Indoor and outdoor universal removable nail-free sports wood floor
Through molding and nail-free disassembly and assembly elastic module design, the problems of complex structure, high cost and high resource consumption in the existing detachable sports wood flooring technology are solved, and the low-cost repeatable disassembly and assembly and efficient use of indoor and outdoor universal nail-free sports wood flooring is realized, reducing the consumption of forest resources.
Patent Information
- Application Number
- CN202510348841.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2045-03-24
AI Technical Summary
The existing detachable and assembly sports wood flooring technology has structural stacking, complicated production processes, high production costs, large consumption of metal nails, poor storage of solid wood surfaces and keels, and large consumption of forest and wood resources in solid wood materials. The existing indoor and outdoor universal nailless sports wood flooring cannot be repeatedly demolished and reinstalled at low cost, and the use scenarios of materials are limited and the use efficiency is low.
By molding the integrated surface layer board, bearing plate and keel, the nail-free disassembly and assembly elastic module design is adopted, including an integrated nail-free floor module, elastic rubber pad, connecting fork, fastener and four-leg claw, to achieve rapid installation and removal, and through simple detachable settings for connecting fork and fastener, it can achieve repeatable disassembly and assembly.
It realizes the redisassembly and assembly of indoor and outdoor universal nailless sports wooden floors on a flat ground without leveling at low cost, reducing material and labor costs, reducing consumption of forest resources, and improving the efficiency and environmental friendliness of materials use.
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Figure CN119860071B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of sports wood floors, and in particular to a detachable nail-free sports wood floor for indoor and outdoor use. Background Art
[0002] Sports wooden floors, including detachable sports wooden floors, such as the technologies disclosed in patent documents CN217128841U, US19980081799A, CN2023226665951, and CN202021277677, are all traditional solid wood detachable sports wooden floors, which are mostly used in venues that need to improve site utilization, profitability, and ground leveling without leveling the floor, as well as outdoor temporary sports and competitive activities; in warehouses / factories, solid wood surface boards, load-bearing boards, keels, elastic rubber pads, etc. are stacked and installed layer by layer to form block modules through mortise and tenon structures and nails. The production cost of the block modules is much higher than that of non-detachable sports wooden floors The cost of large-scale installation of boards at the construction site; connectors are set on the modules to connect the modules, which are stored in the warehouse after production. When in use, they are transported to the construction site for rapid installation piece by piece, and quickly dismantled and stored in the warehouse after the site is used, so as to realize the rapid function conversion of the sports stadium / venue or restore the site to its original state; the components of this type of detachable sports wooden floor are stacked layer by layer for module production, and the stacked components are connected and fixed to each other with mortise and tenon structures and nails, which has a high production cost; during storage, solid wood materials are easily affected by the storage environment, and are easily affected by moisture, resulting in mildew, expansion and deformation, and dryness causes shrinkage, cracking and deformation, loss of sports performance, damage, and scrapping, resulting in waste of materials.
[0003] Patent document 2024118972139 discloses a universal indoor and outdoor nailless sports wood floor, which integrates the surface board bearing board keel of the traditional solid wood sports wood floor through compression molding. However, when the use of the site changes or needs to be moved to a new site, the leveling hole blocking plate, hexagonal nut, long barrel nut, and screw must be destroyed and removed to unlock and remove all floor modules 1; when moving to a new site, new leveling hole blocking plates, hexagonal nuts, long barrel nuts, and screws are added, which wastes a large amount of materials and labor to achieve dismantling and reinstallation, which is obviously costly;
[0004] The universal indoor and outdoor assembled nailless sports wood floor disclosed in patent document 2025102624686 simplifies the structural components based on patent document 2024118972139, and realizes the low-cost application of universal indoor and outdoor nailless sports wood floor on a flat ground without leveling through locking connectors; however, after the elastic floor module is installed, due to the non-detachable setting of the locking connector, the disclosed technology is in a permanent locked state that cannot be removed and cannot be dismantled and reinstalled.
[0005] To sum up, the existing detachable traditional solid wood sports wood flooring technology has the problems of stacked structures, complicated production processes and high production costs, large consumption of metal nails, solid wood finished products such as solid wood surface and solid wood keel are not easy to store, and solid wood materials consume a large amount of forest resources, which does not meet the requirements of ecological environmental protection and sustainable development. In addition, the existing indoor and outdoor general nailless sports wood flooring cannot be repeatedly dismantled and reinstalled at low cost, cannot be repeatedly dismantled and reinstalled, and the material use scenarios are limited and the use efficiency is low. Summary of the invention
[0006] The present application provides a nailless sports wood floor that is universal for indoor and outdoor use and can be repeatedly disassembled and assembled, aiming to solve the problems mentioned in the background technology; on a flat ground that does not require leveling, the nailless sports wood floor that is universal for indoor and outdoor use and can be repeatedly disassembled and assembled at low cost.
[0007] The present application provides the following technical solutions: a universal indoor and outdoor detachable nailless sports wooden floor, comprising a plurality of nailless detachable elastic modules, the nailless detachable elastic modules comprising an integrated nailless floor module 1, a small elastic rubber pad 2, a large elastic rubber pad 3, a connecting fork 4, a fastener 5 and four claws 6; by connecting the connecting fork 4 and the fastener 5 to connect adjacent nailless detachable elastic modules and by means of a simple detachable setting, the nailless detachable elastic modules can be quickly installed and removed, thereby realizing the repeatable disassembly and assembly of the present application.
[0008] The upper end of the integrated nailless floor module 1 is provided with a panel 10, and the lower end and the back of the panel 10 are provided with multiple supports, and the bottom surfaces of the multiple supports are provided with multiple recesses, and the multiple recesses are all fitted and bonded with elastic rubber pads; the front facade and the right facade of the panel 10 are provided with a tenon protruding from the facade; the rear end facade and the left facade of the panel 10 are provided with a tenon matching the tenon, and the difference between the upper and lower thickness of the tenon and the upper and lower width of the tenon is ≤0.2mm.
[0009] Multiple supports, including a first support 11, a second support 12, a third support 13, a fourth support 14, and a fifth support 15, which are arranged on the back of the panel 10; the first support 11 is arranged at the lower edge of the front end of the panel 10, and one-third of the upper plane is exposed at the edge of the front end of the panel 10. The left end elevation is an S-shaped arc elevation. The rear half of the S-shaped arc elevation starts from the middle position of the end elevation, extends to the left in an arc shape, and protrudes from the lower edge of the panel 10; the front half of the S-shaped arc elevation starts from the end elevation. The middle position of the panel 10 extends to the right in an arc shape and locks into the lower edge of the panel 10; the right end is retracted to the left below the right edge of the panel 10 and extends backward at a right angle to form a protrusion, and the protrusion is provided with a plurality of through holes that penetrate the left and right side facades; the first support 11 is close to the protrusion and is provided with a plurality of through holes that penetrate the front and rear facades; the bottom surface of the first support 11 is equidistantly provided with small recesses recessed into the bottom surface, and the left side of the front end facade is provided with a limiting groove 111 and a plurality of through holes that penetrate the front and rear facades from right to left.
[0010] The second support 12 is arranged behind the first support 11, and small recesses are provided at the left and right ends of the bottom surface, and a large recess is provided in the middle position; the front half of the left end facade is indented at the lower edge of the panel 10, and the rear half protrudes from the lower edge of the panel 10 to form a protrusion, and the upper edge corners of the protrusion are set to be arc-shaped; the rear half of the right end facade is indented at the lower edge of the panel 10, and the front half protrudes from the lower edge of the panel 10 to form a protrusion, and the upper edge corners of the protrusion are set to be arc-shaped.
[0011] The third support 13 is arranged behind the second support 12, with small recesses on both ends of the bottom surface and a large recess in the middle; the left end facade is indented at the lower edge of the panel 10; the right end facade is S-shaped, matching the arc-shaped facade of the left end of the first support 11; on the left side of the front end facade, a limiting groove 131 and a plurality of through holes penetrating the left and right facades are arranged in sequence from left to right.
[0012] The fourth support 14 is arranged behind the third support 13 , with small recesses at both left and right ends of the bottom surface and a large recess in the middle; the arrangement of the left end elevation and the right end elevation is the same as that of the second support 12 .
[0013] The fifth support 15 is arranged behind the fourth support 14 and at the lower edge of the rear end of the panel 10, and is indented forward from the lower edge of the rear end of the panel 10, and small recesses are equidistantly arranged on the bottom surface; the right end is indented inward below the edge of the panel 10 and extends forward at a right angle to form a protrusion, and the protrusion is provided with a plurality of through holes penetrating the left and right side facades; a through hole penetrating the front and rear facades is provided at a position near the protrusion on the rear end facade of the fifth support 15; the thickness of the fifth support 15 is the same as that of the other supports, and the width is smaller than that of the other supports and larger than the small recess; the left end of the fifth support 15 is provided with a through hole corresponding to the outermost through hole of the left end of the first support 11.
[0014] The bottom surfaces of the first support 11 , the second support 12 , the third support 13 , the fourth support 14 , and the fifth support 15 are on the same horizontal plane and are parallel to the upper surface of the panel 10 .
[0015] The spacing between the first support 11 and the second support 12, the spacing between the second support 12 and the third support 13, and the spacing between the third support 13 and the fourth support 14 is the same; after the two integrated nailless floor modules 1 are assembled and docked in the front and rear horizontal directions, the spacing between the fourth support 14 of the front integrated nailless floor module 1 and the first support 11 of the rear integrated nailless floor module 1 is the same as the spacing between the first support 11 and the second support 12 of any integrated nailless floor module 1.
[0016] On the back of the panel 10, there are two left and right reinforcing supports, which connect the first support 11, the second support 12, the third support 13, the fourth support 14, and the fifth support 15 in the front-to-back direction. The distance between the two reinforcing supports in the left-to-right direction is equal to the sum of the distances between the left reinforcing support and the left edge of the panel 10 and the distances between the right reinforcing support and the right edge of the panel 10.
[0017] The small recesses provided on the bottom surfaces of the first support 11, the second support 12, the third support 13, the fourth support 14, and the fifth support 15 are connected with a small elastic rubber pad 2 by means of adhesive sleeves; the large recesses provided on the bottom surfaces of the second support 12, the third support 13, and the fourth support 14 are connected with a large elastic rubber pad 3 by means of adhesive sleeves; the small elastic rubber pad 2 has the same thickness as the large elastic rubber pad 3, and the volume is half of the large elastic rubber pad 3.
[0018] The connecting fork 4 is made of metal with a rust-proof surface or stainless steel; the connecting fork 4 includes a left connecting fork 41, a right connecting fork 42, a pointed pin 424 and a plurality of hexagon socket bolts, and the hexagon socket bolts include washers and matching nuts; the left connecting fork 41 is provided with a left fixing plate 411, and the left fixing plate 411 is in the shape of a bottom plate and upper and lower wings integrated, and the bottom plate is provided with a screw hole matching the through hole on the front end elevation of the left end of the first support 11; the right end of the bottom plate extends vertically backward to form a left limiting plate 412 matching the front limiting groove 111; the left fixing plate 4 The upper and lower wings of 11 extend forward at the left end of the left fixed plate 411 to form a left fork 413, and the front edge of the left fork 413 is provided with upper and lower symmetrical pin holes; the left fork 413 of the left connecting fork 41 is on the left, and the left limiting plate 412 is on the right and inserted into the front limiting groove 111, and the left fixing plate 411 corresponds to the through hole of the front end vertical surface of the left end of the first support 11 at the screw hole, and fits the front end vertical surface of the left end of the first support 11, and the left end edge of the left fixing plate 411 is slightly indented from the edge of the front end vertical surface of the left end of the first support 11.
[0019] The right connecting fork 42 is provided with a right fixing plate 421, and the right fixing plate 421 is a '-shaped body with a bottom plate and upper and lower wings integrated therein, and a screw hole is provided on the bottom plate to match the through hole on the right side vertical surface of the front end of the third support 13, and the left end of the bottom plate extends vertically backward to form a right limiting plate 422 matching the rear limiting groove 131, and the upper and lower wings of the rear fixing plate 421 extend and protrude to the right front at the right end of the rear fixing plate 421 to form a rear fork 423, and the spacing between the upper and lower wings of the rear fork 423 is greater than the spacing between the upper and lower wings of the front fork 413, and the front edge of the rear fork 424 is provided with symmetrical pin control holes corresponding to the pin control holes of the front fork 413 Pin hole; the upper and lower heights of the right fixing plate 421 are greater than those of the left fixing plate 411, and are less than the height of the front end elevation of the third support 13; the right fork 423 of the right connecting fork 42 is on the right, the right limiting plate 422 is on the left and inserted into the front limiting groove 111, the right fixing plate 421 corresponds to the through hole of the front end elevation of the right side end of the third support 13 at the screw hole, and fits the front end elevation of the right side end of the third support 13. The left end edge of the left fixing plate 411 is flush with the edge of the upper panel 10, and the pin hole of the right fork 423 is exposed at the right side edge of the panel 10, and the pointed pin 424 can be inserted into the pin hole from above the right fork 423 without obstacles.
[0020] The front reinforcing plate 413 is provided with a screw hole corresponding to the through hole of the first support 11 near the protrusion; the distance between the front limiting plate 412 and the front reinforcing plate 413 is the same as the distance between the front end elevation of the first support 11 and the rear end elevation of the protrusion; the bottom plate is provided with a screw hole matching the through hole of the protrusion at the right end of the fifth support 15; the rear reinforcing plate 423 is formed by extending to the left at a right angle at the rear end of the rear fixing plate 421, and the rear reinforcing plate 423 is provided with a screw hole corresponding to the through hole of the fifth support 15 near the protrusion; and the distance between the rear reinforcing plate 423 and the rear reinforcing plate 423 is the same as the distance between the rear end elevation of the fifth support 15 and the front end elevation of the protrusion;
[0021] The fastener 5 is made of metal material with rust-proof surface treatment or stainless steel; the fastener 5 includes a front fastener 51 and a rear fastener 52; the front fastener 51 is provided with a front fastening bottom plate 511, a front fastening limit plate 512, a front fastening reinforcement plate 513, a front screw hole plate 514, and a hexagon socket tensioning bolt 515 and a plurality of hexagon socket bolts, the hexagon socket bolt includes a gasket and a matching nut, the tensioning bolt 515 has a nut, and the bolt column is a full-body thread;
[0022] The front fastening bottom plate 511 is a [ ] shape with a bottom plate and upper and lower wings integrated. The bottom plate is provided with a screw hole corresponding to the through hole on the right side of the front end elevation of the first support 11. The rear end extends vertically to the left to form a front fastening limit plate 512, and the front end extends vertically to the left to form a front fastening reinforcement plate 513. The front fastening reinforcement plate 513 is provided with a screw hole corresponding to the through hole on the front end elevation of the first support 11 near the protrusion; the spacing between the front fastening limit plate 512 and the front fastening reinforcement plate 513 is the same as the spacing from the front right side elevation of the first support 11 to the rear end elevation of the right protrusion; the front screw hole plate 514 is provided between the front end upper and lower wings of the front fastening bottom plate 511, and is connected and fixed to the bottom plate and the upper and lower wings by welding; the front screw hole plate 514 is provided with a screw hole matching the tension bolt 515; the upper and lower heights of the front fastening bottom plate 511 are lower than the height of the front end elevation of the first support 11;
[0023] The rear fastener 52 includes a rear fastening bottom plate 521, a rear fastening limiting plate 522, a rear fastening reinforcing plate 523, and a rear screw hole plate 524;
[0024] The rear fastening bottom plate 521 is a [ ] shape with a bottom plate and upper and lower wings integrated. The bottom plate is provided with a screw hole corresponding to the through hole of the right protruding part of the rear end vertical surface of the fifth support 15. The rear end extends vertically to the left to form a rear fastening limit plate 522, and the front end extends vertically to the left to form a rear fastening reinforcement plate 523. The rear fastening reinforcement plate 523 is provided with a screw hole corresponding to the through hole of the rear end vertical surface of the fifth support 15 near the protruding part; the spacing between the rear fastening limit plate 522 and the rear fastening reinforcement plate 523 is the same as the spacing from the rear right vertical surface of the fifth support 15 to the rear end vertical surface of the right protruding part; the rear screw hole plate 524 is arranged between the rear end upper and lower wings of the rear fastening bottom plate 521, and is connected and fixed to the bottom plate and the upper and lower wings by welding; the rear screw hole plate 524 is provided with screw holes corresponding to the left and right of the front screw hole plate 514; the upper and lower heights of the rear fastening bottom plate 521 are the same as those of the front fastening bottom plate 511.
[0025] The four-legged claw 6 is composed of four steel cylindrical feet and a steel frame. The four corners of the steel frame are provided with through holes matching the cylindrical feet. The upper ends of the four steel cylindrical feet pass through the four through holes respectively, and the top surface is flush with the upper surface of the steel frame. The top surface is connected to the steel frame by welding and fixed to form a whole.
[0026] The integrated nailless floor module 1 is obtained by uniformly mixing and stirring a plastic material made of high molecular weight polyethylene, wood powder and fiber, nano-active calcium carbonate and other additives, granulating the material, and then melting it into a semi-fluid or paste state at high temperature, and then putting it into a special compression molding mold in a hydraulic press with a hydraulic pressure of ≥500 tons, and through the strong pressure of the hydraulic press, the integrated compression molded wood-plastic product is obtained by one-time compression molding; after compression molding, the integrated compression molded wood-plastic product is taken out from the mold, and put into a grinder to grind the upper surface of the floor to remove the smooth resin film layer covering the upper surface, so as to facilitate the attachment of sports paint or the sticking of the anti-skid and wear-resistant layer, that is, a single floor module is obtained without the limit grooves and through holes of each support, the lower edge of the front tenon to the upper plane space of the first support 11, and the lower edge of the right tenon to the lower edge of the panel 10;
[0027] Use a slotting machine to slot the mortise and the specified positions of each limiting groove to form the mortise and the specified positions of each limiting groove; slot the lower edge of the front tenon to the upper plane of the first support 11 and the lower edge of the right tenon to the lower edge of the panel 10 to obtain a complete tenon that matches the mortise; use a punching machine to drill holes at the specified positions of each positioning hole to drill each through hole; that is, the integrated nailless floor module 1 is obtained;
[0028] The integrated nail-free floor module 1 is placed on a painting line and painted or paved with a non-slip and wear-resistant layer according to customer requirements;
[0029] Repeat the above molding and post-processing steps to obtain multiple integrated nail-free floor modules 1;
[0030] The integrated nailless floor module 1 is turned over with its back facing upward, glue is applied to the recesses of each supporting bottom surface, and the elastic rubber pads are pressed into the matching recesses according to size to complete the bonding, so as to obtain a single integrated nailless floor module 1 with elastic rubber pads; the bonding of the recesses of each supporting bottom surface and the elastic rubber pads is repeated to obtain multiple integrated nailless floor modules 1 with elastic rubber pads.
[0031] The factory production method of the integrated nailless floor module 1 is divided into two methods: standard site area and non-standard site area. The standard area refers to customized area production according to the type of sports competition, such as customized production according to the standard area of a single basketball court or a single badminton court or a single volleyball court or a single tennis court. The back of each integrated nailless floor module 1 is numbered and marked according to its position in the site. After being transported to the construction site, it is installed in the order of numbers, and there is no need to cut the integrated nailless floor module 1 at the construction site; the non-standard area refers to the area of the installation site that is greater than the standard area or an integer multiple of the non-standard area, and is smaller than the area of a single standard site. The non-standard area does not require the integrated nailless floor module 1 to be numbered and marked, and only the corresponding number of integrated nailless floor modules 1 need to be produced according to the site area; when installing at a construction site with a non-standard area, it is necessary to perform on-site cutting of the integrated nailless floor module 1 at the beginning, end, and edge of the first route.
[0032] The connecting fork 4 and the fastener 5 are installed and fixed to the integrated nailless floor module 1 with the elastic rubber pad; the front connecting fork 41 is installed on the left vertical surface of the front end of the first support 11; the left vertical surface of the front limiting plate 412 is closely attached to the left vertical surface of the front limiting groove 111 and inserted into the front limiting groove 111, the screw hole of the front fixing plate 411 corresponds to the through hole of the left vertical surface of the front end of the first support 11, and the screw of the hexagon socket bolt is passed through each screw hole and the corresponding through hole of the left vertical surface of the front end of the first support 11, and then the gasket and nut are installed and the hexagonal nut is tightened to complete the installation and fixation of the front connecting fork 41;
[0033] Install the rear connecting fork 42 onto the right side facade of the front end of the third support 13; make the right side facade of the rear limiting plate 422 close to the right side facade of the rear limiting groove 131 and insert it into the rear limiting groove 131, the screw holes of the rear fixing plate 421 correspond to the through holes of the right side facade of the front end of the third support 13, pass the screws of the hexagon socket bolts through each screw hole and the corresponding through holes of the third support 13, install gaskets and nuts and tighten the hexagonal nuts, and then the installation and fixation of the connecting fork 42 is completed.
[0034] Install the front fastener 51 to the first support 11; make the front fastening bottom plate 511 close to the right side elevation of the right protrusion of the first support 11, make the front end elevation of the front fastening limit plate 512 close to the rear end elevation of the protrusion, and make the front fastening reinforcement plate 513 close to the front end elevation of the first support 11. After passing the screws of the hexagon socket bolts through the screw holes of the front fastener 51 and the corresponding through holes of the first support 11, install the gasket and nut and tighten the hexagon nut. After the fastener 52 is installed and fixed;
[0035] Install the rear fastener 52 to the fifth support 15; make the rear fastening bottom plate 521 close to the right side elevation of the right protrusion of the fifth support 15, the rear end elevation of the rear fastening limit plate 522 close to the front end elevation of the protrusion, and the rear fastening reinforcement plate 523 close to the rear end elevation of the fifth support 15. After passing the screws of the hexagon socket bolts through the screw holes of the rear fastener 52 and the corresponding through holes of the fifth support 15, install the gasket and nut and tighten the hexagon nut. After the installation and fixation of the fastener 52 is completed.
[0036] The connecting fork 4 and the fastener 5 are manufactured in the factory. After the manufacturing is completed, they are installed on the integrated nailless floor module 1 with large and small elastic rubber pads to form the nailless disassembly and assembly elastic module that can be used for repeated disassembly and assembly of the present application, and transported to the construction site;
[0037] Multiple nail-free removable elastic modules are installed horizontally in the front, back, left and right directions. The first route is installed from back to front, and then the second route is installed on the right side of the first route. The third route is installed on the right side of the second route. The installation is carried out piece by piece from back to front and from left to right until the installation of the entire site is completed.
[0038] First, install the first route; place the first nail-free disassembly elastic module of the first route at the designated position, and dock the second nail-free disassembly elastic module at its front end; the two adjacent nail-free disassembly elastic modules docked front and back, the rear end tenon groove of the rear nail-free disassembly elastic module is sleeved on the upper plane of the first support 11 of the front nail-free disassembly elastic module with the front end tongue of the first nail-free disassembly elastic module, and align the left and right edges of the two nail-free disassembly elastic modules;
[0039] At this time, the distance between the first support 11 of the front piece of the elastic module without nails for disassembly and assembly and the fifth support 15 of the rear piece of the elastic module without nails for disassembly and assembly is used to accommodate the rear fastening reinforcement plate 523, the front fastening reinforcement plate 513 and the hexagon socket bolt head protruding between the two supports;
[0040] At this time, the right junction of the two nail-free disassembly elastic modules, the rear screw hole plate 524 of the front nail-free disassembly elastic module and the front screw hole plate 514 of the rear nail-free disassembly elastic module are in an aligned state, and the two nail-free disassembly elastic modules can be connected and fixed in the front-to-back direction by tightening the bolts 515; screws are installed in the through holes corresponding to the left ends of the front and rear adjacent fifth support 15 and the first support 11 to connect and fix them;
[0041] At this time, at the left junction of the two nail-free disassembly elastic modules, the fifth support 15 and the first support 11 of the front nail-free disassembly elastic module are connected and fixed in the front-back direction on the left side by a bolt with a nut of appropriate length inserted through the corresponding through holes at the left ends of the two supports;
[0042] After the first route of nail-free disassembly and assembly elastic modules is installed, the second route of nail-free disassembly and assembly elastic modules is assembled on the right side of the first route. Starting from the second route, the fifth support 15 and the first support 11 are not connected on the left side. First, the first piece of the second route of nail-free disassembly and assembly elastic module is cut straightly along the left and right edges of the rear end of the first piece of the first route while retaining the left fork 413. The cut part with the left fork 413 is used as the first piece of the second route, and the other part is used for the second route finishing. The first piece of the second route of nail-free disassembly and assembly elastic module is adjusted so that the upper and lower wings of the left fork 413 are placed between the upper and lower wings of the right fork 423 of the first route of nail-free disassembly and assembly elastic module, so that the pin holes of the two forks overlap each other.
[0043] At this time, the pin hole of the right fork 423 is exposed at the right edge of the first nail-free disassembly and assembly elastic module panel 10, and the pointed pin 424 can be inserted into the pin hole without any obstacles, completing the connection between the left fork 413 and the right fork 423, and at the same time, the first nail-free disassembly and assembly elastic module of the second road can be rotated and displaced within a certain range around the axis with the pointed pin 424 as the axis; at this time, the rear end of the first nail-free disassembly and assembly elastic module of the second road is pushed to the left, so that the mortise and tenon groove on the left edge fits the mortise and tenon tongue on the right edge of the first nail-free disassembly and assembly elastic module, completing the docking with the first nail-free disassembly and assembly elastic module;
[0044] At this time, the third support 13 of the first nail-free disassembly elastic module of the second route, the first support 11 adjacent to the first nail-free disassembly elastic module, and the protruding portions of the fifth support 15 are retracted into the space at the edge of the panel 10 to accommodate the rear screw hole plate 524 and the front screw hole plate 514 of the first nail-free disassembly elastic module;
[0045] After the first block of the second route is installed, complete the installation of the second route according to the method of the first block; on the left side of the second route, install the third route until the installation of the entire site is completed.
[0046] Another object of the embodiment of the present application is to provide an installation method for a universal indoor and outdoor detachable nailless sports wooden floor, the installation and removal method comprising the following steps:
[0047] S1. Material preparation: corresponding number of connecting forks 4, fasteners 5, large and small elastic rubber pads, and nail-free disassembly and assembly elastic modules assembled with integrated nail-free floor module 1;
[0048] S2, install the first road of nail-free detachable elastic modules in order from back to front, and connect the front and rear adjacent nail-free detachable elastic modules of the first road with the fastener 5; after the first road is laid, install the second road on the right side of the first road, connect the second road with the first road with the connecting fork 4, and connect the front and rear adjacent nail-free detachable elastic modules of the second road with the fastener 5; install the third road on the right side of the second road according to the method of the second road, and install the fourth road on the right side of the third road, until the installation of the entire site is completed;
[0049] S3. Draw sports field lines such as basketball lines, badminton lines, volleyball lines, and tennis lines on the upper surface of the integrated nailless floor module 1. If the factory completes the painting of the sports field lines when painting or laying the anti-slip and wear-resistant layer, this step is omitted.
[0050] In S2 of the installation method, a standard area venue, whether indoors or outdoors, is installed in sequence according to the number of each nail-free detachable elastic module; there is no need to place a construction line for an indoor venue, and the first block of the first route is placed on the ground of the venue at any one of the four corners of the venue, with the left edge and the rear edge close to the walls on both sides of the corner, and a certain gap is reserved between the walls on both sides to prevent the nail-free detachable elastic module from rubbing against the wall; if the installation position of the indoor venue is far from the wall, it is necessary to place the boundary line of the sports venue in advance, and place the first route of nail-free detachable elastic modules on the base ground at any one of the four corners of the venue, with the left edge and the rear edge respectively Do not align with the boundary lines on both sides of any corner of the venue; if there is a sports fence in the outdoor venue, place the first piece of the first nail-free disassembly and assembly elastic module on the base ground at any one of the four corners of the venue, with the left edge and the rear edge close to the fence posts on both sides of the corners of the venue, and reserve a certain gap between the fence posts on both sides to prevent the nail-free disassembly and assembly elastic module from rubbing against the fence posts; if there is no sports fence in the outdoor venue, it is necessary to place the boundary line of the sports venue in advance, place the first nail-free disassembly and assembly elastic module on the base ground at any one of the four corners of the venue, with the left edge and the rear edge aligned with the boundary lines on both sides of any corner of the venue.
[0051] In S2 of the installation method, for a non-standard area venue, whether indoor or outdoor, when laying the first piece of the first nail-free detachable elastic module, the right connecting fork 42 installed on the third support 13 of the first nail-free detachable elastic module must be removed first, and then a straight line cut is made along the rear end facade of the third support 13. After cutting, part of the first support 11 is used as the first piece of the first route at the beginning, and the other part is used for finishing. If it is not applicable for finishing, the complete nail-free detachable elastic module is used for cutting for finishing.
[0052] In the installation method S2, a standard area venue, whether indoors or outdoors, has sufficient operating space without the obstruction of walls or sports fences. A fastener 5 is provided on the right edge of the rightmost route of the venue to connect the front and rear adjacent nail-free detachable elastic modules, and a connecting fork 4 is provided on the front edge of the venue to connect the left and right adjacent nail-free detachable elastic modules. Therefore, when laying the first route of nail-free detachable elastic modules, the left lower edge of the first route of nail-free detachable elastic modules of the venue, the front and rear adjacent fifth support 15 and the left end of the first support 11 are connected and fixed through the corresponding through holes using hexagon socket bolts slightly longer than the hexagon socket bolts used by the connecting fork 4 and the fastener 5. At the same time, an electric drill is used to configure the four-legged claw 6 at the joint of the rear ends of the two adjacent nail-free detachable elastic modules. Use a drill bit with the same diameter as the column foot, and according to the four-legged positions of the four-legged claws 6, punch holes across the joints of the two adjacent nail-free disassembly and assembly elastic modules, inject structural glue into the holes, and then press the four column feet of the four-legged claws 6 into the corresponding holes, so that the four-legged claws 6 span the joints of the two adjacent nail-free disassembly and assembly elastic modules, and complete the connection and fixation of the first nail-free disassembly and assembly elastic modules of the left and right adjacent roads; if there are obstacles such as walls or sports fences, the four-legged claws 6 are set at the joints of adjacent assembled modules along the four sides of the venue in the same way; for the edges where the four-legged claws 6 are set, the connecting forks 4 and fasteners 5 located under the four sides of the venue need to be removed in advance to prevent the connecting forks 4 and fasteners 5 protruding from the edges of the nail-free disassembly and assembly elastic modules from causing the gaps from the wall and the sports fence to be too large.
[0053] In S2 of the installation method, for non-standard area venues, whether indoors or outdoors, where the edge of the nail-free disassembly elastic module needs to be close to a wall or a sports fence, or where the wall or the sports fence forms an obstacle to the side connection and there is no operating space, four-legged claws 6 are used to connect and fix the adjacent nail-free disassembly elastic modules at the edge of the venue. For the edges where the four-legged claws 6 are set, the connecting forks 4 and fasteners 5 located under the four sides of the venue need to be removed in advance to prevent the connecting forks 4 and fasteners 5 protruding from the edges of the nail-free disassembly elastic module from causing excessive gaps from the wall and the sports fence.
[0054] In S2 of the installation method, for standard area sites, the supporting end heads protruding from the left edge of the first row of nail-free disassembly and assembly elastic modules and the right edge of the last row are cut off along the edge to make them flush in the factory; for non-standard area sites, before installing the first row of nail-free disassembly and assembly elastic modules, a cutting machine can be used to cut off the supporting end heads protruding from the left side of the panel 10 to make the left edge of the first row of nail-free disassembly and assembly elastic modules flush and reduce the gap between the left edge and the wall or sports fence.
[0055] Another object of the embodiment of the present application is to provide a method for dismantling a universal indoor and outdoor detachable nailless sports wooden floor, the dismantling method comprising the following steps:
[0056] S01, taking out the four-legged claws 6, releasing the connection and fixation of the four-legged claws 6 to the edges of the four sides of the venue without nails for disassembly and assembly of the elastic module;
[0057] S02, if there is a fastener 5 on the rightmost side of the site, remove the tension bolt 515, release the front-to-back connection of the rightmost side, take out the pointed pin 424, and release the connection with the adjacent left side nail-free disassembly elastic module;
[0058] S03, pull the front end of the last nail-free disassembly elastic module of the rightmost line to the left to disengage it from the adjacent nail-free disassembly elastic module, and the last nail-free disassembly elastic module of the rightmost line can be removed; according to this method, the nail-free disassembly elastic modules are removed piece by piece and line by line from front to back and from right to left;
[0059] S04, placing the nail-free disassembly and assembly elastic module at a designated location for storage and standby; at this time, the nail-free disassembly and assembly elastic module is in a state that it can be reassembled at any time.
[0060] The present application replaces the layered surface boards, bearing boards and keels in the existing detachable sports wood floor technology through the one-piece molding of the one-piece nailless floor module 1; the one-piece nailless floor module 1 as a separate individual is connected and fixed horizontally and vertically through the connecting fork 4, the fastener 5 and the four-legged claws 6, so as to ensure the integrity of the large-area paving, so that the present application can obtain the complete and flat large surface required for sports, and realize the rapid installation and removal of the present application, as well as the repeatable disassembly and reuse of the general nailless sports wood floor technology for indoor and outdoor use; the present application does not use any solid wood materials, saves forest resources, and is conducive to the sustainable development of the ecological environment; the present application does not use any nails for the nailless setting and integration of connection and fixation, which greatly reduces the structural components, and greatly reduces the comprehensive cost including the material cost and the production cost of the repeated nailless disassembly and assembly elastic module, and the use and maintenance costs are low, which has the basis for large-scale promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0061] The drawings in the specification of this application are used to provide a further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0062] Figure 1 This is a schematic diagram of a large-area installation for this application;
[0063] Figure 2 This is a schematic diagram of the structure of this application;
[0064] Figure 3 for Figure 2 A magnified view of middle;
[0065] Figure 4 for Figure 2Enlarged view of middle B;
[0066] Figure 5 This is a schematic diagram of the back structure of the present application after being turned over in the front-to-back direction;
[0067] Figure 6 is a schematic structural diagram of the fastener 5;
[0068] Figure 7 It is a schematic diagram of the structure of the four-legged claw 6;
[0069] Figure 8 This is a schematic diagram of the assembly and connection method for this application;
[0070] Fig. 9 for Figure 8 Enlarged view of middle C;
[0071] Fig.10 for Fig. 9 A side view structural schematic diagram of;
[0072] Fig.11 for Figure 8 Enlarged view of middle D;
[0073] Fig.12 for Figure 8 Enlarged view of E in the middle;
[0074] Fig.13 for Figure 8 Enlarged view of middle F;
[0075] Fig.14 for Figure 8 Enlarged view of G in the middle.
[0076] The above drawings include the following markings:
[0077] 1. One-piece nailless floor module; 10. Surface plate; 11. First support; 111. Front limit slot; 12. Second support; 13. Third support; 131. Rear limit slot; 14. Fourth support; 15. Fifth support;
[0078] 2. Small elastic rubber pad; 3. Large elastic rubber pad;
[0079] 4. Connecting fork; 41. Left connecting fork; 411. Left fixed bottom plate; 412. Left limit plate; 413. Left fork; 42. Right connecting fork; 421. Right fixed bottom plate; 422. Right limit plate; 423. Right fork; 424. Pointed pin;
[0080] 5. Fastener; 51. Front fastener; 511. Front fastening bottom plate; 512. Front fastening limit plate; 513. Front fastening reinforcement plate; 514. Front screw hole block; 515. Tightening bolt;
[0081] 52. rear fastener; 521. rear fastening base plate; 522. rear fastening limit plate; 523. rear fastening reinforcement plate; 524. rear screw hole block; 6. four-leg claws. DETAILED DESCRIPTION
[0082] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application; the described embodiments are only part of the embodiments of the present application, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the present application and its application or use; the following will be combined with the drawings and specific embodiments to describe the specific implementation of the present application in detail.
[0083] Example 1.
[0084] like Figure 1 to Figure 14 As shown, an embodiment of the present application provides a universal indoor and outdoor detachable nailless sports wooden floor, including multiple nailless detachable elastic modules, the nailless detachable elastic module includes an integrated nailless floor module 1, a small elastic rubber pad 2, a large elastic rubber pad 3, a connecting fork 4, a fastener 5 and four claws 6; through the connection and simple detachable setting of the connecting fork 4 and the fastener 5 to connect adjacent nailless detachable elastic modules, the nailless detachable elastic modules are quickly installed and removed, thereby realizing the repeatable disassembly and assembly of the present application.
[0085] The integrated nail-free floor module 1 is a polymer composite wood plastic elastic product, which is environmentally friendly and non-toxic, and is friendly to human health and the ecological environment. As a tough and elastic material, it has the advantages of strong plasticity, pressure resistance, impact resistance, high and low temperature resistance, moisture resistance, and long service life. As a product form of polymer composite wood plastic, wood plastic flooring is widely used. At the same time, it can also prevent insects and termites, so wood plastic flooring can be used in complex environments where traditional solid wood products cannot be used; compared with solid wood products, it is more resistant to storage, can be stored indoors, and can be stored outdoors at will. It has low requirements for the storage environment and a higher number of repeated turnover uses of the product.
[0086] Compared with extrusion production, which can only produce products with simple structural shapes like narrow strips, the advantages of using the plasticity of plastic materials for molding production are: good repeatability, simple operation, and product quality is not affected by the operator and external conditions; the product molding cycle is short, complex structures are molded in one time, the size of the pressed products is precise, the surface of the pressed products is smooth and smooth, and the surface treatment is more convenient; high-intensity pressure makes the mass density of the pressed products larger and stronger, the product stability is better, the cold and hot expansion rate is low, the bending, compression and tensile resistance are stronger, the load-bearing capacity is better, and the comprehensive cost of materials is lower.
[0087] The integrated nailless floor module 1 is obtained by uniformly mixing and stirring a plastic material made of high molecular weight polyethylene, wood powder and fiber, nano-active calcium carbonate and other additives, granulating the material, and then melting it into a semi-fluid or paste state at high temperature, and then putting it into a special compression molding mold in a hydraulic press with a hydraulic pressure of ≥500 tons, and through the strong pressure of the hydraulic press, the integrated compression molded wood-plastic product is obtained by one-time compression molding; after compression molding, the integrated compression molded wood-plastic product is taken out from the mold, and put into a grinder to grind the upper surface of the floor to remove the smooth resin film layer covering the upper surface, so as to facilitate the attachment of sports paint or the sticking of the anti-skid and wear-resistant layer, that is, a single floor module is obtained without the limit grooves and through holes of each support, the lower edge of the front tenon to the upper plane space of the first support 11, and the lower edge of the right tenon to the lower edge of the panel 10;
[0088] Use a slotting machine to slot at the designated positions of the tenon groove and each limiting groove, and slot out the tenon groove and each limiting groove; slot from the lower edge of the front tenon tongue to the upper plane of the first support 11 and from the lower edge of the right tenon tongue to the lower edge of the panel 10 to obtain a complete tenon tongue matching the tenon groove; use a punching machine to drill holes at the designated positions of each positioning hole, and drill out each through hole, so as to obtain an integrated nailless floor module 1;
[0089] After the product is molded and formed, the upper and lower molds of the molding mold are opened, and the product needs to be taken out from the lower mold. However, the grooves recessed in the vertical surface of the product, such as the mortise and tenon grooves, the various limiting grooves, and the recessed space from the bottom edge of the front tenon tongue to the upper plane of the first support 11 and the bottom edge of the right tenon tongue to the bottom edge of the panel 10, are in a locked state with the molding protrusions of the lower mold, forming an obstruction, resulting in the product being unable to be taken out; for example, the mortise and tenon grooves have upper and lower wings that produce obstructions in the up and down directions, the upper and lower walls of the various limiting grooves produce obstructions, the recessed space from the bottom edge of the front tenon tongue to the upper plane of the first support 11 and the bottom edge of the right tenon tongue to the bottom edge of the panel 10, and the tenon tongue and the upper plane of the first support 11 produce obstructions in the up and down directions; therefore, direct molding is performed once, and the product is smoothly taken out from the lower mold, which requires that the molding protrusions of the various grooves of the lower mold be able to retract quickly after the molding is completed to eliminate the obstruction to the product removal. The obstruction and rapid reset at the next molding will greatly increase the manufacturing cost of the molding die, greatly increase the number of parts of the molding die, reduce the durability and service life of the molding die, and significantly increase the maintenance cost of the molding die. Especially in the case of large-area single products such as the molded one-piece nailless floor module 1, it will also affect the mass density of the molded product to a certain extent, indirectly affecting the bearing performance of the molded product, and the overall cost is high; therefore, without setting various groove forming protrusions in the molding die, after the product is molded, the post-processing method of grooving by a grooving machine and punching by a punching machine can be used, so that the one-piece nailless floor module 1 can be obtained at the lowest cost and the product production efficiency can be improved to ensure product quality. At the same time, the use efficiency of the molding die can be increased, the cost of the above-mentioned series of molding die can be avoided or significantly reduced, and the service life of the molding die can be increased.
[0090] like Figure 5 As shown, two reinforcing supports connect the first support 11, the second support 12, the third support 13, the fourth support 14, and the fifth support 15 in the front-to-back direction to enhance the bearing performance and integration of the integrated nailless floor module 1; as a gain measure of the present application: steel bars are built into the reinforcing supports and each support to further enhance and strengthen the longitudinal and lateral deformation resistance, seismic resistance, and tensile strength of the integrated nailless floor module 1; before molding production, the steel bars are placed at the corresponding positions of the designated parts in the special molding mold of the integrated nailless floor module 1, and the steel bars can be built in during normal molding production.
[0091] like Figure 2~Figure 5 As shown, the upper end of the integrated nailless floor module 1 is provided with a panel 10, and the lower end and the back of the panel 10 are provided with multiple supports. The bottom surfaces of the multiple supports are provided with small recesses and large recesses recessed in the bottom surface, and a small elastic rubber pad 2 is connected in the small recess by adhesive sleeve, and a large elastic rubber pad 3 is connected in the large recess by adhesive sleeve; the multiple supports include a first support 11, a second support 12, a third support 13, a fourth support 14, and a fifth support 15; the first support 11 is provided at the lower edge of the front end of the panel 10, and a left connecting fork 41 is installed on the left side of the front facade through a front limiting groove 111 and multiple through holes, and the right side of the front facade and the protruding part are connected through multiple through holes A front fastener 51 is installed; a right connecting fork 42 is installed on the left side of the front end facade of the third support 13 through a rear limit groove 131 and multiple through holes; the fifth support 15 is arranged at the lower edge of the rear end edge of the panel 10, and the left side of the rear end facade passes through a through hole corresponding to the outermost through hole of the left end of the first support 11. When it is used for large-area installation, on the left side of two integral nailless floor modules 1, hexagon socket bolts are used to penetrate and connect the front and rear adjacent integral nailless floor modules 1; the right side of the rear end facade and the protrusion of the fifth support 15 are installed with a rear fastener 52 through a through hole; through the above settings, a nailless disassembly and assembly elastic module for repeated disassembly and assembly is formed in this application.
[0092] like Figure 5As shown, the elastic rubber pads at the bottom surfaces of the first support 11 and the fifth support 15 at the edge of the integrated nailless floor module 1, and the left and right ends of the bottom surfaces of the second support 12, the third support 13, and the fourth support 14 are all small elastic rubber pads 2; the middle position of the bottom surface of the second support 12, the third support 13, and the fourth support 14 is also the middle position of the nailless floor module 1, and are all large elastic rubber pads 3; the thickness of the small elastic rubber pad 2 is the same as the thickness of the large elastic rubber pad 3, and the volume of the small elastic rubber pad 2 is half of the volume of the large elastic rubber pad 3; the arrangement of the large and small elastic rubber pads makes the nailless disassembly and assembly of the elastic module After the blocks are assembled and put into use, athletes walk, run, jump and step on the upper surface of the assembled adjacent nail-free disassembly and assembly elastic module panels 10. When the soles of the feet generate downward gravity and impact force at the edge seams of adjacent panels 10, the instantaneous deformation and vibration frequency generated are consistent with those in the middle position of the panel 10, and the physical and mechanical properties such as elasticity, shock absorption, cushioning and rebound of the seams of adjacent panels 10 and the middle position of the panel 10 are consistent, ensuring that the large venue of the present application can be used normally when conducting sports competitions and fitness exercises.
[0093] like Figure 2 , Figure 3 As shown, the front facade and the right facade of the panel 10 are provided with tenons protruding from the facades; the rear facade and the lower edge of the left facade of the panel 10 are provided with tenons matching the tenons; after multiple nail-free detachable elastic modules are assembled in the horizontal direction of front, back, left and right, the tenons and tenons that are sleeved and connected can ensure that the edges of adjacent nail-free detachable elastic module panels 10 and the upper surface of the floor on both sides of the edges of the panels 10 are always in the same state, instantaneous deformation and vibration frequency, so as to avoid the different horizontal heights of the edges of adjacent panels 10 and the upper surface of the floor on both sides of the edges of adjacent panels 10 in intense competitive sports, which may cause shoe soles to collide and endanger personal safety, and different instantaneous deformation and vibration frequencies to affect technical performance.
[0094] like Figure 2~Figure 4 , Figure 6 , Figure 8 , Fig.11 As shown, the connecting fork 4 is provided with a pointed pin 424, through which the left connecting fork 41 and the right connecting fork 42 are connected, so as to realize the connection of adjacent integrated nailless floor modules 1 in the left and right directions, and enable the integrated nailless floor module 1 on one side of the left connecting fork 41 to swing to the left around the pointed pin 424, and quickly dock and assemble with the integrated nailless floor module 1 on the left side; the left limiting plate 412 is inserted into and tightly attached to the front limiting groove 111, giving the left connecting fork 41 the ability to resist pulling to the left in addition to being fastened in place by the hexagon socket bolt; the right limiting plate 422 is inserted into and tightly attached to the rear limiting groove 131, giving the right connecting fork 42 the ability to resist pulling to the right in addition to being fastened in place by the hexagon socket bolt.
[0095] like Figure 2 , Figure 5 , Figure 6 , Figure 8 , Fig. 9 As shown, the front fastening limit plate 512 is tightly attached to the rear end facade of the right side protrusion of the first support 11, giving the front fastener 51 the ability to resist forward pulling outside the position of the hexagon socket bolts, and the front fastening reinforcement plate 513 is fixed to the front end facade of the first support 11 by the hexagon socket bolts, thereby improving the ability of the front fastener 51 to resist rightward pulling outside the position of the hexagon socket bolts; the rear fastening limit plate 522 is tightly attached to the front end facade of the right side protrusion of the fifth support 15, giving the rear fastener 52 the ability to resist forward pulling outside the position of the hexagon socket bolts, and the rear fastening reinforcement plate 523 is fixed to the rear end facade of the fifth support 15 by the hexagon socket bolts, thereby improving the ability of the rear fastener 51 to resist rightward pulling outside the position of the hexagon socket bolts.
[0096] like Figure 1 , Figure 5 , Figure 8~Figure 10 As shown, the fastener 5 is provided with a tightening bolt 515, by which the adjacent integrated nailless floor modules 1 assembled left and right, front and back are connected and fixed in the front and back direction; when the integrated nailless floor modules 1 are installed in a large area, the first route is installed first, and the routes are assembled one by one on the right side of the first route; when installing the first route, the through bolts are used on its left side to penetrate the corresponding through holes of the front and rear adjacent first supports 11 and the fifth supports 15 and lock them, so as to realize the connection and fixation of the left edge of the floor site; the fastener 5 is used on the right side of the last route of the floor site to realize the connection and fixation of the right edge of the floor site; when the site is limited and there is not enough operating space to connect the edges of the left and right sides of the floor site with bolts and fasteners 5, the four-legged claws 6 are used on the upper surface of the floor to cross the left and right joints of the two adjacent front and rear integrated nailless floor modules 1 to connect and fix the left and right edges of the floor site; similarly, the front and rear edges of the floor site cannot use the connecting fork 4 Or other common connectors are used for connection, and four claws 6 are also used on the upper surface of the floor to span the front-to-back joints of the adjacent left and right integrated nailless floor modules 1 to connect and fix the front and back edges of the floor venue.
[0097] By means of the cross-connection and locking of the connecting forks 4 and the fasteners 5 left and right and front and back, the adjacent integral nailless floor modules 1 cannot be separated and displaced left and right and front and back, and by means of the supplementary connection and locking of the four edges of the floor venue by bolts and four claws 6, the present application can obtain a large flat surface required for a stable and flat sports venue.
[0098] When removing the floor module 1, take out the four-legged claws 6 and release the cross-seam connection and fixation of the four-legged claws 6 to the four edges of the venue; if there is a fastener 5 on the rightmost side of the venue, remove the tensioning bolt 515, release the front-to-back connection of the rightmost side, take out the pointed pin 424, release the connection with the adjacent integrated nailless floor module 1 on the left, pull its front end to disengage it from the adjacent integrated nailless floor module 1, and the removal of the last integrated nailless floor module 1 on the rightmost side can be completed; according to the method of first removing the tensioning bolt 515 and then taking out the pointed pin 424, from front to back, from right to left, one by one, one by one, the complete removal of the entire floor venue can be completed, and it can be reinstalled at any time.
[0099] like Figure 1 , Figure 5 , Figure 8 , Fig.11 , Fig.12 As shown, when multiple nail-free disassembly and assembly elastic modules are assembled and docked, the left edge of the nail-free disassembly and assembly elastic module on the right side uses the pointed pin 424 as an axis to dock to the right with the right edge of the nail-free disassembly and assembly elastic module on the left side; the S-shaped arc end on the left side of the first support 11 of the right side nail-free disassembly and assembly elastic module corresponds to the S-shaped arc end on the right side of the third support 13 of the left side nail-free disassembly and assembly elastic module; the protruding and indented left side end of the second support 12 of the right side nail-free disassembly and assembly elastic module corresponds to the indented and protruding right side end of the fourth support 14 of the left side nail-free disassembly and assembly elastic module; the protruding and indented left side end of the fourth support 14 of the right side nail-free disassembly and assembly elastic module corresponds to the indented and protruding right side end of the second support 12 of the left side nail-free disassembly and assembly elastic module;
[0100] Further, the arc-shaped protrusion at the left end of the first support 11 of the right side nail-free disassembly elastic module can, after docking, limit the forward displacement of the right side nail-free disassembly elastic module on the left side; the protruding and retracted left ends of the second support 12 and the fourth support 14 of the right side nail-free disassembly elastic module can, after docking, limit the backward displacement of the right side nail-free disassembly elastic module on the left side;
[0101] Furthermore, the arc-shaped protrusion at the left end of the first support 11 of the right side nail-free disassembly and assembly elastic module, when docking with the arc-shaped recessed portion at the right end of the third support 13 of the left side nail-free disassembly and assembly elastic module, can rely on the left side nail-free disassembly and assembly elastic module to make certain corrections to its own front and rear position, thereby ensuring the precise position of each nail-free disassembly and assembly elastic module after assembly, and making the left and right ends of other supports dock more tightly; the arc-shaped protrusion and the arc-shaped recessed portion as well as the connection limit of each support end enable the nail-free disassembly and assembly elastic module to obtain the positioning capability not only relying on the connecting fork 4 and the fastener 5, but also together with the connecting fork 4 and the fastener 5 to assemble and position the nail-free disassembly and assembly elastic module, forming mutual gain and mutual reinforcement, thereby greatly enhancing the stability and connection firmness of the present application under the impact of intense sports competitive movements.
[0102] Furthermore, after the arc-shaped protrusions are connected to the arc-shaped recesses and the other supporting ends are connected accordingly, the protruding parts extend to the bottom of the edges of the adjacent panels 10, thereby providing mutual support for the joints of the adjacent panels 10 and promoting the integrity of the large venue and large plane of the present application;
[0103] Furthermore, when athletes walk, run, jump, or step on the edge joints of the panels 10 of the adjacent nail-free detachable elastic modules in the front and rear directions after assembly, and on the upper surfaces of the panels 10 on both sides of the edge joints, and when the soles of the feet generate downward gravity and impact force at the edge joints of the adjacent panels 10, the edge joints and both sides of the edge joints generate the same instantaneous deformation and tremor frequency, as well as the same physical and mechanical properties such as elasticity, shock absorption, buffering, and rebound, thereby ensuring that the large venue of the present application can normally perform the competitive technical level of athletes during sports competitions and fitness exercises;
[0104] Furthermore, the corresponding connection between the arc-shaped protrusion and the arc-shaped recess and the corresponding connection between the other supporting ends, together with the mutually connected tenons and mortise grooves, together ensure the stability, integrity, and consistency of the movement performance of the adjacent nail-free disassembly and assembly elastic modules after assembly, forming mutual reinforcement and mutual benefit;
[0105] Furthermore, the upper edges of the vertical surfaces of the supporting end heads protruding from the edge of the panel 10 are all arc-shaped, which reduces the collision of corners when the elastic modules are connected without nails, and is conducive to the smooth connection of the elastic modules.
[0106] like Figure 7 , Figure 8 , Fig.13 , Fig.14As shown, the four column feet of the four-legged claws 6 are respectively inserted into the holes on both sides of the joints of adjacent integrated nailless floor modules 1 at the front and back and left and right edges, so that the adjacent integrated nailless floor modules 1 cannot be displaced or offset, and the joints are always ensured to be tight, avoiding the lack of stable connection between the integrated nailless floor modules 1 at the edge. Under the repeated influence of the impact force and vibration generated in sports and competitive activities, different tremors and elastic reactions from the integrated nailless floor modules 1 in the edge appear, affecting the technical performance of athletes; avoiding deviation under the influence of the impact force and vibration generated in sports and competitive activities, thereby affecting the position stability of other integrated nailless floor modules 1, as well as the normal performance of physical and mechanical properties such as elasticity and shock absorption; the four-legged claws 6 are at the edge of the venue floor and do not belong to the sports activity area, so they do not affect the normal sports and competitive activities of the floor venue.
[0107] The above-mentioned embodiment provides a universal indoor and outdoor detachable nailless sports wooden floor. Through the connecting fork 4, the fastener 5 and the four-legged claw 6, the integrated nailless floor module 1 as a separate individual is connected and fixed horizontally and vertically, so as to ensure the integrity of the large-area paving of the present application, so that the present application can obtain a complete and flat large surface required for sports, and realize the rapid installation and removal of the present application, as well as the repeatable disassembly and reuse of the nailless sports wooden floor technology; through the setting of the limit groove, the limit plate and the reinforcing plate, the anti-pulling performance of the connecting fork 4 and the fastener 5 to the left and right and front and back is enhanced, so that the large venue composed of the nailless detachable elastic module of the present application is more stable; through the setting of large and small elastic rubber pads, the physical and mechanical properties such as elastic shock absorption are more reasonably distributed to the joints of adjacent panels 10; through the indentation and protrusion of each support end and the corresponding connection with each other, the integrity and consistency of the present application after large-area paving are enhanced; compared with the existing traditional solid wood detachable sports wooden floor, the floor module of the present application does not use any The nail-free setting and integration of the connection and fixation with nails, through the one-piece molding and nail-free of the integrated nail-free floor module 1, replaces the layered surface boards, load-bearing boards, keels, and various nails used for connecting parts in the existing detachable sports wood floor technology, greatly reducing the structural components, and greatly reducing the comprehensive cost including the material cost and the production cost of the detachable module of the sports wood floor, and the use and maintenance costs are low; compared with the existing indoor and outdoor general nail-free sports wood floor technology, the structure of the present application is simpler, and can be used on a flat ground without leveling at a lower material cost and installation cost, and realize the rapid and repeatable disassembly and assembly of the floor module; the floor module of the present application is a wood-plastic molded product, which is friendly to the environment and human health, can be recycled and reused, further improves the efficiency of material use, and saves a large amount of solid wood and solid wood finished products in the existing detachable sports wood floor technology, reduces the consumption of forest resources, and is conducive to the sustainable development of the ecological environment.
[0108] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. Indoor and outdoor universal removable nail-free sports wooden floor, characterized by: It comprises a plurality of nail-free detachable elastic modules, wherein the nail-free detachable elastic modules comprise an integrated nail-free floor module (1), an elastic rubber pad, a connecting fork (4), a fastener (5) and four-corner claws (6); The integrated nailless floor module (1) is integrally molded, with a panel (10) provided at the upper end, and a plurality of supports provided at the lower end and on the back of the panel (10), wherein the bottom surfaces of the plurality of supports are provided with a plurality of recesses recessed in the bottom surfaces, and the plurality of recesses are all connected with elastic rubber pads by adhesive sleeves; the connecting fork (4) is provided with a left connecting fork (41), a right connecting fork (42) and a pointed pin (424), and the left connecting fork (41) and the right connecting fork (42) are connected by the pointed pin (424); the fastener (5) is provided with a front fastener (51), a rear fastener (52) and a tensioning bolt (515), and the front fastener (51) and the rear fastener (52) are connected by the tensioning bolt (515); The plurality of supports include a first support (11), a third support (13) and a fifth support (15); the first support (11) is arranged at the lower edge of the front end edge of the panel (10); a front limit groove (111) and a plurality of through holes are arranged on the left side of the front end facade, and a left connecting fork (41) is installed through the front limit groove (111) and the plurality of through holes; a protrusion is arranged on the right side of the front end facade, and the right side of the front end facade and the protrusion are both provided with through holes, and a front fastener (51) is installed through the through holes; the third support (13) is arranged between the first support (11) and the fifth support (15); a rear limit groove (131) and a plurality of through holes are arranged on the left side of the front end facade, and a right connecting fork (42) is installed through the rear limit groove (131) and the plurality of through holes; the fifth support (15) is arranged at the lower edge of the rear end edge of the panel (10), a protrusion is arranged on the right side, and the right side of the rear end facade and the protrusion are both provided with through holes, and a rear fastener (52) is installed through the through holes.
2. The indoor and outdoor universal detachable nail-free sports wooden floor according to claim 1, characterized in that: The integrated nailless floor module (1) is provided with a plurality of supports, the plurality of supports comprising a first support (11), a second support (12), a third support (13), and a fourth support (14); the left end of the first support (11) and the right end of the third support (13) are both S-shaped arc ends that are indented into and protrude from the edge of the panel (10); the second support (12) and the fourth support (14) are both provided with left and right side ends that are indented into and protrude from the edge of the panel (10).
Citation Information
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