Sound wave signal simulation device

By designing a sonic signal simulation device including housing assembly, circuit board box, piston cylinder, striker, piston member and control assembly, the problem of difficulty in simulating a sonic signal in the prior art is solved, and the multi-condition performance detection of the sonic pipeline leakage monitor is realized. The device structure is simple and easy to manufacture and maintain.

CN119845490APending Publication Date: 2025-04-18JIUJIANG FIRE EQUIP CO LTD
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Patent Information

Application Number
CN202311339106.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-10-17
Publication Date
2025-04-18

AI Technical Summary

Technical Problem

The prior art is difficult to effectively simulate acoustic signals, which limits the performance detection capabilities of the sound pipeline leakage monitor.

Method used

A sonic signal simulation device is designed, including a housing assembly, a circuit board box, a piston cylinder, a striker, a piston member and a control assembly. The control component releases electromagnetic force, drives the striker to move, and generates a sound wave signal.

Benefits of technology

The generation of analog sonic signals is realized, the signal strength is adjusted according to the detection needs, and it is suitable for performance detection under multiple operating conditions. The device is simple in structure and is easy to manufacture and maintain.

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Abstract

The sound wave signal simulation device comprises a shell assembly, one side of the shell assembly is connected with a circuit board box, the lower end of the shell assembly is connected with a piston cylinder, and the shell assembly and the piston cylinder are communicated; a firing pin is installed in the shell assembly, one end of the firing pin extends into the piston cylinder, a piston piece is arranged in the piston cylinder, and the piston piece is arranged at the end, extending to the piston cylinder, of the firing pin in a sleeving mode. A control assembly is installed in the shell assembly, and the control assembly is used for releasing electromagnetic force and driving the firing pin to move after receiving a signal, so that a sound wave signal is generated. The sound wave signal simulation device can generate simulation sound wave signals, can simulate the strength of the sound wave signals according to detection requirements, and achieves performance detection under multiple working conditions.
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Description

Technical Field

[0001] The invention relates to the field of sound wave technology, and in particular to a sound wave signal simulation device. Background Art

[0002] The sonic pipeline leak monitor is the core detection equipment for pipeline leakage monitoring. The accuracy of its performance parameters is particularly important. A sonic signal simulation device simulates the generation of sonic signals and provides a detection signal source for the sonic pipeline leak monitor, facilitating the performance detection of the sonic pipeline leak monitor. Summary of the invention

[0003] In order to solve the above-mentioned deficiencies in the prior art, the present invention provides a sound wave signal simulation device.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions: a sound wave signal simulation device, comprising a housing component, one side of the housing component is connected to a circuit board box, and the lower end of the housing component is connected to a piston cylinder and the two are in communication; A striker is installed in the housing assembly and one end of the striker extends into the piston cylinder. A piston member is arranged in the piston cylinder and the piston member is sleeved on the end of the striker extending into the piston cylinder. A control component is installed in the housing component. After receiving a signal, the control component is used to release electromagnetic force to drive the striker to move, thereby generating a sound wave signal.

[0005] Preferably, the piston assembly includes a compression spring and a piston, which are installed in a piston sleeve. One end of the compression spring is sleeved on the striker, and the other end is connected to the piston. The compression spring serves to buffer the instantaneous impact of the striker on the piston, thereby increasing the life of the piston.

[0006] Preferably, a sealing ring is provided on the inner end of the piston, and an O-ring is provided on the outermost end of the piston.

[0007] Preferably, the control component includes an electromagnet, a control module, a wiring terminal and a connector. The control module receives control instructions to control the operation of the electromagnet. The control cable is connected to the circuit board box through the connector and is connected to the wiring terminal to connect to the control module.

[0008] Preferably, the lower end of the striker is sleeved with a precision fastening nut, which is used to adjust the verticality between the striker and the piston sleeve to ensure that the striker moves up and down without getting stuck.

[0009] Preferably, an end cover for sealing the housing assembly is installed above the housing assembly.

[0010] Compared with the prior art, the present invention has the following beneficial effects: 1) A sound wave signal simulation device can generate simulated sound wave signals. According to the detection needs, the strength of the sound wave signal can be simulated to realize performance detection under multiple working conditions.

[0011] 2) A sound wave signal simulation device with multiple installation interfaces, which can meet the different needs of users and is convenient for users to install on various detection equipment.

[0012] 3) A sound wave signal simulation device with multiple electrical interfaces suitable for industrial controllers with different interfaces.

[0013] 4) A sound wave signal simulation device with simple structure, convenient manufacturing and maintenance, and high economic added value. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the present invention.

[0015] Figure 2 It is a structural schematic diagram of the present invention.

[0016] Markings in the figure: 1. End cover, 2. Circuit board box, 3. Housing assembly, 4. Compression spring, 5. Piston, 6. Sealing ring, 7. O-ring, 8. Piston sleeve, 9 Precision fastening nut, 10 Electromagnet, 11. Strike pin, 12. Control module, 13. Wiring terminal, 14. Connector. DETAILED DESCRIPTION

[0017] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0018] The invention is described in detail below with reference to the accompanying drawings and embodiments. Example 1

[0019] like Figure 1-2 As shown, a sound wave signal simulation device. The circuit board box 2 is combined with the shell component 3 by welding to form a metal body. The circuit board box 2 is provided with a threading hole to facilitate the wiring of the internal cables. The end cover 1 is fixed to the shell component 3 by threads to form a sealed body with dustproof and waterproof functions. The electromagnet 10 is installed in the inner cavity of the shell component 3 and fixed to the shell component 3 by fastening screws 15.

[0020] The compression spring 4 and the piston 5 are installed in the piston sleeve 8. During installation, the outer surface of the piston is coated with lubricating oil to reduce the wear of the piston 5 during movement. The compression spring 4 is sleeved on the striker 11. The compression spring 4 serves to buffer the instantaneous impact of the striker 11 on the piston 5 and improve the life of the piston 5. The precision fastening nut 9 is used to adjust the verticality of the striker 11 and the piston sleeve 8 to ensure that the striker 11 moves up and down without jamming.

[0021] The O-ring 7 is sleeved on the outermost end of the piston 5, playing the role of the first layer of sealing. The sealing ring 6 is sleeved on the inner end of the piston 5, playing the role of the second layer of sealing, so as to completely isolate the external liquid from entering the piston sleeve 8 under pressure. The external mounting interface of the piston sleeve 8 can be processed into different interfaces such as internal threads and external threads according to user needs. The adjusting screw 16 can fine-tune the gap in the piston sleeve 8.

[0022] The control module 12 receives the control command and controls the electromagnet 10 to work. The control cable is connected to the circuit board box 2 through the connector 14 and connected to the wiring terminal 13 to connect to the control module 12, which is convenient for disassembly and maintenance. The present invention is fixed on the pipe network through the installation interface of the piston sleeve 8, and a test liquid of 0.3-1.5MPa is injected into the pipe network. The piston 5 slides to the bottom of the present invention under the pressure of the liquid, and the test liquid is under pressure at the top of the piston 5. When it is necessary to simulate a sound wave signal, the user issues a control instruction, and the control module 12 receives the control instruction, and the driving electromagnet 10 generates an electromagnetic force of 12Kg after being energized, and drives the striker 11 to accelerate forward movement by 35mm, pushing the piston 5 to move forward instantly, and compressing the liquid to move forward, thereby generating a sound wave signal.

[0023] The electrical interface design of the control module 12 includes a 4-20mA current interface, a 0-5V voltage interface, an RS232 interface, and an RS485 interface. The user can change the size of the current or voltage signal, change the electromagnetic force of the electromagnet 10, and thus change the impact force of the striker 11, so as to facilitate the adjustment of the strength of the simulated sound wave signal.

[0024] The above embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the patent and protection scope of the present invention shall be subject to the attached claims.

Claims

1. A sound wave signal simulation device, characterized in that: It comprises a housing component (3), one side of the housing component (3) is connected to a circuit board box (2), and the lower end of the housing component (3) is connected to a piston cylinder (8), and the two are in communication; A striker (11) is installed in the housing assembly (3) and one end of the striker extends into the piston cylinder (8). A piston member is arranged in the piston cylinder (8) and is sleeved on the end of the striker extending into the piston cylinder. A control component is installed in the housing component (3), and the control component is used to release electromagnetic force after receiving a signal to drive the striker (11) to move, thereby generating a sound wave signal.

2. A sound wave signal simulation device as claimed in claim 1, characterized in that: The piston assembly comprises a compression spring and a piston. The compression spring (4) and the piston (5) are mounted in a piston sleeve (8). One end of the compression spring (4) is sleeved on a striker (11), and the other end is connected to the piston (5). The compression spring (4) serves to buffer the instantaneous impact of the striker (11) on the piston (5), thereby increasing the life of the piston (5).

3. A sound wave signal simulation device as claimed in claim 2, characterized in that: The inner end of the piston is sleeved with a sealing ring, and the outermost end of the piston is sleeved with an O-type sealing ring (7).

4. The sound wave signal simulation device according to claim 1, characterized in that: The control assembly comprises an electromagnet (10), a control module (12), a wiring terminal (13) and a connector (14); the control module (12) receives a control instruction and controls the operation of the electromagnet (10); a control cable is connected to the circuit board box (2) through the connector (14) and is connected to the wiring terminal (13) to be connected to the control module (12).

5. The sound wave signal simulation device according to claim 1, characterized in that: The lower end of the striker is sleeved with a precision fastening nut (9), which is used to adjust the verticality of the striker (11) and the piston sleeve (8) to ensure that the striker (11) does not get stuck when moving up and down.

6. A sound wave signal simulation device according to any one of claims 1 to 5, characterized in that: An end cover (1) for sealing the housing assembly (3) is installed above the housing assembly (3).