Hu pomelo green fruit halving processing all-in-one machine

Abstract

The invention discloses a Huyou green fruit halving processing all-in-one machine which comprises a cleaning system, a screening system, four conveying and cutting systems and four processing systems. The cleaning system comprises fixing supports, a partition plate conveying belt which is arranged obliquely upwards is arranged between the fixing supports, a storage box and two cleaning brushes are arranged on the fixing supports, the storage box is located at the bottom of the partition plate conveying belt, and the two cleaning brushes are located on the upper side of the partition plate conveying belt; the screening system comprises a screening fixing frame and a driving motor, one end of the screening fixing frame is fixedly connected with an obliquely-arranged connecting rail, and one end of the connecting rail is located below one end of the partition plate conveying belt. The Huyou green fruit halving processing all-in-one machine can obviously improve the green fruit making efficiency, reduce energy consumption, reduce labor cost and save water resources, and conforms to the green development concept.

Description

Technical Field

[0001] The invention relates to the technical field of traditional Chinese medicine processing equipment, and in particular to a pomelo green fruit half-splitting and half-processing integrated machine. Background Art

[0002] Huyou Xiaoqing fruit is the raw material for preparing the traditional Chinese medicine "Qu Zhi Ke". "Qu Zhi Ke" was included in the new "Zhejiang Eight Flavors" and "Qu Six Flavors" in 2018. Qu Zhi Ke is a herbal medicine included in the 2015 edition of "Zhejiang Province Processing Standards". The medicinal source is the dried immature fruit of Changshan Huyou, a Rutaceae plant. The fruit is spherical. Qu Zhi Ke is bitter, pungent, sour, and slightly cold. It has the effects of regulating qi, relieving fullness, and relieving stagnation and swelling.

[0003] At present, the processing of Qu Zhi Ke in the production area follows the traditional processing method. The traditional processing process undergoes repeated rinsing and drying, which leads to a large loss of effective ingredients in Qu Zhi Ke slices, affecting the quality of the slices. It is also time-consuming and involves many processes. Traditional slices are dark in color and of varying quality, which seriously affects the clinical efficacy. Therefore, it is necessary to optimize the cutting process and cutting device of Qu Zhi Ke to ensure the quality and clinical efficacy of Qu Zhi Ke slices. With the development of the integration of processing and preparation of traditional Chinese medicine production areas (referred to as "integration"), the processing method of Qu Zhi Ke in the production area needs to be changed. The "integration" processing enables the original medicinal material Huyou fruit to be processed into slices at the production area, reducing the process of repeated rinsing and drying, so that its effective ingredients can be retained to the maximum extent.

[0004] In the "integrated" processing of Quzhike, the immature fruits of Huyou need to be cut in two steps. First, the fruit is cut in half and then sliced. There are many bisection cutting devices on the market today, but none of them can further cut the Huyou into slices. In addition, the existing cutting equipment such as cutting machines generally do not cut accurately during cutting, making it difficult to achieve bisection cutting. In addition, the green fruit needs to be dried and preserved in time after cutting to ensure its medicinal efficacy. Therefore, it is necessary to design a Huyou green fruit processing integrated machine that has good bisection effect and can be processed after slicing. Summary of the invention

[0005] The purpose of the present invention is to provide an integrated preparation process and device for processing and preparing Quzhike at the production site. By realizing the integration of green fruit splitting and its subsequent processing process, the efficiency of processing Quzhike is significantly improved, which not only ensures its medicinal efficacy, but also saves labor and material resources, thereby realizing industrial upgrading.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] The pomelo green fruit semi-processing machine includes a cleaning system, a screening system, four transmission and cutting systems and four processing systems;

[0008] The cleaning system comprises a fixed bracket, between which a partition conveyor belt inclined upward is provided, and a storage box and two cleaning brushes are provided on the fixed bracket, wherein the storage box is located at the bottom of the partition conveyor belt, and the two cleaning brushes are located at the upper side of the partition conveyor belt;

[0009] The screening system comprises a screening frame and a driving motor, one end of the screening frame is fixedly connected to an inclined connecting track, one end of the connecting track is located below one end of the partition conveyor belt, a plurality of equidistantly arranged screen wheel rods are rotatably connected between the screening frames, four screen cylinders are rotatably connected between the screening frames, a transmission rod is fixedly connected to the center of each transmission rod, each of the screen cylinders is rotatably connected to the screening frame through the transmission rod, an active rod is fixedly connected to the output shaft of the driving motor, and one end of each screen wheel rod and one end of the tether are connected to the active rod through the tether;

[0010] Each of the transmission and cutting systems includes a guide rail, a first guide box, a wheeled conveyor belt and a support platform. One end of the four guide rails is respectively close to one end of four screen cylinders. The end of each screen cylinder close to the guide rail is open. One end of each guide rail extends into the first guide box. The first guide box is close to the bottom end of the wheeled conveyor belt. The upper end of the wheeled conveyor belt is close to the support platform. A mechanical arm device and a cutting device are provided on the upper side of the support platform.

[0011] Preferably, each of the sieve cylinders is provided with a large number of sieve holes, and the sieve holes on the four sieve cylinders have smaller apertures as they are closer to the sieve wheel rods.

[0012] Preferably, the robotic arm device includes a vertical telescopic cylinder, which is fixedly connected to the top of the support platform, and the output end of the vertical telescopic cylinder is fixedly connected to a steering motor, and the output shaft of the steering motor is fixedly connected to the robotic arm, and pneumatic clamps are provided on the bottom sides of both ends of the robotic arm.

[0013] Preferably, the steering motor is located below the center of the robotic arm.

[0014] Preferably, the cutting device includes a horizontal telescopic cylinder, which is fixedly connected to the upper side of the support platform, a pushing head is fixedly connected to the output end of the horizontal telescopic cylinder, a fixed frame is fixedly connected to the upper side of the support platform, two guide plates are fixedly connected to the side walls of the fixed frame, the pushing head is slidably connected between the two support platforms, and a vertically arranged cutting knife is fixedly connected in the middle of the fixed frame.

[0015] Preferably, each of the preparation systems comprises a support frame, a long cylindrical shell is fixedly connected to the upper side of the support frame, a horizontal conveyor belt is provided inside the long cylindrical shell, a second guide box is fixedly connected to one end of the long cylindrical shell, four of the second guide boxes are respectively located on one side of four fixed frames, and a dryer is provided on the inner top of the long cylindrical shell.

[0016] Preferably, one end of the support frame is fixedly connected to a collection box, and the collection box is located at one end of the horizontal conveyor belt away from the second guide box.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The pomelo green fruit half-processing integrated machine of the present invention can significantly improve the production efficiency of green fruit, reduce energy consumption, lower labor costs, save water resources, and conform to the concept of green development.

[0019] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. The specific implementation of the present invention is given in detail by the following embodiments and their accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0021] Figure 1 It is a three-dimensional structural schematic diagram of the pomelo green fruit half-processing integrated machine proposed by the present invention;

[0022] Figure 2 This is a schematic diagram of the structure of the pomelo half-processing machine proposed by the present invention;

[0023] Figure 3 This is a schematic diagram of the cleaning system structure proposed by the present invention;

[0024] Figure 4 This is a schematic diagram of the screening system structure proposed by the present invention;

[0025] Figure 5 for Figure 4 A is a schematic diagram of the partially enlarged structure of the middle part;

[0026] Figure 6 This is a schematic diagram of the structure of the transmission and cutting system proposed by the present invention;

[0027] Figure 7 This is a schematic diagram of the structure of the top of the support platform proposed by the present invention;

[0028] Figure 8 This is a schematic diagram of the structure between the fixed frame and the horizontal telescopic cylinder proposed by the present invention;

[0029] Fig. 9 This is a schematic diagram of the structure of the preparation system proposed in the present invention.

[0030] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0031] 1. Cleaning system; 101. Storage box; 102. Cleaning brush; 103. Fixed bracket; 104. Partition conveyor belt; 2. Screening system; 201. Connecting track; 202. Screen wheel rod; 203. Screen drum; 204. Tether; 205. Active rod; 206. Screening fixed frame; 207. Driving motor; 208. Transmission rod; 3. Transmission and cutting system; 301. Support table; 302. Robotic arm; 303. Air filter Dynamic clamp; 304, wheeled conveyor belt; 305, first guide box; 306, guide track; 307, steering motor; 308, vertical telescopic cylinder; 309, push head; 310, fixed frame; 311, guide plate; 312, cutter; 313, horizontal telescopic cylinder; 4, preparation system; 401, collection box; 402, horizontal conveyor belt; 403, support frame; 404, long cylinder shell; 405, second guide box. DETAILED DESCRIPTION

[0032] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention. The present invention is described in more detail by way of example with reference to the accompanying drawings in the following paragraphs. It should be noted that the accompanying drawings are all in a very simplified form and are not in precise proportions, and are only used to facilitate and clearly assist in explaining the purpose of the embodiments of the present invention.

[0033] See also Figures 1 to 9 In the embodiment of the present invention, the pomelo green fruit half-processing integrated machine is characterized by comprising a cleaning system 1, a screening system 2, four transmission and cutting systems 3 and four processing systems 4;

[0034] The cleaning system 1 includes a fixed bracket 103, between which a partition conveyor belt 104 arranged upwardly inclined is provided, and a storage box 101 and two cleaning brushes 102 are provided on the fixed bracket 103, wherein the storage box 101 is located at the bottom of the partition conveyor belt 104, and the two cleaning brushes 102 are located at the upper side of the partition conveyor belt 104;

[0035] The screening system 2 comprises a screening fixed frame 206 and a driving motor 207, one end of the screening fixed frame 206 is fixedly connected with an inclined connecting track 201, one end of the connecting track 201 is located below one end of the partition conveyor belt 104, a plurality of equidistantly arranged screen wheel rods 202 are rotatably connected between the screening fixed frames 206, four screen cylinders 203 are rotatably connected between the screening fixed frames 206, a large number of screen holes are provided on each screen cylinder 203, the closer the screen holes on the four screen cylinders 203 are to the screen wheel rod 202, the smaller the aperture, each transmission rod 208 is fixedly connected with a transmission rod 208 at the center, each screen cylinder 203 is rotatably connected to the screening fixed frame 206 through the transmission rod 208, the output shaft of the driving motor 207 is fixedly connected with an active rod 205, one end of each screen wheel rod 202 and one end of the tether 204 are connected to the active rod 205 through the tether 204;

[0036] Each transmission and cutting system 3 includes a guide rail 306, a first guide box 305, a wheeled conveyor belt 304 and a support platform 301, one end of the four guide rails 306 is respectively close to one end of the four screen drums 203, and the end of each screen drum 203 close to the guide rail 306 is open, and one end of each guide rail 306 extends into the first guide box 305, the first guide box 305 is close to the bottom end of the wheeled conveyor belt 304, and the upper end of the wheeled conveyor belt 304 is close to the support platform 301. A mechanical arm device and a cutting device are provided on the upper side of the support platform 301; the mechanical arm device includes a vertical telescopic cylinder 308, which is fixedly connected to the top of the support platform 301, and the vertical telescopic cylinder 308 is fixedly connected to the top of the support platform 301. The output end of 8 is fixedly connected with a steering motor 307, the output shaft of the steering motor 307 is fixedly connected with a robot arm 302, the steering motor 307 is located at the lower center of the robot arm 302, and pneumatic clamps 303 are provided on the bottom sides of both ends of the robot arm 302; the cutting device includes a horizontal telescopic cylinder 313, the upper side of the support table 301 is fixedly connected with the horizontal telescopic cylinder 313, the output end of the horizontal telescopic cylinder 313 is fixedly connected with a push head 309, the upper side of the support table 301 is fixedly connected with a fixed frame 310, two guide plates 311 are fixedly connected to the side walls of the fixed frame 310, the push head 309 is slidably connected between the two support tables 301, and a vertically arranged cutter 312 is fixedly connected in the middle of the fixed frame 310.

[0037] Each preparation system 4 includes a support frame 403, a long cylindrical shell 404 is fixedly connected to the upper side of the support frame 403, a horizontal conveyor belt 402 is arranged inside the long cylindrical shell 404, one end of the long cylindrical shell 404 is fixedly connected to a second guide box 405, four second guide boxes 405 are respectively located on one side of four fixed frames 310, one end of the support frame 403 is fixedly connected to a collecting box 401, the collecting box 401 is located at one end of the horizontal conveyor belt 402 away from the second guide box 405, and a dryer is arranged on the inner top of the long cylindrical shell 404.

[0038] The working principle of the present invention is:

[0039] When in use, firstly, the green fruit is put into 101, and 104 is started to transport the green fruit. During the transportation, 102 cleans the green fruit. Two cleaning brushes can ensure the hygiene of the green fruit, speed up the cleaning efficiency, and reduce the water consumption as much as possible, which is in line with the concept of green development.

[0040] Since the shape, fullness and size of the green fruits are different, they need to be classified after cleaning. When the green fruits fall from 104 into 201, 207 can drive multiple 202 and 208 to rotate through multiple 204. The rotation of multiple 202 can transport the green fruits to four 203. The rotation of 208 can drive 203 to rotate. The four 203 have different sieve holes. When the four 203 rotate, the green fruits with smaller diameters will enter 203 and then enter 306. The green fruits with larger diameters will be transferred from the 203 with small sieve holes to the 203 with large sieve holes. Therefore, the green fruits of different sizes are classified and processed. The classification system of the present invention divides the size of the green fruits into 4 grades and classifies them in order from small to large, thereby achieving the purpose of screening the size of the green fruits. This device greatly reduces labor. Not only that, this device also ensures that the workers will not make screening errors due to work fatigue.

[0041] After the green fruits are screened, they pass through 305 along 306 and enter 304. 304 can transfer the green fruits to 302 one by one. 308 drives 303 at one end of 302 to lift and clamp the green fruits on 304. Then 307 drives 302 to rotate 180 degrees, and then puts the green fruits clamped by 303 between two 311. Finally, 313 stretches through 309 to push the green fruits to 312 to complete the slicing of the green fruits. This device can slice the green fruits in an orderly manner, and the cut shapes and sizes are not much different, which solves the problem of uneven quality of green fruits.

[0042] After being sliced, the green fruit will fall into 405. After entering 405, the green fruit can be transported through 402. During the transportation, the dryer in 404 dries the green fruit. The working principle of the dryer is mainly based on heat exchange to remove moisture from the green fruit. Finally, the dried green fruit falls into 401.

[0043] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any ordinary technician in the industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.

Claims

1. A machine for preparing half of pomelo green fruit, characterized in that: It includes a cleaning system (1), a screening system (2), four transmission and cutting systems (3) and four processing systems (4); The cleaning system (1) comprises a fixed support (103), a partition conveyor belt (104) arranged upwardly inclined is provided between the fixed supports (103), a storage box (101) and two cleaning brushes (102) are provided on the fixed support (103), the storage box (101) is located at the bottom of the partition conveyor belt (104), and the two cleaning brushes (102) are located on the upper side of the partition conveyor belt (104); The screening system (2) comprises a screening fixed frame (206) and a driving motor (207); one end of the screening fixed frame (206) is fixedly connected to an inclined connecting track (201); one end of the connecting track (201) is located below one end of the partition conveyor belt (104); a plurality of equidistantly arranged screen wheel rods (202) are rotatably connected between the screening fixed frames (206); four screen cylinders (203) are rotatably connected between the screening fixed frames (206); a transmission rod (208) is fixedly connected to the center of each transmission rod (208); each screen cylinder (203) is rotatably connected to the screening fixed frame (206) via the transmission rod (208); an active rod (205) is fixedly connected to the output shaft of the driving motor (207); one end of each screen wheel rod (202) and one end of a tether (204) are connected to the active rod (205) via the tether (204); Each of the transmission and cutting systems (3) comprises a guide rail (306), a first guide box (305), a wheeled conveyor belt (304) and a support platform (301); one end of the four guide rails (306) is respectively close to one end of four screen drums (203); one end of each screen drum (203) close to the guide rail (306) is open; one end of each guide rail (306) extends into the first guide box (305); the first guide box (305) is close to the bottom end of the wheeled conveyor belt (304); the upper end of the wheeled conveyor belt (304) is close to the support platform (301); and a mechanical arm device and a cutting device are provided on the upper side of the support platform (301).

2. The machine for preparing half of pomelo fruit according to claim 1, characterized in that: A large number of sieve holes are formed on each of the sieve cylinders (203), and the diameters of the sieve holes on the four sieve cylinders (203) are smaller as they are closer to the sieve wheel rod (202).

3. The machine for preparing half of pomelo fruit according to claim 2, characterized in that: The mechanical arm device comprises a vertical telescopic cylinder (308), wherein the vertical telescopic cylinder (308) is fixedly connected to the top of a support platform (301), the output end of the vertical telescopic cylinder (308) is fixedly connected to a steering motor (307), the output shaft of the steering motor (307) is fixedly connected to a mechanical arm (302), and pneumatic grippers (303) are provided on the bottom sides of both ends of the mechanical arm (302).

4. The machine for preparing half of pomelo green fruit according to claim 3, characterized in that: The steering motor (307) is located below the center of the mechanical arm (302).

5. The machine for preparing half of pomelo fruit according to claim 4, characterized in that: The cutting device comprises a horizontal telescopic cylinder (313), the upper side of the support platform (301) is fixedly connected with the horizontal telescopic cylinder (313), the output end of the horizontal telescopic cylinder (313) is fixedly connected with a push head (309), the upper side of the support platform (301) is fixedly connected with a fixed frame (310), the side wall of the fixed frame (310) is fixedly connected with two guide plates (311), the push head (309) is slidably connected between the two support platforms (301), and the middle of the fixed frame (310) is fixedly connected with a vertically arranged cutter (312).

6. The machine for preparing half of pomelo green fruit according to claim 5, characterized in that: Each of the preparation systems (4) comprises a support frame (403), a long cylindrical shell (404) is fixedly connected to the upper side of the support frame (403), a horizontal conveyor belt (402) is arranged inside the long cylindrical shell (404), one end of the long cylindrical shell (404) is fixedly connected to a second guide box (405), four of the second guide boxes (405) are respectively located on one side of four fixed frames (310), and a dryer is arranged on the inner top of the long cylindrical shell (404).

7. The machine for preparing half of pomelo green fruit according to claim 6, characterized in that: One end of the support frame (403) is fixedly connected to a collection box (401), and the collection box (401) is located at one end of the horizontal conveyor belt (402) away from the second guide box (405).

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