54 will process and shape the rounded surface at the lower end of the inclined surface of the curbstone; finally, the second conveyor 51 will convey the curbstone to the second rounded surface molding mechanism 55, and the second rounded surface molding mechanism 55 will process and shape the rounded surface at the upper end of the inclined surface of the curbstone.
[0061] As a specific embodiment of the present invention, the first rounded surface molding mechanism 54 includes at least one first driving component 541 with an output end facing downward and at least one first molding grinding wheel 542, the first molding grinding wheel 542 is connected to the output end of the first driving component 541, and the side wall of the first molding grinding wheel 542 is provided with a first concave surface 5421 for processing the lower end rounded surface of the inclined surface of the curbstone; the second rounded surface molding mechanism 55 includes at least one second driving component 551 with an output end facing downward and at least one second molding grinding wheel 552, the second molding grinding wheel 552 is connected to the output end of the second driving component 551, and the side wall of the second molding grinding wheel 552 is provided with a second concave surface 5521 for processing the upper end rounded surface of the inclined surface of the curbstone; the first driving component 541 and the second driving component 551 are both arranged on the first bracket 56, and the first driving component 541 and the second driving component 551 are both motors. By adopting the above structural design, during specific operation, the first driving component 541 can be used to drive the first molding grinding wheel 542 to rotate, and the second driving component 551 can be used to drive the second molding grinding wheel 552 to rotate. In this way, when the second conveyor 51 transports the curbstone to the position where the first molding grinding wheel 542 and the second molding grinding wheel 552 are located, the first molding grinding wheel 542 can use the first concave surface 5421 to process the required rounded corners on the lower end of the inclined surface of the curbstone. Similarly, the second molding grinding wheel 552 can use the second concave surface 5521 to process the required rounded corners on the upper end of the inclined surface of the curbstone. This can well realize the automatic molding of the two rounded corners of the curbstone with an inclined surface, thereby improving production efficiency and reducing production costs.
[0062] As a specific embodiment of the present invention, the side thickness determination mechanism 52 includes a side grinding disc 521 vertically arranged on one side of the second conveyor 51 and a fifth driving component 522 arranged on the first bracket 56 and used to drive the side grinding disc 521 to rotate and grind, and the fifth driving component 522 is a motor. The inclined surface thickness determination mechanism 53 includes an inclined surface grinding disc 531 obliquely arranged on one side of the second conveyor 51 and a sixth driving component 532 arranged on the first bracket 56 and used to drive the inclined surface grinding disc 531 to rotate and grind, and the sixth driving component 532 is a motor.
[0063] In some embodiments of the present invention, Fig.11As shown, the polishing machine 6 includes a third conveyor 61, a side polishing mechanism 62, a bevel polishing mechanism 63, a top polishing mechanism 64, and a third bracket 65 arranged on the third conveyor 61; the bevel polishing mechanism 63, the side polishing mechanism 62 and the top polishing mechanism 64 are arranged on the third bracket 65 in sequence along the production line direction; when the present invention is implemented, the side polishing mechanism 62, the bevel polishing mechanism 63 and the top polishing mechanism 64 can be set in multiples according to actual needs. When working, the third conveyor 61 first conveys the curbstone processed by the molding machine 5 to the bevel polishing mechanism 63, and the bevel polishing mechanism 63 polishes the bevel of the curbstone; then the third conveyor 61 continues to convey the curbstone to the side polishing mechanism 62, and the side polishing mechanism 62 polishes the side below the bevel of the curbstone; finally, the third conveyor 61 conveys the curbstone to the top polishing mechanism 64, and the top polishing mechanism 64 polishes the top surface of the curbstone.
[0064] As a specific embodiment of the present invention, the side polishing mechanism 62 includes a side polishing disc 621 vertically arranged on one side of the third conveyor 61 and a seventh driving component 622 arranged on the third bracket 65 and used to drive the side polishing disc 621 to rotate and achieve polishing, and the seventh driving component 622 is a motor. The bevel polishing mechanism 63 includes a bevel polishing disc 631 obliquely arranged on one side of the third conveyor 61 and an eighth driving component 632 arranged on the third bracket 65 and used to drive the bevel polishing disc 631 to rotate and achieve polishing, and the eighth driving component 632 is a motor. The top surface polishing mechanism 64 includes a top surface polishing disc 641 arranged above the third conveyor 61 and a ninth driving component 642 arranged on the third bracket 65 and used to drive the top surface polishing disc 641 to rotate and achieve polishing, and the ninth driving component 642 is a motor.
[0065] In some embodiments of the present invention, Figure 3 and Fig.13 As shown, the first wire drawing and thickness calibrating machine 2 includes a fourth conveyor 21, a bottom wire drawing mechanism 22, a bottom thickness calibrating mechanism 23 and a fourth bracket 24 arranged on the fourth conveyor 21; the bottom wire drawing mechanism 22 and the bottom thickness calibrating mechanism 23 are arranged on the fourth bracket 24 in sequence along the production line direction; when working, the bottom surface wire drawing mechanism 22 is first used to draw the bottom surface of the curbstone, and then the bottom surface thickness calibrating mechanism 23 is used to grind and thicken the bottom surface of the curbstone to improve processing efficiency.
[0066] As a specific embodiment of the present invention, the bottom surface wire drawing mechanism 22 includes a first cutting knife group 221 arranged above the fourth conveyor 21 and a tenth driving component 222 arranged on the fourth bracket 24 and used to drive the first cutting knife group 221 to rotate to achieve cutting and wire drawing, and the tenth driving component 222 adopts a motor. The bottom surface thickness determination mechanism 23 includes a bottom surface grinding disc 231 arranged above the fourth conveyor 21 and an eleventh driving component 232 arranged on the fourth bracket 24 and used to drive the bottom surface grinding disc 231 to rotate to achieve grinding and thickness determination, and the eleventh driving component 232 adopts a motor.
[0067] The second wire drawing and thickness calibrating machine 4 includes a fifth conveyor 41, a top surface wire drawing mechanism 42, a top surface thickness calibrating mechanism 43 and a fifth bracket 44 arranged on the fifth conveyor 41; the top surface wire drawing mechanism 42 and the top surface thickness calibrating mechanism 43 are arranged on the fifth bracket 44 in sequence along the production line direction; when working, the top surface wire drawing mechanism 42 is first used to draw the top surface of the curbstone, and then the top surface thickness calibrating mechanism 43 is used to grind and thicken the top surface of the curbstone to improve processing efficiency.
[0068] As a specific embodiment of the present invention, the top surface wire drawing mechanism 42 includes a second cutting knife group 421 arranged above the fifth conveyor 41 and a twelfth driving component 422 arranged on the fifth bracket 44 and used to drive the second cutting knife group 421 to rotate to achieve cutting and wire drawing, and the twelfth driving component 422 adopts a motor. The top surface thickness setting mechanism 43 includes a top surface grinding disc 431 arranged above the fifth conveyor 41 and a thirteenth driving component 432 arranged on the fifth bracket 44 and used to drive the top surface grinding disc 431 to rotate to achieve grinding and thickness setting, and the thirteenth driving component 432 adopts a motor.
[0069] In some embodiments of the present invention, Fig.12 As shown, the turning machine 3 includes a rotating support 31, a rotating body 32 rotatably arranged on the rotating support 31, a fourteenth driving component (not shown) driving the rotating body 32 to rotate, an upper conveying component 33 arranged on the rotating body 32, and a lower conveying component 34 arranged on the rotating body 32, and a stone conveying channel 35 is formed between the upper conveying component 33 and the lower conveying component 34. When working, the first wire drawing and thickness calibrating machine 2 conveys the curbstone to the lower conveying component 34 of the turning machine 3, and the rotating body 32 is driven to rotate by the fourteenth driving component, so that the lower conveying component 34 is located directly above the upper conveying component 33. At this time, the curbstone is carried and output by the upper conveying component 33, so that the curbstone can be turned over 180 degrees.
[0070] The loader 1 and the palletizer 8 are both very mature devices in the prior art, and their specific structures and working principles are well known to those skilled in the art, so the loader 1 and the palletizer 8 will not be introduced in detail here.
[0071] In some embodiments of the present invention, a transition conveyor 9 is provided between the feeding machine 1 and the first wire drawing and thickness setting machine 2, between the first wire drawing and thickness setting machine 2 and the turning machine 3, between the turning machine 3 and the second wire drawing and thickness setting machine 4, between the second wire drawing and thickness setting machine 4 and the molding machine 5, between the molding machine 5 and the polishing machine 6, between the polishing machine 6 and the sanding machine 7, and between the sanding machine 7 and the stacking machine 8, so as to utilize the transition conveyor 9 to realize the transition of the curbstone.
[0072] Embodiment 2
[0073] See also Figures 1 to 13 As shown, a processing method of a kerbstone processing line of the present invention, wherein the specific structure of the kerbstone processing line and the technical effects that can be obtained are exactly the same as those of the first embodiment. Please refer to the detailed introduction of the first embodiment for details, which will not be repeated here; the processing method comprises the following steps:
[0074] Step S1, loading the curbstones by the loading machine 1, with the bottom surface of the curbstones facing upwards, and conveying the curbstones to the first wire drawing and thickness calibrating machine 2;
[0075] Step S2, drawing and thickness setting the bottom surface of the curbstone by the first drawing and thickness setting machine 2, and conveying the drawn and thickness-setting curbstone to the turning machine 3; since the top surface of the curbstone needs to be polished and other operations are required later, drawing and thickness setting the bottom surface of the curbstone first can facilitate subsequent processing operations;
[0076] Step S3, turning the kerbstone 180° by the turning machine 3 so that the top surface of the kerbstone faces upward, and conveying the turned kerbstone to the second wire drawing and thickness calibration machine 4;
[0077] Step S4, drawing and thickness setting the top surface of the curbstone by the second drawing and thickness setting machine 4, and conveying the drawn and thickness set curbstone to the molding machine 5;
[0078] Step S5, the side surface and the inclined surface below the inclined surface of the curb stone are calibrated by the molding machine 5, and the two rounded surfaces at the upper and lower ends of the inclined surface of the curb stone are shaped by the molding machine 5, and the shaped curb stone is conveyed to the polishing machine 6; when the present invention is specifically implemented, the molding machine 5 will first grind and calibrate the side surface below the inclined surface of the curb stone, then grind and calibrate the inclined surface of the curb stone, and finally process and shape the two rounded surfaces of the curb stone;
[0079] Step S6, polishing the bevel below the bevel of the curbstone, the side surface and the top surface by the polishing machine 6, and conveying the polished curbstone to the sanding machine 7; in the specific implementation of the present invention, the polishing machine 6 will first polish the bevel of the curbstone, then polish the side surface of the curbstone, and finally polish the top surface of the curbstone;
[0080] Step S7, polish the two rounded surfaces of the curbstone by the sanding machine 7, and convey the polished curbstone to the stacker 8, which stacks the processed curbstone; in the specific implementation of the present invention, before polishing the rounded surface of the curbstone by the sanding machine 7, the sanding belt adjustment mechanism 74 and the driven wheel adjustment mechanism 75 can be used to adjust the sanding belt 72 first, so that the polishing section 721 of the sanding belt 72 is adapted to and fully in contact with the rounded surface of the curbstone, thereby ensuring that the polishing section 721 of the sanding belt 72 can reliably polish the rounded surface during the transmission of the sanding belt 72.
[0081] Although the specific implementation modes of the present invention are described above, those skilled in the art should understand that the specific implementation modes described are only illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. A kerbstone processing line, characterized by: It includes a loading machine, a first wire drawing and thickness setting machine, a turning machine, a second wire drawing and thickness setting machine, a molding machine, a polishing machine, a sanding machine and a palletizer which are arranged in sequence along the production line direction; The polishing machine includes a first conveyor, a sand belt, a sand belt driving mechanism and a sand belt adjusting mechanism. The sand belt is sleeved on the sand belt driving mechanism, and the sand belt is driven by the sand belt driving mechanism to transmit. The sand belt driving mechanism is connected to the sand belt adjusting mechanism, and the sand belt is driven by the sand belt adjusting mechanism to adjust. The sand belt adjusting mechanism is arranged on one side of the first conveyor.
2. A kerbstone processing line as claimed in claim 1, characterized in that: The molding machine includes a second conveyor, a side thickness determination mechanism, a slope thickness determination mechanism, a first rounded surface molding mechanism, a second rounded surface molding mechanism and a first bracket arranged on the second conveyor. The side thickness determination mechanism, the slope thickness determination mechanism, the first rounded surface molding mechanism and the second rounded surface molding mechanism are arranged on the first bracket in sequence along the direction of the production line, and the side thickness determination mechanism, the slope thickness determination mechanism, the first rounded surface molding mechanism and the second rounded surface molding mechanism are located on the same side of the second conveyor.
3. A kerbstone processing line as claimed in claim 2, characterized in that: The first fillet surface shaping mechanism comprises at least one first driving component with an output end facing downward and at least one first shaping grinding wheel, the first shaping grinding wheel is connected to the output end of the first driving component, and the side wall of the first shaping grinding wheel is provided with a first concave surface for processing the lower end fillet surface of the inclined surface of the curbstone; The second rounded corner surface shaping mechanism includes at least one second driving component with the output end facing downward and at least one second shaping grinding wheel. The second shaping grinding wheel is connected to the output end of the second driving component. The side wall of the second shaping grinding wheel is provided with a second concave surface for processing the upper end rounded corner surface of the inclined surface of the curbstone.
4. The kerbstone processing line according to claim 1, characterized in that: The sanding belt driving mechanism comprises a driving wheel, a first driven wheel, a second driven wheel, a mounting plate, a third driving component and a fourth driving component; the driving wheel, the first driven wheel and the second driven wheel are rotatably arranged on one side of the mounting plate, the driving wheel, the first driven wheel and the second driven wheel are arranged in a triangular distribution, the sanding belt is sleeved on the driving wheel, the first driven wheel and the second driven wheel, and the sanding belt forms a polishing section between the first driven wheel and the second driven wheel; the third driving component is arranged on the mounting plate, the output end of the third driving component is connected to the driving wheel, and the driving wheel is driven by the third driving component to drive the sanding belt for transmission; the mounting plate is slidably assembled and connected to the sanding belt adjusting mechanism, the fourth driving component is connected to the mounting plate, and the mounting plate is driven to slide by the fourth driving component.
5. A kerbstone processing line as claimed in claim 4, characterized in that: The polishing machine also includes a driven wheel adjustment mechanism, which includes an adjustment plate, a swing rod, a tension spring and a tension spring connecting plate; the driving wheel is located in the middle of the mounting plate, and the adjustment plate and the swing rod are respectively located on both sides of the driving wheel; The upper end of the adjusting plate is provided with a first elongated adjusting hole along a direction perpendicular to the sliding direction of the mounting plate, the upper end of the adjusting plate is locked and connected to the mounting plate by at least one first locking member passing through the first elongated adjusting hole, the lower end of the adjusting plate extends outside the mounting plate, and the first driven wheel is rotatably arranged at the lower end of the adjusting plate; the middle part of the rocker arm is rotatably connected to the mounting plate, the lower end of the rocker arm extends outside the mounting plate, and the second driven wheel is rotatably arranged at the lower end of the rocker arm; the tension spring connecting plate is provided with a second elongated adjusting hole along a direction perpendicular to the sliding direction of the mounting plate, the tension spring connecting plate is locked and connected to the mounting plate by at least one second locking member passing through the second elongated adjusting hole, one end of the tension spring is connected to the tension spring connecting plate, and the other end of the tension spring is connected to the upper end of the rocker arm.
6. The kerbstone processing line according to claim 1, characterized in that: The abrasive belt adjustment mechanism includes a horizontal adjustment component, a vertical adjustment component, a rotation adjustment component and a second bracket arranged on one side of the first conveyor; The vertical adjustment assembly is connected to the second bracket via the horizontal adjustment assembly, and the mounting plate is connected to the vertical adjustment assembly via the rotation adjustment assembly; Alternatively, the horizontal adjustment assembly is connected to the second bracket via a vertical adjustment assembly, and the mounting plate is connected to the horizontal adjustment assembly via a rotation adjustment assembly.
7. The kerbstone processing line according to claim 1, characterized in that: The polishing machine includes a third conveyor, a side polishing mechanism, a bevel polishing mechanism, a top polishing mechanism and a third bracket arranged on the third conveyor; the bevel polishing mechanism, the side polishing mechanism and the top polishing mechanism are arranged on the third bracket in sequence along the production line direction.
8. The kerbstone processing line according to claim 1, characterized in that: The first wire drawing and thickness calibrating machine comprises a fourth conveyor, a bottom wire drawing mechanism, a bottom thickness calibrating mechanism, and a fourth bracket arranged on the fourth conveyor; the bottom wire drawing mechanism and the bottom thickness calibrating mechanism are arranged on the fourth bracket in sequence along the production line direction; The second wire drawing and thickness calibrating machine includes a fifth conveyor, a top surface wire drawing mechanism, a top surface thickness calibrating mechanism and a fifth bracket arranged on the fifth conveyor; the top surface wire drawing mechanism and the top surface thickness calibrating mechanism are arranged on the fifth bracket in sequence along the production line direction.
9. The kerbstone processing line according to claim 1, characterized in that: There are multiple polishing machines, each of which shares a first conveyor, and each of the polishing machines is arranged at a same side of the first conveyor at intervals along the production line direction.
10. A processing method based on the kerbstone processing line according to any one of claims 1 to 9, characterized in that: The processing method comprises the following steps: Step S1, loading the curbstones by a loading machine, with the bottom surface of the curbstones facing upward, and conveying the curbstones to a first wire drawing and thickness calibrating machine; Step S2, drawing and thickness setting the bottom surface of the curbstone by a first drawing and thickness setting machine, and conveying the drawn and thickness set curbstone to a turning machine; Step S3, turning the curbstone 180 degrees by a turning machine so that the top surface of the curbstone faces upward, and conveying the turned curbstone to a second wire drawing and thickness calibration machine; Step S4, drawing and thickness setting the top surface of the curbstone by a second drawing and thickness setting machine, and conveying the drawn and thickness set curbstone to a molding machine; Step S5, using a molding machine to determine the thickness of the side surface and the inclined surface below the inclined surface of the curbstone, using a molding machine to shape the two rounded surfaces at the upper and lower ends of the inclined surface of the curbstone, and conveying the molded curbstone to a polishing machine; Step S6, polishing the bevel below the bevel of the kerbstone, the side surface and the top surface by a polishing machine, and conveying the polished kerbstone to a sanding machine; Step S7: polish the two rounded corner surfaces of the curbstone by a belt sander, and convey the polished curbstone to a stacker, which stacks the processed curbstones.
Citation Information
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