Cutting method for electrical equipment material and related device
By obtaining cutting parameters, fixing materials with press plates and performing position calibration, the cutting tool is accurately controlled for cutting, and the problems of inaccurate dimensional control and edge quality during the cutting process of seal rings and observation windows are solved, and efficient and accurate cutting effect is achieved.
Patent Information
- Application Number
- CN202411764729.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-04-22
AI Technical Summary
The prior art has imprecise dimensional control, edge burrs and lace phenomena in the cutting process of sealing rings and observation windows, resulting in a degradation of product quality and sealing performance, and low manual cutting efficiency.
By obtaining the cutting parameters of the material to be cut, fixing the material with a press plate, and position calibration is performed through image data or infrared ranging data, the cutting tool is accurately controlled for cutting.
Improves cutting accuracy and stability, ensures high precision in cutting size and shape, significantly improves product quality, reduces material waste, and improves operation accuracy and efficiency.
Smart Images

Figure CN119858199A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of power equipment, and more specifically, relates to a cutting method, a cutting device, a cutting device, and a computer-readable storage medium for power equipment materials. Background Art
[0002] In substations, sealing rings and observation windows are indispensable parts of many devices. They are numerous and frequently used. In actual use, sealing rings and observation windows often need to be cut on site due to various circumstances to ensure that they can be used normally.
[0003] In the related art, there are many problems in the cutting process during the processing of the sealing ring and the observation window. The existing cutting tools lack precision in cutting size control, resulting in large deviations in the size of the sealing ring or the observation window after cutting. Moreover, burrs or lace are very likely to appear on the edge of the sealing ring during the cutting process, which not only seriously affects the appearance quality of the product, but also reduces its sealing performance and service life. In addition, due to the lack of special tools, manual knives are usually the only means of cutting on site. This manual cutting method is greatly affected by the experience of the cutting personnel, resulting in a low pass rate for the processed products. A low pass rate will inevitably lead to low work efficiency on site, which in turn affects the construction progress.
[0004] Therefore, how to improve the efficiency and accuracy of cutting the sealing ring and the observation window is a key issue that technicians in this field are concerned about. Summary of the invention
[0005] The purpose of the present application is to provide a cutting method, a cutting device, a cutting equipment, and a computer-readable storage medium for cutting materials of power equipment to improve the efficiency and accuracy of cutting sealing rings and observation windows.
[0006] In view of the above defects or improvement needs of the prior art, the present invention provides a method for cutting electric power equipment materials, comprising:
[0007] Obtain cutting parameters of the material to be cut;
[0008] When the cutting parameters are confirmed, a platen opening instruction and a material placement message are sent;
[0009] When it is detected that the material to be cut is placed at a preset position, the pressing plate is controlled to fix the material to be cut;
[0010] When the fixation is completed, the position calibration processing of the material to be cut is performed through the acquired monitoring data; wherein the monitoring data is image data or infrared ranging data;
[0011] When the position calibration process is completed, controlling the cutting tool to cut the material to be cut based on the cutting parameters;
[0012] When cutting is completed, a platen open command and a cutting completion message are sent.
[0013] Optionally, obtain cutting parameters of the material to be cut, including:
[0014] The cutting parameters input by the operator are obtained through the human-computer interaction interface.
[0015] Optionally, also include:
[0016] After the cutting parameters are acquired, the simulated cutting results are displayed on a human-computer interaction interface based on the cutting parameters.
[0017] Optionally, when the position calibration process is completed, controlling the cutting tool to cut the material to be cut based on the cutting parameters includes:
[0018] When the position calibration process is completed, cutting path planning is performed based on the cutting parameters to obtain cutting path data;
[0019] The cutting tool is controlled to cut the material to be cut based on the cutting path data.
[0020] Optionally, when the fixing is completed, the position calibration process of the material to be cut is performed using the acquired monitoring data, including:
[0021] When fixation is completed, image data is acquired through the camera;
[0022] Identify the material to be cut and the reference markings of the cutting tool in the image model based on the recognition model to obtain a first area and a second area;
[0023] Calculating a first calibration distance between the first area and the second area in the image data based on a preset distance algorithm;
[0024] A position calibration process is performed based on the first calibration distance.
[0025] Optionally, when the fixing is completed, the position calibration process of the material to be cut is performed using the acquired monitoring data, including:
[0026] When the fixation is completed, the infrared ranging data is obtained through the infrared ranging sensor;
[0027] Position calibration processing is performed based on the infrared ranging data.
[0028] The present application also provides a cutting device for electric power equipment materials, comprising:
[0029] A cutting parameter acquisition module is used to obtain cutting parameters of the material to be cut;
[0030] A material placement module, used for sending a platen opening instruction and a material placement message when the cutting parameters are confirmed;
[0031] A material fixing module, used for controlling a pressing plate to fix the material to be cut when detecting that the material to be cut is placed at a preset position;
[0032] A position calibration module, used for performing position calibration processing on the material to be cut by using the acquired monitoring data when the fixation is completed; wherein the monitoring data is image data or infrared ranging data;
[0033] A cutting processing module, used for controlling the cutting tool to cut the material to be cut based on the cutting parameters when the position calibration process is completed;
[0034] The cutting completion module is used to send a platen opening instruction and a cutting completion message when the cutting is completed.
[0035] Optionally, also include:
[0036] The cutting simulation module is used to display the simulated cutting results on the human-computer interaction interface based on the cutting parameters after the cutting parameters are acquired.
[0037] The present application also provides a cutting device, comprising:
[0038] Memory for storing computer programs;
[0039] A processor is used to implement the steps of the cutting method described above when executing the computer program.
[0040] The present application also provides a computer-readable storage medium, on which a computer program is stored. When the computer program is executed by a processor, the steps of the cutting method described above are implemented.
[0041] The present application provides a method for cutting materials of power equipment, comprising: obtaining cutting parameters of a material to be cut; when the cutting parameters are confirmed, sending a pressure plate opening instruction and a material placement message; when it is detected that the material to be cut is placed in a preset position, controlling the pressure plate to fix the material to be cut; when the fixation is completed, performing position calibration processing on the material to be cut through the acquired monitoring data; wherein the monitoring data is image data or infrared ranging data; when the position calibration processing is completed, controlling the cutting tool to cut the material to be cut based on the cutting parameters; when the cutting is completed, sending a pressure plate opening instruction and a cutting completion message.
[0042] It has the following beneficial effects:
[0043] By accurately obtaining the cutting parameters of the material to be cut, highly customized cutting operations can be achieved according to different needs, greatly improving the adaptability and flexibility of the cutting task, and ensuring that the cutting results accurately match various practical application scenarios. In the entire cutting process, from orderly controlling the opening of the pressure plate and prompting the material placement after confirming the parameters, to accurately detecting the material placement position and firmly fixing it, to using image data or infrared ranging data for detailed position calibration, and implementing cutting based on a carefully planned cutting path, and finally releasing the material in time when the cutting is completed and giving clear prompts, each step is closely connected and orderly. This not only effectively avoids the displacement of the material during the cutting process, greatly improves the accuracy and stability of the cutting, ensures the high precision of the cutting size and shape, significantly improves the product quality, and reduces the material waste caused by errors; and the clear operation instructions and prompt information make the whole process smoother and more efficient, reduce the difficulty of the operator's operation, reduce the possibility of misoperation, and greatly improve the accuracy and efficiency of the operation, bringing a new efficient and accurate solution to the cutting operation of power equipment materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.
[0045] Figure 1 A flow chart of a method for cutting electric power equipment materials provided in an embodiment of the present application;
[0046] Figure 2 A schematic diagram of the structure of a cutting device for electric power equipment materials provided in an embodiment of the present application;
[0047] Figure 3 A schematic diagram of the structure of the cutting device provided in an embodiment of the present application. DETAILED DESCRIPTION
[0048] The core of this application is to provide a cutting method, a cutting device, a cutting equipment, and a computer-readable storage medium for power equipment materials to improve the efficiency and accuracy of cutting sealing rings and observation windows.
[0049] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0050] The following is an example of an example of a method for cutting electric power equipment materials provided by the present application.
[0051] Please refer to Figure 1 , Figure 1 A flow chart of a method for cutting electric equipment materials provided in an embodiment of the present application.
[0052] In this embodiment, the method may include:
[0053] S101, obtaining cutting parameters of the material to be cut;
[0054] This step mainly involves clarifying the various cutting requirements before cutting the material, such as cutting size, shape, depth and other parameters. These parameters will serve as the basis for subsequent cutting operations to ensure that the cutting results meet expectations.
[0055] In this step, the cutting parameters input by the operator can be obtained through the human-computer interaction interface. The operator can manually input the required cutting parameters in the corresponding area of the human-computer interaction interface according to actual needs, such as inputting specific values of cutting length, width, depth, shape (rectangular, circular, special-shaped, etc.) and cutting speed in the specially set parameter input area. The system supports multiple unit conversions, which is convenient for operators to flexibly select appropriate units for parameter setting according to actual conditions, so as to accurately convey the cutting requirements to the system.
[0056] This step allows the cutting operation to be customized according to specific needs to meet different cutting task requirements. The operator can accurately set parameters according to actual conditions, which improves the flexibility and adaptability of cutting and lays the foundation for achieving precise cutting.
[0057] S102, when the cutting parameters are confirmed, a platen opening instruction and a material placement message are sent;
[0058] Based on S101, this step is mainly to prepare for placing the material to be cut after obtaining and confirming the cutting parameters. The purpose of sending the pressure plate opening command is to provide enough space when placing the material to avoid the pressure plate from hindering the material placement; at the same time, the material placement message is sent to prompt the operator to place the material to ensure the orderly operation process.
[0059] In this step, when the operator confirms that the input cutting parameters are correct on the human-machine interface, the control logic inside the system will trigger the corresponding command sending mechanism. This mechanism will generate a platen opening command and send it to the actuator that controls the platen action, so that the platen opens according to the command requirements. At the same time, the system will display a material placement message on the human-machine interface, or inform the operator that the material can be placed through other prompts such as sound.
[0060] Clear instructions and prompts can help improve the accuracy and efficiency of operations and reduce errors and delays caused by unclear operation procedures. Operators can clearly know when to place materials, avoiding unnecessary waiting and misoperation, making the entire cutting process smoother.
[0061] S103, when it is detected that the material to be cut is placed at a preset position, the pressing plate is controlled to fix the material to be cut;
[0062] Based on S102, placing the material to be cut in the preset position in this step is an important prerequisite for ensuring cutting accuracy. By detecting whether the material is placed in place and then controlling the pressure plate to fix the material, the material can be prevented from moving during the cutting process, ensuring that the cutting tool can accurately cut the material according to the predetermined parameters.
[0063] Furthermore, corresponding sensors, such as pressure sensors, photoelectric sensors, etc., are provided at preset positions of the cutting platform. When the material to be cut is placed at the preset position, the sensor detects the presence of the material and feeds back the signal to the control system. After receiving the signal, the control system starts the pressure plate driving device, causing the pressure plate to descend and fit closely to the material to be cut, fixing it on the cutting platform.
[0064] It can be seen that the displacement of materials during the cutting process is effectively avoided, the accuracy and stability of cutting are guaranteed, which helps to improve the cutting quality and reduce cutting errors caused by material movement, such as dimensional deviation, uneven edges and other problems.
[0065] S104, when the fixing is completed, the position calibration processing is performed on the material to be cut through the acquired monitoring data; wherein the monitoring data is image data or infrared ranging data;
[0066] Based on S103, in this step, even if the material is fixed by the pressing plate, there may still be a certain position deviation, which requires precise calibration. The relative position relationship between the material and the cutting tool can be obtained by using image data or infrared ranging data. By calculating and analyzing these data, the material position is fine-tuned so that the cutting tool can accurately start cutting from the predetermined position, further improving the cutting accuracy.
[0067] Furthermore, when using image data: image data containing the material to be cut and the cutting tool is obtained through a camera. The system is pre-trained with a recognition model, which can recognize the reference markings of the material to be cut and the cutting tool in the image, thereby determining the position area of the material and the tool in the image, and obtaining the first area (the area of the material to be cut) and the second area (the area of the reference markings of the cutting tool). Then, the first calibration distance between the two areas is calculated based on a preset distance algorithm, and the material position is adjusted according to the distance data so that the relative position of the material and the tool meets the cutting requirements.
[0068] Furthermore, when using infrared distance measurement data: the infrared distance measurement sensor measures the distance between the cutting tool and the material to be cut in real time to obtain infrared distance measurement data. Based on these data, the control system determines whether the actual distance between the material and the tool is consistent with the preset cutting position requirements. If there is a deviation, the position is calibrated by controlling the movement of the cutting platform or the tool so that the distance between the two meets the precise cutting requirements.
[0069] It can be seen that whether using image data or infrared ranging data for calibration, it can further improve the accuracy of the cutting position, reduce the cutting error caused by initial position deviation, ensure the accuracy of the cutting size and shape, and improve product quality.
[0070] S105, when the position calibration process is completed, controlling the cutting tool to cut the material to be cut based on the cutting parameters;
[0071] Based on S104, after completing the material position calibration, this step accurately controls the motion trajectory, speed, etc. of the cutting tool according to the previously acquired cutting parameters, so that the tool cuts the material according to the predetermined cutting path to achieve the expected cutting effect.
[0072] Furthermore, when the position calibration process is completed and the system confirms that the material position is correct, the control system plans the cutting path according to the cutting parameters to obtain the cutting path data. These data contain detailed information such as the tool's motion trajectory and speed changes. The control system accurately controls the motor or drive device of the cutting tool based on these data, so that the tool can smoothly and continuously cut the material to be cut according to the planned path.
[0073] It can be seen that this step can achieve efficient and precise cutting, ensuring that the cutting size and shape are highly consistent with the preset parameters, improving the quality and efficiency of cutting, meeting cutting tasks with different shapes and sizes, and reducing material waste.
[0074] S106, when cutting is completed, a platen opening instruction and a cutting completion message are sent.
[0075] On the basis of S105, after the cutting is completed, this step needs to release the cut material and notify the operator that the cutting operation has ended, so as to perform subsequent operations, such as removing the cut material and preparing for the next cutting.
[0076] Furthermore, after the cutting process is completed, the cutting completion detection module in the control system will detect completion signals such as the cutting tool stopping movement or reaching the predetermined cutting end point. At this time, the system will generate a pressure plate opening command again and send it to the pressure plate drive device, so that the pressure plate rises and opens to release the cut material. At the same time, the cutting completion message is displayed on the human-computer interaction interface, or the operator is informed that the cutting is completed through sound or other prompts.
[0077] In summary, this embodiment can realize highly customized cutting operations according to different needs by accurately obtaining the cutting parameters of the material to be cut, greatly improving the adaptability and flexibility of the cutting task, and ensuring that the cutting results accurately fit various practical application scenarios. In the entire cutting process, from orderly controlling the opening of the pressure plate and prompting the material placement after confirming the parameters, to accurately detecting the material placement position and firmly fixing it, to using image data or infrared ranging data for detailed position calibration, and implementing cutting based on a carefully planned cutting path, and finally releasing the material in time when the cutting is completed and giving a clear prompt, each step is closely connected and orderly. This not only effectively avoids the displacement of the material during the cutting process, greatly improves the accuracy and stability of the cutting, ensures the high precision of the cutting size and shape, significantly improves the product quality, and reduces the material waste caused by errors; and the clear operation instructions and prompt information make the whole process smoother and more efficient, reduce the difficulty of the operator's operation, reduce the possibility of misoperation, greatly improve the accuracy and efficiency of the operation, and bring a new efficient and accurate solution to the cutting operation of power equipment materials.
[0078] Optionally, obtain cutting parameters of the material to be cut, including:
[0079] The cutting parameters input by the operator are obtained through the human-computer interaction interface.
[0080] In this optional solution, the human-machine interface serves as a bridge for communication between the operator and the cutting device. The principle of obtaining cutting parameters through it is to use its visualization and operability to convert the operator's specific requirements for cutting into digital information that the device can recognize and process. The operator inputs the corresponding parameters on the interface based on his understanding of the cutting task, so that the device knows how to perform the cutting operation.
[0081] The human-computer interaction interface is designed with a dedicated parameter input area, which is presented in an intuitive form, such as text boxes, drop-down menus, sliders, etc. The operator enters the value of the cutting size (such as length, width, thickness, etc.) in the corresponding text box according to the requirements of the material to be cut; selects the cutting shape (such as circle, rectangle, triangle, etc.) through the drop-down menu; and uses the slider to adjust parameters such as cutting speed. The program behind the interface will obtain and process this input information in real time, convert it into a format that can be processed inside the device, and store it in the corresponding variable or data structure for subsequent steps.
[0082] It can be seen that this method of obtaining cutting parameters is highly flexible and convenient. Operators can adjust parameters at any time according to actual cutting needs without complicated programming or equipment debugging. At the same time, the visual interface lowers the operating threshold, reduces cutting errors caused by incorrect parameter settings, and improves the efficiency and accuracy of the overall cutting operation.
[0083] Optionally, also include:
[0084] After the cutting parameters are obtained, the simulated cutting results are displayed on the human-computer interaction interface based on the cutting parameters.
[0085] In this optional solution, the principle of displaying the simulated cutting results according to the input cutting parameters is based on a pre-set mathematical model and algorithm. The system uses the acquired cutting parameters, such as size, shape, speed, etc., to simulate the action of the cutting tool on the material in a virtual environment, thereby predicting and displaying the appearance and size of the material after cutting.
[0086] In the system, after receiving the cutting parameters input by the operator, the software module will call the corresponding simulation algorithm. The algorithm builds a virtual material model and cutting tool motion trajectory according to the cutting parameters, and performs simulation calculations according to the predetermined cutting logic. During the calculation process, factors such as the material characteristics, the shape and movement of the tool are considered to obtain the shape, size and other data of the material after cutting. Then, these simulation results are displayed graphically on the human-computer interaction interface, such as showing the outline of the material after cutting in a two-dimensional or three-dimensional graphic, and marking detailed information such as the size next to it, so that the operator can intuitively see the expected effect after cutting.
[0087] It can be seen that the operator can preview the cutting results before actual cutting, which helps to find out whether the parameter settings are reasonable in time. If the simulation results do not meet expectations, the operator can immediately adjust the cutting parameters, avoiding material waste and time consumption caused by parameter errors during the actual cutting process, improving the success rate and efficiency of cutting, and also reducing production costs.
[0088] Optionally, when the position calibration process is completed, the cutting tool is controlled to cut the material to be cut based on the cutting parameters, including:
[0089] Step 1: When the position calibration process is completed, cutting path planning is performed based on cutting parameters to obtain cutting path data;
[0090] Step 2: Control the cutting tool to cut the material to be cut based on the cutting path data.
[0091] In this optional solution, the principle of cutting path planning based on cutting parameters is to determine the optimal motion trajectory of the tool on the material according to the shape and size requirements of the material and the characteristics of the cutting tool. By accurately planning the cutting path, it can be ensured that while meeting the cutting requirements, the cutting efficiency is improved, the tool wear is reduced, and the cutting quality is guaranteed.
[0092] Among them, when the position calibration is completed, the path planning module in the system starts to work. First, the basic cutting path framework is determined according to the material shape (such as round, rectangular, special-shaped, etc.) in the cutting parameters. For regular shapes, such as rectangles, path planning is relatively simple, and the straight-line motion trajectory of the tool from the starting point to the end point is determined in a predetermined order; for circles or special shapes, it is necessary to calculate the motion path of curves or complex shapes according to mathematical models. At the same time, considering the size requirements in the cutting parameters, determine the moving distance and speed change points of the tool in each direction. In the planning process, the path is also optimized in combination with the type of cutting tool (such as circular tool, linear tool, etc.) and its cutting characteristics to avoid excessive wear or jamming of the tool during the cutting process. Finally, the cutting path data containing detailed information such as the tool movement direction, speed, and position are obtained. Then, the control system accurately controls the motor or drive device of the cutting tool based on these cutting path data, so that the tool moves according to the planned path to achieve accurate cutting of the material.
[0093] It can be seen that the precise cutting path planning of this optional solution ensures the accuracy and efficiency of cutting. A reasonable path can reduce the idle stroke of the tool, increase the cutting speed, and shorten the cutting time. At the same time, the path optimized according to the characteristics of the tool can extend the service life of the tool, reduce the frequency of tool replacement, and reduce production costs. In addition, the precise cutting path helps to improve the cutting quality, making the edges of the cut material more neat and smooth, and the size more precise, meeting the high-quality production requirements.
[0094] Optionally, when the fixation is completed, the position calibration process of the material to be cut is performed using the acquired monitoring data, including:
[0095] When the fixation is completed, image data is acquired through the camera; the reference markings of the material to be cut and the cutting tool in the image model are identified based on the recognition model to obtain the first area and the second area; the first calibration distance between the first area and the second area in the image data is calculated based on a preset distance algorithm; and position calibration processing is performed based on the first calibration distance.
[0096] Optionally, when the fixation is completed, the position calibration process of the material to be cut is performed using the acquired monitoring data, including:
[0097] When the fixation is completed, the infrared ranging data is obtained through the infrared ranging sensor; and the position calibration processing is performed based on the infrared ranging data.
[0098] Furthermore, the cutting method of a power equipment material provided in the present application is further described below through another specific embodiment.
[0099] In this embodiment, the device structure is designed as follows:
[0100] Cutting Platform: The core component of the device is a sturdy and durable cutting platform with a flat surface that can stably support the insulating pad or viewing window material to be cut.
[0101] Upper and lower pressure plate system: Adjustable upper and lower pressure plates are installed on the upper and lower sides of the cutting platform. The upper pressure plate can be quickly lowered and raised by a pneumatic or electric drive device, while the lower pressure plate is fixed. During the cutting process, the upper and lower pressure plates fit the material to be cut tightly, effectively preventing the material from being deformed or lace due to the cutting force.
[0102] Infrared distance sensor: The device is equipped with a high-precision infrared distance sensor, which can measure the distance between the cutting tool and the material to be cut in real time to ensure accurate control of the cutting depth. The sensor data is fed back to the control system in real time to achieve closed-loop control and improve cutting accuracy.
[0103] Cutting tool: Use high-speed rotating precision cutting tool made of carbide to ensure cutting efficiency and life. The movement trajectory of the tool is precisely controlled by the control system to achieve smooth and continuous cutting action.
[0104] Control system: The control system integrates generative large models such as Baidu Wenxin Yiyan 4.0, iFlytek Spark 4.0, Tongyi Qianwen, Doubao and Minimax, and has powerful data processing and decision-making capabilities. Users can input cutting parameters such as cutting size, shape, depth, etc. through the human-computer interaction interface. The control system automatically plans the cutting path based on the input parameters and controls the movement of the tool and the pressure plate.
[0105] Among them, human-computer interaction interface design.
[0106] Interface layout: The human-computer interaction interface adopts an intuitive and easy-to-use design, including cutting parameter input area, cutting preview area, operation prompt area, etc. Users can manually input cutting parameters in the input area, the preview area displays the cutting effect simulation diagram in real time, and the operation prompt area provides operation steps and precautions.
[0107] Parameter input: Users can input cutting parameters such as cutting length, width, depth, shape (rectangular, circular, special-shaped, etc.), cutting speed, etc. through the touch screen or external keyboard. The system supports multiple unit conversions, which is convenient for users to flexibly set according to actual needs.
[0108] Cutting simulation: After confirming the parameters, the system will simulate the cutting effect in real time in the preview area. Users can adjust the parameters according to the simulation results until a satisfactory effect is achieved.
[0109] Start / Stop Control: Users can start the cutting process through the start button on the interface and interrupt the cutting at any time through the stop button to ensure safe operation.
[0110] Among them, the cutting method may include:
[0111] Parameter setting: The user inputs the cutting parameters through the human-computer interaction interface and confirms that they are correct.
[0112] Material placement: Place the insulating rubber pad or observation window material to be cut on the cutting platform, making sure the material is flat and wrinkle-free.
[0113] Platen fixation: Activate the upper platen to fit tightly against the material to be cut, while the lower platen remains stable.
[0114] Infrared distance measurement calibration: The infrared distance sensor automatically measures the distance between the cutting tool and the material and calibrates it according to the preset parameters.
[0115] Cutting execution: The control system automatically plans the cutting path according to the parameters input by the user, and controls the cutting tool to cut along the path.
[0116] Cutting completed: After cutting is completed, the system automatically stops the tool movement. The user can view the cutting results through the human-computer interaction interface and remove the cut material.
[0117] Through the above technical solutions, the device can achieve efficient and accurate cutting of insulating rubber pads and observation windows, meet the personalized cutting needs of users, and improve production efficiency and product quality.
[0118] A cutting device for electric equipment materials provided in an embodiment of the present application is introduced below. The cutting device for electric equipment materials and a cutting method for electric equipment materials described below can be referenced to each other.
[0119] Please refer to Figure 2 , Figure 2 A schematic structural diagram of a cutting device for electric power equipment materials provided in an embodiment of the present application.
[0120] In this embodiment, the device may include:
[0121] A cutting parameter acquisition module 100 is used to acquire cutting parameters of the material to be cut;
[0122] The material placement module 200 is used to send a platen opening instruction and a material placement message when the cutting parameters are confirmed;
[0123] The material fixing module 300 is used to control the pressing plate to fix the material to be cut when it is detected that the material to be cut is placed at a preset position;
[0124] A position calibration module 400 is used to perform position calibration processing on the material to be cut by using the acquired monitoring data when the fixation is completed; wherein the monitoring data is image data or infrared ranging data;
[0125] A cutting processing module 500, for controlling a cutting tool to cut a material to be cut based on cutting parameters when the position calibration process is completed;
[0126] The cutting completion module 600 is used to send a platen opening instruction and a cutting completion message when cutting is completed.
[0127] Optionally, also include:
[0128] The cutting simulation module is used to display the simulated cutting results on the human-computer interaction interface based on the cutting parameters after the cutting parameters are obtained.
[0129] This application also provides cutting equipment, please refer to Figure 3 , Figure 3 This is a schematic diagram of the structure of a cutting device provided in an embodiment of the present application. The cutting device may include:
[0130] Memory for storing computer programs;
[0131] The processor is used to implement the steps of any one of the above-mentioned methods for cutting materials of electric power equipment when executing a computer program.
[0132] like Figure 3 , which is a schematic diagram of the structure of a cutting device, the cutting device may include: a processor 10, a memory 11, a communication interface 12 and a communication bus 13. The processor 10, the memory 11 and the communication interface 12 communicate with each other through the communication bus 13.
[0133] In the embodiment of the present application, the processor 10 may be a central processing unit (CPU), an application specific integrated circuit, a digital signal processor, a field programmable gate array or other programmable logic devices.
[0134] The processor 10 may call a program stored in the memory 11. Specifically, the processor 10 may execute operations in an embodiment of the abnormal IP identification method.
[0135] The memory 11 is used to store one or more programs, which may include program codes, and the program codes include computer operation instructions. In the embodiment of the present application, the memory 11 at least stores programs for implementing the following functions:
[0136] Obtain cutting parameters of the material to be cut;
[0137] When the cutting parameters are confirmed, the platen opening instruction and material placement message are sent;
[0138] When it is detected that the material to be cut is placed at a preset position, the pressing plate is controlled to fix the material to be cut;
[0139] When the fixation is completed, the position calibration processing is performed on the material to be cut through the acquired monitoring data; wherein the monitoring data is image data or infrared ranging data;
[0140] When the position calibration process is completed, the cutting tool is controlled to cut the material to be cut based on the cutting parameters;
[0141] When cutting is completed, a platen open command and a cutting completion message are sent.
[0142] In a possible implementation, the memory 11 may include a program storage area and a data storage area, wherein the program storage area may store an operating system and an application required for at least one function, etc.; the data storage area may store data created during use.
[0143] In addition, the memory 11 may include a high-speed random access memory, and may also include a non-volatile memory, such as at least one disk storage device or other volatile solid-state storage device.
[0144] The communication interface 12 may be an interface of a communication module, and is used to connect to other devices or systems.
[0145] Of course, it should be noted that Figure 3 The structure shown does not constitute a limitation on the cutting device in the embodiment of the present application. In actual applications, the cutting device may include Figure 3 More or fewer components than shown, or combinations of certain components.
[0146] The present application also provides a computer-readable storage medium having a computer program stored thereon. When the computer program is executed by a processor, the steps of any of the above-mentioned methods for cutting materials of electrical equipment can be implemented.
[0147] The computer-readable storage medium may include: a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk or an optical disk, and other media that can store program codes.
[0148] For an introduction to the computer-readable storage medium provided in this application, please refer to the above method embodiment, and this application will not go into details here.
[0149] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part description.
[0150] Professionals may further appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of the two. In order to clearly illustrate the interchangeability of hardware and software, the composition and steps of each example have been generally described in the above description according to function. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professionals and technicians may use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of this application.
[0151] The steps of the method or algorithm described in conjunction with the embodiments disclosed herein may be implemented directly using hardware, a software module executed by a processor, or a combination of the two. The software module may be placed in a random access memory (RAM), a memory, a read-only memory (ROM), an electrically programmable ROM, an electrically erasable programmable ROM, a register, a hard disk, a removable disk, a CD-ROM, or any other form of storage medium known in the art.
[0152] The above is a detailed introduction to a cutting method, cutting device, cutting equipment, and computer-readable storage medium for electric power equipment materials provided by the present application. Specific examples are used herein to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present application, several improvements and modifications can be made to the present application, and these improvements and modifications also fall within the scope of protection of the claims of the present application.
Claims
1. A method for cutting electric power equipment materials, characterized in that: include: Obtain cutting parameters of the material to be cut; When the cutting parameters are confirmed, a platen opening instruction and a material placement message are sent; When it is detected that the material to be cut is placed at a preset position, the pressing plate is controlled to fix the material to be cut; When the fixation is completed, the position calibration processing of the material to be cut is performed through the acquired monitoring data; wherein the monitoring data is image data or infrared ranging data; When the position calibration process is completed, controlling the cutting tool to cut the material to be cut based on the cutting parameters; When cutting is completed, a platen open command and a cutting completion message are sent.
2. The cutting method according to claim 1, characterized in that: Get the cutting parameters of the material to be cut, including: The cutting parameters input by the operator are obtained through the human-computer interaction interface.
3. The cutting method according to claim 2, characterized in that: Also includes: After the cutting parameters are acquired, the simulated cutting results are displayed on a human-computer interaction interface based on the cutting parameters.
4. The cutting method according to claim 3, characterized in that: When the position calibration process is completed, the cutting tool is controlled to cut the material to be cut based on the cutting parameters, including: When the position calibration process is completed, cutting path planning is performed based on the cutting parameters to obtain cutting path data; The cutting tool is controlled to cut the material to be cut based on the cutting path data.
5. The cutting method according to claim 4, characterized in that: When the fixation is completed, the position calibration process of the material to be cut is performed using the acquired monitoring data, including: When fixation is completed, image data is acquired through the camera; Identify the material to be cut and the reference markings of the cutting tool in the image model based on the recognition model to obtain a first area and a second area; Calculating a first calibration distance between the first area and the second area in the image data based on a preset distance algorithm; A position calibration process is performed based on the first calibration distance.
6. The cutting method according to claim 5, characterized in that: When the fixation is completed, the position calibration process of the material to be cut is performed using the acquired monitoring data, including: When the fixation is completed, the infrared ranging data is obtained through the infrared ranging sensor; Position calibration processing is performed based on the infrared ranging data.
7. A cutting device for electric power equipment materials, characterized in that: include: A cutting parameter acquisition module is used to obtain cutting parameters of the material to be cut; A material placement module, used for sending a platen opening instruction and a material placement message when the cutting parameters are confirmed; A material fixing module, used for controlling a pressing plate to fix the material to be cut when detecting that the material to be cut is placed at a preset position; A position calibration module, used for performing position calibration processing on the material to be cut by using the acquired monitoring data when the fixation is completed; wherein the monitoring data is image data or infrared ranging data; A cutting processing module, used for controlling the cutting tool to cut the material to be cut based on the cutting parameters when the position calibration process is completed; The cutting completion module is used to send a platen opening instruction and a cutting completion message when the cutting is completed.
8. The cutting device according to claim 7, characterized in that Also includes: The cutting simulation module is used to display the simulated cutting results on the human-computer interaction interface based on the cutting parameters after the cutting parameters are acquired.
9. A cutting device, characterized in that: include: Memory for storing computer programs; A processor, configured to implement the steps of the cutting method according to any one of claims 1 to 6 when executing the computer program.
10. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps of the cutting method according to any one of claims 1 to 6 are implemented.