Sapindus mukorossi shelling, classifying and screening equipment

Abstract

In order to solve the technical problems, the invention provides the following technical scheme that the soapberry shelling, classifying and screening equipment comprises a distribution funnel, an impurity removal cavity is formed in the lower end of the distribution funnel, and a plurality of impurity removal holes are formed in the lower end of the impurity removal cavity; a plurality of obliquely arranged guide plates are arranged in the impurity removal cavity, the lower end of the impurity removal cavity is connected with a size classification part, an arc-shaped sieve plate is arranged in the size classification part, the left end and the right end of the lower end face of the size classification part are each provided with a first discharge port, the lower end of each first discharge port is connected with a conveying joint-cutting part, and a kernel removal part is arranged at the discharge part of each conveying joint-cutting part; the conveying joint-cutting part comprises an arc-shaped protection plate, the inner side of the arc-shaped protection plate is rotatably connected with a conveying shaft, the conveying shaft is provided with an arc-shaped groove, the side face of the arc-shaped protection plate is rotatably connected with a cutting shaft, the cutting shaft is provided with a cutting blade, the cutting blade corresponds to the arc-shaped groove, and the soapberries which are subjected to joint cutting and output are subjected to kernel removal through the kernel removal part.

Description

Technical Field

[0001] The invention relates to the technical field of soapberry shelling, and more particularly to a soapberry shelling classification and screening device. Background Art

[0002] As a plant that is an economic tree species, greening tree species and timber tree species, the trunk, pulp, kernel, core and young leaves of soapberry all have different functions and are widely used in chemical, industrial and building materials fields. The seeds of soapberry can be used to extract diesel, while the seed skin can be used to produce detergents and cosmetics.

[0003] The seeds of soapberry have high utilization value, but it is difficult to shell them. The soapberry is round in shape, which makes it difficult to hold it stably during manual shelling and it is easy to be damaged during the shelling process, resulting in high intensity and low efficiency of manual shelling. Therefore, a device is needed to quickly separate the seeds and epidermis of soapberry, so as to realize automatic shelling and improve the utilization efficiency of each part. Summary of the invention

[0004] Therefore, the technical problem to be solved by the present invention is to provide a soapberry shelling classification and screening device which can automatically screen and complete shelling and collect the shells and seeds respectively after shelling.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] A soapberry shelling, sorting and screening device comprises an arrangement funnel, a debris removal cavity is provided at the lower end of the arrangement funnel, a plurality of obliquely arranged guide plates are provided in the debris removal cavity, a size classification piece is connected to the lower end of the debris removal cavity, an arc-shaped sieve plate is provided in the size classification piece, first discharge ports are respectively provided at the left and right ends of the lower end surface of the size classification piece, a conveying slitting piece is respectively connected at the lower end of each first discharge port, a core removal piece is provided at the discharge position of the conveying slitting piece, the conveying slitting piece comprises an arc-shaped guard plate, a conveying shaft is rotatably connected to the inner side of the arc-shaped guard plate, an arc-shaped groove is respectively provided on the conveying shaft and the arc-shaped guard plate, a cutting shaft is rotatably connected to the side of the arc-shaped guard plate, a plurality of cutting blades are fixedly connected to the cutting shaft, and each cutting blade corresponds to the arc-shaped groove respectively, the core removal piece comprises an arc-shaped discharge support, a second discharge port is provided at the lower end of the arc-shaped discharge support, a core removal shaft is rotatably connected to the side of the arc-shaped discharge support, and a plurality of pressing pieces matching the second discharge port are circumferentially evenly distributed at the positions of the core removal shaft corresponding to the positions of the arc-shaped grooves.

[0007] A soapberry shelling classification and screening method comprises the following steps: step 1, arranging, introducing the soapberries to be shelled into a long strip funnel, so that the soapberries arranged vertically are guided out from the lower end of the long strip funnel and transported downward;

[0008] Step 2, removing impurities, a plurality of guide plates arranged obliquely downward are provided under the long strip funnel, and slits are provided on the guide plates, and impurities on the surface and the residues carried by the arranged soapberries are separated during the process of being guided by the guide plates;

[0009] Step 3, sorting, after removing impurities, the soapberries are transported according to their size through an arc-shaped screen, the larger ones are guided through the screen for output, and the smaller ones fall down from the mesh of the screen and are output;

[0010] Step 4: transport and cut the slits. The selected soapberries are transported through the gaps between the transport shaft and the arc plate. A corresponding transport channel is provided between the transport shaft and the arc plate. The soapberries pass through the transport channel. A cutting wheel is provided on the outer side of the arc plate so that the transported soapberries are cut into slits of a certain depth by the cutting wheel.

[0011] Step 5, shelling. A bracket with an opening facing upward is provided at the discharging portion of the conveying component. An opening is provided at the lower end of the bracket. After the soapberry is output from the conveying component, it will pass over the bracket. A pressing roller is rotatably connected to the side of the bracket. The pressing roller is provided with a pressing sheet corresponding to the opening on the bracket. The pressing sheet presses the soapberry downward during rotation. Since the sides of the soapberry are supported by the two sides of the opening, the soapberry will open along the opened gap when pressed. The seeds of the soapberry fall downward, and the shells will fall obliquely outward under the guidance of the bracket to complete the shelling action.

[0012] The technical solution of the present invention achieves the following beneficial technical effects:

[0013] 1. Transport and shell the soapberries in an orderly manner, and remove impurities during the transportation process to make the finished product cleaner and more complete;

[0014] 2. During the transportation process, each soapberry is opened separately to avoid the phenomenon of missing some and being unable to shell;

[0015] 3. Arrange the materials before transportation and transport them downward as a whole to avoid accumulation and blockage during transportation;

[0016] 4. The seeds and the outer skin are automatically guided separately during shelling to avoid mixing together and requiring subsequent separation operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is the front view of the overall structure of the present invention;

[0018] Figure 2 It is a three-dimensional diagram of the overall structure of the present invention;

[0019] Figure 3 It is a cross-sectional view of the present invention;

[0020] Figure 4 It is a schematic diagram of the internal structure of the present invention;

[0021] Figure 5 This is a diagram showing the internal structure of the impurity removal chamber of the present invention;

[0022] Figure 6 It is a diagram of the conveying slit structure of the present invention;

[0023] Figure 7 This is a schematic diagram of the internal structure of the conveying slit of the present invention;

[0024] Figure 8 This is a schematic diagram of the core removal component of the present invention;

[0025] Fig. 9 This is a structural diagram of the arc-shaped discharge support of the present invention.

[0026] The reference numerals in the figure are represented as follows: 1. Arrangement funnel; 2. De-impurity chamber; 3. Guide plate; 4. Size classification member; 5. Screen plate; 6. First discharge port; 7. Arc-shaped guard plate; 8. Conveying shaft; 9. Arc-shaped groove; 10. Cutting shaft; 11. Cutting blade; 12. Arc-shaped discharge support; 13. Second discharge port; 14. Coring shaft; 15. Pressing plate; 16. De-impurity shell; 17. Collecting plate; 18. De-impurity discharge pipe; 19. De-impurity collection channel; 20. Classification shell; 21. Opening adjustment plate; 22. First arc-shaped guard plate; 23. Second arc-shaped guard plate; 24. Separation plate. DETAILED DESCRIPTION

[0027] This embodiment is described in detail with reference to the accompanying drawings.

[0028] As a spherical seed, it is difficult to completely separate the seed and the epidermis during the shelling process. At the same time, since the seeds of soapberry are unevenly dry and wet, if they are dried first, it will not only increase the difficulty of the work, but the epidermis of the dried seeds will be harder and more difficult to separate. If the shelling is carried out by roller extrusion, not only will the seeds be broken and still unable to be separated, but the shell will also be relatively broken and the appearance will be poor.

[0029] When the present embodiment is in use, the soapberries are input into the funnel, the upper end of the funnel is a longitudinally arranged rectangular opening, the middle part is a structure that is larger at the top and smaller at the bottom, and the outlet at the lower end is a longitudinally arranged long strip structure, so that the soapberries output through the funnel are output downward in rows vertically, so that not only are the soapberries not easily piled up during subsequent processing after output, but also the number of soapberries processed by subsequent working components is more uniform, so that it is not easy to damage subsequent equipment and the transportation is smoother.

[0030] At the lower end of the funnel is provided a cleaning chamber for removing dust and residues carried on the soapberries, the cleaning chamber comprising a longitudinally arranged rectangular cleaning shell 16, the left and right sides of the cleaning shell 16 are respectively fixedly connected with guide plates 3 which are arranged alternately and extend obliquely downward, each guide plate 3 is respectively provided with a cleaning gap, and the soapberries will be guided by each guide plate 3 when falling downward from the upper end of the cleaning shell 16, and will hit the guide plates 3 at the same time, during which the dust and residues on the soapberries will fall downward from the cleaning gaps, in order to prevent the fallen residues from contacting the surface of the soapberries again, at the bottom of each guide plate 3 The ends are respectively fixedly connected with obliquely arranged collecting plates 17, one end of each collecting plate 17 is fixedly connected to the side of the impurity removal shell 16, and the other end extends obliquely upward and is connected to the corresponding protruding end of the guide plate 3, so that the residue is discharged to the outside through the collecting plate 17, and a impurity removal outlet is provided on the side of the impurity removal shell corresponding to the position of the collecting plate 17, and an impurity removal discharge pipe 18 is provided outside the impurity removal outlet, and the residue leaves the impurity removal shell 16 from the impurity removal discharge outlet, and an obliquely arranged impurity removal collecting channel 19 is provided outside the impurity removal shell 16 and below the impurity removal discharge outlet, and the residue will be discharged outward after falling into the impurity removal collecting channel 19.

[0031] The soapberries after impurities removal are output downward from the lower end of the impurity removal shell 16, and a size classification member 4 is connected to the lower end of the impurity removal shell 16. The size classification member 4 includes a classification shell 20, the upper end of the classification shell 20 is a feed port, and the left and right ends of the lower end surface are respectively provided with first discharge ports 6. A sieve plate 5 with an arc structure is fixedly connected in the classification shell 20, and the upper end of the sieve plate 5 is fixedly connected to the side of the feed port, and the sieve plate 5 covers one of the first discharge ports 6 and the lower end of the sieve plate 5 is connected to the side of the other first discharge port 6. A screening port is opened on the sieve plate 5, so that the soapberries falling downward from the feed port will contact the surface of the sieve plate 5, and the soapberries larger than the screening port will be guided by the sieve plate 5 into a The first discharge port 6, and the soapberries smaller than the screening port will pass through the screening port, and the soapberries passing through the screening port will enter the first discharge port 6 covered by the screen plate 5, thereby completing the action of classifying the soapberries according to size, so that the shelling operation can be performed more accurately in the subsequent actions, and an opening adjustment plate 21 is longitudinally slidably connected to the outer side of the screen plate 5, the opening adjustment plate 21 is fitted with the screen plate 5, and at the same time, a screening port corresponding to the screening port is opened on the opening adjustment plate 21, and the position between the longitudinal sliding adjustment plate and the screen plate 5 is adjusted so that the adjustment plate blocks a part of the screening port, thereby completing the adjustment of the width of the screening port, so as to adapt to soapberries of different diameters from different batches.

[0032] Different conveying slitting parts are respectively connected to the lower ends of different first discharge ports 6, and the conveying slitting parts include a first arc-shaped guard plate 22 with an upward opening, a second arc-shaped guard plate 23 arranged tangentially and opening downwardly is provided on the outer side of the first arc-shaped guard plate 22, and the tangent parts of the first arc-shaped guard plate 22 and the inner sides of the second arc-shaped guard plate 23 are in a connected state, and the first arc-shaped guard plate 22 and the second arc-shaped guard plate 23 are respectively coaxially connected to the conveying shaft 8, and a plurality of arc-shaped grooves 9 are distributed axially on the conveying shaft 8, and the first arc-shaped guard plate 22 and the second arc-shaped guard plate 23 are respectively provided with corresponding arc-shaped grooves 9, so that the arc-shaped grooves 9 on the conveying shaft 8 and the arc-shaped grooves 9 on the arc-shaped guard plate 7 form a conveying channel. The soapberries transported in this way can only be output through the conveying channel, so as to complete the arrangement of the soapberries during the conveying process. The outer side of the lower end surface of the first arc-shaped guard plate 22 and the outer side of the upper end surface of the second arc-shaped guard plate 23 are respectively rotatably connected with longitudinally arranged cutting shafts 10, and a plurality of cutting blades 11 are respectively longitudinally arranged on the cutting shafts 10, and each cutting blade 11 corresponds to the arc-shaped groove 9 respectively. At the same time, each cutting blade 11 extends into the arc-shaped groove 9 to a certain depth, so that a gap of a certain depth will be cut on the soapberries when the soapberries pass through. Since the conveying channel limits the conveying path of the soapberries, the cut gaps will be in the same plane, so that it will be easier to shell the soapberries after output.

[0033] The difference between the two conveying and slitting members is that the diameters of the arc-shaped grooves 9 are different, so that the soapberries of corresponding sizes can be conveyed more stably during the conveying process, and the slitting depth can be more easily controlled during the slitting process.

[0034] After the soapberries are output through the conveying slitting piece, there are cutting seams of a certain depth on the surface of the soapberries, and the outer side of the second arc-shaped guard plate 23 is the output port, and an arc-shaped discharge support 12 matching the arc-shaped groove 9 is provided at the corresponding position of the output port, and the arc-shaped discharge support 12 is tangent to the corresponding arc-shaped rod groove and arranged accordingly, so that the soapberries output from each arc channel will pass through the upper end of the arc-shaped discharge support 12, and the arc-shaped discharge support 12 opens obliquely upward to the outside, and a second discharge port 13 opening outward is provided at the lower end of the arc-shaped discharge support 12, and a core removal shaft 14 is rotatably connected to the outer side of the arc-shaped discharge support 12, and a plurality of groups of pressing sheets 15 are evenly distributed on the circumference of the core removal shaft 14, and the width of the pressing sheets 15 is smaller than the width of the second discharge port 13, and the soapberries output through the arc-shaped groove 9 will pass The arc-shaped discharge tray 12 is located at and supports the two ends of the soapberry through the arc-shaped discharge tray 12, and the pressing piece 15 will move downward from above the second discharge port 13 during the rotation of the core removal shaft 14, and the pressing piece 15 will press the middle part of the soapberry and press the soapberry seeds downward, and a gap is opened in the middle part of the soapberry, and at the same time, the two ends of the soapberry are respectively supported by the arc-shaped discharge tray 12, so when the pressing piece 15 is pressed, the soapberry will be opened along the opened gap, and the soapberry seeds will be pressed downward, and the epidermis of the soapberry will be peeled off, and after the pressing piece 15 passes, the soapberry seeds will pass through the second discharge port 13 and fall downward, and the epidermis will fall obliquely downward due to the guidance of the arc-shaped discharge tray 12 while falling downward, so that the soapberry seeds and epidermis will fall into different areas after shelling.

[0035] An obliquely arranged separation plate 24 is rotatably connected to the lower end of the arc-shaped discharge tray 12. The separation plate 24 is used to separate the seeds and epidermis of the soapberry to avoid a large amount of mixing of the two, which makes subsequent separation more troublesome. The separated soapberry and epidermis are processed separately, that is, the work of collecting the soapberry separately after shelling is completed.

[0036] A soapberry shelling classification and screening method comprises the following steps: step 1, arranging, introducing the soapberries to be shelled into a long strip funnel, so that the soapberries arranged vertically are guided out from the lower end of the long strip funnel and transported downward;

[0037] Step 2, removing impurities, a plurality of guide plates arranged obliquely downward are provided under the long strip funnel, and slits are provided on the guide plates, and impurities on the surface and the residues carried by the arranged soapberries are separated during the process of being guided by the guide plates;

[0038] Step 3: Sorting: After removing impurities, the soapberries are transported according to their size through the curved screen. The larger ones are guided through the screen for output, while the smaller ones fall down from the mesh of the screen.

[0039] Fall and output;

[0040] Step 4: transport and cut the slits. The selected soapberries are transported through the gaps between the transport shaft and the arc plate. A corresponding transport channel is provided between the transport shaft and the arc plate. The soapberries pass through the transport channel. A cutting wheel is provided on the outer side of the arc plate so that the transported soapberries are cut into slits of a certain depth by the cutting wheel.

[0041] Step 5, shelling. A bracket with an opening facing upward is provided at the discharging portion of the conveying component. An opening is provided at the lower end of the bracket. After the soapberry is output from the conveying component, it will pass over the bracket. A pressing roller is rotatably connected to the side of the bracket. The pressing roller is provided with a pressing sheet corresponding to the opening on the bracket. The pressing sheet presses the soapberry downward during rotation. Since the sides of the soapberry are supported by the two sides of the opening, the soapberry will open along the opened gap when pressed. The seeds of the soapberry fall downward, and the shells will fall obliquely outward under the guidance of the bracket to complete the shelling action.

[0042] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the claims of this patent application.

Claims

1. A soapberry shelling and sorting device, characterized in that: The invention comprises an arrangement funnel (1), wherein a cleaning chamber (2) is provided at the lower end of the arrangement funnel (1), a plurality of obliquely arranged guide plates (3) are provided in the cleaning chamber (2), a size classification member (4) is connected to the lower end of the cleaning chamber (2), an arc-shaped sieve plate (5) is provided in the size classification member (4), first discharge ports (6) are provided at the left and right ends of the lower end surface of the size classification member (4), the lower ends of the first discharge ports (6) are respectively connected to a conveying slitting member, a core removal member is provided at the discharge position of the conveying slitting member, the conveying slitting member comprises an arc-shaped guard plate (7), a conveying shaft (8) is rotatably connected to the inner side of the arc-shaped guard plate (7), and the conveying shaft (8) is connected to the conveying shaft (8). The arc-shaped guard plate (7) is provided with an arc-shaped groove (9), the side of the arc-shaped guard plate (7) is rotatably connected with a cutting shaft (10), a plurality of cutting blades (11) are fixedly connected with the cutting shaft (10), and each cutting blade (11) corresponds to the arc-shaped groove (9), and the core removal component comprises an arc-shaped discharge support (12), a second discharge port (13) is provided at the lower end of the arc-shaped discharge support (12), a core removal shaft (14) is rotatably connected with the side of the arc-shaped discharge support (12), and a plurality of pressing blades (15) cooperating with the second discharge port (13) are evenly distributed on the circumference of the core removal shaft (14) at positions corresponding to the positions of each arc-shaped groove (9).

2. A soapberry shelling classification and screening device according to claim 1, characterized in that: The arrangement funnel (1) comprises a longitudinally arranged funnel shell, the funnel shell is arranged larger at the top and smaller at the bottom, and the lower end of the funnel shell is a longitudinally arranged long strip structure.

3. A soapberry shelling classification and screening device according to claim 1, characterized in that: The impurity removal chamber (2) comprises a longitudinally arranged square impurity removal shell (16), the inner side surfaces of which are provided with guide plates (3) extending obliquely downward and arranged in a staggered manner at the left and right ends, respectively, each guide plate (3) being provided with a plurality of impurity removal slits, each guide plate (3) being fixedly connected to a collecting plate (17) extending obliquely upward at the lower end, and the extending end of each collecting plate (17) being connected to the lower end surface of the corresponding extending end of the guide plate (3).

4. The soapberry shelling and sorting equipment according to claim 3, characterized in that: The side of the impurity removal housing (16) is provided with impurity removal outlets at positions corresponding to the respective collecting plates (17), the outer side of the impurity removal housing (16) is provided with impurity removal discharge pipes (18) corresponding to the impurity removal outlets, and the lower end of the impurity removal housing (16) is fixedly connected with an impurity removal collection channel (19) corresponding to the lower end of the impurity removal discharge pipe (18) and arranged obliquely downward.

5. The soapberry shelling and sorting equipment according to claim 1, characterized in that: The size classification element (4) comprises a classification shell (20), the upper end of the classification shell (20) is a feed port, and the left and right ends of the lower end surface are respectively provided with first discharge ports (6), the upper end of the classification shell (20) is connected to the lower end of the impurity removal chamber (2), and an obliquely arranged and arc-shaped sieve plate (5) is provided in the classification shell (20), the upper end of the sieve plate (5) is connected to the side of the feed port, and the material is guided to one of the first discharge ports (6) through the sieve plate (5), and the material passing through the sieve plate (5) is discharged through the other first discharge port (6).

6. The soapberry shelling and sorting equipment according to claim 5, characterized in that: The sieve plate (5) is provided with a plurality of sieving openings, and a sieving opening adjustment plate (21) is longitudinally slidably connected to the outer side of the sieve plate (5).

7. The soapberry shelling and sorting equipment according to claim 1, characterized in that: The conveying slitting member comprises a first arc-shaped guard plate (22) opening upward, a second arc-shaped guard plate (23) arranged tangentially and opening downward is fixedly connected to the outer side of the first arc-shaped guard plate (22), a conveying shaft (8) is coaxially rotatably connected to the inner sides of the first arc-shaped guard plate (22) and the second arc-shaped guard plate (23), a plurality of arc-shaped grooves (9) for accommodating materials are respectively provided on the conveying shaft (8) and the corresponding first arc-shaped guard plate (22) and the second arc-shaped guard plate (23), a cutting shaft (10) is rotatably connected to the lower end of the first arc-shaped guard plate (22) and the upper end of the second arc-shaped guard plate (23), a plurality of cutting blades (11) are provided on the cutting shaft (10), and each cutting blade (11) is matched with the arc-shaped groove (9).

8. The soapberry shelling and sorting equipment according to claim 7, characterized in that: A through cavity is provided at the contact portion between the first curved guard plate (22) and the second curved guard plate (23), so that the material conveyed by the first curved guard plate (22) enters the inner side of the second curved guard plate (23) through the through cavity.

9. The soapberry shelling and sorting equipment according to claim 1, characterized in that: There are a plurality of arc-shaped discharge trays (12) which correspond to the corresponding arc-shaped grooves (9), respectively. Each arc-shaped discharge tray (12) comprises a tray body, the tray body opening is arranged obliquely upward and obliquely outward, and a second discharge port (13) opening toward the outside is provided at the lower end of the tray body. The pressing piece (15) located on the core removal shaft (14) passes through the second discharge port (13) from obliquely upward to downward during the rotation process.

10. The soapberry shelling and sorting equipment according to claim 9, characterized in that: The lower ends of the arc-shaped discharge trays (12) are rotatably connected to separation plates (24), and the ends of the separation plates (24) extending obliquely upward are located below the second discharge port (13).

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