An aluminum strip punching device with an automatic feeding function
By designing and positioning material extraction components and docking components in the aluminum bar punching equipment, the long strip product is automatically collected and fed into the feeding roller assembly, the problem of operator participation in the processing of long strip-shaped parts in the prior art is solved, and a fully automatic punching processing process is realized, and the stability of product quality is improved.
Patent Information
- Application Number
- CN202510345724.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2045-03-24
AI Technical Summary
It is difficult for existing automatic punching machines to fully automatic processing of long-shaped parts, and operators still need to participate in the material pickup and push into the equipment for processing.
An aluminum strip punching device with automatic feeding function is designed, and a positioning material collection assembly and a docking assembly are provided. The long strip product is positioned and pushed through the positioning material collection assembly. The docking assembly feeds the product into the feeding roller assembly, and the feeding roller assembly gradually pushes the product to the punching assembly for processing.
Automatic material pick-up and punching of long strip products is realized, which reduces the operator's working strength, ensures the support and stability of the product during processing, and improves the stability of product quality.
Smart Images

Figure CN119857797B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of machining equipment, and in particular to an aluminum bar punching device with an automatic feeding function. Background Art
[0002] The working principle of an automatic punching machine is to install raw materials on a working platform, and drive a punching die to act on the material through a power mechanism (such as mechanical pressure, hydraulic system or laser beam, etc.), so as to complete the punching operation. In machining, there are various parts that need to be punched, and the most difficult parts to machine become long strip-shaped parts. Since long strip-shaped parts are slender and thin and prone to deformation, they not only need to be fully supported during machining, but also are difficult to pick up individually during material taking. Therefore, when punching long strip-shaped parts at present, the operator holds the product and then pushes it into the equipment for processing.
[0003] The technical content disclosed in the Chinese patent document (Publication No.: CN204160543U, Patent Name: Online Automatic Punching Machine) is: an online automatic punching machine, including a base plate, a sliding table mechanism, a punching die, a main shaft mechanism, a main shaft box body, and a material discharging mechanism. The base plate is arranged on a frame, and a sliding table mechanism that moves synchronously with the workpiece is installed on the base plate. The sliding table mechanism is connected to an eccentric main shaft by a guide rail slider, and the eccentric main shaft generates left-right and up-down movements. The punching die includes a bottom template, a lower die, an upper die guide, an upper die, and an upper template arranged from bottom to top. The main shaft mechanism includes an eccentric main shaft, a main shaft head connecting block, and a punching depth adjusting block. The eccentric main shaft is powered by a servo motor, and the main shaft box is the base for the rotation of the eccentric main shaft. This kind of online automatic punching machine can punch holes synchronously with the movement of the material during the material conveying process, saving operation procedures.
[0004] As can be seen from the above implementation and the corresponding drawings, this automatic punching machine can move automatically during processing, so it can move along long strip-shaped parts, thereby processing long strip-shaped parts, reducing the operation difficulty of the operator. However, this equipment still does not solve the problem of automatically picking up long strip parts. Therefore, during the processing of long strip-shaped parts, the operator still needs to participate, and full-automatic processing cannot be achieved. Summary of the Invention
[0005] The present invention overcomes the shortcomings in the prior art and provides an aluminum strip punching device with an automatic feeding function. A positioning and picking component is provided. The positioning and picking component can position the stacked state of long strip-shaped products and push out the long strip-shaped products one by one for the docking component to pick up. After the docking component picks up the long strip-shaped products, it inserts them into the feeding roller component. The feeding roller component gradually advances the long strip-shaped products for punching by the aluminum strip punching device. Therefore, during the processing of the products, this device can automatically pick up and punch the long strip-shaped products, thus reducing the working intensity of the operator. Moreover, the products can be supported during the processing, and it is also possible to prevent the products from being deformed easily, ensuring the stability of the product quality.
[0006] To solve the above technical problems, the present invention is realized through the following technical solutions:
[0007] An aluminum strip punching device with an automatic feeding function, comprising a punching component, a docking component, and a positioning and picking component that are mechanically connected in sequence along the material conveying direction;
[0008] A feeding roller component is further provided on the punching component;
[0009] The positioning and picking component includes a vertically lifting product positioning and clamping part and a horizontally pushing part. The product positioning and clamping part is provided with an elastic clamping mechanism with adjustable spacing to achieve interlayer positioning and layer-by-layer lifting of the stacked aluminum strips; the pushing part is configured with a reciprocatingly movable pushing insert plate, and its movement trajectory coincides with the axis of the aluminum strip;
[0010] The docking component includes a clamping execution mechanism for transferring the single-layer aluminum strip pushed out by the pushing insert plate to the feeding station of the feeding roller component;
[0011] The feeding roller component is driven by an intermittent transmission mechanism to stepwise convey the aluminum strip to the processing area of the punching component.
[0012] Furthermore, the elastic clamping mechanism specifically includes a clamping base fixed to the lifting platform. On both sides of the clamping base, there are symmetrically arranged side clamping plates that can slide along the dovetail slide rails. The two side clamping plates are connected to the clamping base through product clamping springs with adjustable pre-tightening force to form an elastic clamping cavity that adapts to the widths of aluminum strips of different specifications.
[0013] Furthermore, a top limiting rod is detachably clamped at the upper end of the side clamping plate;
[0014] A top limiting groove is provided at the upper end of the side clamping plate. The top limiting groove includes a straight-through groove and a cylindrical groove, and the inner diameter of the cylindrical groove is larger than that of the straight-through groove;
[0015] The top limit rod includes a middle cylinder, with flat cylinders arranged on both sides of the middle cylinder. The flat dimension of the flat cylinder is smaller than the inner diameter of the straight-through groove, and the circular outer dimension of the flat cylinder fits the inner diameter dimension of the cylindrical groove. The outer diameter of the middle cylinder is larger than the circular outer dimension of the flat cylinder.
[0016] Furthermore, a dovetail groove is provided at the bottom of the side clamping plate, and the dovetail groove is slidably inserted into the dovetail slide rail.
[0017] On the side of the bottom of the side clamping plate, a second spring groove is provided. In the middle of the clamping base, a middle plate is provided, and first spring grooves are provided on both sides of the middle plate. One end of the product clamping spring is fitted into the first spring groove, and the other end is fitted into the second spring groove.
[0018] Furthermore, a feeding lifting module and a feeding lifting slide rail are symmetrically arranged on both sides of the product positioning and clamping part. Oil pressure buffers are connected to both the upper and lower stroke terminals of the feeding lifting slide rail. When the product positioning and clamping part moves along the feeding lifting slide rail to the upper or lower end of the feeding lifting slide rail, the oil pressure buffer can absorb the impact generated during the lifting process of the product positioning and clamping part.
[0019] At one end of the product positioning and clamping part away from the docking component, an edge stop block is provided, and a push-through hole is provided in the middle of the edge stop block.
[0020] The pushing part is arranged on the side of the edge stop block away from the product positioning and clamping part.
[0021] The pushing part is provided with a pushing base, the pushing base is connected to a third displacement table, the third displacement table is connected to a pushing cylinder, and a pushing plug board is connected to the output end of the pushing cylinder.
[0022] The third displacement table is used to adjust the height of the pushing cylinder.
[0023] Furthermore, the punching component includes a power shaft. On one side of the power shaft, a first passive wheel and a brake disc are provided. A brake component that can be radially clamped is arranged on the circumferential edge of the brake disc. When it is necessary to stop the machine, drive the brake component, and the brake component will lock the brake disc.
[0024] Furthermore, the power shaft and an eccentric wheel form an eccentric wheel drive mechanism. The eccentric wheel is rotatably connected to a lifting pull ring. The lower end of the lifting pull ring is connected to a lifting block transfer shaft, the lifting block transfer shaft is connected to a lifting block, and the lifting block slides and is slidably connected to a lifting positioning slide rail. The lifting block is connected to a punching die.
[0025] The first passive wheel forms a closed-loop drive system with the first active wheel through a synchronous belt, and the first active wheel is connected to a punching motor.
[0026] Further, the active conveying wheel component and the passive conveying wheel component of the feeding roller assembly form a two-way clamping mechanism. The active conveying wheel component is connected to a power component. The passive conveying wheel component is located above the active conveying wheel component. The passive conveying wheel component includes a second passive wheel, and the active conveying wheel component includes a second active wheel. The second passive wheel is directly above the second active wheel. The passive conveying wheel component is provided with a pressure spring to form an elastic clamping gap between the second passive wheel and the second active wheel.
[0027] On both sides of the second passive wheel and the second active wheel, there are respectively a first side top and a second side top. The first side top is provided with a first side top roller, and the second side top is provided with a second side top roller. When the long strip product is clamped between the second passive wheel and the second active wheel, the first side top roller and the second side top roller respectively press against both sides of the long strip product.
[0028] Further, the passive conveying wheel component includes a pressure seat and a pressure rod. The pressure seat is connected to a spring seat. The top of the pressure rod is connected to a top seat. The pressure spring is arranged between the top seat and the spring seat. The pressure seat is connected to a passive shaft, and the second passive wheel is rotatably connected to the passive shaft.
[0029] The second active wheel is connected to a rotating shaft, and the rotating shaft is connected to a bearing.
[0030] The power component includes a power motor. The power motor is connected to a motor gear. The motor gear is meshed and connected to a first transmission wheel. The first transmission wheel is meshed and connected to an active gear. The active gear is meshed and connected to a second transmission wheel.
[0031] The second side top includes a side top base. The side top base is rotatably connected to one end of a swing rod. A side top push cylinder is also connected to the side top base. The output end of the side top push cylinder is connected to the swing rod. The end of the swing rod away from the side top base is connected to the second side top roller.
[0032] The feeding roller assembly is also provided with a front-back adjustment component and a height adjustment component. The front-back adjustment component is used to adjust the front-back positions of the active conveying wheel component and the passive conveying wheel component relative to the punching component. The height adjustment component is used to adjust the height positions of the active conveying wheel component and the passive conveying wheel component relative to the punching component.
[0033] The front-back adjustment component includes an adjustment screw rod. One end of the adjustment screw rod is provided with an adjustment handwheel. Adjustment slide rods are arranged on both sides of the adjustment screw rod. The adjustment screw rod is threadedly connected to an adjustment moving block.
[0034] Further, the docking component includes a lateral adjustment member, which is connected to a docking moving base. The docking moving base is connected to a docking driving motor, and the docking driving motor is connected to a docking driving belt. A docking moving slide rail is provided on the docking moving base, and a docking moving block is slidably connected to the docking moving slide rail. The docking moving block is connected to the docking driving belt;
[0035] The clamping actuator includes two symmetric first displacement platforms provided on the docking moving block. The first displacement platform is connected to the second displacement platform, the second displacement platform is connected to a clamping cylinder, and the clamping cylinder is connected to a clamp.
[0036] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0037] 1. An aluminum strip punching device with an automatic feeding function is provided. A positioning and picking component is provided, which can position the stacked state of long-strip products and can individually push out the long-strip products for the docking component to pick up. After the docking component picks up the long-strip products, it inserts them into the feeding roller component, and the feeding roller component gradually advances the long-strip products for punching by the aluminum strip punching device. Therefore, during the processing of the products, this device can automatically pick up and punch the long-strip products, thus reducing the working intensity of the operator. Moreover, the products can be supported during the processing, and the products are not likely to be deformed, ensuring the stability of the product quality.
[0038] 2. The passive wheel of the punching component uses the cooperation of a brake disc and a braking component to stop, so that the lifting block can quickly stop moving when the machine stops. Therefore, it can prevent the mass production of defective products caused by the failure of the lifting block to stop in time, and can also stop the machine in time in case of an accident, improving the safety performance of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] The drawings are used to provide a further understanding of the present invention and are used in conjunction with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention. In the drawings:
[0040] Figure 1 is the overall schematic diagram of the punching device according to the embodiment of the present invention;
[0041] Figure 2 is the structural schematic diagram of the punching component and the feeding roller component according to the embodiment of the present invention;
[0042] Figure 3 is the exploded schematic diagram of the punching component according to the embodiment of the present invention;
[0043] Figure 4 is the first structural schematic diagram of the feeding roller component according to the embodiment of the present invention;
[0044] Figure 5It is the second structural schematic diagram of the feeding roller assembly according to an embodiment of the present invention;
[0045] Figure 6 It is the exploded schematic diagram of the feeding roller assembly according to an embodiment of the present invention;
[0046] Figure 7 It is the exploded schematic diagram of the passive conveying wheel component according to an embodiment of the present invention;
[0047] Figure 8 It is the partial schematic diagram of the docking component and the positioning and material taking component according to an embodiment of the present invention;
[0048] Figure 9 It is the structural schematic diagram of the docking component according to an embodiment of the present invention;
[0049] Figure 10 It is the exploded schematic diagram of the positioning and material taking component according to an embodiment of the present invention;
[0050] Figure 11 It is the exploded schematic diagram of the pushing part according to an embodiment of the present invention;
[0051] Figure 12 It is the structural schematic diagram of the product positioning and clamping part according to an embodiment of the present invention;
[0052] Figure 13 It is the exploded view of the product positioning and clamping part according to an embodiment of the present invention;
[0053] Figure 14 It is the structural schematic diagram of the bottom of the product positioning and clamping part according to an embodiment of the present invention;
[0054] Figure 15 It is the structural schematic diagram of the top limiting rod and the top limiting groove according to an embodiment of the present invention.
[0055] In the figure: 1. Punching component; 101. Punching motor; 102. Driving wheel; 103. Power shaft; 1031. First driven wheel; 1032. Brake disc; 104. Braking component; 105. Eccentric wheel; 106. Lifting pull ring; 1061. Lifting block transfer shaft; 107. Lifting block; 108. Lifting positioning slide rail; 109. Punching die; 2. Feeding roller component; 201. Front-back adjusting component; 2011. Adjusting slide bar; 2012. Adjusting screw; 2013. Adjusting handwheel; 2014. Adjusting moving block; 202. Height adjusting component; 203. First side top; 2031. First side top roller; 204. Second side top; 2041. Side top base; 2042. Swing rod; 2043. Second side top roller; 2044. Side top push cylinder; 205. Active conveying wheel component; 2051. Bearing; 2052. Rotating shaft; 2053. Driving wheel; 206. Driven conveying wheel component; 2061. Pressure seat; 2062. Pressure rod; 2063. Pressure spring; 2064. Top seat; 2065. Spring seat; 2066. Second driven wheel; 2067. Driven shaft; 207. Power component; 2071. Power motor; 2072. Motor gear; 2073. First transmission wheel; 2074. Driving gear; 2075. Second transmission wheel; 3. Docking component; 301. Horizontal adjusting component; 302. Docking moving base; 303. Docking driving motor; 3031. Docking driving belt; 304. Docking moving slide rail; 305. Docking moving block; 306. First displacement table; 307. Second displacement table; 308. Clamping cylinder; 3081. Clip; 4. Positioning and picking component; 401. Feeding lifting module; 402. Feeding lifting slide rail; 4021. Oil buffer; 403. Product positioning and clamping part; 4031. Clamping base; 40311. First spring groove; 40312. Dovetail slide rail; 4032. Side clamping plate; 40321. Second spring groove; 40322. Dovetail groove; 40323. Top limiting groove; 4033. Product clamping spring; 4034. Top limiting rod; 40341. Middle cylinder; 40342. Flat cylinder; 404. Edge stop block; 405. Pushing part; 4051. Pushing base; 4052. Third displacement table; 4053. Pushing cylinder; 4054. Pushing plug board. Detailed implementation mode
[0056] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustration and explanation of the present invention, and are not used to limit the present invention.
[0057] As Figures 1 to 15As shown in the figure, an aluminum strip punching device with an automatic feeding function is used for positioning and picking up long strip-shaped metal products and punching holes. It includes a punching component 1, a docking component 3, and a positioning and picking component 4 connected in sequence. A feeding roller component 2 is also arranged on the punching component 1. The positioning and picking component 4 is used for positioning the stacked products and pushing out the long strip-shaped products one by one. The docking component 3 is used for clamping the products pushed out by the positioning and picking component 4 and feeding them into the feeding roller component 2. The feeding roller component 2 is used for intermittently pushing the long strip-shaped products, so that the punching component 1 can punch holes in the long strip-shaped products at intervals. Therefore, during the processing of the products, this device can automatically pick up and punch the long strip-shaped products, thus reducing the working intensity of the operator. Moreover, the products can be supported during the processing, and it is not easy for the products to deform, ensuring the stability of the product quality.
[0058] The positioning and picking component 4 includes a product positioning and clamping part 403 and a pushing part 405. Feeding lifting modules 401 and feeding lifting slide rails 402 are arranged on both sides of the product positioning and clamping part 403. Oil pressure buffers 4021 are arranged at both the upper and lower ends of the feeding lifting slide rail 402. When the product positioning and clamping part 403 moves along the feeding lifting slide rail 402 to the upper or lower end of the feeding lifting slide rail 402, the oil pressure buffer 4021 can absorb the impact generated during the lifting process of the product positioning and clamping part 403. The product positioning and clamping part 403 is slidably connected to the feeding lifting slide rail 402, and the feeding lifting module 401 drives the product positioning and clamping part 403 to lift. During the production process, the thickness of the product can be set in advance in the control system of the device. In this way, during the production process, the product positioning and clamping part 403 will lift the stacked long strip-shaped products by the thickness of one product each time under the drive of the feeding lifting module 401.
[0059] An edge stop block 404 is arranged at one end of the product positioning and clamping part 403 away from the docking component 3. A push-through hole is arranged in the middle of the edge stop block 404. The edge stop block 404 blocks one end of the product, so that one end of the product can be aligned and the product is prevented from sliding out from the end.
[0060] The pushing part 405 is arranged on the side of the edge stop 404 away from the product positioning and clamping part 403; the pushing part 405 is provided with a pushing base 4051, the pushing base 4051 is connected to the third displacement stage 4052, and the third displacement stage 4052 is used to adjust the height of the pushing cylinder 4053. The third displacement stage 4052 is connected to the pushing cylinder 4053, and the pushing insertion plate 4054 is connected to the output end of the pushing cylinder 4053; the pushing part 405 is provided with a movable pushing insertion plate 4054, and the pushing insertion plate 4054 abuts against the end of the product at the top to push out the product. According to the thickness of the product, the third displacement stage 4052 can be adjusted to adjust the relative position in height between the end of the pushing insertion plate 4054 and the end of the product, so that when the pushing insertion plate 4054 is pushed out, its end can abut against the middle position of the end of the top product in a stack of products each time, so that the top product in a stack of products can be pushed out each time. After the top product is pushed out and taken away, the feeding lifting module 401 raises the product positioning and clamping part 403 by a distance equal to the thickness of one product, so that the pushing insertion plate 4054 can continue to push out the top product in a stack of products next time. When the pushing insertion plate 4054 pushes the product each time, it inserts through the pushing and inserting through hole, and the pushing and inserting through hole defines the positions on both sides of the pushing insertion plate 4054, so that the acting point of the pushing insertion plate 4054 can fall on the middle of the end of the product, making the force on the product more uniform when it is pushed out and the pushing process more stable.
[0061] The product positioning and clamping part 403 includes a clamping base 4031, a side clamping plate 4032 is slidably connected to the clamping base 4031, and a product clamping spring 4033 is arranged between the two outer sides of the clamping base 4031 and the side clamping plate 4032. After the long strip-shaped products are stacked, they are placed between the two side clamping plates 4032. The side clamping plates 4032 limit the positions on both sides of the stacked long strip-shaped products under the elastic force of the product clamping spring 4033. In this way, even if the width of the product is small, the stacked products will not tilt and fall down no matter how high they are stacked, which is beneficial to placing more products to be processed inside the product positioning and clamping part 403 each time, reducing the time wasted due to feeding during the use of the equipment, and making the operation of the equipment more efficient.
[0062] The setting of the product clamping spring 4033 enables the distance between the two side clamping plates 4032 to change flexibly. In this way, for products with different widths, the two side clamping plates 4032 can clamp and limit them. Therefore, the adaptability of the product positioning and clamping part 403 is wider, and the adjustment of the distance between the two side clamping plates 4032 does not need to rely on tools such as a screwdriver. The adjustment method is simple and fast, which is convenient for the equipment to quickly change models.
[0063] The upper end of the side clamping plate 4032 is detachably clamped with a top limiting rod 4034; a top limiting groove 40323 is provided at the upper end of the side clamping plate 4032. The top limiting groove 40323 includes a straight-through groove and a cylindrical groove, and the inner diameter of the cylindrical groove is larger than that of the straight-through groove; the top limiting rod 4034 includes a middle cylinder 40341, and flat cylinders 40342 are arranged on both sides of the middle cylinder 40341. The flat dimension of the flat cylinder 40342 is smaller than the inner diameter of the straight-through groove, and the circular outer dimension of the flat cylinder 40342 fits the inner diameter dimension of the cylindrical groove. The outer diameter of the middle cylinder 40341 is larger than the circular outer dimension of the flat cylinder 40342. Therefore, when the top limiting rod 4034 is placed into the top limiting groove 40323, first align the flat position of the flat cylinder 40342 with the straight-through groove. After the top limiting rod 4034 is placed into the position of the cylindrical groove, rotate the top limiting rod 4034 so that the flat cylinder 40342 forms a certain angle with the straight-through groove, so that the top limiting rod 4034 will not easily come out of the top limiting groove 40323.
[0064] The length of the middle cylinder 40341 can be set according to the width of the product. The middle cylinder 40341 abuts against the two side clamping plates 4032, so that the two side clamping plates 4032 will not exert too much pressure on both sides of the product, preventing the product from being unable to be smoothly pushed out due to excessive clamping force on both sides of the product. Therefore, the cooperation between the top limiting rod 4034 and the product clamping spring 4033 not only limits the product between the two side clamping plates 4032, but also ensures that the product can be smoothly pushed out each time, thus enabling the positioning and material taking assembly 4 to work smoothly.
[0065] The clamping base 4031 is provided with a dovetail slide rail 40312, and the bottom of the side clamping plate 4032 is provided with a dovetail groove 40322. The dovetail groove 40322 is slidably inserted into the dovetail slide rail 40312, ensuring the stable connection between the side clamping plate 4032 and the clamping base 4031, so that the side clamping plate 4032 will not easily come out of the clamping base 4031.
[0066] A second spring groove 40321 is provided on the side of the bottom of the side clamping plate 4032. A middle plate is provided in the middle of the clamping base 4031, and first spring grooves 40311 are provided on both sides of the middle plate. One end of the product clamping spring 4033 is fitted into the first spring groove 40311, and the other end is fitted into the second spring groove 40321. The first spring groove 40311 and the second spring groove 40321 make the installation of the product clamping spring 4033 more firm, which is beneficial to the long-term use of the product clamping spring 4033.
[0067] The punching assembly 1 includes a power shaft 103. On one side of the power shaft 103, a first passive wheel 1031 and a brake disc 1032 are provided. A braking component 104 that can be radially tightened is arranged on the circumferential edge of the brake disc. When the equipment needs to be emergently shut down, the braking component realizes dynamic braking of the power shaft by circumferentially tightening the brake disc, inhibits the reverse rotation of the flexspline and eliminates inertial impact. When the brake disc 1032 is locked, it can stop rotating. Therefore, when shutting down, the lifting block 107 can quickly stop moving. Thus, it can prevent a large number of defective products from being produced due to the untimely stop of the lifting block 107, and can also shut down in time in case of an accident, improving the safety performance and braking flexibility of the equipment.
[0068] The power shaft 103 is connected to an eccentric wheel 105. The eccentric wheel 105 is rotatably connected to a lifting pull ring 106. The lower end of the lifting pull ring 106 is connected to a lifting block transfer shaft 1061. The lifting block transfer shaft 1061 is connected to a lifting block 107. The lifting block 107 is slidably connected to a lifting positioning slide rail 108. The first passive wheel 1031 is connected to a first active wheel 102 through a belt. The first active wheel 102 is connected to a punching motor 101. The punching motor 101 drives the first active wheel 102 to rotate, thereby driving the power shaft 103 to rotate. Thus, the eccentric wheel 105 rotates accordingly. As the eccentric wheel 105 rotates, the lifting pull ring 106 is lifted or lowered, thereby pulling the lifting block 107 to move up and down in the lifting positioning slide rail 108. The lifting block 107 is connected to a punching die 109. The punching die 109 includes an upper die and a lower die. The product passes between the upper die and the lower die. The lifting block 107 drives the upper die to move up and down, thereby punching the product. By using the detachable connection between the lifting block 107 and the punching die 109, different-sized products can be produced by replacing the punching die 109, making the equipment more adaptable.
[0069] The feeding roller assembly 2 includes a driving conveying wheel component 205 and a driven conveying wheel component 206. The driving conveying wheel component 205 is connected to a power component 207. The driven conveying wheel component 206 is located above the driving conveying wheel component 205. The driven conveying wheel component 206 includes a second driven wheel 2066. The driving conveying wheel component 205 includes a second driving wheel 2053. The second driven wheel 2066 is located directly above the second driving wheel 2053. The driven conveying wheel component 206 is provided with a pressure spring 2063, and the pressure spring 2063 drives the second driven wheel 2066 to closely abut in the direction of the second driving wheel 2053. When conveying the product, the product is clamped between the second driven wheel 2066 and the second driving wheel 2053. Due to the elastic force of the pressure spring 2063, when the second driven wheel 2066 and the second driving wheel 2053 roll and push the product, the product can also be clamped. On both sides of the second driven wheel 2066 and the second driving wheel 2053, there are respectively a first side top 203 and a second side top 204. The first side top 203 is provided with a first side top roller 2031, and the second side top 204 is provided with a second side top roller 2043. When the long strip-shaped product is clamped between the second driven wheel 2066 and the second driving wheel 2053, the first side top roller 2031 and the second side top roller 2043 respectively abut against both sides of the long strip-shaped product. Therefore, during the conveying process of the product, its up and down, left and right directions are restricted, so that the product can only move in one direction and will not be misaligned during the movement. Thus, the stability of product punching can be ensured, and when punching different positions of the product, the hole positions are all on a straight line.
[0070] The driven conveying wheel component 206 includes a pressure seat 2061 and a pressure rod 2062. The pressure seat 2061 is connected to a spring seat 2065. The top of the pressure rod 2062 is connected to a top seat 2064. The pressure spring 2063 is arranged between the top seat 2064 and the spring seat 2065. The pressure seat 2061 is connected to a driven shaft 2067, and the second driven wheel 2066 is rotatably connected to the driven shaft 2067. The second driving wheel 2053 is connected to a rotating shaft 2052, and the rotating shaft 2052 is connected to a bearing 2051. The elastic force of the pressure spring 2063 makes the second driven wheel 2066 closely adhere to the second driving wheel 2053. When the product is being processed, the product passes between the second driven wheel 2066 and the second driving wheel 2053, and the pressure spring 2063 is compressed. The elastic force of the pressure spring 2063 is applied to the product, making the product clamped more firmly by the second driven wheel 2066 and the second driving wheel 2053. In this embodiment, the outer peripheries of the second driven wheel 2066 and the second driving wheel 2053 are made of rubber material to increase the friction between the second driven wheel 2066 and the second driving wheel 2053 and the product, making the product more stable during the conveying process.
[0071] The power component 207 includes a power motor 2071. The power motor 2071 is connected to a motor gear 2072. The motor gear 2072 is meshed and connected with a first transmission wheel 2073. The first transmission wheel 2073 is meshed and connected with a driving gear 2074. The driving gear 2074 is meshed and connected with a second transmission wheel 2075. By arranging a plurality of driving gears 2074 to be meshed with a plurality of second transmission wheels 2075, since the driving gear 2074 is coaxially connected with a second driving wheel 2053, the second driving wheel 2053 can drive the product at multiple points in the length direction of the strip-shaped product, making the force on the product more uniform, so that the product will not be deformed during the production process.
[0072] The second side top 204 includes a side top base 2041. One end of the side top base 2041 is rotatably connected to a swing rod 2042. A side top push cylinder 2044 is also connected to the side top base 2041. The output end of the side top push cylinder 2044 is connected to the swing rod 2042. The end of the swing rod 2042 far from the side top base 2041 is connected to a second side top roller 2043. The side top push cylinder 2044 can control whether the second side top roller 2043 abuts against the side of the product. In this embodiment, a plurality of second side tops 204 are provided. Therefore, during the production process, the number of second side top rollers 2043 participating in the production can be determined according to the nature of the product, so as to determine the number of force points on one side of the product during the production process. This flexible setting enables the equipment to be applicable to more types of products.
[0073] The feeding roller assembly 2 is also provided with a front-back adjusting component 201 and a height adjusting component 202. The working principles of the front-back adjusting component 201 and the height adjusting component 202 are the same. The front-back adjusting component 201 is used to adjust the front-back positions of the active conveying wheel component 205 and the passive conveying wheel component 206 relative to the punching component 1. The height adjusting component 202 is used to adjust the height positions of the active conveying wheel component 205 and the passive conveying wheel component 206 relative to the punching component 1. The front-back adjusting component 201 includes an adjusting screw 2012. One end of the adjusting screw 2012 is provided with an adjusting handwheel 2013. Adjusting slide rods 2011 are arranged on both sides of the adjusting screw 2012. The adjusting screw 2012 is threadedly connected with an adjusting moving block 2014. Therefore, for different punching dies 109, by adjusting the front-back adjusting component 201 and the height adjusting component 202, the feeding roller assembly 2 can be fitted with the punching die 109, making the operation of the product during the production process smoother.
[0074] The docking component 3 includes a lateral adjustment member 301. The lateral adjustment member 301 is connected to a docking moving base 302. The docking moving base 302 is connected to a docking drive motor 303. The docking drive motor 303 is connected to a docking drive belt 3031. A docking moving slide rail 304 is provided on the docking moving base 302. The docking moving slide rail 304 is slidably connected to a docking moving block 305. The docking moving block 305 is connected to the docking drive belt 3031. Two symmetric first displacement platforms 306 are provided on the docking moving block 305. The first displacement platform 306 is connected to a second displacement platform 307. The second displacement platform 307 is connected to a clamping cylinder 308. The clamping cylinder 308 is connected to a clip 3081. By adjusting the first displacement platform 306 and the second displacement platform 307, the distance between the two clips 3081 can be adjusted, so that the two clips 3081 can adapt to products of different widths.
[0075] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. However, any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An aluminum strip punching device with automatic feeding function, characterized in that: It comprises a punching assembly (1), a docking assembly (3) and a positioning and taking assembly (4) which are mechanically connected in sequence along the material conveying direction; A feeding roller assembly (2) is also provided on the punching assembly (1); The positioning and material-collecting assembly (4) comprises a vertically lifting product positioning clamping portion (403) and a horizontal pushing portion (405), wherein the product positioning clamping portion (403) is provided with an elastic clamping mechanism with adjustable spacing to achieve inter-layer positioning and layer-by-layer lifting of the stacked aluminum strips; the pushing portion (405) is provided with a reciprocating pushing plug plate (4054), whose movement trajectory coincides with the axis of the aluminum strips; The docking assembly (3) comprises a clamping actuator, which is used to transfer the single-layer aluminum strip pushed out by the push plug plate (4054) to the feeding station of the feeding roller assembly (2); The feeding roller assembly (2) is driven by an intermittent transmission mechanism to convey the aluminum strips to the processing area of the punching assembly (1) in steps; the elastic clamping mechanism specifically comprises a clamping base (4031) fixed to the lifting platform, and side clamping plates (4032) that can slide along the dovetail slide rail (40312) are symmetrically arranged on both sides of the clamping base (4031), and the side clamping plates (4032) are connected to the clamping base (4031) by product clamping springs (4033) with adjustable preload force, so as to form an elastic clamping cavity that can adapt to the width of aluminum strips of different specifications; The upper ends of the two side clamps (4032) are detachably clamped with a top limiting rod (4034), the upper ends of the side clamps (4032) are provided with a top limiting groove (40323), the two ends of the top limiting rod (4034) are clamped into the two top limiting grooves (40323), and the top limiting rod (4034) limits the distance between the side clamps (4032).
2. The aluminum strip punching equipment with automatic feeding function according to claim 1 is characterized in that: The top limiting groove (40323) comprises a straight groove and a cylindrical groove, and the inner diameter of the cylindrical groove is larger than the inner diameter of the straight groove; The top limiting rod (4034) comprises a middle cylinder (40341), and flat cylinders (40342) are arranged on both sides of the middle cylinder (40341). The flat position size of the flat cylinder (40342) is smaller than the inner diameter of the straight groove, the circular outer circumference size of the flat cylinder (40342) matches the inner diameter size of the cylindrical groove, and the outer diameter of the middle cylinder (40341) is larger than the circular outer circumference size of the flat cylinder (40342).
3. The aluminum strip punching equipment with automatic feeding function according to claim 2 is characterized in that: The bottom of the side clamping plate (4032) is provided with a dovetail groove (40322), and the dovetail groove (40322) is slidably plugged with the dovetail slide rail (40312); A second spring groove (40321) is provided on the side of the bottom of the side clamping plate (4032), a middle plate is provided in the middle of the clamping base (4031), first spring grooves (40311) are provided on both sides of the middle plate, and one end of the product clamping spring (4033) is embedded in the first spring groove (40311), and the other end is embedded in the second spring groove (40321).
4. The aluminum strip punching equipment with automatic feeding function according to claim 3 is characterized in that: The product positioning clamping part (403) is symmetrically provided with a feeding lifting module (401) and a feeding lifting slide rail (402) on both sides. The upper and lower travel terminals of the feeding lifting slide rail (402) are both connected to a hydraulic buffer (4021). When the product positioning clamping part (403) moves along the feeding lifting slide rail (402) to the upper end or the lower end of the feeding lifting slide rail (402), the hydraulic buffer (4021) can absorb the impact generated by the product positioning clamping part (403) during the lifting process. An edge stopper (404) is provided at one end of the product positioning clamping portion (403) away from the docking assembly (3), and a push-in through hole is provided in the middle of the edge stopper (404); The pushing portion (405) is arranged on a side of the edge stopper (404) away from the product positioning clamping portion (403); The pushing portion (405) is provided with a pushing base (4051), the pushing base (4051) is connected to the third displacement platform (4052), the third displacement platform (4052) is connected to the pushing cylinder (4053), and the pushing plug plate (4054) is connected to the output end of the pushing cylinder (4053); The third displacement platform (4052) is used to adjust the height of the pushing cylinder (4053).
5. The aluminum strip punching equipment with automatic feeding function according to claim 1 is characterized in that: The punching assembly (1) comprises a power shaft (103), a first driven wheel (1031) and a brake disc (1032) being arranged on one side of the power shaft (103), and a brake component (104) capable of radially clamping being arranged on the circumferential edge of the brake disc; when the machine needs to be stopped, the brake component (104) is driven, and the brake component (104) locks the brake disc (1032).
6. The aluminum strip punching equipment with automatic feeding function according to claim 5 is characterized in that: The power shaft (103) and the eccentric wheel (105) constitute an eccentric wheel driving mechanism; the eccentric wheel (105) is rotatably connected to the lifting pull ring (106); the lower end of the lifting pull ring (106) is connected to the lifting block adapter shaft (1061); the lifting block adapter shaft (1061) is connected to the lifting block (107); the lifting block (107) is slidably connected to the lifting positioning slide rail (108); the lifting block (107) is connected to the punching die (109); The first passive wheel (1031) forms a closed-loop transmission system with the first active wheel (102) via a synchronous belt, and the first active wheel (102) is connected to the punching motor (101).
7. The aluminum strip punching equipment with automatic feeding function according to any one of claims 1 to 6, characterized in that: The active conveying wheel component (205) and the passive conveying wheel component (206) of the feed roller assembly (2) form a bidirectional clamping mechanism, the active conveying wheel component (205) is connected to the power component (207), the passive conveying wheel component (206) is located above the active conveying wheel component (205), the passive conveying wheel component (206) comprises a second passive wheel (2066), the active conveying wheel component (205) comprises a second active wheel (2053), the second passive wheel (2066) is located directly above the second active wheel (2053), and the passive conveying wheel component (206) is provided with a pressure spring (2063) so that an elastic clamping gap is formed between the second passive wheel (2066) and the second active wheel (2053); A first side top (203) and a second side top (204) are respectively provided on both sides of the second passive wheel (2066) and the second active wheel (2053); the first side top (203) is provided with a first side top roller (2031); the second side top (204) is provided with a second side top roller (2043); when the long strip product is clamped between the second passive wheel (2066) and the second active wheel (2053), the first side top roller (2031) and the second side top roller (2043) respectively press against both sides of the long strip product.
8. The aluminum strip punching equipment with automatic feeding function according to claim 7 is characterized in that: The passive conveying wheel component (206) comprises a pressure seat (2061) and a pressure rod (2062); the pressure seat (2061) is connected to a spring seat (2065); the top of the pressure rod (2062) is connected to a top seat (2064); a pressure spring (2063) is arranged between the top seat (2064) and the spring seat (2065); the pressure seat (2061) is connected to a passive shaft (2067); and the second passive wheel (2066) is rotatably connected to the passive shaft (2067); The second driving wheel (2053) is connected to the rotating shaft (2052), and the rotating shaft (2052) is connected to the bearing (2051); The power component (207) comprises a power motor (2071), the power motor (2071) is connected to a motor gear (2072), the motor gear (2072) is meshedly connected to a first transmission wheel (2073), the first transmission wheel (2073) is meshedly connected to a driving gear (2074), and the driving gear (2074) is meshedly connected to a second transmission wheel (2075); The second side top (204) comprises a side top base (2041), the side top base (2041) is rotatably connected to one end of a swing rod (2042), a side top push cylinder (2044) is also connected to the side top base (2041), the output end of the side top push cylinder (2044) is connected to the swing rod (2042), and one end of the swing rod (2042) away from the side top base (2041) is connected to a second side top roller (2043); The feed roller assembly (2) is further provided with a front-to-back adjustment component (201) and a height adjustment component (202); the front-to-back adjustment component (201) is used to adjust the front-to-back position of the active conveying wheel component (205) and the passive conveying wheel component (206) relative to the punching assembly (1); and the height adjustment component (202) is used to adjust the height position of the active conveying wheel component (205) and the passive conveying wheel component (206) relative to the punching assembly (1); The front-rear adjustment component (201) comprises an adjustment screw (2012), one end of the adjustment screw (2012) is provided with an adjustment hand wheel (2013), both sides of the adjustment screw (2012) are provided with adjustment slide bars (2011), and the adjustment screw (2012) is threadedly connected with an adjustment moving block (2014).
9. The aluminum strip punching equipment with automatic feeding function according to any one of claims 1 to 6, characterized in that: The docking assembly (3) comprises a transverse adjustment component (301), the transverse adjustment component (301) is connected to a docking movable base (302), the docking movable base (302) is connected to a docking drive motor (303), the docking drive motor (303) is connected to a docking drive belt (3031), a docking movable slide rail (304) is provided on the docking movable base (302), the docking movable slide rail (304) is slidably connected to a docking movable block (305), and the docking movable block (305) is connected to the docking drive belt (3031); The clamping actuator comprises two symmetrical first displacement platforms (306) arranged on the docking moving block (305), the first displacement platform (306) being connected to the second displacement platform (307), the second displacement platform (307) being connected to the clamping cylinder (308), and the clamping cylinder (308) being connected to the clamp (3081).
Citation Information
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