Loop pile and shear pile integrated flocking equipment
By setting up a sticky roll on the workbench of the flocking equipment, the problem of fine fluff flying is solved, and the fluff on the surface of the flocking object is effectively cleaned, purifying the environment and protecting health.
Patent Information
- Application Number
- CN202510148496.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-04-25
AI Technical Summary
When flocking equipment is used for looping and shearing, tiny fluffs will fly everywhere, affecting the work environment and potentially pose a threat to the health of the staff.
A ring-fleece-sheared integrated flocking equipment is designed. By setting a first adhesive roller, a second adhesive roller and a third adhesive roller on the workbench, the adhesive roller continuously rolls during the movement of the flocking object, which will glue the fluff on the surface of the flocking object to reduce residue.
It effectively reduces the amount of fuzz remaining on the surface of flocked objects, purifies the working environment, and protects the health of staff.
Smart Images
Figure CN119869881A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flocking equipment, in particular to a loop pile and shear pile integrated flocking equipment. Background Art
[0002] Flocking equipment is a machine used to produce flocking products. It mainly uses the principle of electrostatic flocking. Flocking equipment, also known as high-voltage electrostatic generator, uses the physical characteristics of like charges repelling and opposite charges attracting. The fluff is negatively charged, and the object to be flocked is placed under zero potential or grounding conditions. The fluff is attracted by the plant body with different potential and accelerates vertically to the surface of the object to be flocked. Because the plant body is coated with adhesive, the fluff is vertically adhered to the plant body to form a flocking effect. Common flocking machines are divided into flocking machines that output high-frequency high voltage and flocking machines that output industrial frequency high voltage. High-frequency and high-voltage flocking machines are small in size, light in weight, and easy to operate, and are suitable for small-scale manual operations; while industrial frequency and high-voltage flocking machines are large in size and heavy, but have stable performance and are suitable for large-scale assembly line flocking operations.
[0003] However, when the flocking equipment is performing looping and shearing, tiny fluff will fly everywhere, which will not only affect the surrounding working environment, but also affect the health of the staff if they are inhaled into the body.
[0004] Therefore, we designed a flocking equipment with integrated loop pile and shear pile to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a loop pile and shear pile integrated flocking device to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides an integrated loop pile and shear pile flocking equipment, including a workbench, a flocking equipment outer box is fixedly arranged on the top of the workbench, the inner wall of the flocking equipment outer box is rotatably connected with a transition rod, a connecting plate is fixedly arranged on the top of one side of the flocking equipment outer box, an extending rod is fixedly arranged on the bottom of the connecting plate, a first fixed plate is fixedly arranged on both sides of the middle top of the workbench, a first sticky pile roller is fixedly arranged between the two first fixed plates, a second fixed plate is fixedly arranged on both sides of one end of the workbench, and a second sticky pile roller and a third sticky pile roller are rotatably arranged inside the two second fixed plates respectively.
[0007] Furthermore, the second lint sticking roller is placed on the upper end of the third lint sticking roller.
[0008] Furthermore, a connecting rod is fixedly provided at the bottom end of the outrigger rod, and both ends of the connecting rod are respectively fixedly provided on one side surface of the first fixing plate.
[0009] Furthermore, a through hole is formed inside the second fixing plate.
[0010] Furthermore, one side surface of the second fixing plate is symmetrically provided with mounting grooves, and the mounting grooves are placed on both sides of the through hole.
[0011] Furthermore, a clamping block is fixedly arranged inside each of the installation slots.
[0012] Furthermore, a plug hole is provided inside the second lint-sticking roller.
[0013] Furthermore, an insertion shaft is slidably inserted into the interior of the insertion hole.
[0014] Furthermore, two sides of one end of the insertion shaft are symmetrically connected with rotating blocks, and a fixing seat is fixedly provided on the top of each rotating block, and a hook is rotatably provided between the fixing seats.
[0015] Furthermore, a connecting block is fixedly provided on the inner surface of the hook, and the other end of the connecting block is plugged into the interior of the rotating block.
[0016] Compared with the prior art, the beneficial effect of the present invention is: by overlapping the object on the top of the transition rod, and then overlapping the object on the top of the first sticky roller, and passing one end of the object through the gap between the second sticky roller and the third sticky roller, in the process of the flocked object continuously moving outward, the first sticky roller, the second sticky roller and the third sticky roller will continuously roll, thereby sticking the fluff on the surface of the flocked object, thereby reducing the amount of fluff remaining on the surface of the flocked object, which not only purifies the working environment, but also protects the health of the staff.
[0017] Compared with the prior art, the beneficial effect of the present invention is: by aligning the insertion hole opened in the second sticky roller with the through hole opened in the second fixed plate, initially, the rotating block is in a horizontal state, and then the rotating block is pulled to make the insertion shaft slide out of the inside of the insertion hole for a distance, and then the rotating block is rotated so that the arc surface of the hook set on the top of the rotating block is engaged with the surface of the block, and then the insertion shaft is pushed so that the rotating block is inserted into the inside of the installation groove to complete the installation of the first sticky roller, the second fixed plate and the second sticky roller, thereby ensuring the stability of the first sticky roller, the second fixed plate and the second sticky roller during rotation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the external three-dimensional structure of the present invention;
[0019] Figure 2 It is a schematic diagram of the connection structure between the second fixing plate and the lint-sticking roller of the present invention;
[0020] Figure 3 This is a schematic diagram of the structure of the velvet sticking roller of the present invention;
[0021] Figure 4 This is a schematic diagram of the structure of the second fixing plate of the present invention;
[0022] Figure 5 It is a schematic diagram of the hook structure of the present invention.
[0023] In the figure: 1. workbench; 2. flocking equipment outer box; 3. transition rod; 4. connecting plate; 5. extension rod; 6. first fixed plate; 7. first flocking roller; 8. second fixed plate; 9. second flocking roller; 10. third flocking roller; 11. through hole; 12. mounting groove; 13. clamping block; 14. socket; 15. plug shaft; 16. rotating block; 17. fixed seat; 18. hook; 19. connecting block. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “vertical”, “inside” and “outside” are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] See also Figure 1-5The present invention provides a technical solution: a loop pile and shear pile integrated flocking equipment, comprising a workbench 1, a flocking equipment outer box 2 is fixedly arranged on the top of the workbench 1, a transition rod 3 is rotatably connected to the inner wall of the flocking equipment outer box 2, a connecting plate 4 is fixedly arranged on the top of one side of the flocking equipment outer box 2, an extension rod 5 is fixedly arranged on the bottom of the connecting plate 4, first fixed plates 6 are fixedly arranged on both sides of the middle top of the workbench 1, a first velvet sticking roller 7 is fixedly arranged between the two first fixed plates 6, second fixed plates 8 are fixedly arranged on both sides of one end of the workbench 1, a second velvet sticking roller 9 and a third velvet sticking roller 10 are rotatably arranged inside the two second fixed plates 8, the second velvet sticking roller 9 is placed on the upper end of the third velvet sticking roller 10, a connecting rod is fixedly arranged on the bottom end of the extension rod 5, and both ends of the connecting rod are respectively fixed on one side surface of the first fixed plate 6.
[0028] In specific implementation, when cleaning the fluff of flocked objects, first overlap the object on the top of the transition rod 3, then overlap the object on the top of the first sticky roller 7, and pass one end of the object through the gap between the second sticky roller 9 and the third sticky roller 10. As the flocked object continues to move outward, the first sticky roller 7, the second sticky roller 9 and the third sticky roller 10 will continue to roll, thereby sticking the fluff on the surface of the flocked object, thereby reducing the amount of fluff remaining on the surface of the flocked object, which not only purifies the working environment, but also protects the health of the staff.
[0029] It should be noted that the flocking device is a flocking device with loop and shearing. The flocking device with loop and shearing is a flocking machine that can make loop and shearing at the same time. The working principle of this flocking machine is as follows: the first swing mechanism drives the tufting needle to extend forward along the axis of the gun body to bring the yarn on the tufting needle closer to the base fabric. In this process, the second swing mechanism drives the scissors to retract along the axis of the gun body, and the scissors remain in a closed shearing state during the retraction process, that is, the scissors do not cut the yarn in this process. Subsequently, the first swing mechanism drives the tufting needle to retract along the axis of the gun body, and in this process, the second swing mechanism drives the scissors to extend forward along the axis of the gun body. When the yarn is fed into the base fabric, the scissors change from an open shearing state to a closed shearing state. At this time, the part of the yarn cut by the shearing part forms sheared pile, and the part of the yarn that is avoided by the avoidance gap and not cut forms looped pile.
[0030] It should be noted that the first lint-sticking roller 7, the second fixed plate 8 and the second lint-sticking roller 9 are made of polyethylene film. The polyethylene film has good adhesion and durability. The polyethylene film is a polymer material with high density and can withstand greater pressure and impact. Therefore, it is more durable than some other types of plastic materials. This durability makes the polyethylene film perform well when packaging large and heavy items. At the same time, the polyethylene film also has good waterproof and moisture-proof properties, and can be used in a humid environment to effectively protect the packaged items from moisture or water immersion.
[0031] In addition, polyethylene film also has the advantage of good environmental performance. Compared with other plastic materials, polyethylene film can be recycled or incinerated to reduce the negative impact on the environment. This feature makes polyethylene film still have a wide range of application prospects in today's increasingly stringent environmental protection requirements. Polyethylene film also has good light transmittance, heat preservation, strong tensile strength, and is light and easy to build. These characteristics make polyethylene film play an important role in the agricultural field, such as the construction of greenhouses. In addition, polyethylene film also has good heat resistance and cold resistance, a wide range of operating temperatures, excellent mechanical properties, good wear resistance, and excellent dielectric properties. It is insoluble in any organic solvent at room temperature, resistant to acids, alkalis, and salts, and has very low water absorption and water vapor permeability.
[0032] See also Figure 1-5 As shown, a through hole 11 is provided inside the second fixed plate 8, and mounting grooves 12 are symmetrically provided on one side surface of the second fixed plate 8. The mounting grooves 12 are placed on both sides of the through hole 11, and a clamping block 13 is fixedly provided inside each mounting groove 12. A plug hole 14 is provided inside the second sticky roller 9, and an insertion shaft 15 is slidably inserted inside the plug hole 14. One end of the insertion shaft 15 is symmetrically rotatably connected with rotating blocks 16 on both sides, and a fixing seat 17 is fixedly provided on the top of each rotating block 16. A hook 18 is rotatably provided between the fixing seats 17, and a connecting block 19 is fixedly provided on the inner surface of the hook 18, and the other end of the connecting block 19 is inserted into the interior of the rotating block 16.
[0033] In specific implementation, when installing the first sticky roller 7, the second fixed plate 8 and the second sticky roller 9, first align the insertion hole 14 opened in the second sticky roller 9 with the through hole 11 opened in the second fixed plate 8. Initially, the rotating block 16 is in a horizontal state. Then, the rotating block 16 is pulled so that the insertion shaft 15 slides out of the inside of the insertion hole 14 for a distance. Then, the rotating block 16 is rotated so that the arc surface of the hook 18 set on the top of the rotating block 16 is engaged with the surface of the block 13. Then, the insertion shaft 15 is pushed so that the rotating block 16 is inserted into the inside of the mounting groove 12 to complete the installation of the first sticky roller 7, the second fixed plate 8 and the second sticky roller 9, thereby ensuring the stability of the first sticky roller 7, the second fixed plate 8 and the second sticky roller 9 during rotation.
[0034] It should be noted that the main functions of the hook 18 and the block 13 are to connect and fix two or more components. The hook 18 is usually a component with a curved or hook-shaped structure, which can hook or snap into the corresponding position of another component to achieve connection. This connection method usually does not require additional fasteners, such as screws or nuts, so it can simplify the assembly process and improve assembly efficiency. The block 13 is a block-shaped component with a specific shape and size, which is usually designed to match the groove, hole or other structure of another component. When the block 13 is inserted into the corresponding position, it can provide stable support and fixing to prevent relative movement or loosening between components.
[0035] It should be noted that when the first sticky roller 7, the second sticky roller 9 and the third sticky roller 10 rotate, the insertion shaft 15 does not rotate with the first sticky roller 7, the second sticky roller 9 and the third sticky roller 10, but remains stationary, thereby ensuring that the rotating block 16 is always inserted into the inside of the mounting groove 12.
[0036] It should be noted that the working principle of flocking is mainly to use adhesive to implant fluff on the matrix, and use the adhesion of the fluff to achieve specific functions or decorative effects. In the flocking process, it is first necessary to apply or spray adhesive on the matrix (such as cloth, paper, plastic, etc.). The selection of adhesive is crucial. It must not only be able to adhere firmly to the matrix, but also be able to form a good combination with the fluff. Subsequently, the fluff is implanted into the surface of the matrix coated with adhesive by electrostatic flocking, mechanical flocking or other means. Under the action of the adhesive, the fluff can fit tightly on the matrix to form a uniform and dense fluff layer. Flocking technology is widely used in various fields, such as textiles, packaging, decoration, etc. In the textile industry, flocking fabrics have the characteristics of softness, comfort, and warmth, and are deeply loved by consumers. In the packaging industry, flocking technology can improve the grade and aesthetics of packaging products. In the decoration industry, flocking materials can be used for wall, ceiling and other decorations to create a unique visual effect.
[0037] Working principle: When cleaning the fluff of flocked objects, first overlap the object on the top of the transition rod 3, then overlap the object on the top of the first sticky roller 7, and pass one end of the object through the gap between the second sticky roller 9 and the third sticky roller 10. As the flocked object continues to move outward, the first sticky roller 7, the second sticky roller 9 and the third sticky roller 10 will continue to roll, thereby sticking the fluff on the surface of the flocked object, thereby reducing the amount of fluff remaining on the surface of the flocked object, which not only purifies the working environment, but also protects the health of the staff.
[0038] When installing the first sticky roller 7, the second fixed plate 8 and the second sticky roller 9, first align the insertion hole 14 opened in the second sticky roller 9 with the through hole 11 opened in the second fixed plate 8. Initially, the rotating block 16 is in a horizontal state. Then, the rotating block 16 is pulled to make the insertion shaft 15 slide out of the inside of the insertion hole 14 for a distance. Then, the rotating block 16 is rotated so that the arc surface of the hook 18 set on the top of the rotating block 16 is engaged with the surface of the block 13. Then, the insertion shaft 15 is pushed so that the rotating block 16 is inserted into the inside of the installation groove 12 to complete the installation of the first sticky roller 7, the second fixed plate 8 and the second sticky roller 9, thereby ensuring the stability of the first sticky roller 7, the second fixed plate 8 and the second sticky roller 9 during rotation.
[0039] The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technician familiar with this patent can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical content suggested above without departing from the scope of the technical solution of the present invention. The implementation scheme in the above embodiment can also be further combined or replaced. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the scope of the solution of the present invention.
Claims
1. A flocking device for loop pile and shearing pile, comprising a workbench (1), characterized in that: A flocking equipment outer box (2) is fixedly arranged on the top of the workbench (1), and a transition rod (3) is rotatably connected to the inner wall of the flocking equipment outer box (2). A connecting plate (4) is fixedly arranged on the top of one side of the flocking equipment outer box (2), and an extension rod (5) is fixedly arranged on the bottom of the connecting plate (4). First fixed plates (6) are fixedly arranged on both sides of the middle top of the workbench (1), and a first velvet sticking roller (7) is fixedly arranged between the two first fixed plates (6). Second fixed plates (8) are fixedly arranged on both sides of one end of the workbench (1), and a second velvet sticking roller (9) and a third velvet sticking roller (10) are rotatably arranged inside the two second fixed plates (8), respectively.
2. The loop pile and shear pile integrated flocking equipment according to claim 1, characterized in that: The second lint-sticking roller (9) is placed on the upper end of the third lint-sticking roller (10).
3. The loop pile and shear pile integrated flocking equipment according to claim 1, characterized in that: A connecting rod is fixedly arranged at the bottom end of the extension rod (5), and both ends of the connecting rod are respectively fixedly arranged on a side surface of the first fixing plate (6).
4. The loop pile and shear pile integrated flocking equipment according to claim 1, characterized in that: A through hole (11) is provided inside the second fixing plate (8).
5. The loop pile and shear pile integrated flocking equipment according to claim 4, characterized in that: One side surface of the second fixing plate (8) is symmetrically provided with mounting grooves (12), and the mounting grooves (12) are located on both sides of the through hole (11).
6. The loop pile and shear pile integrated flocking equipment according to claim 5, characterized in that: A clamping block (13) is fixedly arranged inside each installation groove (12).
7. The loop pile and shear pile integrated flocking equipment according to claim 1, characterized in that: The second lint-sticking roller (9) is provided with an insertion hole (14) inside.
8. The loop pile and shear pile integrated flocking device according to claim 7, characterized in that: An insert shaft (15) is slidably inserted into the interior of the insert hole (14).
9. The loop pile and shear pile integrated flocking device according to claim 8, characterized in that: One end of the insertion shaft (15) is symmetrically rotatably connected to rotating blocks (16) on both sides, and a fixing seat (17) is fixedly arranged on the top of each rotating block (16), and a hook (18) is rotatably arranged between the fixing seats (17).
10. The loop pile and shear pile integrated flocking equipment according to claim 9, characterized in that: A connecting block (19) is fixedly arranged on the inner surface of the hook (18), and the other end of the connecting block (19) is inserted into the interior of the rotating block (16).