Control method of full-automatic splitting machine

Abstract

The invention discloses a control method of a full-automatic splitting machine, which mainly comprises the following steps of: after a pipe core shaft is fed, moving the pipe core shaft to a shaft joint dismounting and mounting station, mounting a shaft joint at one end of the pipe core shaft, moving the pipe core shaft to a paper rolling station for paper rolling, and if the paper rolling is finished, moving the pipe core shaft to a glue spraying and cutting station for glue spraying and cutting; judging whether the pipe core shaft at the glue spraying and cutting station is subjected to glue spraying and cutting or not; if glue spraying and cutting are completed, the pipe core shaft is moved to a shaft connector dismounting and mounting station; after the pipe core shaft is in place, the shaft joint is detached from the end part of the pipe core shaft; after disassembly is completed, the pipe core shaft is moved to a paper roll output station for paper roll output; judging whether the tube core shaft at the roll paper output station completes roll paper output or not; and if roll paper output is completed, the pipe core shaft is moved to a feeding station. Therefore, automatic feeding, shaft connector dismounting and mounting, paper rolling, glue spraying and cutting off, roll paper output and the like are achieved, operation is easy, implementation is easy, cost is low, and production efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of full-automatic slitting machines, and in particular to a control method for a full-automatic slitting machine. Background Art

[0002] In the prior art, the fully automatic slitting machine generally includes a tube threading machine, a feeding mechanism, a paper winding mechanism, a glue spraying and cutting mechanism, and a paper rolling conveying mechanism. Although the existing fully automatic slitting machine can complete the automatic feeding, paper winding, glue spraying and cutting and conveying of the tube core shaft to a certain extent, during the entire operation process, because one end of the tube core shaft is not provided with a blocking structure, it is inconvenient to operate the tube core shaft, thereby reducing production efficiency and affecting production quality. Summary of the invention

[0003] In view of the above-mentioned shortcomings, the technical problem to be solved by the present invention is to provide a control method for a fully automatic slitting machine, which realizes automatic loading, shaft joint disassembly and assembly, paper winding, glue spraying and cutting, paper winding output, etc., and is simple to operate, easy to implement, low in cost, and improves production efficiency.

[0004] In order to solve the above technical problems, the technical solution of the present invention is: A control method for a fully automatic slitting machine comprises the following steps: S10, judging whether the tube core shaft at the loading station has completed loading; S20, if the loading is completed, move the tube core shaft to the shaft joint disassembly station; S30, after being moved into position, installing the shaft joint at one end of the tube core shaft; S40, after the installation is completed, the tube core shaft is moved to the paper winding station for paper winding; S50, judging whether the tube core shaft at the paper rolling station has completed paper rolling; S60, if the paper roll is completed, move the tube core shaft to the glue spraying and cutting station for glue spraying and cutting; S70, judging whether the pipe core shaft at the glue spraying and cutting station has completed the glue spraying and cutting; S80, if the glue spraying and cutting are completed, move the tube core shaft to the shaft joint disassembly and assembly station; S90, after being moved into position, the shaft joint is removed from the end of the tube core shaft; S100, after disassembly, move the tube core shaft to the paper roll output station to output the paper roll; S110, judging whether the tube core shaft at the roll paper output station has completed the roll paper output; S120: If the roll paper output is completed, move the tube core shaft to the loading station.

[0005] As an improvement, the fully automatic slitting machine includes an axle joint disassembly and assembly mechanism, and the axle joint disassembly and assembly mechanism includes an axle joint moving mechanism and an axle joint clamping mechanism provided on the axle joint moving mechanism; The S30 includes: Determine whether the tube core shaft has moved to the shaft joint disassembly and assembly station; If the tube core shaft moves into position, a corresponding installation signal is generated; According to the installation signal, the shaft joint moving mechanism is controlled to move, driving the shaft joint clamping mechanism and the shaft joint to move linearly until the shaft joint is inserted into the end of the tube core shaft and stops, and then the shaft joint clamping mechanism is controlled to open to release the shaft joint, and then the shaft joint moving mechanism is controlled to move, driving the shaft joint clamping mechanism to reset, and the shaft joint installation is completed; The S90 includes: Determine whether the tube core shaft has moved to the shaft joint disassembly and assembly station; If the tube core shaft moves into position, a corresponding disassembly signal is generated; According to the disassembly signal, the shaft joint clamping mechanism is controlled to open, and then the shaft joint moving mechanism is controlled to move, driving the shaft joint clamping mechanism to move in a straight line until it moves to the end of the tube core shaft and stops, and then the shaft joint clamping mechanism is controlled to close to clamp the shaft joint, and then the shaft joint moving mechanism is controlled to move, driving the shaft joint clamping mechanism and the shaft joint to reset, and the shaft joint disassembly is completed.

[0006] As an improvement, the fully automatic slitting machine includes a first moving mechanism, which includes a first horizontal moving mechanism, a first lifting mechanism and a first clamping mechanism; The S20 includes: If the loading is completed, the corresponding installation movement signal is generated; According to the installation movement signal, the first horizontal movement mechanism is controlled to move to the position directly below the shaft joint disassembly and assembly station, and then the first lifting mechanism is controlled to move upward to move the tube core shaft to the shaft joint disassembly and assembly station; The S40 includes: After the shaft joint is installed, the corresponding paper roll movement signal is generated; According to the paper rolling movement signal, the first horizontal moving mechanism is controlled to move to the top of the paper rolling station, and then the first lifting mechanism is controlled to move down to the paper rolling station, and then the first clamping mechanism is controlled to open and move the tube core shaft to the paper rolling station for paper rolling.

[0007] As an improvement, the fully automatic slitting machine includes a second moving mechanism, which includes a second horizontal moving mechanism, a second lifting mechanism, a horizontal telescopic mechanism and a second clamping mechanism; Between S50 and S60, S55 is also included: Control the horizontal telescopic mechanism to move, drive the second opening and closing mechanism to retract, then control the second horizontal moving mechanism to move to just above the paper rolling station, and control the second clamping mechanism to open; The S60 includes: If the paper roll is completed, a corresponding glue spray cutting movement signal is generated; According to the glue spraying and cutting movement signal, the second lifting mechanism is controlled to move, descend to the paper rolling station and stop, and then the second clamping mechanism is controlled to move and close to clamp the tube core shaft, and then the second horizontal moving mechanism is controlled to move to just above the glue spraying and cutting station, and then the second lifting mechanism is controlled to move and descend to the glue spraying and cutting station, and finally the second clamping mechanism is controlled to move and open to place the tube core shaft at the glue spraying and cutting station; The S80 includes: If the glue spraying and cutting is completed, a corresponding disassembly movement signal is generated; According to the disassembly movement signal, the second clamping mechanism is controlled to close to clamp the tube core shaft, and then the second lifting mechanism is controlled to rise, and then the second horizontal moving mechanism is controlled to move to the shaft joint disassembly and assembly station to move the tube core shaft to the shaft joint disassembly and assembly station.

[0008] As an improvement, the fully automatic slitting machine further comprises a feeding mechanism, wherein the feeding mechanism comprises a V-shaped groove, a tube core conveying mechanism and a third moving mechanism; The S10 includes: Determine whether the number of tube cores on the V-groove reaches a preset value; If the number of tube cores on the V-shaped groove reaches a preset value, the tube core is stopped from being transported to the V-shaped groove, and the third moving mechanism is controlled to drive the tube core shaft to move until the tube core shaft is inserted into the preset position in the V-shaped groove and then stops; Then the tube core conveying mechanism is controlled to move, and all the tube cores are pushed to move toward the tube core axis side, until all the tube cores on the V-shaped groove are inserted into the tube core axis and stop; Then the third moving mechanism is controlled to drive the tube core shaft to move back to the loading station, and the loading is completed.

[0009] As an improvement, the fully automatic slitting machine further comprises a roll paper output mechanism arranged corresponding to the roll paper output station; The control method further comprises the following steps: Determine whether the paper roll at the paper roll station is used up; If the roll paper is used up at the roll paper station, the roll paper output mechanism is controlled to rise.

[0010] As an improvement, the roll paper output mechanism includes a shaft support positioning mechanism, a paper pushing mechanism and a roll paper conveying mechanism; The S100 includes: After the shaft joint is removed, move the tube core shaft to the paper roll output station; After moving into position, a corresponding paper roll output signal is generated; According to the paper roll output signal, the control shaft support positioning mechanism is activated to support the main core shaft and position one end of the tube core shaft, and then the paper pushing mechanism is controlled to push the paper roll on the tube core shaft to move toward the side of the paper roll conveying mechanism, and the paper roll is pushed onto the paper roll conveying mechanism to complete the paper roll output.

[0011] As an improvement, the fully automatic slitting machine further comprises a swing arm mechanism, and the swing arm mechanism is arranged between the feeding station and the roll paper output station; The S120 includes: If the roll paper output is completed, the corresponding axis reset signal is generated; According to the shaft reset signal, the swing arm mechanism is controlled to move, clamp the tube core shaft at the paper roll output station and then swing, and move the tube core shaft to the loading station.

[0012] As an improvement, the step of determining whether the number of tube cores on the V-groove reaches a preset value includes: Determine whether the detection sensor detects the tube core, the detection sensor is arranged on the V-shaped groove; If the die is detected, let i=i+1, where i is a positive integer variable; Determine whether i is a preset value; If i is a preset value, the number of tube cores on the V-groove reaches a preset value; or, Get the total length of all the dies on the V-groove; Determine whether the total length value is a preset length value; If the total length value is a preset length value, the number of tube cores on the V-groove reaches a preset value.

[0013] As an improvement, the S30 includes: After the tube core shaft moves to the shaft joint disassembly and assembly station, it is determined whether the shaft joint is clamped on the shaft joint clamping mechanism; If the shaft joint is clamped on the shaft joint clamping mechanism, the shaft joint disassembly and assembly mechanism is controlled to operate to install the shaft joint on the end of the tube core shaft; If there is no shaft joint clamped on the shaft joint clamping mechanism, a corresponding prompt will be issued.

[0014] After adopting the above technical solution, the beneficial effects of the present invention are: The control method of the fully automatic slitting machine of the present invention mainly comprises the following steps: firstly judging whether the tube core shaft at the loading station has completed the loading; if the loading is completed, moving the tube core shaft to the shaft joint disassembly and assembly station; after moving into position, installing the shaft joint at one end of the tube core shaft; after the installation is completed, moving the tube core shaft to the paper rolling station for paper rolling; judging whether the tube core shaft at the paper rolling station has completed the paper rolling; if the paper rolling is completed, moving the tube core shaft to the glue spraying and cutting station for glue spraying and cutting; judging whether the tube core shaft at the glue spraying and cutting station has completed the glue spraying and cutting; if the glue spraying and cutting is completed, moving the tube core shaft to the shaft joint disassembly and assembly station; after moving into position, removing the shaft joint from the end of the tube core shaft; after removal, moving the tube core shaft to the paper roll output station for paper roll output; judging whether the tube core shaft at the paper roll output station has completed the paper roll output; if the paper roll output is completed, moving the tube core shaft to the loading station. It can be seen that after adopting the control method of the present invention, automatic feeding, shaft joint disassembly and assembly, paper winding, glue spraying and cutting, paper winding output, etc. are realized, and the operation is simple, easy to implement, low cost, and the production efficiency is improved, and it has good versatility. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a flow chart of the control method of the fully automatic slitting machine in the present invention; Figure 2~Figure 4 It is a structural schematic diagram of the fully automatic slitting machine in the present invention; In the figure: 1-tube threading machine, 2-feeding mechanism, 3-tube core shaft, 4-swing arm mechanism, 5-axis joint disassembly and assembly mechanism, 6-paper roll output mechanism, 7-first moving mechanism, 8-second moving mechanism, 9-axis joint, 10-tube core, 11-paper roll mechanism, 12-glue spraying and cutting mechanism. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0017] It should be noted that, in the description of the present invention, terms such as "up", "down", "left", "right", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings. This is merely for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0018] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0019] like Figures 1 to 4 As shown in the figure, a control method of a fully automatic slitting machine comprises the following steps: Step S10, judging whether the tube core shaft at the loading station has completed loading; Step S20: if the loading is completed, move the tube core shaft to the shaft joint disassembly station; Step S30, after moving into position, installing the shaft joint at one end of the tube core shaft; Step S40: after the installation is completed, the tube core shaft is moved to the paper winding station for paper winding; Step S50, determining whether the tube core shaft at the paper winding station has completed paper winding; Step S60: if the paper roll is completed, move the tube core shaft to the glue spraying and cutting station for glue spraying and cutting; Step S70, judging whether the pipe core shaft at the glue spraying and cutting station has completed the glue spraying and cutting; Step S80: if the glue spraying and cutting are completed, move the tube core shaft to the shaft joint disassembly station; Step S90, after moving into position, remove the shaft joint from the end of the tube core shaft; Step S100: after disassembly, move the tube core shaft to the paper roll output station to output the paper roll; Step S110, determining whether the tube core shaft at the roll paper output station has completed the roll paper output; Step S120: If the roll paper output is completed, move the tube core shaft to the loading station.

[0020] The control method of the fully automatic slitting machine of the present invention determines whether the tube core shaft has completed the corresponding operation at each work station, such as whether loading, installation, disassembly, moving into place, etc. have been completed. If the corresponding operation of each work station is completed, the tube core shaft is driven to move, so as to efficiently, reliably, continuously and automatically perform the operation of the tube core shaft, especially in the shaft joint disassembly and assembly station, the shaft joint is installed at the end of the tube core shaft, thereby ensuring that the tube core shaft can operate reliably at each work station, realizing automatic loading, shaft joint disassembly and assembly, paper winding, glue spray cutting, paper winding output, etc., and the operation is simple, easy to implement, low cost, and also improves production efficiency, with good versatility.

[0021] It should be noted that the fully automatic slitting machine involved in the present invention is Figure 2 , Figure 3 and Figure 4 It may include a pipe threading machine 1, a feeding mechanism 2, a swing arm mechanism 4, an axis joint disassembly and assembly mechanism 5, a first moving mechanism 7, a second moving mechanism 8, a paper winding mechanism 11, a glue spraying and cutting mechanism 12 and a paper winding output mechanism 6.

[0022] The feeding mechanism 2 is arranged corresponding to the feeding station, and the feeding mechanism 2 includes a V-shaped groove, a tube core conveying mechanism and a third moving mechanism. A tube threading machine 1 is arranged upstream of the V-shaped groove, and the tube core 10 is conveyed to the V-shaped groove by the tube threading machine 1. Under the action of the upper limit mechanism of the V-shaped groove, the tube core 10 is arranged sequentially on the V-shaped groove, and the V-shaped groove and the tube core shaft 3 are arranged correspondingly in the horizontal direction, that is, the tube core shaft 3 can be inserted into the V-shaped groove under the drive of the third moving mechanism, and the third moving mechanism is used to drive the tube core shaft 3 to do reciprocating linear motion, and the tube core conveying mechanism is used to push all the tube cores 10 in the V-shaped groove to move, so that all the tube cores 10 are worn on the tube core shaft 3 to complete the loading of the tube core 10.

[0023] The swing arm mechanism 4 is arranged between the loading station and the paper roll output station. The swing arm mechanism 4 includes a swing arm, a clamping part arranged on the swing arm, and a swing arm motor driving the swing arm. The swing arm mechanism 4 is used to move the tube core shaft 3 of the paper roll output station to the loading station.

[0024] The shaft joint disassembly and assembly mechanism 5 is arranged corresponding to the shaft joint disassembly and assembly station, and includes a shaft joint moving mechanism and a shaft joint clamping mechanism arranged on the shaft joint moving mechanism. The shaft joint moving mechanism is used to drive the shaft joint clamping mechanism to perform reciprocating linear operation. In a preferred embodiment, the tube core shaft 3 is in a horizontal state at the shaft joint disassembly and assembly station; at the same time, the shaft joint clamping mechanism includes two relatively arranged clamping parts, and an opening and closing mechanism that drives the two clamping parts to open and close. In addition, the shaft joint disassembly and assembly station can be provided with an in-place detection sensor, which can be used to detect whether the tube core shaft 3 is in place. Similarly, the shaft joint moving mechanism can move a preset distance when installing the shaft joint 9, so as to reliably install the shaft joint 9 in place. A sensor can also be provided in the clamping part to detect whether the shaft joint clamping mechanism clamps the shaft joint 9.

[0025] The first moving mechanism 7 includes a first horizontal moving mechanism, a first lifting mechanism and a first clamping mechanism. The first clamping mechanism is arranged on the first lifting mechanism, and the first lifting mechanism is arranged on the first horizontal moving mechanism. In this way, the first horizontal moving mechanism and the first lifting mechanism can both judge whether they are moved into place through a preset moving stroke. In a preferred embodiment, the first clamping mechanism includes two relatively arranged manipulators and an opening and closing mechanism for driving the two manipulators to open and close.

[0026] The second moving mechanism 8 includes a second horizontal moving mechanism, a second lifting mechanism, a horizontal telescopic mechanism and a second clamping mechanism. The second clamping mechanism is arranged on the horizontal telescopic mechanism, the horizontal telescopic mechanism is arranged on the second lifting mechanism, and the second lifting mechanism is arranged on the second horizontal moving mechanism. Similarly, the second horizontal moving mechanism, the second lifting mechanism and the horizontal telescopic mechanism can all be judged by a preset moving stroke whether to move into place. The horizontal telescopic mechanism is used to drive the second clamping mechanism to move horizontally so as to avoid other structures on the fully automatic slitting machine, such as the first moving mechanism 7, to ensure the overall reliable operation. In a preferred embodiment, the second clamping mechanism includes two relatively arranged manipulators and an opening and closing mechanism that drives the two manipulators to open and close.

[0027] The paper roll output mechanism 6 includes an axis support positioning mechanism, a paper pushing mechanism and a paper roll conveying mechanism. The axis support positioning mechanism is used to position one end of the tube core shaft 3, which is away from the paper roll conveying mechanism. The axis support positioning mechanism is also used to support the tube core shaft 3 to prevent the paper pushing mechanism from pushing the paper roll off the tube core shaft 3.

[0028] The control method of this embodiment, step S30, specifically includes the following steps: Determine whether the tube core shaft has moved to the shaft joint disassembly and assembly station; It should be noted that: whether the movement is in place can be judged by the movement stroke of the first moving mechanism 7, or by the in-place sensor provided at the shaft joint disassembly and assembly station.

[0029] If the tube core shaft moves into position, a corresponding installation signal is generated; According to the installation signal, the shaft joint moving mechanism is controlled to move, driving the shaft joint clamping mechanism and the shaft joint to move linearly until the shaft joint is inserted into the end of the tube core shaft and stops, and then the shaft joint clamping mechanism is controlled to open to release the shaft joint, and then the shaft joint moving mechanism is controlled to move, driving the shaft joint clamping mechanism to reset, and the shaft joint installation is completed; Step S90 specifically includes the following steps: Determine whether the tube core shaft has moved to the shaft joint disassembly and assembly station; It should be noted that: whether the movement is in place can be judged by the movement stroke of the second moving mechanism 8, or by the in-place sensor provided at the shaft joint disassembly and assembly station.

[0030] If the tube core shaft moves into position, a corresponding disassembly signal is generated; According to the disassembly signal, the shaft joint clamping mechanism is controlled to open, and then the shaft joint moving mechanism is controlled to move, driving the shaft joint clamping mechanism to move in a straight line until it moves to the end of the tube core shaft and stops, and then the shaft joint clamping mechanism is controlled to close to clamp the shaft joint, and then the shaft joint moving mechanism is controlled to move, driving the shaft joint clamping mechanism and the shaft joint to reset, and the shaft joint disassembly is completed.

[0031] Through the above steps, the shaft joint at the end of the tube core shaft in the present invention can be automatically assembled and disassembled, thereby improving production efficiency, ensuring operational reliability, and reducing labor intensity.

[0032] The control method of this embodiment, wherein step S20, specifically comprises the following steps: If the loading is completed, the corresponding installation movement signal is generated; According to the installation movement signal, the first horizontal movement mechanism is controlled to move to the position directly below the shaft joint disassembly and assembly station, and then the first lifting mechanism is controlled to move upward to move the tube core shaft to the shaft joint disassembly and assembly station; The control method of this embodiment, wherein S40, specifically comprises the following steps: After the shaft joint is installed, the corresponding paper roll movement signal is generated; According to the paper rolling movement signal, the first horizontal moving mechanism is controlled to move to the top of the paper rolling station, and then the first lifting mechanism is controlled to move down to the paper rolling station, and then the first clamping mechanism is controlled to open and move the tube core shaft to the paper rolling station for paper rolling.

[0033] Through the above steps, the first moving mechanism 7 is automatically controlled to move the tube core shaft 3 from the loading station to the shaft joint disassembly station and then to the paper winding station, which further improves production efficiency, ensures operational reliability and reduces labor intensity.

[0034] A preferred solution further includes step S55 between step S50 and step S60: When the tube core shaft is wound, the horizontal telescopic mechanism can be controlled to move, driving the second opening and closing mechanism to retract, and then the second horizontal moving mechanism can be controlled to move to the top of the paper winding station, and the second clamping mechanism can be controlled to open; Through the above steps, the second moving mechanism 8 can be moved to the paper winding station first during the process of the tube core shaft 3 winding paper, and the production efficiency can be improved by reasonably arranging the working procedures.

[0035] The control method of this embodiment, wherein step S60, specifically comprises the following steps: If the paper roll is completed, a corresponding glue spray cutting movement signal is generated; According to the glue spraying and cutting movement signal, the second lifting mechanism is controlled to move, descend to the paper rolling station and stop, and then the second clamping mechanism is controlled to move and close to clamp the tube core shaft, and then the second horizontal moving mechanism is controlled to move to just above the glue spraying and cutting station, and then the second lifting mechanism is controlled to move and descend to the glue spraying and cutting station, and finally the second clamping mechanism is controlled to move and open to place the tube core shaft at the glue spraying and cutting station; The control method of this embodiment, wherein step S80, specifically comprises the following steps: If the glue spraying and cutting is completed, a corresponding disassembly movement signal is generated; According to the disassembly movement signal, the second clamping mechanism is controlled to close to clamp the tube core shaft, and then the second lifting mechanism is controlled to rise, and then the second horizontal moving mechanism is controlled to move to the shaft joint disassembly and assembly station to move the tube core shaft to the shaft joint disassembly and assembly station.

[0036] Through the above steps, the second moving mechanism 8 is automatically controlled to move the tube core shaft from the paper rolling station to the glue spraying and cutting station, and then to the shaft joint disassembly station, which further improves production efficiency, ensures operational reliability, and reduces labor intensity.

[0037] In addition, step S100 of this embodiment specifically includes the following steps: After the shaft joint is disassembled, the corresponding output movement signal is generated; According to the output movement signal, the second horizontal moving mechanism is controlled to move to the top of the paper output station, and then the second lifting mechanism is controlled to descend to the paper output station, and then the second clamping mechanism is controlled to open and release the tube core shaft, and then the second lifting mechanism is controlled to rise, and the second horizontal moving mechanism moves back and resets.

[0038] The control method of this embodiment, wherein step S10, specifically comprises the following steps: Determine whether the number of tube cores on the V-groove reaches a preset value; If the number of tube cores on the V-shaped groove reaches a preset value, the tube core is stopped from being transported to the V-shaped groove, and the third moving mechanism is controlled to drive the tube core shaft to move until the tube core shaft is inserted into the preset position in the V-shaped groove and then stops; Then the tube core conveying mechanism is controlled to move, and all the tube cores are pushed to move toward the tube core axis side, until all the tube cores on the V-shaped groove are inserted into the tube core axis and stop; Then the third moving mechanism is controlled to drive the tube core shaft to move back to the loading station, and the loading is completed.

[0039] Through the above steps, the loading of the tube core shaft is reliably completed, the operation is simplified, the efficiency is improved, and the cost is reduced.

[0040] In a preferred embodiment, the step of determining whether the number of tube cores on the V-groove reaches a preset value comprises: Determine whether the detection sensor detects the tube core, the detection sensor is arranged on the V-shaped groove; If the die is detected, let i=i+1, where i is a positive integer variable; Determine whether i is a preset value; If i is a preset value, the number of tube cores on the V-groove reaches a preset value; or, Get the total length of all the dies on the V-groove; Determine whether the total length value is a preset length value; If the total length value is a preset length value, the number of tube cores on the V-groove reaches a preset value.

[0041] Through the above method, it is possible to accurately and quickly determine whether the tube core shaft has completed loading, thereby ensuring the reliable operation of the entire production and improving production efficiency.

[0042] In a preferred embodiment, the paper roll output mechanism 6 includes a lifting mechanism, and the lifting mechanism can drive the paper roll output mechanism 6 to rise. The control method of the present invention further includes the following steps: Determine whether the paper roll at the paper roll station is used up; If the paper roll at the paper roll station is used up, the paper roll output mechanism 6 is controlled to rise; When the roll paper is replaced, the roll paper output mechanism 6 is controlled to descend and reset.

[0043] Through this method, space is provided for replacing the paper roll, further improving the production efficiency.

[0044] The control method of this embodiment, wherein step S100, specifically comprises the following steps: After the shaft joint is removed, move the tube core shaft to the paper roll output station; After moving into position, a corresponding paper roll output signal is generated; According to the paper roll output signal, the control shaft support positioning mechanism is activated to support the main core shaft and position one end of the tube core shaft, and then the paper pushing mechanism is controlled to push the paper roll on the tube core shaft to move toward the side of the paper roll conveying mechanism, and the paper roll is pushed onto the paper roll conveying mechanism to complete the paper roll output.

[0045] Through the above steps, the automatic separation of the paper roll and the tube core shaft is achieved, and the tube core shaft is reliably supported and positioned during the separation process, thereby ensuring the reliable output of the paper roll and further improving the production efficiency.

[0046] The control method of this embodiment, wherein step S120, specifically comprises the following steps: If the roll paper output is completed, the corresponding axis reset signal is generated; According to the shaft reset signal, the swing arm mechanism 4 is controlled to move, clamp the tube core shaft at the paper roll output station and then swing, and move the tube core shaft to the loading station.

[0047] Through the above steps, the tube core shaft can be reused to ensure the continuous progress of the entire production process. In addition, if at least two tube core shafts on the fully automatic slitting machine are in operation, before the tube core shaft moves to each workstation, it can be checked whether the workstation to which it is moved is idle. If it is idle, it will be moved, thereby ensuring the reliable operation of the entire fully automatic slitting machine and ensuring production efficiency.

[0048] The control method of this embodiment, wherein step S30, further comprises the following steps: After the tube core shaft moves to the shaft joint disassembly and assembly station, it is determined whether the shaft joint is clamped on the shaft joint clamping mechanism; If the shaft joint is clamped on the shaft joint clamping mechanism, the shaft joint disassembly and assembly mechanism 5 is controlled to operate to install the shaft joint on the end of the tube core shaft; If there is no shaft joint clamped on the shaft joint clamping mechanism, a corresponding prompt will be issued.

[0049] Through the above steps, the installation of the shaft joint is ensured to be carried out reliably. Once the absence of the shaft joint is detected, a prompt is immediately issued, further ensuring the reliable operation of production.

[0050] In summary, the control method of the fully automatic slitting machine of the present invention realizes automatic loading, shaft joint disassembly and assembly, paper rolling, glue spraying and cutting, paper roll output, etc., and is simple to operate, easy to implement, low in cost, and also improves production efficiency and has good versatility.

[0051] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications made within the spirit and principle of the present invention, as well as improvements in the control method of an equivalent fully automatic slitting machine, etc., should be included in the protection scope of the present invention.

Claims

1. A control method for a fully automatic slitting machine, characterized in that: The following steps are involved: S10, judging whether the tube core shaft at the loading station has completed loading; S20, if the loading is completed, move the tube core shaft to the shaft joint disassembly station; S30, after being moved into position, installing the shaft joint at one end of the tube core shaft; S40, after the installation is completed, the tube core shaft is moved to the paper winding station for paper winding; S50, judging whether the tube core shaft at the paper rolling station has completed paper rolling; S60, if the paper roll is completed, move the tube core shaft to the glue spraying and cutting station for glue spraying and cutting; S70, judging whether the pipe core shaft at the glue spraying and cutting station has completed the glue spraying and cutting; S80, if the glue spraying and cutting are completed, move the tube core shaft to the shaft joint disassembly and assembly station; S90, after being moved into position, the shaft joint is removed from the end of the tube core shaft; S100, after disassembly, move the tube core shaft to the paper roll output station to output the paper roll; S110, judging whether the tube core shaft at the roll paper output station has completed the roll paper output; S120: If the roll paper output is completed, move the tube core shaft to the loading station.

2. The control method of the fully automatic slitting machine according to claim 1, characterized in that: The fully automatic slitting machine comprises an axle joint disassembly and assembly mechanism, and the axle joint disassembly and assembly mechanism comprises an axle joint moving mechanism and an axle joint clamping mechanism arranged on the axle joint moving mechanism; The S30 includes: Determine whether the tube core shaft has moved to the shaft joint disassembly and assembly station; If the tube core shaft moves into position, a corresponding installation signal is generated; According to the installation signal, the shaft joint moving mechanism is controlled to move, driving the shaft joint clamping mechanism and the shaft joint to move linearly until the shaft joint is inserted into the end of the tube core shaft and stops, and then the shaft joint clamping mechanism is controlled to open to release the shaft joint, and then the shaft joint moving mechanism is controlled to move, driving the shaft joint clamping mechanism to reset, and the shaft joint installation is completed; The S90 includes: Determine whether the tube core shaft has moved to the shaft joint disassembly and assembly station; If the tube core shaft moves into position, a corresponding disassembly signal is generated; According to the disassembly signal, the shaft joint clamping mechanism is controlled to open, and then the shaft joint moving mechanism is controlled to move, driving the shaft joint clamping mechanism to move in a straight line until it moves to the end of the tube core shaft and stops. Then the shaft joint clamping mechanism is controlled to close to clamp the shaft joint. Then the shaft joint moving mechanism is controlled to move, driving the shaft joint clamping mechanism and the shaft joint to reset, and the shaft joint disassembly is completed.

3. The control method of the fully automatic slitting machine according to claim 1, characterized in that: The fully automatic slitting machine comprises a first moving mechanism, which comprises a first horizontal moving mechanism, a first lifting mechanism and a first clamping mechanism; The S20 includes: If the loading is completed, the corresponding installation movement signal is generated; According to the installation movement signal, the first horizontal movement mechanism is controlled to move to the position directly below the shaft joint disassembly and assembly station, and then the first lifting mechanism is controlled to move upward to move the tube core shaft to the shaft joint disassembly and assembly station; The S40 includes: After the shaft joint is installed, the corresponding paper roll movement signal is generated; According to the paper rolling movement signal, the first horizontal moving mechanism is controlled to move to the top of the paper rolling station, and then the first lifting mechanism is controlled to move down to the paper rolling station, and then the first clamping mechanism is controlled to open and move the tube core shaft to the paper rolling station for paper rolling.

4. The control method of the fully automatic slitting machine according to claim 1, characterized in that: The fully automatic slitting machine includes a second moving mechanism, which includes a second horizontal moving mechanism, a second lifting mechanism, a horizontal telescopic mechanism and a second clamping mechanism; Between S50 and S60, S55 is also included: Control the horizontal telescopic mechanism to move, drive the second opening and closing mechanism to retract, then control the second horizontal moving mechanism to move to just above the paper rolling station, and control the second clamping mechanism to open; The S60 includes: If the paper roll is completed, a corresponding glue spray cutting movement signal is generated; According to the glue spraying and cutting movement signal, the second lifting mechanism is controlled to move, descend to the paper rolling station and stop, and then the second clamping mechanism is controlled to move and close to clamp the tube core shaft, and then the second horizontal moving mechanism is controlled to move to just above the glue spraying and cutting station, and then the second lifting mechanism is controlled to move and descend to the glue spraying and cutting station, and finally the second clamping mechanism is controlled to move and open to place the tube core shaft at the glue spraying and cutting station; The S80 includes: If the glue spraying and cutting is completed, a corresponding disassembly movement signal is generated; According to the disassembly movement signal, the second clamping mechanism is controlled to close to clamp the tube core shaft, and then the second lifting mechanism is controlled to rise, and then the second horizontal moving mechanism is controlled to move to the shaft joint disassembly and assembly station to move the tube core shaft to the shaft joint disassembly and assembly station.

5. The control method of the fully automatic slitting machine according to claim 1, characterized in that: The fully automatic slitting machine also includes a feeding mechanism, which includes a V-shaped groove, a tube core conveying mechanism and a third moving mechanism; The S10 includes: Determine whether the number of tube cores on the V-groove reaches a preset value; If the number of tube cores on the V-shaped groove reaches a preset value, the tube core is stopped from being transported to the V-shaped groove, and the third moving mechanism is controlled to drive the tube core shaft to move until the tube core shaft is inserted into the preset position in the V-shaped groove and then stops; Then the tube core conveying mechanism is controlled to move, and all the tube cores are pushed to move toward the tube core axis side, until all the tube cores on the V-shaped groove are inserted into the tube core axis and stop; Then the third moving mechanism is controlled to drive the tube core shaft to move back to the loading station, and the loading is completed.

6. The control method of the fully automatic slitting machine according to claim 1, characterized in that: The fully automatic slitting machine also includes a roll paper output mechanism arranged corresponding to the roll paper output station; The control method further comprises the following steps: Determine whether the paper roll at the paper roll station is used up; If the roll paper is used up at the roll paper station, the roll paper output mechanism is controlled to rise.

7. The control method of the fully automatic slitting machine according to claim 6, characterized in that: The roll paper output mechanism includes a shaft support positioning mechanism, a paper pushing mechanism and a roll paper conveying mechanism; The S100 includes: After the shaft joint is removed, move the tube core shaft to the paper roll output station; After moving into position, a corresponding paper roll output signal is generated; According to the paper roll output signal, the control shaft support positioning mechanism is activated to support the main core shaft and position one end of the tube core shaft, and then the paper pushing mechanism is controlled to push the paper roll on the tube core shaft to move toward the side of the paper roll conveying mechanism, and the paper roll is pushed onto the paper roll conveying mechanism to complete the paper roll output.

8. The control method of the fully automatic slitting machine according to claim 1, characterized in that: The fully automatic slitting machine also includes a swing arm mechanism, which is arranged between the feeding station and the roll paper output station; The S120 includes: If the roll paper output is completed, the corresponding axis reset signal is generated; According to the shaft reset signal, the swing arm mechanism is controlled to move, clamp the tube core shaft at the paper roll output station and then swing, and move the tube core shaft to the loading station.

9. The control method of the fully automatic slitting machine according to claim 5, characterized in that: The step of judging whether the number of tube cores on the V-groove reaches a preset value comprises: Determine whether the detection sensor detects the tube core, the detection sensor is arranged on the V-shaped groove; If the die is detected, let i=i+1, where i is a positive integer variable; Determine whether i is a preset value; If i is a preset value, the number of tube cores on the V-groove reaches a preset value; or, Get the total length of all the dies on the V-groove; Determine whether the total length value is a preset length value; If the total length value is a preset length value, the number of tube cores on the V-groove reaches a preset value.

10. The control method of the fully automatic slitting machine according to claim 2, characterized in that: The S30 includes: After the tube core shaft moves to the shaft joint disassembly and assembly station, it is determined whether the shaft joint is clamped on the shaft joint clamping mechanism; If the shaft joint is clamped on the shaft joint clamping mechanism, the shaft joint disassembly and assembly mechanism is controlled to operate to install the shaft joint on the end of the tube core shaft; If there is no shaft joint clamped on the shaft joint clamping mechanism, a corresponding prompt will be issued.

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