LED digital tube detection device and detection method

By designing a mechanically linked LED digital tube detection device, the electrical signal parameter detection and material arrangement of strip digital tubes are automatically realized, which solves the problems of long manual detection time and large errors in the existing technology and improves the detection accuracy and efficiency.

CN119846419BActive Publication Date: 2025-09-19GUANGDONG XINHUI OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202510079669.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-18
Publication Date
2025-09-19
Estimated Expiration
2045-01-18

AI Technical Summary

Technical Problem

Existing LED digital tube detection devices require manual lifting and lowering of the strip digital tubes for multiple times for detection, resulting in insufficient detection accuracy, a long time consumption, and a high risk of errors.

Method used

An LED digital tube detection device was designed. It adopts a mechanical linkage structure, including a detection component, a detection and loading and unloading component, and a monitoring component. It automatically realizes the electrical signal parameter detection and discharge process of the strip digital tube. The monitoring component monitors the detection progress in real time and controls the work of the detection and loading and unloading component.

Benefits of technology

It realizes the automatic multiple detection and arrangement of strip digital tubes, reduces the manual labor input, and improves the detection fluency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of digital tube production and detection technology, and more specifically, to an LED digital tube detection device and detection method, comprising a detection platform, a control console, a fixing box and a support platform, wherein the control console is arranged on the detection platform, the fixing box is arranged on the detection platform, the support platform is arranged on the detection platform, two power plug slots are symmetrically arranged on the detection platform, a detection slot is formed on the detection platform between the two power plug slots, and the detection slot is connected to the power plug slots. The detection machine also includes a feeding structure and a detection system, wherein the feeding structure is arranged on the detection platform and on one side of the fixing box, and the detection system is arranged on the detection platform; multiple detections and discharge processes of strip digital tubes are automatically realized without the need for manual auxiliary operations by staff, thereby reducing the labor input and improving the fluency of the entire detection process.
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Description

Technical Field

[0001] The present invention relates to the technical field of digital tube production detection, and more particularly to an LED digital tube detection device and detection method. Background Art

[0002] LED digital tubes are used to display numbers and other information and are widely used. During the production process, the power supply status of the digital tubes needs to be tested to ensure that qualified digital tubes enter the market. The digital tubes are arranged with multiple pins, each of which corresponds to a different segment on the digital tube. People usually use the positive and negative probes of a multimeter to touch the pins one by one. If the pin being tested is not damaged, the segment of the digital tube will light up. If the pin being tested is damaged, the segment of the digital tube corresponding to the tested pin will not light up, thus testing the digital tube.

[0003] Existing detection machines need to connect multiple digital tubes in series into strips for collective detection. In order to improve the detection accuracy of the strip digital tubes, it is necessary to manually lift and lower the strip digital tubes multiple times for multiple detections, and then manually discharge the strip digital tubes that have completed the detection. The number of manual lifting and lowering times is small, which may easily lead to insufficient detection accuracy. Conversely, it may easily cause a single strip digital tube to take a long time. Long-term manual work may also easily lead to fatigue and detection errors. Summary of the Invention

[0004] The purpose of the present invention is to provide an LED digital tube detection device and a detection method to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] An LED digital tube testing device includes a testing platform, a control console, a fixing box, and a support platform. The control console is disposed on the testing platform, the fixing box is disposed on the testing platform, and the support platform is disposed on the testing platform. Two power sockets are symmetrically disposed on the testing platform. A testing slot is formed on the testing platform between the two power sockets, and the testing slot is connected to the power sockets. The testing machine also includes a feeding structure and a detection system. The feeding structure is disposed on the testing platform and on one side of the fixing box, and is used to push a strip-shaped digital tube into the detection slot. The detection system is disposed on the testing platform and is used to measure electrical signal parameters of the strip-shaped digital tube.

[0007] The detection system includes a detection and loading and unloading component, a detection component and a monitoring component. The detection component is arranged on the detection table and is used to perform detection work on the strip digital tubes in the detection groove. The detection and loading and unloading component is arranged on the detection table and is used to control the separation of the strip digital tubes from the detection groove and the discharge of the strip digital tubes. The monitoring component is arranged on the detection table and connects the detection and loading and unloading component and the detection component. The monitoring component controls the detection and loading and unloading component to separate and discharge the strip digital tubes according to the detection progress of the detection component.

[0008] A further technical solution of the present application: the feeding structure includes a feeding seat, a mounting plate, a first electric telescopic rod, a guide rail and a pushing plate; the feeding seat is arranged on the detection table and is located on one side of the fixed box; the first electric telescopic rod is arranged on the feeding seat through the mounting plate; the guide rail is arranged on the feeding seat; the pushing plate is movably arranged in the guide rail and is connected to the movable end of the first electric telescopic rod; a feeding port is provided on the feeding seat on one side of the detection slot; the feeding port is located on the moving path of the pushing plate; a through groove is formed on the feeding seat.

[0009] A further technical solution of the present application: the detection assembly includes a detection plate, an electrical head, a fixed sleeve, a sliding column and a power drive structure. There are two detection plates and they are symmetrically and movably arranged on the detection platform. The fixed box is located between the two detection plates. Several electrical heads are equidistantly arranged on each detection plate. The power plug slots are located on the moving path of the electrical heads. There are two groups of them and they are symmetrically arranged on the fixed box. A group of sliding columns are symmetrically arranged on each detection plate. The end of the sliding column away from the detection plate is slidably inserted in the fixed sleeve and the two are elastically connected. The power drive structure is set on the detection platform and connected to the detection plate for adjusting the position of the detection plate.

[0010] A further technical solution of the present application is as follows: the electrically driven structure includes a base, a movable seat, a stepping motor, a threaded rod, a screw sleeve and a transmission member, the base is arranged on a fixed box, the movable seat is movably arranged on the base, the stepping motor is arranged on a detection table, the screw sleeve is arranged on the movable seat, one end of the threaded rod is slidably inserted in the screw sleeve and the two are threadedly matched, the other end of the threaded rod is coaxially connected to the output end of the stepping motor, the transmission member is arranged between the movable seat and the detection plate, and the position of the detection plate is adjusted by the transmission member when the movable seat moves.

[0011] The present application has a further technical solution: the transmission part includes a rack, a gear and a connecting arm, the racks are in a group and are symmetrically and movably arranged on the connecting seat, the racks and the connecting seat are elastically connected, each of the detection plates is movably provided with a gear, the gear and the rack are meshed, the connecting arm is movably connected between the eccentric position of the gear and the fixed box, the monitoring component is arranged between the gear and the detection plate, and is used to monitor the rotation angle and number of rotations of the gear and control the operation of the detection and loading and unloading component.

[0012] The present application has a further technical solution: the detection and loading and unloading assembly includes a discharge structure and a stripping structure, the support table is hinged to the fixed box at one end away from the feeding structure, the discharge structure is arranged between the support table and the fixed box, and is used to adjust the angle between the support table and the fixed box, and the stripping structure is arranged between the detection table and the fixed box, and is used to eject the strip digital tube in the detection slot for a set time and reset it.

[0013] The present application has a further technical solution: the discharge structure includes a second electric telescopic rod and a push rod, the second electric telescopic rod is arranged in a fixed box, and the movable end of the second electric telescopic rod and the support platform are both provided with matching joints, and the matching joints are movably connected through the push rod.

[0014] The present application provides a further technical solution: the stripping structure includes a guide seat, a slider, a lifting plate, a connecting plate, an adjusting block, an electromagnetic block and a driving arm, the guide seat is arranged on the detection table, the slider is movably arranged on the detection table, the lifting plate is movably arranged in the detection slot, the connecting plate is arranged on the slider and one end is hinged to the lifting plate, the adjusting blocks are in a group and are symmetrically and movably arranged in the guide seat, the adjusting blocks are elastically connected to the guide seat, the adjusting blocks are movably connected to the slider through the driving arm, and electromagnetic blocks that are energized and attracted to each other are arranged on opposite surfaces of a group of the adjusting blocks, and the electromagnetic blocks are electrically connected to the monitoring component.

[0015] The present application provides a further technical solution: the monitoring component includes a back box, a trigger matching slot, a positioning slot, a slide, a moving block and a conductive block, the back box is arranged on the detection plate and is concentric with the gear, the trigger matching slot is arranged on the gear, the slide is arranged on the inner wall of the trigger matching slot, the positioning slot is arranged on the inner wall of the trigger matching slot and is connected with the slide, the moving block is movably arranged in the slide and the two are elastically connected, the conductive block is arranged in the positioning slot, the moving block is provided with a conductive sheet that matches the conductive block, the conductive block is located on the moving path of the conductive sheet, a hinge rod is hingedly provided in the back box, a torsion spring is provided at the hinge point of the hinge rod and the back box, the hinge rod is located on the moving path of the moving block; a magnetic sheet is provided in the moving block, and an annular magnet is provided on the inner wall of the opposite side of the trigger matching slot, and the annular magnet and the magnetic sheet meet and repel each other.

[0016] A method for detecting LED digital tubes, using the LED digital tube detection device as described above, comprises the following steps:

[0017] A plurality of strip-shaped digital tubes are placed on the feeding seat. By controlling the first electric telescopic rod to be energized and extended, the push plate is driven to move along the guide rail, and the strip-shaped digital tubes are pushed into the detection slot. The stepping motor is controlled by the console to be energized and rotated, driving the threaded rod to rotate. Under the action of the thread between the threaded rod and the screw sleeve, the movable seat is driven to move along the base, and then the rack is driven to move synchronously. Under the meshing action between the rack and the gear, the gear is driven to rotate. Under the action of the connecting arm, the detection plates can be driven to move toward each other, and the electrical connector is inserted into the plug slot;

[0018] When the gear rotates, it can drive the moving block to rotate synchronously with the gear until the positions of the moving block and the hinge rod meet and conflict with each other, and the hinge rod rotates along its hinge point and reaches from one side of the moving block to the other side, and when the gear rotates in the opposite direction to reset, under the interference between the hinge rod and the moving block, the moving block is stationary and the gear rotates until the adjustment slot reaches the position of the moving block, and at this time the conductive block and the conductive sheet are in contact, controlling the electromagnetic blocks to be energized and attract each other, driving the adjustment blocks to move toward each other, and under the action of the driving arm, the lifting plate is driven to move up, thereby driving the connecting plate and the lifting plate to move in the vertical direction, ejecting the strip digital tube from the detection slot and putting it down after the set time, and then carrying out the next round of detection work;

[0019] At this time, under the action of the repulsive force between the annular magnet and the magnetic sheet, the moving block enters the adjustment slot and disengages from the hinge rod, thereby resetting the moving block. When the number of contacts between the conductive block and the conductive sheet reaches the set threshold, the second electric telescopic rod is energized and extended. Under the action of the push rod, the support platform is driven to rotate along its hinge, and the angle of the support platform is tilted. Under the action of the gravity of the strip digital tube, the strip digital tube that has been tested is discharged.

[0020] Compared with the prior art, the technical solution provided by the embodiments of the present invention has the following beneficial effects:

[0021] The embodiment of the present invention sets a detection component, a detection and assembly component and a monitoring component, and utilizes a mechanical linkage structure. When controlling the detection component to electrically connect the electrical head and the strip digital tube to detect the electrical signal parameters of the strip digital tube, the detection progress of the strip digital tube can be monitored in real time through the monitoring component. According to the detection progress of the strip digital tube, the detection and assembly component can be controlled to work and the ejection and discharge of the strip digital tube can be controlled, thereby automatically realizing multiple detections and discharge processes of the strip digital tube without the need for manual assistance by staff, reducing the amount of labor input and improving the fluency of the entire detection process. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a structural diagram of an LED digital tube detection device in an embodiment of the present invention;

[0023] Figure 2 This is a structural diagram of the feeding structure in the LED digital tube detection device according to an embodiment of the present invention;

[0024] Figure 3 Schematic diagram of the structure of the detection system in the LED digital tube detection device according to an embodiment of the present invention;

[0025] Figure 4 Schematic diagram of the structure of the detection and assembly assembly in the LED digital tube detection device according to an embodiment of the present invention;

[0026] Figure 5 This is a structural schematic diagram of the stripping structure in the LED digital tube detection device according to an embodiment of the present invention;

[0027] Figure 6 This is a schematic diagram of the structure of the detection component in the LED digital tube detection device according to an embodiment of the present invention;

[0028] Figure 7 This is a schematic diagram of the structure of the monitoring component in the LED digital tube detection device in an embodiment of the present invention;

[0029] Figure 8 This is a partial structural diagram of an exploded view of the gears and back box in the LED digital tube detection device in an embodiment of the present invention.

[0030] Explanation of the numbers in the schematic diagram:

[0031] 1-testing table, 2-control console, 3-feeding seat, 4-mounting plate, 5-first electric telescopic rod, 6-guide rail, 7-through slot, 8-push plate, 9-stepping motor, 10-fixed box, 11-moving seat, 12-guide seat, 13-supporting table, 14-push rod, 15-second electric telescopic rod, 16-lifting plate, 17-connecting plate, 18-slider, 19-adjusting block, 20-electromagnetic block, 21-driving arm, 22-base, 23-testing plate, 24-rack, 25-threaded rod, 26-screw sleeve, 27-electric head, 28-fixed sleeve, 29-sliding column, 30-connecting arm, 31-testing slot, 32-plug slot, 33-gear, 34-back box, 35-hinge rod, 36-annular magnet, 37-moving block, 38-slide slot, 39-adjusting slot, 40-conductive block, 41-trigger matching slot. DETAILED DESCRIPTION

[0032] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. The present invention is further described below in conjunction with the embodiments.

[0033] See also Figures 1-8 In one embodiment of the present application, an LED digital tube testing device includes a testing platform 1, a control console 2, a fixing box 10, and a support platform 13. The control console 2 is arranged on the testing platform 1, the fixing box 10 is arranged on the testing platform 1, and the support platform 13 is arranged on the testing platform 1. Two plug-in slots 32 are symmetrically arranged on the testing platform 1. A testing slot 31 is formed on the testing platform 1 between the two plug-in slots 32. The testing slot 31 is connected to the plug-in slot 32. The testing machine also includes a feeding structure and a detection system. The feeding structure is arranged on the testing platform 1 and on one side of the fixing box 10, and is used to push the strip digital tube into the detection slot 31. The detection system is arranged on the testing platform 1 and is used to measure the electrical signal parameters of the strip digital tube.

[0034] The detection system includes a detection and loading and unloading component, a detection component and a monitoring component. The detection component is arranged on the detection platform 1 and is used to perform the detection work on the strip digital tube in the detection slot 31. The detection and loading and unloading component is arranged on the detection platform 1 and is used to control the separation of the strip digital tube and the detection slot 31 and the discharge of the strip digital tube. The monitoring component is arranged on the detection platform 1 and connects the detection and loading and unloading component and the detection component. The monitoring component controls the detection and loading and unloading component to separate and discharge the strip digital tube according to the detection progress of the detection component.

[0035] In this exemplary embodiment, the feeding structure includes a feeding seat 3, a mounting plate 4, a first electric telescopic rod 5, a guide rail 6 and a pushing plate 8. The feeding seat 3 is arranged on the detection table 1 and is located on one side of the fixed box 10. The first electric telescopic rod 5 is arranged on the feeding seat 3 through the mounting plate 4. The guide rail 6 is arranged on the feeding seat 3. The pushing plate 8 is movably arranged in the guide rail 6 and is connected to the movable end of the first electric telescopic rod 5. A feeding port is provided on one side of the detection slot 31 on the feeding seat 3. The feeding port is located on the moving path of the pushing plate 8. A through groove 7 is formed on the feeding seat 3.

[0036] It should be noted that the present embodiment is not limited to the first electric telescopic rod 5 to adjust the position of the pusher plate 8, and a linear motor or a cylinder may also be used instead, which are not listed here one by one.

[0037] In actual application, several strip-shaped digital tubes are placed on the feed seat 3. By controlling the first electric telescopic rod 5 to be energized and extended, the push plate 8 is driven to move along the guide rail 6, thereby pushing the strip-shaped digital tube into the detection groove 31. By controlling the operation of the detection component, the electrical signal parameter detection of the strip-shaped digital tube can be realized and fed back through the console 2. During this process, the detection progress of the strip-shaped digital tube is monitored in real time by the monitoring component. After each detection work is completed, the strip-shaped digital tube can be pushed out for a set time and then put down by controlling the operation of the detection and loading and unloading component. When the number of detections reaches the set threshold, the strip-shaped digital tube can be discharged from the detection groove 31 through the detection and loading and unloading component.

[0038] See also Figure 1 、 Figure 3 、 Figure 6 as well as Figure 7 As another preferred embodiment of the present application, the detection assembly includes a detection plate 23, an electrical head 27, a fixed sleeve 28, a sliding column 29 and a power drive structure. There are two detection plates 23 and they are symmetrically and movably arranged on the detection platform 1. The fixed box 10 is located between the two detection plates 23. Each detection plate 23 is equidistantly provided with a number of electrical heads 27. The power plug slots 32 are located on the moving path of the electrical heads 27. There are two groups of them and they are symmetrically arranged on the fixed box 10. Each detection plate 23 is symmetrically provided with a group of sliding columns 29. The end of the sliding column 29 away from the detection plate 23 is slidably inserted in the fixed sleeve 28 and the two are elastically connected. The power drive structure is arranged on the detection platform 1 and is connected to the detection plate 23 for adjusting the position of the detection plate 23.

[0039] In a specific case of this embodiment, the power-connected drive structure includes a base 22, a movable seat 11, a stepper motor 9, a threaded rod 25, a screw sleeve 26 and a transmission member. The base 22 is arranged on the fixed box 10, the movable seat 11 is movably arranged on the base 22, the stepper motor 9 is arranged on the detection table 1, and the screw sleeve 26 is arranged on the movable seat 11. One end of the threaded rod 25 is slidably inserted in the screw sleeve 26 and the two are threadedly matched. The other end of the threaded rod 25 is coaxially connected to the output end of the stepper motor 9. The transmission member is arranged between the movable seat 11 and the detection plate 23. When the movable seat 11 moves, the position of the detection plate 23 is adjusted by the transmission member.

[0040] In another specific case of this embodiment, the transmission part includes a rack 24, a gear 33 and a connecting arm 30. The racks 24 are in a group and are symmetrically and movably arranged on the connecting seat. The racks 24 and the connecting seat are elastically connected. A gear 33 is movably arranged on each of the detection plates 23. The gear 33 and the rack 24 are engaged with each other. The connecting arm 30 is movably connected between the eccentric position of the gear 33 and the fixed box 10. The monitoring component is arranged between the gear 33 and the detection plate 23, and is used to monitor the rotation angle and number of rotations of the gear 33 and control the operation of the detection and loading and unloading components.

[0041] After the strip-shaped digital tube is placed in the detection slot 31, the control console 2 controls the stepping motor 9 to be powered on and rotated, driving the threaded rod 25 to rotate. Under the action of the thread between the threaded rod 25 and the screw sleeve 26, the movable seat 11 is driven to move along the base 22, and then the rack 24 is driven to move synchronously. Under the meshing action between the rack 24 and the gear 33, the gear 33 is driven to rotate. Under the action of the connecting arm 30, the detection plates 23 can be driven to move toward each other, and then the electrical connector 27 can be inserted into the plug slot 32, so that the electrical connector 27 and the strip-shaped digital tube are electrically connected, thereby realizing the detection of the electrical signal parameters of the strip-shaped digital tube and feeding them back through the control console 2.

[0042] See also Figure 1 、 Figure 3 、 Figure 4 as well as Figure 5 As another preferred embodiment of the present application, the detection and loading and unloading assembly includes a discharge structure and a stripping structure. The support platform 13 is hinged to the fixed box 10 at one end away from the feeding structure. The discharge structure is arranged between the support platform 13 and the fixed box 10 to adjust the angle between the support platform 13 and the fixed box 10. The stripping structure is arranged between the detection platform 1 and the fixed box 10 to eject the strip digital tube in the detection slot 31 for a set time and reset it.

[0043] In a specific case of this embodiment, the discharge structure includes a second electric telescopic rod 15 and a push rod 14. The second electric telescopic rod 15 is arranged in the fixed box 10. The movable end of the second electric telescopic rod 15 and the support platform 13 are both provided with matching joints, and the matching joints are movably connected through the push rod 14.

[0044] In another specific case of this embodiment, the stripping structure includes a guide seat 12, a slider 18, a lifting plate 16, a connecting plate 17, an adjusting block 19, an electromagnetic block 20 and a driving arm 21. The guide seat 12 is arranged on the detection table 1, the slider 18 is movably arranged on the detection table 1, the lifting plate 16 is movably arranged in the detection slot 31, the connecting plate 17 is arranged on the slider 18 and one end is hinged to the lifting plate 16, the adjusting blocks 19 are in a group and are symmetrically and movably arranged in the guide seat 12, the adjusting blocks 19 are elastically connected to the guide seat 12, the adjusting blocks 19 are movably connected to the slider 18 through the driving arm 21, and the opposite surfaces of a group of the adjusting blocks 19 are provided with electromagnetic blocks 20 that are energized and attracted to each other, and the electromagnetic blocks 20 are electrically connected to the monitoring component.

[0045] In actual application, each time the electrical head 27 is inserted into the plug slot 32 to detect the electrical signal parameters of the strip digital tube, the plug head is controlled to reset, and when the plug head is reset, the electromagnetic blocks 20 are controlled to be energized and attracted to each other, driving the adjustment blocks 19 to move toward each other, and under the action of the driving arm 21, the lifting plate 16 is driven to move upward, and then the connecting plate 17 and the lifting plate 16 are driven to move in the vertical direction, pushing the strip digital tube out of the detection slot 31 and lowering the strip digital tube after a set time to carry out the next round of detection. When the number of detections reaches the set threshold, the second electric telescopic rod 15 is controlled to be energized and extended. Under the action of the push rod 14, the support platform 13 can be driven to rotate along its hinge, and the angle of the support platform 13 is tilted. Under the action of the gravity of the strip digital tube, the strip digital tube that has been detected can be discharged.

[0046] See also Figures 1-8 As another preferred embodiment of the present application, the monitoring assembly includes a back box 34, a trigger matching slot 41, an adjustment slot 39, a slide 38, a moving block 37 and a conductive block 40. The back box 34 is arranged on the detection plate 23 and is concentric with the gear 33. The trigger matching slot 41 is arranged on the gear 33. The slide 38 is arranged on the inner wall of the trigger matching slot 41. The adjustment slot 39 is arranged on the inner wall of the trigger matching slot 41 and is engaged with the slide 38. The moving block 37 is movably arranged in the slide 38 and the two are elastically connected. The conductive block 40 is arranged in the adjustment slot 39. A conductive sheet that cooperates with the conductive block 40 is provided on the moving block 37. The conductive block 40 is located on the moving path of the conductive sheet. A hinge rod 35 is hingedly provided in the back box 34. A torsion spring is provided at the hinge point of the hinge rod 35 and the back box 34. The hinge rod 35 is located on the moving path of the moving block 37.

[0047] In this embodiment, for example, a magnetic sheet is provided in the moving block 37 , and an annular magnet 36 is provided on the inner wall of the trigger matching groove 41 opposite to the sliding groove 38 , and the annular magnet 36 and the magnetic sheet repel each other when they meet.

[0048] When the gear 33 rotates, it can drive the moving block 37 to rotate synchronously with the gear 33 until the positions of the moving block 37 and the hinge rod 35 meet and conflict with each other, and the hinge rod 35 rotates along its hinge point and reaches the other side of the moving block 37, and when the gear 33 rotates in the opposite direction to reset, the sliding block 37 can be kept stationary and the gear 33 rotates under the interference between the hinge rod 35 and the moving block 37 until the adjustment groove 39 reaches the position of the moving block 37, and at this time the conductive block 40 and the conductive sheet are in contact, triggering the electromagnetic blocks 20 to be energized and attracted to each other, and at this time, under the action of the repulsive force between the annular magnet 36 and the magnetic sheet, the moving block 37 enters the adjustment groove 39 and disengages from the hinge rod 35, so that the moving block 37 can be reset, and when the number of contacts between the conductive block 40 and the conductive sheet reaches the set threshold, the discharge structure controls the strip digital tube to be discharged from the detection slot 31, thereby achieving the effect of multiple detection and automatic discharge.

[0049] How this application works:

[0050] A number of strip-shaped digital tubes are placed on the feed seat 3, and the first electric telescopic rod 5 is controlled to be energized and extended, driving the push plate 8 to move along the guide rail 6, thereby pushing the strip-shaped digital tube into the detection slot 31. The stepping motor 9 is controlled to be energized and rotated through the console 2, driving the threaded rod 25 to rotate. Under the action of the thread between the threaded rod 25 and the screw sleeve 26, the movable seat 11 is driven to move along the base 22, and then the rack 24 is driven to move synchronously. Under the meshing action between the rack 24 and the gear 33, the gear 33 is driven to rotate. Under the action of the connecting arm 30, the detection plates 23 can be driven to move toward each other, and then the electrical connector 27 can be inserted into the plug-in slot 32, so that the electrical connector 27 and the strip-shaped digital tube are electrically connected, thereby realizing the detection of the electrical signal parameters of the strip-shaped digital tube and feeding them back through the console 2. When the gear 33 rotates, it can drive the moving block 37 to rotate synchronously with the gear 33 until the positions of the moving block 37 and the hinge rod 35 meet and conflict with each other, and the hinge rod 35 rotates along its hinge point and reaches from one side of the moving block 37 to the other side, and when the gear 33 rotates in the opposite direction to reset, the sliding block 37 can be stopped and the gear 33 rotates under the interference between the hinge rod 35 and the moving block 37 until the adjustment groove 39 reaches the position of the moving block 37, and at this time the conductive block 40 and the conductive sheet are in contact, controlling the electromagnetic blocks 20 to be energized and attracted to each other, driving the adjustment blocks 19 to move toward each other, and under the action of the driving arm 21, the lifting plate 16 is driven to move up, thereby driving the connecting plate 17 and The lifting plate 16 moves in the vertical direction, pushes the strip digital tube out of the detection groove 31 and puts it down after a set time to carry out the next round of detection. At this time, under the action of the repulsive force between the annular magnet 36 and the magnetic sheet, the moving block 37 enters the adjustment groove 39 and disengages from the hinge rod 35, so that the moving block 37 can be reset. When the number of contacts between the conductive block 40 and the conductive sheet reaches the set threshold, the second electric telescopic rod 15 is controlled to be energized and extended. Under the action of the push rod 14, the support platform 13 can be driven to rotate along its hinge. The angle of the support platform 13 is tilted, and under the action of the gravity of the strip digital tube, the strip digital tube that has been tested can be discharged.

[0051] The above is a schematic description of the present invention and its embodiments, which is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by this and, without departing from the purpose of the present invention, designs a structure and embodiment similar to this technical solution without inventiveness, they shall fall within the scope of protection of the present invention.

[0052] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An LED digital tube testing device, comprising a testing platform, a control console, a fixing box, and a support platform, wherein the control console is arranged on the testing platform, the fixing box is arranged on the testing platform, and the support platform is arranged on the testing platform, wherein two power sockets are symmetrically arranged on the testing platform, and a testing slot is formed on the testing platform between the two power sockets, wherein the testing slot is connected to the power socket, and wherein: The detection device also includes a feeding structure and a detection system. The feeding structure is arranged on the detection table and located on one side of the fixing box, and is used to push the strip digital tube into the detection groove. The detection system is arranged on the detection table and is used to measure the electrical signal parameters of the strip digital tube. The detection system includes a detection assembly and disassembly component, a detection component, and a monitoring component. The detection component is arranged on the detection table and is used to perform detection work on the strip digital tube in the detection slot. The detection assembly and disassembly component is arranged on the detection table and is used to control the separation of the strip digital tube from the detection slot and the discharge of the strip digital tube. The monitoring component is arranged on the detection table and connects the detection assembly and disassembly component to the detection component. The monitoring component controls the detection assembly and disassembly component to perform the separation and discharge of the strip digital tube according to the detection progress of the detection component. The detection assembly includes a detection plate, an electrical connector, a fixing sleeve, a sliding column, and an electrical drive structure. There are two detection plates, which are symmetrically and movably arranged on the detection platform. The fixing box is located between the two detection plates. Each detection plate is equidistantly provided with a plurality of electrical connectors. The electrical drive structure is arranged on the detection platform and connected to the detection plate for adjusting the position of the detection plate. The electric drive structure includes a base, a movable base, a stepping motor, a threaded rod, a screw sleeve and a transmission member, wherein the base is arranged on a fixed box, the movable base is movably arranged on the base, the stepping motor is arranged on the detection table, the screw sleeve is arranged on the movable base, one end of the threaded rod is slidably inserted into the screw sleeve and the two are threadedly matched, the other end of the threaded rod is coaxially connected to the output end of the stepping motor, the transmission member is arranged between the movable base and the detection plate, and the position of the detection plate is adjusted by the transmission member when the movable base moves; The transmission part includes a rack, a gear and a connecting arm. The racks are in a group and are symmetrically and movably arranged on the connecting seat. The racks are elastically connected to the connecting seat. A gear is movably arranged on each of the detection plates. The gear and the rack are meshed. The connecting arm is movably connected between the eccentric position of the gear and the fixed box. The monitoring component is arranged between the gear and the detection plate, and is used to monitor the rotation angle and number of rotations of the gear and control the operation of the detection and loading and unloading component.

2. The LED digital tube detection device according to claim 1, characterized in that: The feeding structure includes a feeding seat, a mounting plate, a first electric telescopic rod, a guide rail and a pushing plate. The feeding seat is arranged on the detection table and is located on one side of the fixed box. The first electric telescopic rod is arranged on the feeding seat through the mounting plate. The guide rail is arranged on the feeding seat. The pushing plate is movably arranged in the guide rail and is connected to the movable end of the first electric telescopic rod. A feeding port is provided on the feeding seat on one side of the detection groove. The feeding port is located on the moving path of the pushing plate. A through groove is formed on the feeding seat.

3. The LED digital tube detection device according to claim 1, characterized in that: The power sockets are located on the moving path of the power connector, and there are two groups of them symmetrically arranged on the fixed box. A group of sliding columns are symmetrically arranged on each detection plate, and the end of the sliding column away from the detection plate is slidably inserted into the fixed sleeve and the two are elastically connected.

4. The LED digital tube detection device according to claim 3, characterized in that: The detection and loading and unloading assembly includes a discharge structure and a stripping structure. The support platform is hinged to the fixed box at one end away from the feeding structure. The discharge structure is arranged between the support platform and the fixed box to adjust the angle between the support platform and the fixed box. The stripping structure is arranged between the detection platform and the fixed box to eject the strip digital tube in the detection slot for a set time and reset it.

5. The LED digital tube detection device according to claim 4, characterized in that: The discharge structure includes a second electric telescopic rod and a push rod. The second electric telescopic rod is arranged in a fixed box. The movable end of the second electric telescopic rod and the support platform are both provided with matching joints, and the matching joints are movably connected through the push rod.

6. The LED digital tube detection device according to claim 4, characterized in that: The stripping structure includes a guide seat, a slider, a lifting plate, a connecting plate, an adjusting block, an electromagnetic block and a driving arm. The guide seat is arranged on the detection table, the slider is movably arranged on the detection table, the lifting plate is movably arranged in the detection groove, the connecting plate is arranged on the slider and one end is hinged to the lifting plate, the adjusting blocks are in a group and are symmetrically and movably arranged in the guide seat, the adjusting blocks are elastically connected to the guide seat, the adjusting blocks are movably connected to the slider through the driving arm, and electromagnetic blocks that attract each other when energized are arranged on the opposite surfaces of a group of the adjusting blocks, and the electromagnetic blocks are electrically connected to the monitoring component.

7. The LED digital tube detection device according to claim 6, characterized in that: The monitoring component includes a back box, a trigger matching slot, an adjustment slot, a slide, a moving block and a conductive block, the back box is arranged on the detection plate and is arranged concentrically with the gear, the trigger matching slot is arranged on the gear, the slide is arranged on the inner wall of the trigger matching slot, the adjustment slot is arranged on the inner wall of the trigger matching slot and is connected with the slide, the moving block is movably arranged in the slide and the two are elastically connected, the conductive block is arranged in the adjustment slot, the moving block is provided with a conductive sheet that matches the conductive block, the conductive block is located on the moving path of the conductive sheet, a hinge rod is hingedly provided in the back box, a torsion spring is provided at the hinge point of the hinge rod and the back box, the hinge rod is located on the moving path of the moving block; a magnetic sheet is provided in the moving block, and an annular magnet is provided on the inner wall of the opposite side of the trigger matching slot, and the annular magnet and the magnetic sheet meet and repel each other.

8. A method for detecting an LED digital tube, using the LED digital tube detection device according to claim 7, characterized in that: The steps include: A plurality of strip-shaped digital tubes are placed on the feed seat (3), and the first electric telescopic rod (5) is controlled to be energized and extended, so as to drive the push plate (8) to move along the guide rail (6), and push the strip-shaped digital tubes into the detection slot (31). The stepping motor (9) is controlled to be energized and rotated by the console (2), and the threaded rod (25) is driven to rotate. Under the action of the thread between the threaded rod (25) and the screw sleeve (26), the movable seat (11) is driven to move along the base (22), and then the rack (24) is driven to move synchronously. Under the meshing action between the rack (24) and the gear (33), the gear (33) is driven to rotate. Under the action of the connecting arm (30), the detection plates (23) are driven to move toward each other, and the electrical connector (27) is inserted into the plug slot (32); When the gear (33) rotates, the moving block (37) is driven to rotate synchronously with the gear (33) until the positions of the moving block (37) and the hinge rod (35) meet and conflict with each other, and the hinge rod (35) rotates along its hinge point and reaches from one side of the moving block (37) to the other side. When the gear (33) rotates in the opposite direction to reset, under the conflict between the hinge rod (35) and the moving block (37), the moving block (37) is stationary and the gear (33) rotates until the adjustment slot (39) reaches When the moving block (37) reaches its position, and the conductive block (40) and the conductive sheet are in contact, the electromagnetic blocks (20) are controlled to be energized and attracted to each other, driving the adjustment blocks (19) to move toward each other, and under the action of the driving arm (21), the lifting plate (16) is driven to move upward, thereby driving the connecting plate (17) and the lifting plate (16) to move in the vertical direction, ejecting the strip digital tube from the detection slot (31) and placing the strip digital tube down after a set time, and performing the next round of detection work; At this time, under the action of the repulsive force between the annular magnet (36) and the magnetic sheet, the moving block (37) enters the adjustment groove (39) and disengages from the hinge rod (35), thereby resetting the moving block (37). When the number of contacts between the conductive block (40) and the conductive sheet reaches a set threshold, the second electric telescopic rod (15) is controlled to be energized and extended. Under the action of the push rod (14), the support platform (13) is driven to rotate along its hinge, and the angle of the support platform (13) is tilted. Under the action of the gravity of the strip digital tube, the strip digital tube that has been tested is discharged.

Citation Information

Patent Citations

  • Full-automatic LED nixie tube photoelectric testing system and method thereof

    CN104819829A