Textile wastewater recycling device for textile machine
By designing a textile wastewater treatment device including a filter tank, a primary filter box and a fine filter mechanism, the problem of fibers and yarn flocs in the wastewater of the textile machine is solved, and efficient removal of large particles of impurities and fibers is achieved, and the wastewater treatment efficiency and water quality are improved.
Patent Information
- Application Number
- CN202510269313.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-04-25
AI Technical Summary
The wastewater generated by the textile machine contains a large amount of fiber and yarn floe, which affects the wastewater treatment efficiency during pretreatment, and it is difficult for fiber and yarn floe to precipitate, reducing the treatment effect.
A textile wastewater recycling and treatment and reuse device for textile machines is designed, including a water filter pool, a primary filter box and a fine filter mechanism. The initial filter box floats on the surface of the wastewater through a floating plate for preliminary filtering. The fine filtering mechanism uses components such as the rotation shaft, vortex impeller and scraper to form a vortex flow to quickly filter the fibers and yarn floes.
Through the initial filtration and fine filtration processes, large particulate impurities and fibers in the wastewater can be effectively removed, wastewater treatment efficiency is improved, treatment time is reduced, water quality is improved, and wastewater recycling and reuse is realized.
Smart Images

Figure CN119869069A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of textile wastewater treatment, in particular to a textile wastewater recovery, treatment and reuse device for a textile machine. Background Art
[0002] During the weaving process of the textile machine, in order to ensure the smooth shuttle of the yarn, it is necessary to use clean water for continuous spraying to keep the shuttle clean and moist. In this process, some weaving slurry, lubricant, oil and other impurities will be mixed into the water to form wastewater. The water jet loom consumes a lot of water and generates a considerable amount of wastewater. It contains dyes and other coloring substances, which makes the wastewater dark in color and high in chroma. It contains a large amount of suspended matter such as fibers and slurry particles, and has a high content of oily substances. Due to the lubrication requirements of the loom, the wastewater often contains oily substances, high COD content, and high chemical oxygen demand, indicating that the content of organic pollutants is relatively high. The wastewater treatment process of the water jet loom includes pretreatment, biological treatment, physical and chemical treatment, membrane separation technology, deep treatment and reuse, which realizes the resource utilization of wastewater and improves the recycling rate of water resources.
[0003] During pretreatment, the screen pre-filters the wastewater to intercept larger floating objects and suspended solids. However, textile wastewater contains not only large particles of impurities, but also fibers and yarn flocs in cotton yarn. During the screen filtration process, the fibers and yarn flocs cannot be filtered. There are still a large number of fibers and yarn flocs in the wastewater, which may affect the efficiency of wastewater treatment during pretreatment. In addition, due to their light weight, fibers and yarn flocs are not easy to settle in the later sedimentation process, resulting in poor treatment effect or prolonged treatment time, reducing the treatment effect of the treatment equipment on the wastewater.
[0004] In summary, the present invention provides a textile wastewater recovery, treatment and reuse device for a textile machine to solve the above-mentioned problems. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides a textile wastewater recovery, treatment and reuse device for a textile machine, so as to solve the problem that a large amount of fibers and yarn flocs are still present in the wastewater in the prior art, which may affect the efficiency of wastewater treatment during pretreatment.
[0006] A textile wastewater recycling, treatment and reuse device for a textile machine comprises a water filter tank, the top of the water filter tank is an open structure, the water filter tank is divided into two independent treatment areas by an isolation plate, and each of the treatment areas is provided with a water outlet at the bottom, a primary filter box and a fine filter mechanism are respectively provided in the treatment areas, the primary filter box comprises a primary filter outer cylinder and a water storage cylinder, the bottom of the primary filter outer cylinder is connected to the top opening of the water storage cylinder, and the inside is connected, the bottom of the water storage cylinder is connected to the water outlet through a transmission hose, a floating plate is installed on the surface of the primary filter outer cylinder, a drainage guide plate is installed in the primary filter outer cylinder, the fine filter mechanism is installed in the primary filter box, and the fine filter mechanism comprises A fine filter inner cylinder, a rotating shaft and a magnetic cover, wherein the fine filter inner cylinder is arranged in a water storage cylinder, one end of the rotating shaft is rotatably connected to the bottom of the fine filter inner cylinder, and the other end is rotatably connected to the bottom of the magnetic cover, the magnetic cover is arranged at the tube mouth of the primary filter outer cylinder, the isolation plate is arranged in the middle of the water filter tank, a water delivery mechanism is arranged on the top of the isolation plate, the water delivery mechanism comprises a water pump, the water pump is installed on the top of the isolation plate, the water inlet end of the water pump is connected to a water inlet pipe, the water outlet end of the water pump is connected to a water outlet pipe, the water inlet pipe passes through the isolation plate, and is connected to the water outlet of one of the treatment areas through the bottom of the water filter tank, and the water outlet pipe extends to another treatment area.
[0007] Furthermore, a plurality of filter holes are provided on the surface of the primary filter outer cylinder, and the floating plate is arranged in the middle of the surface of the primary filter outer cylinder.
[0008] Furthermore, the diversion guide plate is arranged above the mouth of the water storage cylinder, and a plurality of diversion sub-plates are arranged on the diversion guide plate, and the diversion sub-plates are arranged in a ring array.
[0009] Furthermore, a vortex impeller is installed on the surface of the rotating shaft, the rotating shaft vertically penetrates the vortex impeller, and the vortex impeller is arranged at the barrel mouth of the fine filter inner barrel.
[0010] Furthermore, a plurality of scrapers are fixedly connected to the surface of the rotating shaft, and one side surface of the scraper is arranged along the inner wall of the fine filter inner cylinder and is in active contact with the inner wall of the fine filter inner cylinder.
[0011] Furthermore, a sealing ring is connected to the mouth of the fine filter inner cylinder, and the sealing ring contacts the inner wall of the water storage cylinder at the mouth of the cylinder.
[0012] Furthermore, a magnetic sheet is provided at the bottom of the magnetic cover, and the magnetic cover is in magnetic contact with the mouth of the primary filter outer cylinder.
[0013] Furthermore, two impurity removal ports are provided on the outside of the water filter tank. The impurity removal ports are respectively arranged at one end of each treatment area close to the bottom, and sealing outer plates are respectively installed on the surfaces of the impurity removal ports.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. The present invention filters large particles of impurities in the wastewater in the filter tank by setting a primary filter box, and uses a floating plate to make the primary filter box float on the surface of the wastewater, and can be raised and lowered according to the water level of the wastewater. The setting of the floating plate can float and move on the surface of the wastewater, and also prevents large particles of impurities from being directly adsorbed on the surface of the primary filter outer cylinder, which is helpful for preliminary filtering of the wastewater.
[0016] 2. The present invention arranges a fine filtration mechanism in the primary filter box, and can change the screen density of the fine filtration mechanism, so as to achieve rapid separation of fibers and yarn flocs by filtering. The wastewater after the primary filtration is then filtered through a high-mesh screen. On the one hand, it prevents direct high-mesh filtration of the wastewater, which may cause clogging of the filter screen. On the other hand, multi-layer filtration increases the filtration efficiency.
[0017] 3. The present invention sets a drainage guide plate and assists in setting a vortex impeller, and then guides the wastewater entering the primary filter outer cylinder to a vortex, so that it moves in the shape of a vortex inside and fully contacts the fine filter inner cylinder to achieve rapid filtration. Then, by setting a magnetic cover, the entire fine filter mechanism can be disassembled for easy later maintenance and cleaning. The scraper is connected and the vortex impeller is connected by the scraper. The scraper can be rotated according to the guidance of the vortex to scrape the inner wall of the fine filter inner cylinder. According to the vortex rotation direction of the wastewater, the scraped impurities rotate with the vortex to the bottom of the fine filter inner cylinder, thereby further improving the water quality of the textile wastewater and facilitating the reuse of the wastewater treated in the filter tank in the textile workshop after treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The present invention is a three-dimensional Figure 1 ;
[0019] Figure 2 The present invention is a three-dimensional Figure 2 ;
[0020] Figure 3 This is an exploded view of the impurity removal port of the present invention;
[0021] Figure 4 It is a cross-sectional stereoscopic view of the water filter tank of the present invention;
[0022] Figure 5 It is a three-dimensional diagram of the fine filtering mechanism of the present invention;
[0023] Figure 6 It is an exploded view of the fine filtering mechanism of the present invention;
[0024] Figure 7 It is an internal cross-sectional view of the fine filtering mechanism of the present invention;
[0025] Figure 8 It is a three-dimensional diagram of the drainage guide plate of the present invention.
[0026] In the figure:
[0027] 1. Water filter;
[0028] 2. Primary filter box; 201. Primary filter outer cylinder; 202. Water storage cylinder; 203. Transmission hose; 204. Floating plate; 205. Drainage guide plate;
[0029] 3. Water delivery mechanism; 301. Water pump; 302. Water outlet pipe; 303. Water inlet pipe;
[0030] 4. Isolation board;
[0031] 5. Fine filter mechanism; 501. Magnetic cover; 502. Rotation shaft; 503. Vortex impeller; 504. Scraper; 505. Fine filter inner cylinder; 506. Sealing ring;
[0032] 6. Sealed outer plate;
[0033] 7. Remove impurities. DETAILED DESCRIPTION
[0034] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0035] like Figure 1-Figure 8As shown, the present invention provides a textile wastewater recycling, treatment and reuse device for a textile machine, comprising a water filter tank 1, the top of the water filter tank 1 is an open structure, the water filter tank 1 is divided into two independent treatment areas by setting an isolation plate 4, and the bottom of each treatment area is provided with a water outlet, and the treatment area is respectively provided with a primary filter box 2 and a fine filter mechanism 5, the primary filter box 2 comprises a primary filter outer cylinder 201 and a water storage cylinder 202, the bottom of the primary filter outer cylinder 201 is connected to the top of the water storage cylinder 202, and the inside is connected, the bottom of the water storage cylinder 202 is connected to the water outlet through a transmission hose 203, a floating plate 204 is installed on the surface of the primary filter outer cylinder 201, a drainage guide plate 205 is installed in the primary filter outer cylinder 201, and the fine filter mechanism 5 is installed in the primary filter box 2, and the fine filter mechanism 5 includes a fine filter inner cylinder 505 , a rotating shaft 502 and a magnetic cover 501, a fine filter inner cylinder 505 is arranged in the water storage cylinder 202, one end of the rotating shaft 502 is rotatably connected to the bottom of the fine filter inner cylinder 505, and the other end is rotatably connected to the bottom of the magnetic cover 501, the magnetic cover 501 is arranged at the tube mouth of the primary filter outer cylinder 201, the isolation plate 4 is arranged in the middle of the water filter tank 1, and a water delivery mechanism 3 is arranged on the top of the isolation plate 4. The water delivery mechanism 3 includes a water pump 301, the water pump 301 is installed on the top of the isolation plate 4, the water inlet end of the water pump 301 is connected to the water inlet pipe 303, the water outlet end of the water pump 301 is connected to the water outlet pipe 302, the water inlet pipe 303 passes through the isolation plate 4, and is connected to the water outlet of one of the treatment areas by the bottom of the water filter tank 1, and the water outlet pipe 302 extends to another treatment area.
[0036] As an implementation mode of the present invention, a plurality of filter holes are provided on the surface of the primary filter outer cylinder 201 , and the floating plate 204 is arranged in the middle of the surface of the primary filter outer cylinder 201 .
[0037] Among them, by using multiple filter holes, the floating plate 204 can float the entire primary filter box 2 on the wastewater surface of the filter pool 1, and the wastewater enters the primary filter outer cylinder 201 through the filter holes, and large particles of impurities are isolated outside the filter holes.
[0038] As an embodiment of the present invention, the drainage guide plate 205 is arranged above the mouth of the water storage cylinder 202, and a plurality of drainage sub-plates are arranged on the drainage guide plate 205, and the drainage sub-plates are arranged in a ring array.
[0039] The drainage guide plate 205 guides the water entering the primary filter outer cylinder 201, so that the water enters the fine filter inner cylinder 505 along the channel between the drainage divider plates, and forms a vortex after being guided by the drainage divider plates.
[0040] As an embodiment of the present invention, a vortex impeller 503 is installed on the surface of the rotating shaft 502 , and the rotating shaft 502 vertically penetrates the vortex impeller 503 , and the vortex impeller 503 is arranged at the mouth of the fine filter inner cylinder 505 .
[0041] After the wastewater is guided by the guide plate, it enters the fine filter inner cylinder 505 and the vortex impeller 503 at the mouth of the fine filter inner cylinder 505 drives the vortex impeller 503 to rotate, thereby further increasing the guiding force of the wastewater, and the wastewater flows in a vortex in the fine filter inner cylinder 505.
[0042] As an embodiment of the present invention, a plurality of scrapers 504 are fixedly connected to the surface of the rotating shaft 502 , and one side of the scraper 504 is arranged along the inner wall of the fine filter inner cylinder 505 and is in active contact with the inner wall of the fine filter inner cylinder 505 .
[0043] Among them, the scraper 504 is fixedly connected to the outer surface of the rotating shaft 502 through a connecting rod, and the scraper 504 contacts the inner wall of the fine filter inner cylinder 505. When the vortex impeller 503 rotates, it drives the rotating shaft 502 to rotate, and then the scraper 504 rotates on the surface of the fine filter inner cylinder 505 to scrape the surface of the fine filter inner cylinder 505.
[0044] As an embodiment of the present invention, a sealing ring 506 is connected to the mouth of the fine filter inner cylinder 505 , and the sealing ring 506 is in contact with the inner wall of the water storage cylinder 202 at the mouth of the cylinder.
[0045] As an embodiment of the present invention, a magnetic sheet is provided at the bottom of the magnetic cover 501 , and the magnetic cover 501 is in magnetic contact with the mouth of the primary filter outer cylinder 201 .
[0046] The magnetic cover 501 is adsorbed onto the primary filter outer cylinder 201 to prevent the fine filter inner cylinder 505 from being separated from the primary filter box 2. The magnetic structure also facilitates disassembly and cleaning of the fine filter mechanism 5 at a later time.
[0047] As an embodiment of the present invention, two impurity removal ports 7 are provided on the outside of the water filter 1. The impurity removal ports 7 are respectively arranged at one end of each treatment area close to the bottom. The surfaces of the impurity removal ports 7 are respectively sealed with sealing outer plates 6.
[0048] After the wastewater enters one of the treatment areas of the water filter tank 1, the pump 301 is started, and the wastewater in one of the treatment areas is processed by the primary filter box 2 and the fine filter mechanism 5, and then extracted by the transmission hose 203 and the pump 301, and then discharged to another treatment area, and then processed by the primary filter box 2 and the fine filter mechanism 5, and then discharged from the water outlet at the bottom, and further processed, and then used after reaching the standards for recycling and reuse;
[0049] The wastewater is first filtered through the filter holes of the primary filter outer cylinder 201, and then guided and drained through the drainage guide plate 205, forming a wastewater vortex inside, which rotates the vortex impeller 503, and then filtered through the fine filter inner cylinder 505. When the vortex impeller 503 rotates, it drives the scraper 504 to rotate, and the scraper 504 cleans the inner wall of the fine filter inner cylinder 505;
[0050] The fine filter inner cylinder 505 is also a filter cylinder, and the filter mesh number is greater than that of the primary filter outer cylinder 201, and can further filter the wastewater;
[0051] When disassembling, the magnetic cover 501 can be pulled upward to take out the entire fine filter mechanism 5.
[0052] The embodiments of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A textile wastewater recycling and reuse device for a textile machine, comprising a water filter (1), the top of the water filter (1) is an open structure, the water filter (1) is divided into two independent treatment areas by a partition plate (4), and the bottom of each treatment area is provided with a water outlet, characterized in that: A primary filter box (2) and a fine filter mechanism (5) are respectively arranged in the treatment area. The primary filter box (2) comprises a primary filter outer cylinder (201) and a water storage cylinder (202). The bottom of the primary filter outer cylinder (201) is openly connected to the top of the water storage cylinder (202) and is internally connected. The bottom of the water storage cylinder (202) is connected to the water outlet via a transmission hose (203). A floating plate (204) is installed on the surface of the primary filter outer cylinder (201). A drainage guide plate (205) is installed in the primary filter outer cylinder (201). The fine filter mechanism (5) is installed in the primary filter box (2). The fine filter mechanism (5) comprises a fine filter inner cylinder (505), a rotation shaft (502) and a magnetic suction cover (501). The fine filter inner cylinder (505) is arranged in the water storage cylinder (202). One end of the rotation shaft (502) is connected to the water storage cylinder (202). One end is rotatably connected to the bottom of the fine filter inner cylinder (505), and the other end is rotatably connected to the bottom of the magnetic cover (501), the magnetic cover (501) is arranged at the cylinder mouth of the primary filter outer cylinder (201), the isolation plate (4) is arranged in the middle of the water filter tank (1), and a water supply mechanism (3) is arranged on the top of the isolation plate (4), the water supply mechanism (3) comprises a water pump (301), the water pump (301) is installed on the top of the isolation plate (4), the water inlet end of the water pump (301) is connected to a water inlet pipe (303), the water outlet end of the water pump (301) is connected to a water outlet pipe (302), the water inlet pipe (303) passes through the isolation plate (4), and is connected to the water outlet of one of the treatment areas through the bottom of the water filter tank (1), and the water outlet pipe (302) extends to another treatment area.
2. The textile wastewater recycling and reuse device for textile machines as claimed in claim 1, characterized in that: A plurality of filter holes are provided on the surface of the primary filter outer cylinder (201), and the floating plate (204) is arranged in the middle of the surface of the primary filter outer cylinder (201).
3. The textile wastewater recycling and reuse device for textile machines as claimed in claim 1, characterized in that: The diversion guide plate (205) is arranged above the mouth of the water storage cylinder (202), and a plurality of diversion sub-plates are arranged on the diversion guide plate (205), and the diversion sub-plates are arranged in a ring array.
4. The textile wastewater recycling and reuse device for textile machines as claimed in claim 1, characterized in that: A vortex impeller (503) is installed on the surface of the rotating shaft (502), the rotating shaft (502) vertically penetrates the vortex impeller (503), and the vortex impeller (503) is arranged at the barrel mouth of the fine filter inner barrel (505).
5. The textile wastewater recycling and reuse device for textile machines as claimed in claim 1, characterized in that: A plurality of scrapers (504) are fixedly connected to the surface of the rotating shaft (502), and a side surface of the scraper (504) is arranged along the inner wall of the fine filter inner cylinder (505) and is in active contact with the inner wall of the fine filter inner cylinder (505).
6. The textile wastewater recycling and reuse device for textile machines as claimed in claim 1, characterized in that: A sealing ring (506) is connected to the mouth of the fine filter inner cylinder (505), and the sealing ring (506) is in contact with the inner wall of the mouth of the water storage cylinder (202).
7. The textile wastewater recycling and reuse device for textile machines as claimed in claim 1, characterized in that: A magnetic sheet is provided at the bottom of the magnetic cover (501), and the magnetic cover (501) is in magnetic contact with the opening of the primary filter outer cylinder (201).
8. The textile wastewater recycling and reuse device for textile machines as claimed in claim 1, characterized in that: Two impurity removal openings (7) are provided on the outside of the water filter tank (1), and the impurity removal openings (7) are respectively arranged at one end of each treatment area close to the bottom, and sealing outer plates (6) are respectively installed on the surfaces of the impurity removal openings (7).