A breathing tube production casting device

By rotating the drive parts and preheating the expansion mold with high-pressure gas, combined with the flip unloading assembly and cooling mechanism, the unloading difficulty problem caused by the horizontal setting of the mold in the existing technology is solved, and convenient unloading and efficient production are achieved.

CN119857835BActive Publication Date: 2025-09-05WUXI NEW WEITE PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202510345585.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-09-05
Estimated Expiration
2045-03-24

AI Technical Summary

Technical Problem

The horizontal setting of the mold of the existing centrifugal casting device is not conducive to product unloading, and the product is easily stuck inside the mold after production, making unloading difficult.

Method used

The rotary disk is driven by a rotary drive member to increase the gap between the centrifugal casting mold and the breathing tube, and the mold is preheated and expanded using high-pressure gas and hot water. Combined with the flip unloading component and cooling mechanism, convenient unloading is achieved.

Benefits of technology

It effectively prevents the breathing tube from sticking to the inner wall of the mold, improves the unloading efficiency, and realizes continuous casting through the rotation and flipping of the mold, thereby improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a breathing tube production casting device, comprising a fixed frame, a mounting seat mounted on the top of the fixed frame, a fixed rod disposed within the mounting seat, a fixed disk a mounted on the fixed rod, a rotating sleeve disposed on the outside of the fixed rod, a fixed seat mounted on the top of the rotating sleeve, a centrifugal casting mechanism mounted on the fixed seat, and a pouring mechanism disposed on one side of the fixed frame. The centrifugal casting mechanism comprises a centrifugal casting assembly, with multiple centrifugal casting assemblies disposed on the fixed seat. The present invention drives the rotating disk to rotate via a rotating drive member c until two hot water pipes correspond to the positions of a first pipe and a second pipe, respectively. A first water pump injects hot water from a hot water tank into a cooling tank, moderately preheating the centrifugal casting mold. The centrifugal casting mold expands in volume due to heat, thereby increasing the gap between the centrifugal casting mold and the breathing tube, preventing the breathing tube from adhering to the inner wall of the centrifugal casting mold and facilitating unloading of the breathing tube.
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Description

Technical Field

[0001] The present invention relates to the technical field of production casting, in particular to a breathing tube production casting device. Background Art

[0002] The breathing tube is a metal structural part, such as Figure 18 The figure shows a schematic diagram of a breathing tube structure in the prior art, which is usually produced using casting technology.

[0003] Chinese patent application No. 2017208008123 discloses a centrifugal casting device, including a casting mechanism and a pouring mechanism. The casting mechanism includes a mold, which is connected to a transmission shaft through a coupling. The transmission shaft is driven and connected by a casting motor. There are four casting mechanisms. Two bearing seats are installed on the transmission shaft. The lower end of the bearing seat is fixed on a turntable. A pulley is provided at one end of the transmission shaft. The casting motor is connected to the pulley through a belt drive. The turntable is arranged in a casting pit. A rotating shaft is provided at the lower end of the turntable. The rotating shaft is installed at the bottom of the casting pit through a bearing. A driven gear is provided on the upper part of the rotating shaft. The driven gear is meshed with a driving gear on a drive motor arranged in the casting pit. Two linear guide rails are provided on the ground, and the casting mechanism is arranged on the two linear guide rails.

[0004] The above-mentioned centrifugal casting device can realize the casting production of products, but the mold of the centrifugal casting device is set horizontally, which is not conducive to the unloading and removal of the product. In addition, the product is easy to stick to the inside of the mold after casting, which is also not conducive to the unloading and removal of the product. Therefore, we propose a breathing tube production casting device. Summary of the Invention

[0005] The purpose of the present invention is to address the shortcomings of the existing technology and provide a breathing tube production casting device. The rotating disk is driven to rotate by a rotating driving member C until the two hot water pipes correspond to the positions of the first pipe and the second pipe respectively. The first water pump injects hot water in the hot water tank into the cooling tank to moderately preheat the centrifugal casting mold. The centrifugal casting mold expands due to heat, and the gap between the centrifugal casting mold and the breathing tube is increased, thereby preventing the breathing tube from sticking to the inner wall of the centrifugal casting mold and facilitating the unloading of the breathing tube.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A breathing tube production casting device, comprising a fixed frame, a mounting seat mounted on the top of the fixed frame, a fixed rod disposed within the mounting seat, a fixed plate a mounted on the fixed rod, a rotating sleeve disposed on the outer side of the fixed rod, a fixed seat mounted on the top of the rotating sleeve, a centrifugal casting mechanism mounted on the fixed seat, and a pouring mechanism disposed on one side of the fixed frame;

[0008] The centrifugal casting mechanism includes: a centrifugal casting assembly, a plurality of the centrifugal casting assemblies are arranged on the fixed seat; a driving assembly, the driving assembly is installed on the fixed frame; and a flip unloading assembly, the flip unloading assembly is installed on the fixed plate a.

[0009] The centrifugal casting assembly includes: a mounting groove, a plurality of the mounting grooves are provided on the fixing seat; a connecting sleeve, the connecting sleeve is installed on one side of the fixing seat, a reset rod is provided on one side of the connecting sleeve, the reset rod is provided in the mounting groove, and a groove is provided in the connecting sleeve; an elastic connecting piece, the elastic connecting piece is sleeved on the outside of the reset rod, one end of the elastic connecting piece is connected to the mounting groove, and the other end is connected to the reset rod; a connecting rod, the connecting rod is slidably provided in the connecting sleeve, a protrusion is installed on the connecting rod, and the protrusion slides in the groove.

[0010] A connecting frame is installed on the connecting rod, a centrifugal casting mold is rotatably provided at one end of the connecting frame, a sprocket a is installed on the centrifugal casting mold, a placement cavity is opened in the connecting frame, a rotating rod is rotatably provided in the placement cavity, a sprocket b is installed on the rotating rod, a chain is provided on the outside of the sprocket a and the sprocket b, and the chain is engaged with the sprocket a and the sprocket b.

[0011] The driving assembly includes: a rotating sleeve, which is rotatably arranged on the outside of the rotating sleeve; a gear a, which is installed on the top of the rotating sleeve; a gear b, which is installed on the rotating rod, and the gear a and the gear b correspond to each other; a rotating driving member a and a rotating driving member b are installed in the fixed frame; a gear c is installed on the rotating sleeve, and a gear d is installed on the output end of the rotating driving member a, and the gear c and the gear d are engaged; a gear e is installed on the rotating sleeve, and a gear f is installed on the output end of the rotating driving member b, and the gear e and the gear f are engaged.

[0012] The flip unloading assembly includes: a rack segment, which is installed under the fixed disk a; a gear g, which is installed on the connecting rod, and the gear g corresponds to the position of the rack segment; a mounting sleeve, which is rotatably arranged on the outside of the connecting rod; a sliding rod, which is installed on the mounting sleeve, a sliding groove is provided under the fixed disk a, and the sliding rod slides in the sliding groove, a guide rod is installed on the mounting sleeve, a card slot is provided in the mounting sleeve, and a convex ring is provided on the connecting rod, and the convex ring rotates in the card slot.

[0013] The chute includes an inner arc segment and an outer arc segment, the outer arc segment is connected to the inner arc segment, and the size of the outer arc segment is larger than that of the inner arc segment.

[0014] The present invention also includes a cooling mechanism, which includes: a support frame, which is installed on one side of the fixed frame; a horizontal plate, which is installed on the support frame; a first guide rail, which is installed on the support frame; a lifting block, which is slidably arranged on the first guide rail; a linear drive member a, which is installed on the horizontal plate, and the output end of the linear drive member a is connected to the lifting block; a connecting plate, which is installed on the lifting block; a water inlet pipe, which is installed on the connecting plate; and a drain pipe, which is installed on the connecting plate.

[0015] A water inlet hole, a drainage hole, a water inlet groove, and a drainage groove are provided in the connecting frame; a first annular groove, a second annular groove, and a cooling groove are provided in the centrifugal casting mold, and the water inlet hole, the water inlet groove, the first annular groove, the cooling groove, the second annular groove, the drainage groove, and the drainage hole are connected.

[0016] A fixed disk b is installed on the fixed frame, and a first pipe and a second pipe are installed on the fixed disk b. The first pipe and the water inlet pipe are connected by a first hose, and the second pipe and the drain pipe are connected by a second hose; a rotating drive member c is installed on the fixed frame, and a rotating disk is installed at the output end of the rotating drive member c, and two hot water pipes and two cold water pipes are provided on the rotating disk.

[0017] The two hot water pipes are provided with a hot water tank and a first water pump, and the two cold water pipes are provided with a cold water tank and a second water pump; an injection pipe is installed on the connecting plate, an air inlet hole and an air inlet groove are provided in the connecting frame, a third annular groove and multiple injection holes are provided in the centrifugal casting mold, an air compressor is provided on the fixed frame, and the air compressor and the injection pipe are connected through an air pipe.

[0018] The beneficial effects of the present invention are:

[0019] (1) The present invention drives the rotating disk to rotate by rotating the driving member C until the two hot water pipes correspond to the positions of the first pipe and the second pipe respectively. The first water pump injects the hot water in the hot water tank into the cooling tank to moderately preheat the centrifugal casting mold. The volume of the centrifugal casting mold increases due to heat, which increases the gap between the centrifugal casting mold and the breathing tube, thereby preventing the breathing tube from sticking to the inner wall of the centrifugal casting mold and facilitating the unloading of the breathing tube. The air compressor introduces high-pressure gas into the air inlet through the air pipe and the air jet pipe, and then ejects it through the air jet hole to blow the breathing tube in the centrifugal casting mold into the collection box, thereby completing the unloading of the breathing tube.

[0020] (2) The present invention drives the gear f to rotate by rotating the driving member b, thereby driving the centrifugal casting mold of the centrifugal casting assembly to rotate around the axis of the rotating sleeve. The sliding rod slides from the inner arc section to the outer arc section, driving the connecting rod to slide outward along the connecting sleeve. At this time, the gear is away from the gear a, and the movement of the gear g corresponds to the position of the rack section; the centrifugal casting mold continues to rotate around the axis of the rotating sleeve, and the gear g engages with the rack section, driving the connecting rod and the rotating sleeve to rotate 180 degrees, driving the centrifugal casting mold to flip 180 degrees, so as to facilitate the unloading of the breathing tube.

[0021] (3) The present invention drives the gear f to rotate by the rotating driving member b, drives the gear e and the rotating sleeve to rotate, and drives the centrifugal casting mold of the centrifugal casting assembly to rotate around the axis of the rotating sleeve until the centrifugal casting mold is driven to move to the bottom of the pouring mechanism, and the rotating driving member a drives the gear d to rotate, drives the gear c and the rotating sleeve to rotate synchronously, drives the gear a to rotate, drives the gear b and the rotating rod to rotate, and drives the centrifugal casting mold to rotate around its axis through the chain and sprocket a and sprocket b; the pouring mechanism pours the molten metal liquid into the rotating centrifugal casting mold, and the rotating centrifugal casting mold performs centrifugal casting on the breathing tube.

[0022] (4) The present invention drives the lifting block to move downward through the linear driving member a, drives the water inlet pipe to be inserted into the water inlet hole, the drain pipe to be inserted into the drain hole, and the air jet pipe to be inserted into the air inlet hole, and the second water pump injects the cold water in the cold water tank into the cooling tank to cool the centrifugal casting mold and the breathing tube in the centrifugal casting mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 This is a schematic structural diagram of the centrifugal casting mechanism of the present invention;

[0025] Figure 3 For the present invention Figure 2 A in the middle is an enlarged schematic diagram;

[0026] Figure 4 This is a schematic diagram of the structure of the driving assembly and the flip unloading assembly of the present invention;

[0027] Figure 5 This is a structural schematic diagram of the fixed disk a of the present invention;

[0028] Figure 6 This is a schematic diagram of the connecting sleeve and reset rod structure of the present invention;

[0029] Figure 7 This is a schematic structural diagram of the centrifugal casting assembly of the present invention;

[0030] Figure 8 It is a cross-sectional schematic diagram of the centrifugal casting assembly of the present invention;

[0031] Figure 9 This is a schematic cross-sectional view of the connecting frame of the present invention;

[0032] Figure 10 This is a schematic structural diagram of the first annular groove and the second annular groove of the present invention;

[0033] Figure 11 This is a schematic diagram of the structure of the clamping groove and convex ring of the present invention;

[0034] Figure 12 This is a schematic diagram of the cooling mechanism structure of the present invention;

[0035] Figure 13 This is a schematic diagram of the structure of the first guide rail and lifting block of the present invention;

[0036] Figure 14 Schematic cross-sectional view of a centrifugal casting mold of the present invention;

[0037] Figure 15 For the present invention Figure 14 The enlarged schematic diagram of point B in the middle;

[0038] Figure 16 For the present invention Figure 14 Enlarged schematic diagram at point C in the middle;

[0039] Figure 17 This is a schematic diagram of the structure of some parts of the cooling mechanism of the present invention;

[0040] Figure 18 This is a schematic structural diagram of a conventional breathing tube;

[0041] Figure 19 It is a schematic structural diagram of the pouring mechanism of the present invention.

[0042] The accompanying drawings of the present application are as follows: 100, fixing frame; 101, mounting seat; 102, fixing rod; 103, fixing plate a; 1031, sliding groove; 10311, inner arc segment; 10312, outer arc segment; 104, rotating sleeve; 105, fixing seat; 1051, mounting groove; 106, collecting box; 2, centrifugal casting mechanism; 21, centrifugal casting assembly; 211, connecting sleeve; 2111, groove; 2112, reset rod; 212, elastic connecting member; 213, connecting rod; 2131, protrusion; 2132, protruding ring; 21 4. Connecting frame; 2140. Placement cavity; 2141. Water inlet hole; 2142. Drain hole; 2143. Water inlet trough; 2144. Drain trough; 2145. Air inlet hole; 2146. Air inlet trough; 215. Centrifugal casting mold; 2151. First annular groove; 2152. Second annular groove; 2153. Cooling trough; 2154. Third annular groove; 2155. Jet hole; 216. Sprocket a; 217. Rotating rod; 218. Sprocket b; 219. Chain; 22. Drive assembly; 221. Rotating sleeve; 222. Gear a; 223. Gear Wheel b; 224, rotary drive member a; 225, rotary drive member b; 226, gear c; 227, gear d; 228, gear e; 229, gear f; 23, flip unloading assembly; 231, rack segment; 232, gear g; 233, mounting sleeve; 2331, slot; 234, sliding rod; 235, guide rod; 3, pouring mechanism; 301, connecting frame; 302, top plate; 303, linear drive member b; 304, moving plate; 305, pouring nozzle; 4, cooling mechanism; 400, air compressor; 401, support frame; 402. Horizontal plate; 403. First guide rail; 404. Lifting block; 405. Linear drive member a; 406. Connecting plate; 407. Water inlet pipe; 408. Drain pipe; 409. Fixed plate b; 410. First pipe; 411. Second pipe; 412. First hose; 413. Second hose; 414. Rotating drive member c; 415. Rotating plate; 416. Hot water pipe; 417. Cold water pipe; 418. Hot water tank; 419. First water pump; 420. Cold water tank; 421. Second water pump; 422. Jet pipe; 423. Air pipe. DETAILED DESCRIPTION

[0043] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0044] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0045] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.

[0046] Example 1: Figures 1-17 As shown, this embodiment provides a breathing tube production casting device, including a fixed frame 100, a mounting seat 101 is installed on the top of the fixed frame 100, a fixed rod 102 is provided in the mounting seat 101, a fixed plate a103 is installed on the fixed rod 102, a rotating sleeve 104 is provided on the outside of the fixed rod 102, a fixed seat 105 is installed on the top of the rotating sleeve 104, a centrifugal casting mechanism 2 is installed on the fixed seat 105, a pouring mechanism 3 is provided on one side of the fixed frame 100; a collecting box 106 is provided on the mounting seat 101.

[0047] The centrifugal casting mechanism 2 includes: a centrifugal casting component 21, multiple centrifugal casting components 21 are arranged on the fixed seat 105; a driving component 22, the driving component 22 is installed on the fixed frame 100; and a flip unloading component 23, the flip unloading component 23 is installed on the fixed plate a103. The arrangement of multiple centrifugal casting components 21 realizes uninterrupted production casting of products and improves production casting efficiency.

[0048] The centrifugal casting assembly 21 includes: a mounting groove 1051, multiple mounting grooves 1051 are opened on the fixed seat 105; a connecting sleeve 211, the connecting sleeve 211 is installed on one side of the fixed seat 105, and a reset rod 2112 is provided on one side of the connecting sleeve 211, the reset rod 2112 is arranged in the mounting groove 1051, and a groove 2111 is opened in the connecting sleeve 211; an elastic connecting member 212 is sleeved on the outside of the reset rod 2112, one end of the elastic connecting member 212 is connected to the mounting groove 1051, and the other end is connected to the reset rod 2112; a connecting rod 213, the connecting rod 213 is slidably arranged in the connecting sleeve 211, and a protrusion 2131 is installed on the connecting rod 213, and the protrusion 2131 slides in the groove 2111.

[0049] A connecting frame 214 is installed on the connecting rod 213, and a centrifugal casting mold 215 is rotatably provided at one end of the connecting frame 214. A sprocket a216 is installed on the centrifugal casting mold 215. A placement cavity 2140 is opened in the connecting frame 214, and a rotating rod 217 is rotatably provided in the placement cavity 2140. A sprocket b218 is installed on the rotating rod 217. A chain 219 is provided on the outside of the sprocket a216 and the sprocket b218, and the chain 219 is engaged with the sprocket a216 and the sprocket b218.

[0050] The driving assembly 22 includes: a rotating sleeve 221, which is rotatably arranged on the outside of the rotating sleeve 104; a gear a222, which is installed on the top of the rotating sleeve 221; a gear b223, which is installed on the rotating rod 217, and the gears a222 and b223 correspond to each other; a rotating driving member a224 and a rotating driving member b225 are installed in the fixed frame 100; a gear c226 is installed on the rotating sleeve 221, and a gear d227 is installed on the output end of the rotating driving member a224, and the gears c226 and d227 are engaged with each other; a gear e228 is installed on the rotating sleeve 104, and a gear f229 is installed on the output end of the rotating driving member b225, and the gears e228 and f229 are engaged with each other.

[0051] In this embodiment, the rotating driving member b225 drives the gear f229 to rotate, drives the gear e228 and the rotating sleeve 104 to rotate, and drives the centrifugal casting mold 215 of the centrifugal casting assembly 21 to rotate around the axis of the rotating sleeve 104 until the centrifugal casting mold 215 is driven to move below the pouring mechanism 3. At this time, the sliding rod 234 slides to Figure 5 At point a of the inner arc segment 10311, the rotating driving member b225 is preferably a servo motor to enable the sliding rod 234 to slide to point a of the inner arc segment 10311 and stop at point b of the outer arc segment 10312 to achieve a positioning effect.

[0052] The rotating driving member a224 drives the gear d227 to rotate, driving the gear c226 and the rotating sleeve 221 to rotate synchronously, driving the gear a222 to rotate, driving the gear b223 and the rotating rod 217 to rotate, and driving the centrifugal casting mold 215 to rotate around its axis through the chain 219 and the sprocket a216 and the sprocket b218; the pouring mechanism 3 pours the molten metal liquid into the rotating centrifugal casting mold 215, and the rotating centrifugal casting mold 215 performs centrifugal casting on the breathing tube.

[0053] The flip unloading assembly 23 includes: a rack segment 231, which is installed under the fixed disk a103; a gear g232, which is installed on the connecting rod 213, and the gear g232 corresponds to the rack segment 231; a mounting sleeve 233, which is rotatably arranged on the outside of the connecting rod 213; a sliding rod 234, which is installed on the mounting sleeve 233, and a sliding groove 1031 is provided under the fixed disk a103, and the sliding rod 234 slides in the sliding groove 1031. A guide rod 235 is installed on the mounting sleeve 233, and a card slot 2331 is opened in the mounting sleeve 233. A convex ring 2132 is provided on the connecting rod 213, and the convex ring 2132 rotates in the card slot 2331. The guide rod 235 passes through the fixed seat 105.

[0054] The slide groove 1031 includes an inner arc segment 10311 and an outer arc segment 10312 . The outer arc segment 10312 is connected to the inner arc segment 10311 . The size of the outer arc segment 10312 is larger than that of the inner arc segment 10311 .

[0055] In this embodiment, the rotary drive member b225 drives the gear f229 to rotate, driving the centrifugal casting mold 215 of the centrifugal casting assembly 21 to rotate about the axis of the rotating sleeve 104. The sliding rod 234 slides from the inner arc segment 10311 to the outer arc segment 10312, driving the connecting rod 213 to slide outward along the connecting sleeve 211. At this time, the gear b223 moves away from the gear a222 (the two are not meshing), and the gear g232 moves to correspond to the position of the rack segment 231.

[0056] The centrifugal casting mold 215 continues to rotate around the axis of the rotating sleeve 104, and the gear g232 engages with the rack segment 231, driving the connecting rod 213 and the rotating sleeve 221 to rotate 180 degrees, driving the centrifugal casting mold 215 to flip 180 degrees. At this time, the sliding rod 234 slides to Figure 5 At point b of the outer arc segment 10312.

[0057] It should be noted that: when the sliding rod 234 slides in the inner arc segment 10311, the gear b223 engages with the gear a222, and the movement of the gear g232 is staggered with the rack segment 231. When the sliding rod 234 slides in the outer arc segment 10312, the gear b223 moves away from the gear a222, and the two do not engage, and the movement of the gear g232 corresponds to the position of the rack segment 231.

[0058] It should also be noted that: the rotating driving member b225 drives the gear f229 to rotate, driving the centrifugal casting mold 215 of the centrifugal casting assembly 21 to rotate around the axis of the rotating sleeve 104 until the gear g232 is disengaged from the rack segment 231. At this time, under the action of the elastic connecting member 212, the connecting sleeve 211 is driven to rotate 180 degrees and reset to the initial state). That is to say, in the absence of external force, the elastic torque of the elastic connecting member 212 drives the connecting sleeve 211 and the connecting rod 213 to the initial state.

[0059] like Figure 19 As shown, the pouring mechanism 3 includes a fixed frame 301, a top plate 302 is installed on the fixed frame 301, a linear driving member b303 is installed on the top plate 302, a moving plate 304 is installed on the output end of the linear driving member b303, a pouring nozzle 305 is installed on the moving plate 304, the pouring nozzle 305 is connected to the hopper, and the molten metal liquid in the hopper flows into the pouring nozzle 305 to realize pouring. This is a conventional technical means in this field and will not be described in detail here. In addition, manual pouring can also be used, but manual pouring is inefficient and is not a preferred option.

[0060] Example 2: Figures 1-17 As shown, the components identical or corresponding to those in the first embodiment are designated by the corresponding reference numerals in the first embodiment. For simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:

[0061] This embodiment also includes a cooling mechanism 4, which includes: a support frame 401, the support frame 401 is installed on one side of the fixed frame 100; a horizontal plate 402, the horizontal plate 402 is installed on the support frame 401; a first guide rail 403, the first guide rail 403 is installed on the support frame 401; a lifting block 404, the lifting block 404 is slidably arranged on the first guide rail 403; a linear drive member a405, the linear drive member a405 is installed on the horizontal plate 402, and the output end of the linear drive member a405 is connected to the lifting block 404; a connecting plate 406, the connecting plate 406 is installed on the lifting block 404; a water inlet pipe 407, the water inlet pipe 407 is installed on the connecting plate 406; and a drain pipe 408, the drain pipe 408 is installed on the connecting plate 406.

[0062] A water inlet hole 2141, a drainage hole 2142, a water inlet groove 2143, and a drainage groove 2144 are provided in the connecting frame 214; a first annular groove 2151, a second annular groove 2152, and a cooling groove 2153 are provided in the centrifugal casting mold 215, and the water inlet hole 2141, the water inlet groove 2143, the first annular groove 2151, the cooling groove 2153, the second annular groove 2152, the drainage groove 2144, and the drainage hole 2142 are connected.

[0063] A fixed disk b409 is installed on the fixed frame 100, and a first tube 410 and a second tube 411 are installed on the fixed disk b409. The first tube 410 and the water inlet pipe 407 are connected by a first hose 412, and the second tube 411 and the drain pipe 408 are connected by a second hose 413; a rotating drive component c414 is installed on the fixed frame 100, and a rotating disk 415 is installed at the output end of the rotating drive component c414, and two hot water pipes 416 and two cold water pipes 417 are provided on the rotating disk 415.

[0064] In this embodiment, in the initial state, the two cold water pipes 417 correspond to the positions of the first pipe 410 and the second pipe 411, respectively. The linear drive member a405 drives the lifting block 404 to move downward, driving the water inlet pipe 407 to be inserted into the water inlet hole 2141, the drain pipe 408 to be inserted into the drain hole 2142, and the air injection pipe 422 to be inserted into the air inlet hole 2145. The second water pump 421 injects cold water from the cold water tank 420 into the cooling tank 2153 to cool the centrifugal casting mold 215 and the breathing tube inside the centrifugal casting mold 215.

[0065] The water path is: cold water tank 420 → cold water pipe 417 → first pipe 410 → first hose 412 → water inlet pipe 407 → water inlet hole 2141 → water inlet groove 2143 → first annular groove 2151 → cooling groove 2153 → second annular groove 2152 → drainage groove 2144 → drainage hole 2142 → drainage pipe 408 → second hose 413 → second pipe 411 → cold water pipe 417 → cold water tank 420.

[0066] A hot water tank 418 and a first water pump 419 are provided on the two hot water pipes 416, and a cold water tank 420 and a second water pump 421 are provided on the two cold water pipes 417; an air jet pipe 422 is installed on the connecting plate 406, an air inlet hole 2145 and an air inlet groove 2146 are provided in the connecting frame 214, a third annular groove 2154 and multiple air jet holes 2155 are provided in the centrifugal casting mold 215, an air compressor 400 is provided on the fixed frame 100, and the air compressor 400 is connected to the air jet pipe 422 via an air pipe 423.

[0067] In this embodiment, the rotating driving member c414 drives the rotating disk 415 to rotate until the two hot water pipes 416 correspond to the positions of the first pipe 410 and the second pipe 411 respectively, and the first water pump 419 injects the hot water in the hot water tank 418 into the cooling tank 2153 to moderately preheat the centrifugal casting mold 215. The centrifugal casting mold 215 expands due to heat, and the gap between the centrifugal casting mold 215 and the breathing tube is increased to prevent the breathing tube from sticking to the inner wall of the centrifugal casting mold 215.

[0068] The water route is: hot water tank 418 → hot water pipe 416 → first pipe 410 → first hose 412 → water inlet pipe 407 → water inlet hole 2141 → water inlet groove 2143 → first annular groove 2151 → cooling groove 2153 → second annular groove 2152 → drainage groove 2144 → drainage hole 2142 → drainage pipe 408 → second hose 413 → second pipe 411 → hot water pipe 416 → hot water tank 418.

[0069] In this embodiment, the air compressor 400 introduces high-pressure gas into the air inlet 2145 through the air pipe 423 and the air injection pipe 422, and then ejects the gas through the air injection hole 2155, blowing the breathing tube in the centrifugal casting mold 215 into the collection box 106, completing the unloading of the breathing tube.

[0070] The direction of the gas path is: air compressor 400 → air pipe 423 → injection pipe 422 → air inlet hole 2145 → air inlet groove 2146 → third annular groove 2154 → injection hole 2155.

[0071] Embodiment 3: This embodiment provides a casting method for a breathing tube production casting device, comprising the following steps:

[0072] Step 1, pouring process: Rotate the driving member b225 to drive the gear f229 to rotate, drive the gear e228 and the rotating sleeve 104 to rotate, drive the centrifugal casting mold 215 of the centrifugal casting assembly 21 to rotate around the axis of the rotating sleeve 104, until the centrifugal casting mold 215 is driven to move to the bottom of the pouring mechanism 3, at this time the sliding rod 234 slides to Figure 5 At point a of the inner arc segment 10311;

[0073] Rotating drive member a224 drives gear d227 to rotate, which in turn drives gear c226 and rotating sleeve 221 to rotate synchronously. This drives gear a222 to rotate, which in turn drives gear b223 and rotating rod 217 to rotate. This drives centrifugal casting mold 215 to rotate about its axis via chain 219, sprocket a216, and sprocket b218. The pouring mechanism 3 pours molten metal into the rotating centrifugal casting mold 215, which then centrifugally casts the breathing tube.

[0074] Step 2: Flipping process: The rotating driving member b225 drives the gear f229 to rotate, driving the centrifugal casting mold 215 of the centrifugal casting assembly 21 to rotate around the axis of the rotating sleeve 104. The sliding rod 234 slides from the inner arc segment 10311 to the outer arc segment 10312, driving the connecting rod 213 to slide outward along the connecting sleeve 211. At this time, the gear b223 moves away from the gear a222 (the two are not meshing), and the gear g232 moves to correspond to the position of the rack segment 231.

[0075] The centrifugal casting mold 215 continues to rotate around the axis of the rotating sleeve 104, and the gear g232 engages with the rack segment 231, driving the connecting rod 213 and the rotating sleeve 221 to rotate 180 degrees, driving the centrifugal casting mold 215 to flip 180 degrees. The centrifugal casting mold 215 is located at the cooling mechanism 4. At this time, the sliding rod 234 slides to Figure 5 At point b of the outer arc segment 10312;

[0076] It should be noted that: Figure 1 As shown, there are four centrifugal casting molds 215 in this embodiment. When one of the centrifugal casting molds 215 is located at the cooling mechanism 4 (cooling station), the centrifugal casting mold 215 corresponding to it on the other side is located at the pouring mechanism 3 (pouring station). That is, one centrifugal casting mold 215 is performing the pouring process while the other centrifugal casting mold 215 that has been cast is cooling and unloading. The two processes can be carried out simultaneously without interfering with each other, which saves time and improves production efficiency.

[0077] Step 3: Cooling process: The linear drive member a405 drives the lifting block 404 to move downward, driving the water inlet pipe 407 to be inserted into the water inlet hole 2141, the drain pipe 408 to be inserted into the drain hole 2142, and the air injection pipe 422 to be inserted into the air inlet hole 2145. The second water pump 421 injects cold water from the cold water tank 420 into the cooling tank 2153 to cool the centrifugal casting mold 215 and the breathing tube inside the centrifugal casting mold 215;

[0078] The water path is: cold water tank 420 → cold water pipe 417 → first pipe 410 → first hose 412 → water inlet pipe 407 → water inlet hole 2141 → water inlet groove 2143 → first annular groove 2151 → cooling groove 2153 → second annular groove 2152 → drainage groove 2144 → drainage hole 2142 → drainage pipe 408 → second hose 413 → second pipe 411 → cold water pipe 417 → cold water tank 420.

[0079] Step 4, preheating process: The rotating driving member c414 drives the rotating disk 415 to rotate until the two hot water pipes 416 correspond to the positions of the first pipe 410 and the second pipe 411 respectively. The first water pump 419 injects the hot water in the hot water tank 418 into the cooling tank 2153 to moderately preheat the centrifugal casting mold 215. The centrifugal casting mold 215 expands due to heat, and the gap between the centrifugal casting mold 215 and the breathing tube is increased to prevent the breathing tube from sticking to the inner wall of the centrifugal casting mold 215.

[0080] The water path is: hot water tank 418 → hot water pipe 416 → first pipe 410 → first hose 412 → water inlet pipe 407 → water inlet hole 2141 → water inlet groove 2143 → first annular groove 2151 → cooling groove 2153 → second annular groove 2152 → drainage groove 2144 → drainage hole 2142 → drainage pipe 408 → second hose 413 → second pipe 411 → hot water pipe 416 → hot water tank 418;

[0081] Step 5, unloading process: The air compressor 400 introduces high-pressure gas into the air inlet 2145 through the air pipe 423 and the air jet pipe 422. The high-pressure gas is then ejected through the air jet hole 2155, blowing the breathing tube in the centrifugal casting mold 215 into the collection box 106, completing the unloading of the breathing tube;

[0082] The direction of the gas path is: air compressor 400 → air pipe 423 → injection pipe 422 → air inlet hole 2145 → air inlet groove 2146 → third annular groove 2154 → injection hole 2155.

[0083] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A breathing tube production casting device, comprising a fixing frame, characterized in that: A mounting seat is installed on the top of the fixing frame, a fixing rod is provided in the mounting seat, a fixing plate a is installed on the fixing rod, a rotating sleeve is provided on the outside of the fixing rod, a fixing seat is installed on the top of the rotating sleeve, a centrifugal casting mechanism is installed on the fixing seat, and a pouring mechanism is provided on one side of the fixing frame; The centrifugal casting mechanism includes: a centrifugal casting assembly, a plurality of the centrifugal casting assemblies are arranged on the fixed seat; a driving assembly, the driving assembly is mounted on the fixed frame; a flip unloading assembly, the flip unloading assembly is mounted on the fixed disk a; the driving assembly includes: a rotating rod; a rotating sleeve, the rotating sleeve is rotatably arranged on the outside of the rotating sleeve; a gear a, the gear a is mounted on the top of the rotating sleeve; a gear b, the gear b is mounted on the rotating rod, the gear a and the gear b correspond to each other; a rotating driving member a and a rotating driving member b are installed in the fixed frame; a gear c is mounted on the rotating sleeve, a gear d is mounted on the output end of the rotating driving member a, the gear c and the gear d are meshed, a gear e is mounted on the rotating sleeve, a gear f is mounted on the output end of the rotating driving member b, the gear e and the gear f are meshed; The centrifugal casting assembly includes: a mounting groove, a plurality of the mounting grooves are provided on the fixing seat; a connecting sleeve, the connecting sleeve is installed on one side of the fixing seat, a reset rod is provided on one side of the connecting sleeve, the reset rod is provided in the mounting groove, and a groove is provided in the connecting sleeve; an elastic connecting member, the elastic connecting member is sleeved on the outer side of the reset rod, one end of the elastic connecting member is connected to the mounting groove, and the other end is connected to the reset rod; a connecting rod, the connecting rod is slidably provided in the connecting sleeve, a protrusion is installed on the connecting rod, and the protrusion slides in the groove; A connecting frame is installed on the connecting rod, a centrifugal casting mold is rotatably provided at one end of the connecting frame, a sprocket a is installed on the centrifugal casting mold, a placement cavity is opened in the connecting frame, a rotating rod is rotatably provided in the placement cavity, a sprocket b is installed on the rotating rod, and a chain is provided on the outer side of the sprocket a and the sprocket b, and the chain is meshed with the sprocket a and the sprocket b; The gear a is meshed with the gear train that is engaged with the gear train and the gear train that is engaged with the gear train is engaged with the gear train and the gear train that is engaged with the gear train is engaged with the gear train.

2. A breathing tube production casting device according to claim 1, characterized in that: Also included is a cooling mechanism, the cooling mechanism comprising: A support frame, the support frame is installed on one side of the fixing frame; A horizontal plate, the horizontal plate being mounted on the support frame; a first guide rail, the first guide rail being mounted on the support frame; a lifting block, the lifting block being slidably disposed on the first guide rail; A linear drive member a, the linear drive member a is mounted on the horizontal plate, and an output end of the linear drive member a is connected to the lifting block; A connecting plate, the connecting plate being mounted on the lifting block; a water inlet pipe, the water inlet pipe being installed on the connecting plate; A drain pipe is installed on the connecting plate.

3. A breathing tube production casting device according to claim 2, characterized in that: The connecting frame is provided with a water inlet hole, a drainage hole, a water inlet groove, and a drainage groove; A first annular groove, a second annular groove, and a cooling groove are provided in the centrifugal casting mold; the water inlet hole, the water inlet groove, the first annular groove, the cooling groove, the second annular groove, the drainage groove, and the drainage hole are connected.

4. A breathing tube production casting device according to claim 3, characterized in that: The fixing frame is mounted with a fixing plate b, and the fixing plate b is mounted with a first pipe and a second pipe, the first pipe and the water inlet pipe are connected via a first hose, and the second pipe and the drain pipe are connected via a second hose; A rotating driving member c is installed on the fixing frame, and a rotating disk is installed on the output end of the rotating driving member c. Two hot water pipes and two cold water pipes are provided on the rotating disk.

5. A breathing tube production casting device according to claim 4, characterized in that: The two hot water pipes are provided with a hot water tank and a first water pump, and the two cold water pipes are provided with a cold water tank and a second water pump; An air injection pipe is installed on the connecting plate, an air inlet hole and an air inlet groove are opened in the connecting frame, a third annular groove and multiple air injection holes are opened in the centrifugal casting mold, an air compressor is installed on the fixed frame, and the air compressor and the air injection pipe are connected through an air pipe.

Citation Information

Patent Citations

  • Fully-automatic centrifugal casting production line

    CN104985152A