A hot processing device and processing method for titanium alloy blades
By designing a thermal processing device for titanium alloy blades, using rotating overlapping blocks and moving parent module structures, the problem of difficult to take into account both quality stability and production efficiency in thermal processing of titanium alloy blades is solved, and direct molding and high-quality molding are achieved at high temperatures.
Patent Information
- Application Number
- CN202510276121.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2045-03-10
AI Technical Summary
In the prior art, it is difficult to ensure both quality stability and production efficiency during thermal processing, especially during the demolding process, which is prone to problems such as stress concentration, scratches or microcracks.
A thermal processing device for titanium alloy blades is designed, including two female modules that can move toward each other or move opposite to each other. The overlapping block can rotate between the first position and the second position, press down into the female mold cavity through the male mold part, and heated titanium alloy blades are heated, and stress concentration is reduced after hot processing by flipping the overlapping block, realizing direct mold release at high temperature.
This device reduces the stress concentration of titanium alloy blades during the demolding process and prevents scratches or microscopic cracks, improves the surface quality and overall mechanical properties of titanium alloy blades, and achieves direct demolding at high temperatures, which not only ensures quality stability but also improves production efficiency.
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Figure CN119870254B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal blade processing and forming, and in particular to a hot processing device and a processing method for a titanium alloy blade. Background Art
[0002] Metal blades, especially titanium alloy blades, have high specific strength, high temperature resistance and excellent corrosion resistance, and are widely used in high-tech fields such as aerospace, energy and power, such as turbine engines and gas turbines. However, in actual production and processing, the high strength and toughness of titanium alloys also bring challenges to processing and forming, especially in the hot working process, the demoulding problem of titanium alloy blades is a key issue that technicians in the field need to pay attention to.
[0003] Traditional heat processing equipment usually includes a fixed mold (female mold) and a movable mold (male mold). The movable mold is driven by a hydraulic or pneumatic system to complete the processing and forming of the workpiece, and cooperates with the demolding structure to efficiently remove the processed workpiece from the fixed mold. However, for titanium alloy blades, on the one hand, there is an adhesion effect after heating, and on the other hand, the titanium alloy blades are thin sheets as a whole. If the demolding structure is used for demolding, it is easy to cause scratches or micro cracks on the surface of the titanium alloy blades due to local stress concentration, resulting in low quality stability of the titanium alloy blades; if the titanium alloy blades are taken out after cooling, the production efficiency of the titanium alloy blades will be reduced.
[0004] It can be seen that there is a technical problem that it is difficult to ensure both quality stability and production efficiency when the hot processing equipment in the prior art processes titanium alloy blades. Summary of the invention
[0005] The purpose of the present invention is to provide a hot processing device and a processing method for titanium alloy blades, so as to solve the technical problem that it is difficult to simultaneously ensure quality stability and production efficiency when hot processing equipment in the prior art processes titanium alloy blades.
[0006] To achieve this object, the present invention adopts the following technical solutions:
[0007] A hot working device for titanium alloy blades, comprising:
[0008] A female mold part, the female mold part includes two female modules that can move toward or away from each other, and when the two female modules are against each other, they are spliced to form a female mold cavity;
[0009] A male mold portion, the male mold portion comprising a male mold block matching the contour of the female mold cavity;
[0010] Wherein, the end of the female module facing the other female module is rotatably connected with a bridge block, and the bridge block can rotate between a first position and a second position;
[0011] When the two mother modules are spaced apart, the overlap block is located at the first position, which is located between the two mother modules, and the overlap block is used to support the titanium alloy blades; when the two mother modules are spliced to form a mother mold cavity, the overlap block is located at the second position, which is located below the mother mold cavity.
[0012] Optionally, a first trigger component that rises and falls synchronously with the male module is provided on one side of the male module;
[0013] The mother mold part also includes a mother mold bottom plate, and the mother module is slidably connected to the mother mold bottom plate; a moving component is also installed on the mother module, and the moving component is used to be triggered by the first trigger component to drive the two mother modules to move toward each other.
[0014] Optionally, a second trigger component and a rotating component are further installed on the female module, and the rotating component is used to be triggered by the second trigger component to drive the overlapping block to rotate to the second position.
[0015] Optionally, the first trigger assembly includes a plurality of trigger posts arranged around the outside of the male module, and the trigger posts are extended along the downward pressing direction;
[0016] The mother module is provided with an inner cavity, and a strip groove is provided in the inner cavity corresponding to the position of the trigger column. The moving component includes a guide block arranged in the inner cavity and corresponding to the trigger column one by one. The guide block is formed with a guide slope at the end facing the trigger column, and the guide slope is arranged to descend in the direction away from the other mother module.
[0017] Optionally, a positioning hole is further provided on the guide block, and the positioning hole is arranged on a side of the guide slope away from the overlapping block; when the two female modules are spliced to form a female mold cavity, the trigger columns are inserted into the positioning holes one by one.
[0018] Optionally, the rotating assembly includes a rotating shaft member rotatably connected to the inner cavity, and the lap block includes a rotating end and a bearing end, and the rotating end is sleeved outside the rotating shaft member and fixedly connected to the rotating shaft member;
[0019] The second trigger component includes a sliding block slidably connected in the inner cavity and located below the strip groove, and the sliding block is provided with a trigger hole corresponding to the position of the trigger column; a wire fixing block is arranged on the sliding block; a wire unit is passed through the wire fixing block, and the end of the wire unit is surrounded and fixed outside the rotating shaft.
[0020] Optionally, two guide blocks are arranged in the inner cavity at intervals, and the sliding block comprises a sliding plate attached to the cavity wall of the inner cavity; a vertical plate is convexly arranged on the sliding plate, and the vertical plate extends between the two guide blocks;
[0021] A second guide rail is also installed between the two guide blocks, and the vertical plate is slidably connected to the second guide rail via a sliding block.
[0022] Optionally, the mother mold bottom plate is provided with a sliding groove, in which at least two first guide rails arranged at intervals are installed, and the mother mold block is slidably connected to the corresponding first guide rails via a sliding block.
[0023] Optionally, an avoidance opening is provided in the inner cavity of the female module toward the cavity wall of another female module, and the avoidance opening is located between the first position and the second position for avoiding the overlap block;
[0024] A first abutting slope is formed at the opening edge of the avoidance opening, and a second abutting slope is arranged at the position of the bearing end corresponding to the first abutting slope; when the two mother modules are arranged at intervals, the second abutting slope abuts against the first abutting slope.
[0025] A method for processing a titanium alloy blade, using the above-mentioned hot processing device for a titanium alloy blade, comprising:
[0026] Placing the initial blade on two mother modules spaced apart and heating the initial blade, with one end of the initial blade supported on one mother module and a corresponding overlap block, and the other end of the initial blade supported on another mother module and a corresponding overlap block;
[0027] The male module is pressed down in a direction close to the female mold part. During the pressing process, the overlap block rotates to the second position, and the two female modules move toward each other and are spliced to form a female mold cavity, so that the male module presses the initial blade into the female mold cavity;
[0028] The male module is moved in a direction away from the female module portion, the overlapping block is rotated to the first position, and the two female modules are moved back to back.
[0029] Compared with the prior art, the present invention has the following beneficial effects:
[0030] The hot processing device and processing method for titanium alloy blades provided by the present invention, during the process of hot processing of the titanium alloy blades, the male mold part is pressed downward into the female mold cavity to hot process the heated titanium alloy blades; after the hot processing, the male mold part is reset, and the two female modules move back to back to form two female modules set at intervals, and at the same time the overlap block is flipped to the first position to support the titanium alloy blades. This arrangement reduces the stress concentration caused by the direct contact between the edge and the titanium alloy blade when the mold is separated, prevents the occurrence of scratches or micro cracks, and improves the surface quality and overall mechanical properties of the titanium alloy blades; further, direct demolding of the titanium alloy blades at high temperature is achieved, which not only ensures the quality stability but also improves the production efficiency. Therefore, the hot processing device and processing method for titanium alloy blades have the advantages of high production stability and high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0032] The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with this technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantive technical significance. Any structural modification, change in proportion or adjustment of size, without affecting the effects and purposes that can be achieved by the present invention, should still fall within the scope of the technical contents disclosed by the present invention.
[0033] Figure 1 A schematic diagram of the overall structure of a hot working device for a titanium alloy blade provided in an embodiment of the present invention;
[0034] Figure 2 A schematic diagram of a first partial structure of a hot working device for a titanium alloy blade provided in an embodiment of the present invention;
[0035] Figure 3 A schematic diagram of a second partial structure of a hot working device for a titanium alloy blade provided in an embodiment of the present invention;
[0036] Figure 4 A third partial structural schematic diagram of a hot working device for a titanium alloy blade provided in an embodiment of the present invention;
[0037] Figure 5 A fourth partial structural schematic diagram of a hot working device for a titanium alloy blade provided in an embodiment of the present invention;
[0038] Figure 6 A schematic top view of the structure of a hot working device for a titanium alloy blade provided in an embodiment of the present invention;
[0039] Figure 7 for Figure 6 Schematic diagram of the cross-section structure along AA;
[0040] Figure 8 for Figure 7 A schematic diagram of the local enlarged structure at B;
[0041] Figure 9 A schematic diagram of a partial cross-sectional structure of a hot working device for a titanium alloy blade provided in an embodiment of the present invention;
[0042] Figure 10 for Figure 9 A schematic diagram of the local enlarged structure at C;
[0043] Illustrations: 100, mother mold part; 101, mother mold cavity; 110, mother mold block; 111, inner cavity; 112, strip groove; 113, avoidance opening; 114, first abutting inclined surface; 120, mother mold bottom plate; 121, sliding groove; 130, second triggering assembly; 131, sliding block; 1311, sliding plate; 1312, vertical plate; 132, triggering hole; 133, fixed wire block; 140, rotating assembly; 151, first guide rail; 152, second guide rail;
[0044] 200, male mold part; 210, male module part; 220, first trigger component; 221, trigger column;
[0045] 300, overlapping block; 310, rotating end; 320, bearing end; 321, second abutting inclined surface;
[0046] 400, moving assembly; 410, guide block; 411, guide slope; 412, positioning hole. DETAILED DESCRIPTION
[0047] In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0048] In the description of the present invention, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. It should be noted that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centrally arranged component at the same time.
[0049] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0050] Embodiment 1:
[0051] The hot processing device for titanium alloy blades provided in this embodiment is suitable for hot processing scenarios of thin-walled workpieces, especially titanium alloy blades. In this embodiment, the structure of the hot processing device for titanium alloy blades is improved to solve the quality problems in the prior art such as difficulty in demolding during hot processing of titanium alloy blades and easy generation of stress concentration, surface scratches or micro cracks, thereby ensuring both the production quality stability and the production efficiency of titanium alloy blades.
[0052] like Figures 1 to 5 As shown, the hot processing device for titanium alloy blades in this embodiment includes a female mold part 100 and a male mold part 200; the female mold part 100 includes two female modules 110 that can move toward or away from each other, and when the two female modules 110 are against each other, they are spliced to form a female mold cavity 101; the male mold part 200 includes a male module 210 that matches the contour of the female mold cavity 101; it should be noted that after the male module 210 is pressed down, a cavity will be formed in the female mold cavity 101, and the cavity is used to hot form the titanium alloy blade.
[0053] Among them, the mother module 110 is rotatably connected to the end of the other mother module 110 with a overlap block 300, and the overlap block 300 can rotate between a first position and a second position; when the two mother modules 110 are arranged at an interval, the overlap block 300 is located at the first position, the first position is located between the two mother modules 110, and the overlap block 300 is used to support the titanium alloy blade; when the two mother modules 110 are spliced to form the mother mold cavity 101, the overlap block 300 is located at the second position, and the second position is located below the mother mold cavity 101. Among them, the edges of the mother module 110, especially the positions where two mother modules 110 are connected and spliced, need to ensure their shape accuracy so that the spliced mother mold cavity 101 appears concave to ensure the heat processing quality of the titanium alloy blade; on this basis, the design of the overlap block 300 enables the titanium alloy blade to be stably supported during the demolding process, avoiding direct contact between the positions where the mother modules 110 are connected and spliced and the titanium alloy blade, preventing stress concentration caused by the separation of the mother modules 110, and avoiding surface scratches or micro cracks caused by direct contact between the titanium alloy blade and the corners of the mother module 110.
[0054] Specifically, the titanium alloy blade in this embodiment uses a hot working device such as Figure 5 As shown, during the heat treatment of the titanium alloy blade, the male mold part 200 is pressed downward into the female mold cavity 101 to perform heat treatment on the heated titanium alloy blade; Figure 3 and Figure 4 As shown, after hot processing, the male mold part 200 is reset, and the two female modules 110 move back to back to form two female modules 110 arranged at intervals. At the same time, the overlap block 300 is flipped to the first position to carry the titanium alloy blade. This arrangement reduces the stress concentration caused by the direct contact between the edge and the titanium alloy blade when the mold is separated, prevents scratches or micro cracks, and improves the surface quality and overall mechanical properties of the titanium alloy blade; further, direct demolding of the titanium alloy blade at high temperature is achieved, which not only ensures quality stability but also improves production efficiency. Therefore, the hot processing device for titanium alloy blades has the advantages of high production stability and high production efficiency.
[0055] Furthermore, if Figure 1 , Figure 6 and Figure 7 As shown, a first trigger assembly 220 is provided on one side of the male module 210, which is synchronously lifted and lowered with the male module 210; the female mold part 100 also includes a female mold bottom plate 120, and the female module 110 is slidably connected to the female mold bottom plate 120; a moving assembly 400 is also installed on the female module 110, and the moving assembly 400 is used to be triggered by the first trigger assembly 220 to drive the two female modules 110 to move toward each other. A second trigger assembly 130 and a rotating assembly 140 are also installed on the female module 110, and the rotating assembly 140 is used to be triggered by the second trigger assembly 130 to drive the lap block 300 to rotate to the second position.
[0056] It is understandable that the male module 210 can be pressed down in the direction close to the female mold base plate 120 by a hydraulic device or a pneumatic device (not shown). The first trigger component 220 is arranged on one side of the male module 210 and is arranged to be raised and lowered synchronously with the male module 210, so that when the male module 210 is pressed down, the first trigger component 220 is synchronously driven to descend, and during the descent of the first trigger component 220, the two female modules 110 will be driven to move toward each other through the moving component 400, so that the two female modules 110 are spliced to form a female mold cavity 101, so that the male module 210 and the female mold cavity 101 cooperate to complete the heat treatment of the titanium alloy blade; at the same time, when the two female modules 110 are spliced with each other, the second trigger component 130 can drive the overlap block 300 to rotate to the second position to avoid the two overlap blocks 300 affecting the splicing between the female modules 110, thereby improving the splicing accuracy between the two female modules 110.
[0057] It should be noted that the first trigger component 220 can be a horizontal cylinder or a motor with a ball screw module arranged outside the mother module 110, which can drive the mother module 110 to slide on the mother mold base plate 120; similarly, the second trigger component 130 can be a rotating motor or a rotating cylinder arranged inside the mother module 110, which can drive the overlap block 300 to rotate between the first position and the second position.
[0058] As other optional implementations, Figure 6 and Figure 7 As shown, the first trigger component 220 includes a plurality of trigger columns 221 arranged around the outside of the male module 210, and the trigger columns 221 are extended along the downward pressing direction; the female module 110 is provided with an inner cavity 111, and the inner cavity 111 is provided with a strip groove 112 at a position corresponding to the trigger column 221. The moving component 400 includes a guide block 410 arranged in the inner cavity 111 and corresponding to the trigger column 221 one by one. The end of the guide block 410 facing the trigger column 221 is formed with a guide slope 411, and the guide slope 411 is arranged to descend in the direction away from the other female module 110.
[0059] Specifically, the first trigger assembly 220 effectively controls the relative movement of the female module 110 through the trigger column 221 that rises and falls synchronously with the male module 210. When the male module 210 is pressed down, the trigger column 221 guides the movement of the female module 110 to ensure that the female module 110 is accurately spliced to form the female mold cavity 101, effectively avoiding the processing error caused by the loose mold docking; making the female module 110 have high stability during the movement. That is, through the cooperation of the guide block 410 and the trigger column 221, the guide block 410 slides along the guide slope 411, reducing the friction and uneven movement that may be generated when the female module 110 slides, thereby ensuring the smooth movement of the female module 110 and reducing the stress concentration caused by the uneven movement of the female module 110.
[0060] Furthermore, if Figures 7 to 10 As shown, the rotating assembly 140 includes a rotating shaft member rotatably connected to the inner cavity 111, and the lap block 300 includes a rotating end 310 and a bearing end 320, and the rotating end 310 is sleeved outside the rotating shaft member and fixedly connected to the rotating shaft member; the second trigger assembly 130 includes a sliding block 131 that is slidably connected to the inner cavity 111 and located below the strip groove 112, and the sliding block 131 has a trigger hole 132 at a position corresponding to the trigger column 221; a fixed line block 133 is provided on the sliding block 131; a wire unit is passed through the fixed line block 133, and the end of the wire unit is surrounded and fixed outside the rotating shaft member. The structure of the wire unit can be made of steel wire or high-strength synthetic fiber, and its tension and flexibility are used to ensure that the lap block 300 can stably and smoothly rotate from the first position to the second position.
[0061] It can be understood that, after the trigger column 221 passes through the strip groove 112 and before it contacts the guide slope 411, the trigger column 221 passes through the trigger hole 132, which means that the sliding block 131 is sleeved outside the trigger column 221 through the trigger hole 132, that is, the sliding block 131 is locked at this time; then, the trigger column 221 continues to press down, pushing the guide block 410 to move through the guide slope 411, so that the two mother modules 110 move toward each other, and at this time the strip groove 112 slides relative to the trigger column 221, and The sliding block 131 is sleeved outside the trigger column 221 through the trigger hole 132, which means that the strip groove 112 also moves relative to the sliding block 131, and the lap block 300 is connected to the mother module 110 through the rotating shaft in the inner cavity 111, which means that when the two mother modules 110 move toward each other, the lap block 300 moves inward, while the position of the sliding block 131 remains unchanged. At this time, the fixed line block 133 pulls the lap block 300 through the line unit, so that the lap block 300 rotates to the second position. The above scheme, especially the setting of the line unit, is less affected by temperature, especially in a high temperature environment, the performance of its steel wire or high-strength synthetic fiber remains stable, reducing the wear of mechanical parts and the occurrence of system failures, thereby improving the long-term stability of the hot processing device for titanium alloy blades. In addition, the traction design of the wire unit makes the rotation of the overlap block 300 softer and smoother, without causing sudden mechanical shock or uneven stress distribution, and can effectively prevent the occurrence of defects such as scratches and micro cracks on the surface of the titanium alloy blade, thereby improving the surface quality and mechanical properties of the titanium alloy blade.
[0062] More specifically, Figure 9 and Figure 10As shown, two guide blocks 410 are arranged in the inner cavity 111, and the sliding block 131 includes a sliding plate 1311 attached to the cavity wall of the inner cavity 111; a vertical plate 1312 is convexly arranged on the sliding plate 1311, and the vertical plate 1312 extends between the two guide blocks 410; a second guide rail 152 is also installed between the two guide blocks 410, and the vertical plate 1312 is slidably connected to the second guide rail 152 through a slider. Among them, the vertical plate 1312 extends between the two guide blocks 410 and is slidably connected to the second guide rail 152 through a slider, which can effectively prevent the sliding block 131 from lateral displacement, and fully utilize the space between the two guide blocks 410, so that the overall structure is more compact, and at the same time, the error caused by the instability or misalignment of the sliding block 131 is avoided, and the stability and accuracy of the mother module 110 when splicing is improved. In addition, the sliding block 131 is attached to the cavity wall of the inner cavity 111, and through the sliding connection with the second guide rail 152, the friction between the sliding block 131 and other components can be effectively reduced, reducing the wear problem caused by friction during long-term use, thereby improving the durability and stability of the equipment; and the sliding cooperation between the sliding plate 1311 and the second guide rail 152 also makes the operation smoother, reducing the risk of failure caused by poor sliding or jamming. On this basis, the smooth movement of the sliding plate 1311 can ensure that the lap block 300 maintains a stable and precise trajectory during the rotation process, avoids the deviation of the lap block 300 during rotation, ensures the smooth transition of the rotation action of the lap block 300 between the first position and the second position, and reduces the difficulty of demolding or damage to the blade surface caused by inaccurate position.
[0063] On the basis of the above-mentioned embodiment, a positioning hole 412 is further provided on the guide block 410, and the positioning hole 412 is arranged on the side of the guide slope 411 away from the lap block 300; when the two female modules 110 are spliced to form the female mold cavity 101, the triggering posts 221 are inserted into the positioning holes 412 one by one. It should be understood that when the triggering posts 221 are inserted into the positioning holes 412, the relative positions of the female modules 110 are locked, avoiding the misalignment problem caused by inertia or slight displacement of the female modules 110 during the process of moving toward each other, ensuring the splicing accuracy of the female mold cavity 101, enabling the male module 210 to accurately cooperate with the female mold cavity 101, avoiding the processing error caused by the loose docking of the female modules 110, thereby improving the molding quality of the titanium alloy blade. Next, the positioning hole 412 provides additional support and restraint, so that the female module 110 will not slip laterally during the splicing process, reducing the device offset caused by mechanical vibration or the impact force generated during the pressing process of the male module 210, thereby ensuring the long-term reliable operation of the entire processing device. Furthermore, since the trigger column 221 and the positioning hole 412 can achieve self-locking, the alignment process of the female module 110 becomes automated, without the need for additional manual intervention or auxiliary alignment mechanism, thereby reducing processing time, improving production efficiency, and meeting the needs of mass production.
[0064] On the basis of the above embodiment, the mother mold base plate 120 is provided with a sliding groove 121, in which at least two first guide rails 151 arranged at intervals are installed, and the mother mold block 110 is slidably connected to the corresponding first guide rails 151 through a slider. The setting of the first guide rails 151 makes the sliding of the mother mold block 110 smoother, so as to improve the processing accuracy of the titanium alloy blade.
[0065] At the same time, a torsion spring (not shown) is installed between the rotating shaft and the inner cavity 111, and a tension spring (not shown) is installed in the sliding groove 121, so that after the male module 210 is reset, the spring can push the two female modules 110 to move in opposite directions, and the tension spring can drive the rotating shaft to reset, so that the overlapping block 300 is reset to the first position, and the spring can push the two female modules 110 apart; illustratively, the tension spring is installed on the groove side wall of the sliding groove 121, one end of which is fixedly connected to the groove side wall of the sliding groove 121, and the other end is fixedly connected to the bottom wall of the female module 110. When the two female modules 110 are acted upon by the trigger column 221 to move toward each other, When moving, the tension spring is stretched; correspondingly, when the trigger column 221 is reset, the tension spring pulls the mother module 110 to reset, so that the two mother modules 110 move in opposite directions; similarly, when the trigger column 221 is pressed down, the rotating shaft overcomes the torsion force of the torsion spring and drives the lap block 300 to rotate from the first position to the second position. When the trigger column 221 is reset, the torsion spring drives the rotating shaft to rotate to drive the lap block 300 to reset to the first position; at the same time, the setting of the torsion spring makes the lap block 300 have a certain elasticity, avoiding the rigid contact between the lap block 300 and the titanium alloy blade, thereby improving the production quality of the titanium alloy blade.
[0066] Based on the above implementation, Figure 7 and Figure 8 As shown, the inner cavity 111 of the mother module 110 is provided with an avoidance opening 113 toward the cavity wall of the other mother module 110, and the avoidance opening 113 is located between the first position and the second position, and is used to avoid the overlap block 300; the opening edge of the avoidance opening 113 is formed with a first abutment slope 114, and the load-bearing end 320 is provided with a second abutment slope 321 at a position corresponding to the first abutment slope 114; when the two mother modules 110 are arranged at intervals, the second abutment slope 321 abuts against the first abutment slope 114.
[0067] The design of the first abutting bevel 114 and the second abutting bevel 321 enables the mother module 110 to be accurately butted when spliced. When the two mother modules 110 are spaced apart, the second abutting bevel 321 abuts against the first abutting bevel 114, thereby ensuring that the butting position of the mother module 110 does not shift. This design improves the stability of the device, ensures the accuracy of the mother mold cavity 101 during the formation process, and avoids the situation where the heat treatment effect is affected due to mold misalignment.
[0068] Embodiment 2:
[0069] This embodiment provides a titanium alloy blade processing method, which uses the titanium alloy blade heat processing device in the first embodiment, including:
[0070] Step S1, placing an initial blade on two spaced-apart mother modules 110, and heating the initial blade, one end of the initial blade being supported on one mother module 110 and a corresponding overlap block 300, and the other end of the initial blade being supported on another mother module 110 and a corresponding overlap block 300;
[0071] Step S2, the male module 210 is pressed down in a direction close to the female mold part 100. During the pressing process, the lap block 300 rotates to the second position, and the two female modules 110 move toward each other and are spliced to form the female mold cavity 101, so that the male module 210 presses the initial blade into the female mold cavity 101;
[0072] Step S3: Move the male module 210 in a direction away from the female module 100, rotate the bridge block 300 to the first position, and move the two female modules 110 away from each other.
[0073] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A hot working device for titanium alloy blades, characterized in that: include: A female mold part (100), the female mold part (100) comprising two female modules (110) that can move toward or away from each other, and when the two female modules (110) are abutted against each other, they are spliced to form a female mold cavity (101); A male mold part (200), the male mold part (200) comprising a male mold block (210) matching the contour of the female mold cavity (101); Wherein, the end of the female module (110) facing the other female module (110) is rotatably connected with a bridge block (300), and the bridge block (300) can rotate between a first position and a second position; When the two mother modules (110) are arranged at an interval, the lap block (300) is located at the first position, the first position is located between the two mother modules (110), and the lap block (300) is used to carry the titanium alloy blade; when the two mother modules (110) are spliced to form a mother mold cavity (101), the lap block (300) is located at the second position, the second position is located below the mother mold cavity (101); A first trigger component (220) is provided on one side of the male module (210) and is raised and lowered synchronously with the male module (210); the female module (100) further comprises a female module bottom plate (120), and the female module (110) is slidably connected to the female module bottom plate (120); a moving component (400) is also installed on the female module (110), and the moving component (400) is used to be triggered by the first trigger component (220) to drive the two female modules (110) to move towards each other; A second trigger component (130) and a rotating component (140) are also mounted on the female module (110), wherein the rotating component (140) is used to be triggered by the second trigger component (130) to drive the connecting block (300) to rotate to the second position; The first trigger assembly (220) comprises a plurality of trigger columns (221) arranged around the outside of the male module (210), and the trigger columns (221) are extended along the downward pressing direction; the female module (110) is provided with an inner cavity (111), and the inner cavity (111) is provided with a strip groove (112) at a position corresponding to the trigger column (221); the moving assembly (400) comprises a guide block (410) arranged in the inner cavity (111) and corresponding to the trigger column (221) one by one, and the guide block (410) is formed with a guide inclined surface (411) at an end thereof facing the trigger column (221), and the guide inclined surface (411) is arranged to descend in a direction away from the other female module (110); The guide block (410) is also provided with a positioning hole (412), and the positioning hole (412) is arranged on a side of the guide inclined surface (411) away from the bridging block (300); when the two female modules (110) are spliced to form a female mold cavity (101), the triggering columns (221) are inserted into the positioning holes (412) in a one-to-one correspondence; The rotating assembly (140) comprises a rotating shaft member rotatably connected to the inner cavity (111); the lap block (300) comprises a rotating end portion (310) and a bearing end portion (320); the rotating end portion (310) is sleeved outside the rotating shaft member and fixedly connected to the rotating shaft member; The second trigger assembly (130) comprises a sliding block (131) slidably connected in the inner cavity (111) and located below the strip-shaped groove (112); the sliding block (131) is provided with a trigger hole (132) at a position corresponding to the trigger column (221); a wire fixing block (133) is provided on the sliding block (131); a wire unit is passed through the wire fixing block (133), and an end of the wire unit is surrounded and fixed outside the rotating shaft; The inner cavity (111) of the female module (110) is provided with an avoidance opening (113) toward the cavity wall of the other female module (110); the avoidance opening (113) is located between the first position and the second position and is used to avoid the overlap block (300); A first abutment slope (114) is formed at the opening edge of the avoidance opening (113), and a second abutment slope (321) is arranged at a position of the bearing end (320) corresponding to the first abutment slope (114); when the two female modules (110) are arranged at intervals, the second abutment slope (321) abuts against the first abutment slope (114).
2. A hot working device for titanium alloy blades according to claim 1, characterized in that: Two guide blocks (410) are arranged in the inner cavity (111) at intervals, and the sliding block (131) comprises a sliding plate (1311) attached to the cavity wall of the inner cavity (111); a vertical plate (1312) is protruding from the sliding plate (1311), and the vertical plate (1312) extends between the two guide blocks (410); A second guide rail (152) is also installed between the two guide blocks (410), and the vertical plate (1312) is slidably connected to the second guide rail (152) via a sliding block.
3. The hot working device for titanium alloy blades according to claim 1, characterized in that: The mother mold base plate (120) is provided with a sliding groove (121), in which at least two first guide rails (151) arranged at intervals are installed, and the mother mold block (110) is slidably connected to the corresponding first guide rails (151) via a sliding block.
4. A processing method for titanium alloy blades, characterized in that: A hot working device for a titanium alloy blade according to any one of claims 1 to 3, comprising: Placing the initial blade on two mother modules spaced apart and heating the initial blade, with one end of the initial blade supported on one mother module and a corresponding overlap block, and the other end of the initial blade supported on another mother module and a corresponding overlap block; The male module is pressed down in a direction close to the female mold part. During the pressing process, the overlap block rotates to the second position, and the two female modules move toward each other and are spliced to form a female mold cavity, so that the male module presses the initial blade into the female mold cavity; The male module is moved in a direction away from the female module portion, the overlapping block is rotated to the first position, and the two female modules are moved back to back.
Citation Information
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