Glue extraction method of germinated flaxseeds and processing and glue extraction device of germinated flaxseeds

Abstract

The invention discloses a gum extraction method of germinated flaxseeds and a processing and gum extraction device of the germinated flaxseeds, and belongs to the technical field of flaxseed preparation. The germinated flaxseed processing glue pumping device comprises a support, a glue collecting funnel is arranged above the top of the support, a quick connecting port is formed in the bottom of the glue collecting funnel, a glue storage barrel is arranged below the bottom of the support, and one end of the top of the glue storage barrel is communicated with the quick connecting port in an inserted mode; an air draft quick connecting pipe is welded on one side of the glue storage barrel, and the air draft quick connecting pipe is communicated with the glue storage barrel. The method effectively solves the problems that a conventional germination accelerating mode is not suitable for large-scale germination-promoting flaxseeds, a layer of thick flax gum is attached to the surfaces of the flaxseeds soaked in water, when multiple layers of stacked flaxseeds germinate, the flaxseeds on the lower layer mildew and do not germinate due to unsmooth ventilation among the flaxseeds in the presence of the flax gum, germination products are prone to caking, and the germination rate is low. The hardness is too high, so that large-scale high-density germination production cannot be realized.

Description

Technical Field

[0001] The invention relates to the technical field of flax seed preparation, in particular to a method for extracting linseed from sprouted linseed and a processing and extracting linseed device thereof. Background Art

[0002] Flaxseed, also known as sesame seed, is the seed of the flax plant of the linseed family. It is rich in oil and protein, and is an excellent source of arginine, glutamine and histidine, which helps to improve immunity. Flaxseed is rich in fatty acids and is one of the oldest edible oil crops.

[0003] At present, in addition to adding flaxseed directly to products, the development and utilization of flaxseed also includes the application of flax oil, flax gum, and lignans. Flax gum, as a hydrophilic colloid, is often added as an additive to pasta products, meat products, dairy products, ice cream, etc. to improve the quality and taste of food.

[0004] The existing technology for promoting germination of flax seeds mainly includes soaking seeds and watering seeds in order to improve the germination rate of flax seeds. However, the above conventional germination methods are not suitable for large-scale germination of flax seeds. A thick layer of flax gum is attached to the surface of flax seeds after being soaked in water. When multiple layers are stacked for germination, the presence of flax gum makes the ventilation between the flax seeds poor, resulting in the moldy failure of the lower layer of flax seeds to germinate. In addition, the germination product is easy to agglomerate and has a high hardness, which makes it impossible to produce germination in large quantities with high density. Therefore, it is very necessary to design a method for extracting gum for germinating flax seeds. Summary of the invention

[0005] The purpose of the present invention is to solve the problem that the conventional germination method of the existing design is not suitable for germinating flax seeds in large quantities. A thick layer of flax gum is attached to the surface of the flax seeds after being soaked in water. When multiple layers are stacked for germination, the presence of the flax gum makes the ventilation between the flax seeds poor, resulting in the flax seeds in the lower layer being moldy and not germinating, and the germination products are easy to agglomerate and have high hardness, resulting in the problem that large-scale high-density germination production cannot be carried out.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A method for extracting linseed from sprouted flax seeds comprises the following steps:

[0008] S1: Adding materials, weighing 10 kg of flax seeds with full grains and no damage, rinsing them with distilled water for 3 times and then soaking them in distilled water for 30 minutes, pouring the soaked flax seeds into the sieve plate culture frame, collecting excess water through the tray and draining it through the drain valve at the bottom of the tray;

[0009] S2: Extracting glue, the sieve plate culture frame in step 1 is conveyed to the colloid collection funnel through the first conveyor belt, the second stepper motor is used to drive the partition to rotate to vertical, the first stepper motor is used to drive the partition to rotate to vertical, the second pneumatic telescopic rod is used to push the sieve plate culture frame to make it completely move above the colloid collection funnel, and then the first stepper motor drives the partition to rotate to horizontal, the first pneumatic telescopic rod is retracted to the starting position, when the sieve plate culture frame moves to the silicone gasket, the vibration motor starts to vibrate, and the vibration is used to spread the flax seeds flat and make the flax seeds The flaxseed glue on the sieve plate culture frame can be separated. At the same time, vibration can disperse the flax seeds to avoid clogging the sieve holes on the sieve plate culture frame. The glue liquid will fall into the glue storage barrel through the sieve holes on the sieve plate culture frame. By starting the exhaust fan at the exhaust pipe, suction can be generated in the glue storage barrel, which can improve the effect of flaxseed glue separation. By repeating vibration and suction, the flaxseed glue can be completely separated, and finally most of the flaxseed glue can be separated. The residual flaxseed glue is used to form stable ventilation pores between the flax seeds. At the same time, suction can prevent the flaxseed glue from clogging the sieve holes on the culture frame.

[0010] S3: Feeding. After the last suction in step 2 is stopped, the partition is driven by the second stepper motor to rotate to vertical, and then pulled by the second pneumatic telescopic rod, so that the sieve plate culture frame can be completely moved to the second conveyor belt. The second stepper motor drives the partition to rotate to horizontal, and then pushed to the starting position by the second pneumatic telescopic rod, and it can be delivered using the second conveyor belt.

[0011] Preferably, the size of the sieve plate culture frame is 400×600×100 mm, and the number of sieve holes per inch is 40 meshes, and the sieve plate culture frame is made of stainless steel.

[0012] A sprouted flax seed processing and extraction device applied to a method for extracting glue from sprouted flax seeds comprises a bracket, a colloid collecting funnel is arranged above the top of the bracket, and a quick-connection port is arranged at the bottom of the colloid collecting funnel, a glue storage barrel is arranged below the bottom of the bracket, and one end of the top of the glue storage barrel is plugged and connected with the quick-connection port, an exhaust quick pipe is welded on one side of the glue storage barrel, and the exhaust quick pipe is connected with the glue storage barrel, an exhaust fan is screwed on the other end of the exhaust quick pipe, vibration motors are screwed on both sides of the colloid collecting funnel, a first fixed base is arranged on the outside of one side of the bracket, and a A first conveyor belt is screwed on, and the other end of the first conveyor belt is screwed and fixed to the bracket, a first pneumatic telescopic rod is screwed on the top of the first fixed base, and the telescopic end of the first pneumatic telescopic rod is screwed on a first stepper motor, a second fixed base is provided on the other side of the bracket, and a second conveyor belt is screwed on the second fixed base, a second pneumatic telescopic rod is screwed on the top of the second fixed base, and the telescopic end of the second pneumatic telescopic rod is screwed on a second stepper motor, the output ends of the first stepper motor and the second stepper motor are both screwed on partitions, and a sieve plate culture frame is placed on the top of the first conveyor belt.

[0013] Preferably, a silicone gasket is glued to the top end surface of the colloid collecting funnel, shock-absorbing springs are welded around the colloid collecting funnel, and one bottom end of the shock-absorbing spring is screwed and fixed to the top of the bracket.

[0014] Preferably, a tray is screwed below the bottom of the first conveyor belt, and a drain valve is screwed on the bottom end surface of the tray.

[0015] Preferably, a visual window is provided on the outer wall of the glue storage barrel, and a discharge port is provided on the bottom of the glue storage barrel.

[0016] Compared with the prior art, the present invention provides a method for extracting linseed from sprouted flax seeds, which has the following beneficial effects:

[0017] 1. The present invention uses a vibration motor to vibrate, and utilizes vibration to separate the flaxseed glue on the flaxseed. At the same time, the vibration can disperse the flaxseed to avoid clogging the sieve holes on the sieve plate culture frame. The glue liquid will fall into the glue storage barrel through the sieve holes on the sieve plate culture frame. By starting the exhaust fan at the exhaust fast pipe, suction can be generated in the glue storage barrel, which can improve the effect of flaxseed glue separation. The flaxseed glue can be completely separated by repeated vibration and suction. The flaxseed glue generated by the flaxseed in contact with water can be sucked out, thereby increasing the air permeability of the flaxseed stacking culture, avoiding the flaxseed in the lower layer from becoming moldy and not germinating, realizing high-density stacking culture, and being beneficial to the seeds to better respire, enhance metabolism, and promote germination.

[0018] 2. The tray can be used to collect excess water seeping out of the sieve plate culture frame. The water in the tray can be drained by turning the drain valve. The visual window is used to observe the situation in the glue storage barrel. The flaxseed glue in the glue storage barrel can be discharged through the discharge port to facilitate the processing of the flaxseed glue. The shock-absorbing spring can play a shock-absorbing role on the colloid collection funnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is an overall isometric view of a sprouted flax seed processing and glue extraction device proposed by the present invention;

[0020] Figure 2 This is a schematic diagram of the support structure of a sprouted flax seed processing and glue extraction device proposed by the present invention;

[0021] Figure 3 This is an overall cross-sectional view of a germinated flax seed processing and glue extraction device proposed by the present invention;

[0022] Figure 4 This is an overall front view of a sprouted flax seed processing and glue extraction device proposed by the present invention;

[0023] Figure 5 The present invention provides an overall top view of a device for extracting linseed glue during processing of sprouted flax seeds.

[0024] Explanation of the figure numbers: 1. Bracket; 2. Colloid collection funnel; 3. Quick-connect connector; 4. Glue storage barrel; 5. Exhaust quick-connect pipe; 6. Exhaust fan; 7. Vibration motor; 8. First fixed base; 9. First conveyor belt; 10. First pneumatic telescopic rod; 11. First stepper motor; 12. Second fixed base; 13. Second conveyor belt; 14. Second pneumatic telescopic rod; 15. Second stepper motor; 16. Partition; 17. Screen plate culture frame; 18. Silicone gasket; 19. Shock-absorbing spring; 20. Tray; 21. Drain valve; 22. Visual window; 23. Discharge port. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] Embodiment 1:

[0027] See also Figure 1-5 A method for extracting linseed from sprouted flax seeds comprises the following steps:

[0028] S1: Adding materials, weighing 10 kg of flax seeds with full grains and no damage, rinsing them with distilled water for 3 times and then soaking them in distilled water for 30 minutes, pouring the soaked flax seeds into the sieve plate culture frame 17, and collecting excess water through the tray 20 and draining it through the drain valve 21 at the bottom of the tray 20;

[0029] S2: Extracting glue, the sieve plate culture frame 17 in step 1 is transferred to the colloid collection funnel 2 through the first conveyor belt 9, the partition 16 is driven to rotate vertically by the second stepper motor 15, the partition 16 is driven to rotate vertically by the first stepper motor 11, the sieve plate culture frame 17 is pushed by the second pneumatic telescopic rod 14 to completely move it above the colloid collection funnel 2, and then the partition 16 is driven to rotate horizontally by the first stepper motor 11, and the first pneumatic telescopic rod 10 is retracted to the starting position. When the sieve plate culture frame 17 moves to the silicone gasket 18, the vibration motor 7 starts to vibrate, and the vibration is used to make the flax seeds The flax seeds are spread flat, and the flax seed glue on the flax seeds is separated. At the same time, the vibration can disperse the flax seeds to avoid clogging the sieve holes on the sieve plate culture frame 17. The glue liquid will fall into the glue storage barrel 4 through the sieve holes on the sieve plate culture frame 17. By starting the exhaust fan 6 at the exhaust pipe 5, suction can be generated in the glue storage barrel 4, which can improve the effect of flax seed glue separation. By repeating vibration and suction, the flax seed glue can be completely separated, and finally most of the flax seed glue is separated. The residual flax seed glue is used to form a stable ventilation pore between the flax seeds. At the same time, the suction can prevent the flax seed glue from blocking the sieve holes on the culture frame 17;

[0030] S3: Feeding. After the last suction in step 2 is stopped, the partition 16 is driven by the second stepper motor 15 to rotate to a vertical position, and then pulled by the second pneumatic telescopic rod 14, so that the sieve plate culture frame 17 can be completely moved onto the second conveyor belt 13. The second stepper motor 15 drives the partition 16 to rotate to a horizontal position, and then pushed to the starting position by the second pneumatic telescopic rod 14, and it can be transported by the second conveyor belt 13 to be delivered.

[0031] Embodiment 2:

[0032] See also Figure 1-5The processing glue extraction device applied to Example 1 includes a bracket 1, a colloid collecting funnel 2 is provided on the top of the bracket 1, and a quick-connection port 3 is provided on the bottom of the colloid collecting funnel 2, a glue storage barrel 4 is provided below the bottom of the bracket 1, and one end of the top of the glue storage barrel 4 is plugged and connected with the quick-connection port 3, an exhaust quick pipe 5 is welded on one side of the glue storage barrel 4, and the exhaust quick pipe 5 is connected to the glue storage barrel 4, and the other end of the exhaust quick pipe 5 is screwed with an exhaust fan 6, and both sides of the colloid collecting funnel 2 are screwed with a vibration motor 7, a first fixed base 8 is provided on the outside of one side of the bracket 1, and a first conveyor belt 9 is screwed on the first fixed base 8, and the other end of the first conveyor belt 9 is screwed and fixed to the bracket 1, a first pneumatic telescopic rod 10 is screwed on the top of the first fixed base 8, and the telescopic end of the first pneumatic telescopic rod 10 is screwed with a first stepping motor 11, the bracket A second fixed base 12 is provided on the outside of the other side of 1, and a second conveyor belt 13 is screwed on the second fixed base 12, a second pneumatic telescopic rod 14 is screwed on the top of the second fixed base 12, and a second stepping motor 15 is screwed on the telescopic end of the second pneumatic telescopic rod 14, and a partition 16 is screwed on the output ends of the first stepping motor 11 and the second stepping motor 15, a sieve plate culture frame 17 is placed on the top of the first conveyor belt 9, a silicone gasket 18 is glued to the top end surface of the colloid collection funnel 2, shock-absorbing springs 19 are welded around the colloid collection funnel 2, and one end of the bottom of the shock-absorbing spring 19 is screwed and fixed to the top of the bracket 1, a tray 20 is screwed on the bottom of the first conveyor belt 9, and a drain valve 21 is screwed on the bottom end surface of the tray 20, a visual window 22 is provided on the outer wall of the glue storage barrel 4, and a discharge port 23 is opened at the bottom of the glue storage barrel 4.

[0033] The vibration motor 7, the first conveyor belt 9, the first pneumatic telescopic rod 10, the first stepper motor 11, the second conveyor belt 13, the second pneumatic telescopic rod 14 and the second stepper motor 15 used in the present invention are all existing mature technologies, so they will not be described in detail below. When in use, 10 kg of flax seeds with full particles and no damage are weighed, rinsed with distilled water for 3 times and then soaked in distilled water for 30 minutes. The soaked flax seeds are poured into the sieve plate culture frame 17 and conveyed to the colloid collection funnel 2 through the first conveyor belt 9. The partition 16 is driven to rotate vertically by the second stepper motor 15. The partition 16 is driven to rotate vertically by the first stepper motor 11. The sieve plate culture frame 17 is pushed by the second pneumatic telescopic rod 14 to make it completely move above the colloid collection funnel 2. When the sieve plate culture frame 17 moves to the silicone gasket 18, the vibration motor 7 starts to vibrate, and the flaxseed glue on the flax seeds is separated by vibration. At the same time, the vibration can make the sub The flax seeds are dispersed to avoid clogging the sieve holes on the sieve plate culture frame 17. The glue will fall into the glue storage barrel 4 through the sieve holes on the sieve plate culture frame 17. By starting the exhaust fan 6 at the exhaust quick pipe 5, suction can be generated in the glue storage barrel 4, which can improve the effect of flax seed glue separation. By repeated vibration and suction, the flax seed glue can be completely separated. The shock-absorbing spring 19 can play a shock-absorbing role. After the glue extraction is completed, the partition 16 is driven by the second stepping motor 15 to rotate to the horizontal, and then pushed by the first pneumatic telescopic rod 10, the sieve plate culture frame 17 can be moved to the second conveyor belt 13, and it can be sent out by the second conveyor belt 13. The tray 20 can be used to hold the excess water seeping out of the sieve plate culture frame 17, and the water in the tray 20 can be drained by twisting the drain valve 21. The visual window 22 is used to facilitate the observation of the situation in the glue storage barrel 4, and the flax seed glue in the glue storage barrel 4 can be discharged through the discharge port 23, which is convenient for processing the flax seed glue.

[0034] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of this template.

[0035] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A method for extracting linseed from sprouted flax seeds, comprising the following steps: S1: Adding materials, weighing 10 kg of flax seeds with full grains and no damage, rinsing with distilled water for 3 times and then soaking in distilled water for 30 minutes, pouring the soaked flax seeds into the sieve plate culture frame (17), and collecting excess water through the tray (20) and draining it through the drain valve (21) at the bottom of the tray (20); S2: extracting glue, transferring the sieve plate culture frame (17) in step 1 to the colloid collection funnel (2) via the first conveyor belt (9), driving the partition (16) to rotate to vertical by the second stepper motor (15), driving the partition (16) to rotate to vertical by the first stepper motor (11), pushing the sieve plate culture frame (17) by the second pneumatic telescopic rod (14) to completely move it above the colloid collection funnel (2), then driving the partition (16) to rotate to horizontal by the first stepper motor (11), retracting the first pneumatic telescopic rod (10) to the starting position, and when the sieve plate culture frame (17) moves onto the silicone gasket (18), the vibration motor (7) starts to vibrate , using vibration to spread the flax seeds flat and to separate the flaxseed glue on the flax seeds. At the same time, the vibration can disperse the flax seeds to avoid clogging the sieve holes on the sieve plate culture frame (17). The glue liquid will fall into the glue storage barrel (4) through the sieve holes on the sieve plate culture frame (17). By starting the exhaust fan (6) at the exhaust quick pipe (5), suction can be generated in the glue storage barrel (4), which can improve the effect of flaxseed glue separation. By repeating vibration and suction, the flaxseed glue can be completely separated, and finally most of the flaxseed glue can be separated. The residual flaxseed glue is used to form stable ventilation pores between the flax seeds. At the same time, the suction can prevent the flaxseed glue from blocking the sieve holes on the culture frame (17); S3: Feeding. After the last suction in step 2 is stopped, the partition (16) is driven by the second stepper motor (15) to rotate to a vertical position, and then pulled by the second pneumatic telescopic rod (14), so that the sieve plate culture frame (17) can be completely moved to the second conveyor belt (13). The second stepper motor (15) drives the partition (16) to rotate to a horizontal position, and then pushed to the starting position by the second pneumatic telescopic rod (14), and it can be transported by the second conveyor belt (13) to be delivered.

2. The method for extracting linseed from sprouted flax seeds according to claim 1, characterized in that: The size of the sieve plate culture frame (17) is 400×600×100 mm, and the number of sieve holes per inch is 40 meshes. The sieve plate culture frame (17) is made of stainless steel.

3. A linseed processing and extraction device for sprouted flax seeds according to claim 1, comprising a support (1), characterized in that: A colloid collecting funnel (2) is provided above the top of the support (1), and a quick-connection port (3) is provided at the bottom of the colloid collecting funnel (2). A glue storage barrel (4) is provided below the bottom of the support (1), and one end of the top of the glue storage barrel (4) is plugged and connected to the quick-connection port (3). An exhaust quick-connection pipe (5) is welded on one side of the glue storage barrel (4), and the exhaust quick-connection pipe (5) is connected to the glue storage barrel (4). An exhaust fan (6) is screwed on the other end of the exhaust quick-connection pipe (5). Vibration motors (7) are screwed on both sides of the colloid collecting funnel (2). A first fixed base (8) is provided on the outside of one side of the support (1), and a first conveyor belt (9) is screwed on the first fixed base (8). The other end of the first conveyor belt (9) is screwed on the other end of the first conveyor belt (9). The bracket (1) is screwed and fixed, a first pneumatic telescopic rod (10) is screwed on the top of the first fixed base (8), and a first stepper motor (11) is screwed on the telescopic end of the first pneumatic telescopic rod (10), a second fixed base (12) is provided on the other side of the bracket (1), and a second conveyor belt (13) is screwed on the second fixed base (12), a second pneumatic telescopic rod (14) is screwed on the top of the second fixed base (12), and a second stepper motor (15) is screwed on the telescopic end of the second pneumatic telescopic rod (14), the output ends of the first stepper motor (11) and the second stepper motor (15) are both screwed on the output ends, and a sieve plate culture frame (17) is placed on the top of the first conveyor belt (9).

4. A linseed extracting device for processing sprouted flax seeds according to claim 3, characterized in that: A silicone gasket (18) is glued to the top end surface of the colloid collection funnel (2), and shock-absorbing springs (19) are welded around the four sides of the colloid collection funnel (2), and one end of the bottom of the shock-absorbing spring (19) is screwed and fixed to the top of the bracket (1).

5. The device for extracting linseed from sprouted flax seeds according to claim 3, characterized in that: A tray (20) is screwed below the bottom of the first conveyor belt (9), and a drainage valve (21) is screwed on the bottom end surface of the tray (20).

6. The device for extracting linseed from sprouted flax seeds according to claim 3, characterized in that: The outer wall of the glue storage barrel (4) is provided with a viewing window (22), and the bottom of the glue storage barrel (4) is provided with a discharge port (23).

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