Integrated concentrated sludge treatment device
By designing an integrated concentrated sludge treatment device, integrating concentration and dehydration, and using integrated stainless steel pool body, cross-interleaved partition plate and self-driving anti-blocking sludge scraping mechanism, the existing sludge treatment process has large area, low efficiency and complex operation, and has achieved efficient, energy-saving and environmentally friendly sludge treatment effect.
Patent Information
- Application Number
- CN202510357026.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-03-25
AI Technical Summary
The existing sludge treatment process covers a large area, has low concentration efficiency, complex connection between equipment, high technical requirements for operators, and prone to failures, which affects the smoothness of the processing process.
An integrated concentrated sludge treatment device is designed, and the concentration and dehydration treatment links are carried out in a compact equipment unit in an integrated stainless steel pool, a balance pool and concentration pool composed of cross-section partitions, self-drive anti-blocking sludge scraping mechanism and flocculation mechanism are used.
It realizes efficient, energy-saving, environmentally friendly and small footprint of sludge treatment, simplifies the connection between equipment, reduces operational complexity, and improves maintenance efficiency and treatment effect.
Smart Images

Figure CN119874151A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sludge treatment, and in particular to an integrated concentrated sludge treatment device. Background Art
[0002] In the past, sludge treatment often required multiple independent treatment units to operate in sequence. In the concentration stage, gravity thickening tanks are often used, which occupy a large area and have low concentration efficiency. A long residence time is required to initially reduce the volume of sludge. In the subsequent dehydration process, whether it is a belt filter press, a plate and frame filter press or a centrifugal dehydrator, it is necessary to equip the corresponding dosing system, flushing system and other auxiliary facilities. The connection and coordination between the various equipments have high technical requirements for the operators. If you are not careful, it is easy to fail, affecting the smoothness of the overall treatment process. The traditional sludge treatment process involves a variety of equipment, and each equipment needs to occupy a certain space. For example, the gravity thickening tank requires a large plane area to achieve the sedimentation and concentration of the sludge; various dehydration equipment also requires a spacious site to place the equipment body and related supporting facilities. For cities with increasingly tight land resources, especially sewage treatment plants in central urban areas, this is undoubtedly a heavy burden, which not only increases the construction cost, but also limits the further expansion of the treatment scale.
[0003] In order to overcome the various drawbacks of traditional sludge treatment methods and meet the growing demand for environmental protection, the development of an integrated concentrated sludge treatment device has become an inevitable trend in the development of the industry. This integrated device is designed to integrate multiple treatment links such as sludge concentration and dehydration into a compact equipment unit. Through optimized design and innovative processes, it achieves the goals of high efficiency, energy saving, environmental protection and small footprint of sludge treatment, providing modern sewage treatment plants with more reliable, economical and convenient sludge treatment solutions. Summary of the invention
[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide an integrated concentrated sludge treatment device that can integrate various treatment units and facilitate rapid completion of daily inspections and maintenance to solve the existing problems of large floor space and low concentration efficiency.
[0005] In order to achieve the above-mentioned object, the present invention is implemented by the following technical scheme: an integrated concentrated sludge treatment device, including an integrated stainless steel tank body and a serpentine sludge tank foundation fixedly installed at the bottom of the integrated stainless steel tank body, and also including a balancing tank and a thickening tank composed of cross-staggered partitions inside the integrated stainless steel tank body;
[0006] Two sets of submersible agitators are installed diagonally at the bottom of the inner wall of the balancing tank, and the diagonally installed submersible agitators are used to stir the muddy water inside the balancing tank to make it uniform;
[0007] The mud water condensation into cake mechanism is arranged on the balancing tank and is used to remove the water from the concentrated mud water in the balancing tank and then discharge it into the external sludge truck bucket;
[0008] The concentrated mud homogenizing conveying unit is arranged at the bottom of the concentration tank and is used to pump the settled mud water into the balancing tank;
[0009] The self-driven anti-blocking sludge scraping mechanism is arranged inside the thickening tank and is used to scrape the sludge settled at the bottom of the thickening tank to the center of the bottom of the tank for discharge.
[0010] Furthermore, two groups of balancing tanks and thickening tanks are provided, and are symmetrically distributed on both sides of the integrated stainless steel tank body. The balancing tank is used to homogenize the concentrated sludge inside the thickening tank, and the thickening tank is used to concentrate, precipitate and separate the mud and water. A supernatant water collecting trough is fixedly installed on the top of the inner wall of the thickening tank, and a supernatant water return pipe connected to the supernatant water collecting trough is fixedly installed on the side of the top of the inner wall of the integrated stainless steel tank body close to the balancing tank. The right side of the integrated stainless steel tank body is connected to a mixing flocculation tank, one side of the foundation of the circular sludge tank is connected to a sewage return pipe, and the side of the mixing flocculation tank away from the integrated stainless steel tank body is connected to a mud and water inlet, and three groups of stirring tanks are equidistantly distributed inside the mixing flocculation tank through partitions. A flocculation mechanism is provided on the top of the mixing flocculation tank, and is used to form strong and stable flocs of mud and water.
[0011] Furthermore, the flocculation mechanism includes a stirring motor, a stirring rod, a flocculation liquid infiltration port, a stirring and mixing cylinder, a sewage main pipe and a PAC dosing unit. The stirring motor is provided with three groups and fixedly installed above the three stirring tanks at equal distances. The stirring rod is fixedly installed at the output end of the stirring motor. The flocculation liquid infiltration port is opened on the top of the integrated stainless steel tank body on one side close to the mixing flocculation tank. The stirring and mixing cylinder is fixedly installed at the center of the mixing flocculation tank and is used in conjunction with the stirring motor. The top of the sewage main pipe is respectively connected to the lower center of the three stirring tanks. The bottom of the sewage main pipe is connected to a fourth butterfly valve. The PAC dosing unit is arranged on one side of the integrated stainless steel tank body, and the output end is connected to the interior of the mixing flocculation tank through a pipeline, which is used to add inorganic polymer coagulant in the mixing flocculation tank to coagulate muddy water.
[0012] Furthermore, the mud and water concentration cake mechanism includes a first screw stack dewatering device, a second screw stack dewatering device, a screw conveyor, a PAM drug soaking machine and a mixing and pumping assembly. The first screw stack dewatering device and the second screw stack dewatering device are fixedly installed side by side on the top of one group of balancing tanks. The screw conveyor is fixedly installed on the top of the balancing tank and is used in conjunction with the mud cake discharge ports of the first screw stack dewatering device and the second screw stack dewatering device. The mixing and pumping assembly is arranged on one side of the foundation of the spiral sludge tank and is used to pump the homogeneous mud and water at the bottom of the balancing tank and the concentrated mud blocks precipitated at the bottom of the concentration tank, and transport them to the first screw stack dewatering device and the second screw stack dewatering device for mud and water separation, and transport the separated mud cakes to the external sludge bucket. The PAM drug soaking machine is arranged on one side of the integrated stainless steel tank body, and the output end is connected to the input end of the first screw stack dewatering device and the second screw stack dewatering device through a pipeline, and is used to eliminate the electrostatic repulsion between sludge particles during the operation of the first screw stack dewatering device and the second screw stack dewatering device.
[0013] Furthermore, the mixed pumping assembly includes a first three-way pipe, a first screw conveying pump, a concentrated mud pumping pipe, a second screw conveying pump, a three-way homogenized sludge conveying pipe and a third screw conveying pump, one end of the first three-way pipe is connected to the input end of the second screw stacking dehydration device, and the other two ends of the first three-way pipe are respectively connected to the output ends of the first screw conveying pump and the third screw conveying pump, and the concentrated mud pumping pipe is provided with two groups and is symmetrically arranged on both sides of the integrated stainless steel tank body, and the ends of the two groups of concentrated mud pumping pipes away from the concentrating tank are respectively connected to the first screw conveying pump and the third The input end of the screw conveying pump is connected, the end of the concentrated mud pumping pipe close to the concentrated mud discharge pipe is connected to the concentrated mud discharge pipe, both ends of the three-way homogeneous sludge conveying pipe are connected to the bottom drain outlets of two groups of balancing tanks, the interior of the three-way homogeneous sludge conveying pipe is connected with a third butterfly valve, the other end of the three-way homogeneous sludge conveying pipe is connected to the input end of the second screw conveying pump, the output end of the second screw conveying pump is connected to a homogeneous mud and water lifting pipe, and the end of the homogeneous mud and water lifting pipe away from the second screw conveying pump is connected to the input end of the first screw stacking dehydration device.
[0014] Furthermore, the concentrated mud homogenizing conveying unit includes a concentrated mud discharge pipe, a first butterfly valve, a second butterfly valve, a fourth screw conveying pump and a sludge lifting pipe. The concentrated mud discharge pipe is connected to the bottom of the inner wall of the concentrating tank. The first butterfly valve is connected between the concentrated mud discharge pipe and the concentrated mud pumping pipe. The bottoms of the two groups of concentrating tanks are respectively connected to the concentrated mud discharge pipes in the two groups. The second butterfly valve is connected between the concentrated mud discharge pipe and the input end of the fourth screw conveying pump. The output end of the fourth screw conveying pump is connected to the sludge lifting pipe. The sludge lifting pipe is connected to the balancing tank. The fourth screw conveying pump is connected to the concentrated mud discharge pipe through the second butterfly valve.
[0015] Furthermore, the self-driven anti-blocking scraper mechanism includes a driven drive assembly, a concentrating zone aisle, a reduction stirring motor, a stirring shaft, a mud discharge plate, a reinforcement rib, a stirring frame, a limit mounting plate, a limit shaft sleeve, a mud scraper, a driven shaft and a linkage mud scraper assembly. The driven drive assembly is arranged inside the concentrating tank and is used to drive the mud scraper to rotate. The stirring frame is provided with two groups and is symmetrically installed on both sides of the stirring shaft. The reinforcement ribs are symmetrically installed on the front and rear sides of the stirring shaft and are reinforced with the stirring frame. Fourteen groups of limit shaft sleeves are provided and are symmetrically installed at the bottom of the stirring frame. Twelve groups of driven shafts are provided and are symmetrically distributed on both sides of the stirring shaft and are rotatably installed inside the limit shaft sleeve. The mud scraper is fixedly installed at the bottom of the driven shaft. The mud discharge plate is fixedly installed at the bottom of the stirring shaft and is used to scrape the center of the bottom of the concentrating tank for mud discharge. The limit mounting plate is fixedly installed on the side of the top of the stirring frame away from the stirring shaft. The linkage mud scraper assembly is arranged on the driven shaft and is used to drive several groups of driven shafts to rotate synchronously to scrape mud.
[0016] Furthermore, the driven drive assembly includes a driving shaft, a driven gear and a gear ring. The driving shaft is provided with two groups and is symmetrically distributed on both sides of the stirring shaft, and the bottom is rotatably mounted on the limiting sleeve, and the top is rotatably mounted on the limiting mounting plate. The driven gear is fixedly mounted on the top of the driving shaft and meshes with the gear ring. The gear ring is fixedly mounted on the inner wall of the concentrating tank and is located on the top of the stirring frame. The top of the scraper blade is fixedly mounted on the bottom of the driving shaft.
[0017] Furthermore, the linked mud scraping assembly includes a first sprocket, a driving chain, a second sprocket, a third sprocket and a vibration mud shaking unit. The first sprocket is fixedly mounted on the top of the driven shaft surface, the second sprocket is fixedly mounted on the surface of the driven shaft and is located on the top of the first sprocket, the third sprocket is fixedly mounted on the bottom of the driving shaft surface and is located on the top of the limiting sleeve, the third sprocket is transmitted and cooperated with the second sprocket through the driving chain, a group of first sprockets on the driven shaft and a group of second sprockets on an adjacent group of driven shafts are transmitted and cooperated through the driving chain, and the vibration mud shaking unit is arranged on both sides of the scraper blade.
[0018] Furthermore, the vibration mud shaking unit includes a toggle plate, a resonance spring, an oscillation ball and a torsion shaft, the toggle plate is fixedly mounted on one side of the torsion shaft, the torsion shaft is provided with two groups, and is symmetrically rotated and mounted on both sides of the scraper plate, the resonance spring is provided with several groups, and is fixedly mounted on the torsion shaft at equal distances in the longitudinal direction, the end of the resonance spring away from the torsion shaft is fixedly mounted to the oscillation ball, half of the oscillation balls are welded to the scraper plate at the end close to the scraper plate, and the other half of the oscillation balls are in contact with the scraper plate.
[0019] Furthermore, a top inspection passage of the integrated stainless steel tank body is welded to the outer side of the top of the tank body.
[0020] Beneficial effects of the present invention: The present invention adopts an integrated stainless steel tank body with a compact structure, which is convenient for daily inspection and maintenance, shortens the inspection path and time, and improves maintenance efficiency. At the same time, it integrates the balancing tank and the thickening tank, and uses a self-driven anti-blocking scraper mechanism to make the thickening and sludge discharge efficiency higher, and uses a flocculation mechanism to improve the flocculation and thickening efficiency of the thickening tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:
[0022] Figure 1 It is a structural schematic diagram of the present invention;
[0023] Figure 2 It is a schematic diagram of the three-dimensional structure from another perspective of the figure;
[0024] Figure 3 for Figure 2 A schematic diagram of a three-dimensional structure from another perspective;
[0025] Figure 4 It is a schematic diagram of the structure of the present invention from a top view;
[0026] Figure 5 for Figure 1 A partial half-section three-dimensional structure schematic diagram;
[0027] Figure 6 For the present invention Figure 5 Schematic diagram of the main structure;
[0028] Figure 7 It is a schematic diagram of the three-dimensional structure of the stirring shaft of the present invention;
[0029] Figure 8 For the present invention Figure 7 A magnified view of A in FIG.
[0030] Fig. 9 It is a schematic diagram of the three-dimensional structure of the scraper blade of the present invention;
[0031] Fig.10 It is a schematic diagram of the three-dimensional structure of the upper clear water collecting tank of the present invention;
[0032] Fig.11 This is a schematic diagram of the plant building of the present invention from a top view;
[0033] Fig.12 It is a half-section schematic diagram of the plant elevation of the present invention.
[0034] In the figure: 1. One-piece stainless steel tank body; 2. Circular sludge tank foundation; 3. Sewage return pipe; 4. Mud and water inlet; 5. Upper clear water return pipe; 6. Balance tank; 61. Submersible agitator; 7. Concentration tank; 71. Upper clear water collection tank; 72. Concentration zone aisle; 73. Speed reduction stirring motor; 732. Stirring shaft; 7321. Mud discharge plate; 733. Reinforcement ribs; 734. Stirring frame; 7341. Reinforcement plate ; 735, limit mounting plate; 7351, driving shaft; 7352, driven gear; 7353, gear ring; 7354, limit sleeve; 7355, scraper; 73551, toggle plate; 73552, resonance spring; 73553, oscillation ball; 73554, torsion shaft; 73555, anti-bending rib; 73556, reinforced longitudinal rib; 7356, driven shaft; 7357, first sprocket; 73 58, drive chain; 7359, second sprocket; 73511, third sprocket; 701, concentrated mud discharge pipe; 702, first butterfly valve; 703, second butterfly valve; 704, fourth screw pump; 705, sludge lifting pipe; 8, first screw stack dewatering device; 81, second screw stack dewatering device; 82, screw conveyor; 801, first three-way pipe; 802, first screw pump; 803, concentrated mud pump Delivery pipe; 804, second screw delivery pump; 805, three-way homogenized sludge delivery pipe; 806, third screw delivery pump; 807, homogenized mud and water lifting pipe; 9, PAC dosing unit; 91, PAM medicine soaking machine; 11, inspection corridor on the top of the tank body; 101, mixing and flocculation tank; 102, stirring motor; 103, stirring rod; 104, flocculation liquid infiltration inlet; 105, stirring and mixing cylinder; 106, sewage main pipe. DETAILED DESCRIPTION
[0035] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0036] See also Figure 1 , Figure 1 It is a structural schematic diagram of the present invention.
[0037] The present invention provides an integrated concentrated sludge treatment device, comprising an integrated stainless steel tank body 1 and a circular sludge tank foundation 2 fixedly installed at the bottom of the integrated stainless steel tank body 1, and also comprising a balancing tank 6 and a concentrating tank 7 composed of cross-staggered partitions inside the integrated stainless steel tank body 1. The balancing tank 6 and the concentrating tank 7 are both provided with two groups, and are symmetrically distributed on both sides of the integrated stainless steel tank body 1. The balancing tank 6 is used to homogenize the concentrated sludge inside the concentrating tank 7, and the concentrating tank 7 is used to concentrate and precipitate the sludge water and separate the sludge water. The top of the inner wall of the concentrating tank 7 is fixedly installed with a supernatant water collecting tank. The water tank 71, the top of the inner wall of the integrated stainless steel tank body 1 is fixedly installed with a clear water return pipe 5 connected to the clear water sump 71 on one side near the balancing tank 6, the right side of the integrated stainless steel tank body 1 is connected with a mixing flocculation tank 101, one side of the round sludge tank foundation 2 is connected with a sewage return pipe 3, the side of the mixing flocculation tank 101 away from the integrated stainless steel tank body 1 is connected with a muddy water input port 4, three groups of stirring tanks are evenly distributed inside the mixing flocculation tank 101 through partitions, and a flocculation mechanism is provided on the top of the mixing flocculation tank 101, and is used to form the muddy water into firm and stable flocs;
[0038] Two groups of submersible agitators 61 are installed diagonally at the bottom of the inner wall of the balancing tank 6 , and the diagonally installed submersible agitators 61 are used to stir the muddy water inside the balancing tank 6 to make it uniform.
[0039] See also Figures 2 to 12 As shown, Figure 2 It is a schematic diagram of the three-dimensional structure from another perspective of the figure; Figure 3 for Figure 2 A schematic diagram of a three-dimensional structure from another perspective; Figure 4 It is a schematic diagram of the structure of the present invention from a top view; Figure 5 for Figure 1 A partial half-section three-dimensional structure schematic diagram; Figure 6 For the present invention Figure 5 Schematic diagram of the main structure; Figure 7 It is a schematic diagram of the three-dimensional structure of the stirring shaft of the present invention; Figure 8 For the present invention Figure 7 A magnified view of A in FIG. Fig. 9 It is a schematic diagram of the three-dimensional structure of the scraper blade of the present invention; Fig.10 It is a schematic diagram of the three-dimensional structure of the upper clear water collecting tank of the present invention; Fig.11 This is a schematic diagram of the plant building of the present invention from a top view; Fig.12 It is a half-section schematic diagram of the plant elevation of the present invention.
[0040] The flocculation mechanism includes a stirring motor 102, a stirring rod 103, a flocculation liquid infiltration port 104, a stirring mixing cylinder 105, a sewage main pipe 106 and a PAC dosing unit 9. The stirring motor 102 is provided with three groups and fixedly installed above the three stirring tanks at equal distances. The stirring rod 103 is fixedly installed at the output end of the stirring motor 102. The flocculation liquid infiltration port 104 is opened on one side of the top of the integrated stainless steel tank body 1 close to the mixing flocculation tank 101. The stirring mixing cylinder 105 is fixedly installed at the center of the mixing flocculation tank 101 and is used in conjunction with the stirring motor 102. The top of the sewage main pipe 106 is respectively connected to the center of the bottom of the three stirring tanks. The bottom of the sewage main pipe 106 is connected to a fourth butterfly valve. The PAC dosing unit 9 is arranged on one side of the integrated stainless steel tank body 1, and the output end is connected to the inside of the mixing flocculation tank 101 through a pipeline, which is used to add an inorganic polymer coagulant in the mixing flocculation tank 101 to coagulate muddy water.
[0041] The three groups of stirring tanks formed inside the mixing flocculation tank 101 can be stirred separately, and the inorganic polymer coagulant delivered by the PAC dosing unit 9 flocculates the muddy water. The flocculated muddy water overflows into the concentration tank 7 through the flocculation liquid infiltration port 104, and then is concentrated and precipitated. The stirring mixing cylinder 105 can prevent the inorganic polymer coagulant and muddy water delivered into the concentration tank 7 from being quickly dispersed in a short time, so as to facilitate the concentrated and efficient flocculation of the muddy water delivered by the muddy water input port 4, and gradually overflow into the concentration tank 7 after flocculation. , and the main sewage pipe 106 cooperates with the fourth butterfly valve to prevent the muddy water in the mixing flocculation tank 101 from flowing into the groove of the meandering sludge tank foundation 2 during flocculation. When there is too much supernatant in the thickening tank 7, the fourth butterfly valve inside the main sewage pipe 106 can be opened to facilitate the turbid muddy water in the middle layer of the thickening tank 7 to penetrate into the inside of the meandering sludge tank foundation 2, and flow back to the sludge storage tank of the muddy water input port 4 through the meandering sludge tank foundation 2, so that the muddy water input port 4 can transport the muddy water to the inside of the mixing flocculation tank 101 for flocculation next time.
[0042] The muddy water concentration cake mechanism is arranged on the balancing tank 6, and is used to remove the water from the concentrated muddy water in the balancing tank 6 and then discharge it into the external sludge bucket; the muddy water concentration cake mechanism includes a first spiral stack dehydration device 8, a second spiral stack dehydration device 81, a screw conveyor 82, a PAM medicine soaking machine 91 and a mixing and pumping component. The first spiral stack dehydration device 8 and the second spiral stack dehydration device 81 are fixedly installed side by side on the top of one group of balancing tanks 6, the screw conveyor 82 is fixedly installed on the top of the balancing tank 6 and is used in conjunction with the mud cake discharge ports of the first spiral stack dehydration device 8 and the second spiral stack dehydration device 81, and the mixing and pumping component is arranged on one side of the foundation 2 of the round-shaped sludge tank. The PAM medicine soaking machine 91 is arranged on one side of the integrated stainless steel tank body 1, and the output end is connected to the input end of the first and second spiral stacking dewatering devices 8 and 81 through a pipeline, and is used to eliminate the electrostatic repulsion between the sludge particles during the operation of the first and second spiral stacking dewatering devices 8 and 81, so that they are easier to approach each other and agglomerate into larger flocs;
[0043] The first screw stack dewatering device 8 and the second screw stack dewatering device 81 can separate the concentrated mud transported inside the balancing tank 6 and the thickening tank 7 from mud and water, and before the mud and water separation, the electrostatic repulsion between the sludge particles is eliminated by the high molecular polymer of the PAM soaking machine 91, so that they are easier to approach each other and agglomerate into larger flocs, and then a larger mud cake is obtained during the mud and water separation of the first screw stack dewatering device 8 and the second screw stack dewatering device 81, so that the moisture content of the sludge is further reduced. After the first screw stack dewatering device 8 and the second screw stack dewatering device 81 discharge the mud cake, they are transported to the bucket of an external sludge truck through a screw conveyor 82, and the mud water at the bottom of the balancing tank 6 and the concentrated mud water at the bottom of the thickening tank 7 can be stably pumped to the first screw stack dewatering device 8 and the second screw stack dewatering device 81 for mud and water separation treatment through the mixing and pumping assembly.
[0044] The mixing and pumping assembly includes a first three-way pipe 801, a first screw delivery pump 802, a concentrated mud pumping pipe 803, a second screw delivery pump 804, a three-way homogenized sludge delivery pipe 805 and a third screw delivery pump 806. One end of the first three-way pipe 801 is connected to the input end of the second screw stacking dehydration device 81, and the other two ends of the first three-way pipe 801 are respectively connected to the output ends of the first screw delivery pump 802 and the third screw delivery pump 806. The concentrated mud pumping pipe 803 is provided with two groups and is symmetrically arranged on both sides of the integrated stainless steel tank body 1. The ends of the two groups of concentrated mud pumping pipes 803 away from the concentrating tank 7 are respectively connected to the first screw delivery pump 802 and The input end of the third screw delivery pump 806 is connected, one end of the concentrated mud pumping pipe 803 close to the concentrated mud discharge pipe 701 is connected to the concentrated mud discharge pipe 701, and both ends of the three-way homogenous sludge delivery pipe 805 are connected to the bottom drain ports of the two groups of balancing tanks 6. The interior of the three-way homogenous sludge delivery pipe 805 is connected with a third butterfly valve, and the other end of the three-way homogenous sludge delivery pipe 805 is connected to the input end of the second screw delivery pump 804. The output end of the second screw delivery pump 804 is connected with a homogenous mud and water lifting pipe 807, and the end of the homogenous mud and water lifting pipe 807 away from the second screw delivery pump 804 is connected to the input end of the first screw stacking dehydration device 8;
[0045] The concentrated mud discharge pipe 701 can transport the low-concentrated sludge in the concentration tank 7 to the concentrated mud pumping pipe 803 by opening the first butterfly valve 702, and the sludge in the concentrated mud pumping pipe 803 is concentratedly input into the first three-way pipe 801 by starting the first screw conveying pump 802 and the third screw conveying pump 806, and then concentratedly transported to the interior of the first spiral dewatering device 8 for treatment. The second screw conveying pump 804 can homogenize and equalize the interior of the balancing tank 6 through the submersible agitator 61, and then open the third butterfly valve to draw it into the homogenous mud and water lifting pipe 807, and then transport it to the interior of the second spiral dewatering device 81 through the homogenous mud and water lifting pipe 807 for mud and water separation treatment, and the water squeezed out by the first spiral dewatering device 8 and the second spiral dewatering device 81 is directly discharged into the bottom of the balancing tank 6, and is homogenously mixed with the mud and water transported from the inside of the concentration tank 7 through the sludge lifting pipe 705 before mud and water separation.
[0046] The concentrated mud homogenizing conveying unit is arranged at the bottom of the concentrating tank 7 and is used to pump the precipitated mud water into the balancing tank 6; the concentrated mud homogenizing conveying unit includes a concentrated mud discharge pipe 701, a first butterfly valve 702, a second butterfly valve 703, a fourth screw conveying pump 704 and a sludge lifting pipe 705. The concentrated mud discharge pipe 701 is connected to the bottom of the inner wall of the concentrating tank 7, the first butterfly valve 702 is connected between the concentrated mud discharge pipe 701 and the concentrated mud pumping pipe 803, the bottoms of the two groups of concentrating tanks 7 are respectively connected to the concentrated mud discharge pipe 701 in the two groups, the second butterfly valve 703 is connected between the concentrated mud discharge pipe 701 and the input end of the fourth screw conveying pump 704, the output end of the fourth screw conveying pump 704 is connected to the sludge lifting pipe 705, the sludge lifting pipe 705 is connected to the balancing tank 6, and the fourth screw conveying pump 704 is connected to the concentrated mud discharge pipe 701 through the second butterfly valve 703;
[0047] The concentrated sludge discharge pipe 701 can transport the concentrated sludge precipitated at the bottom center of the concentration tank 7 to the second screw stack dewatering device 81 for treatment and to the inside of the balancing tank 6 for homogenization in cooperation with the concentrated sludge pumping pipe 803 and the sludge lifting pipe 705. When it is necessary to transport the sludge to the balancing tank 6, the first butterfly valve 702 needs to be closed and the second butterfly valve 703 needs to be opened, and the fourth screw delivery pump 704 needs to be started to transport the concentrated sludge to the inside of the balancing tank 6 for homogenization. When it is necessary to transport mud and water to the second screw stack dewatering device 81, Close the second butterfly valve 703 and open the first butterfly valve 702, and start the first screw conveying pump 802 and the third screw conveying pump 806, and pump the concentrated sludge in the concentrated sludge discharge pipe 701 to the first three-way pipe 801 through the concentrated sludge pumping pipe 803, and enter the second screw stacking dewatering device 81 through the first three-way pipe 801. The electrostatic repulsion between the sludge particles is eliminated by the high molecular polymer of the PAM soaking machine 91 before, making it easier for them to approach each other and agglomerate into larger flocs, and then perform mud and water separation.
[0048] The self-driven anti-blocking scraper mechanism is arranged inside the thickening tank 7 and is used to scrape the sludge settled at the bottom of the thickening tank 7 to the center of the bottom of the tank for discharge; the self-driven anti-blocking scraper mechanism includes a driven drive assembly, a thickening area aisle 72, a reduction stirring motor 73, a stirring shaft 732, a mud discharge plate 7321, a reinforcing rib 733, a stirring frame 734, a limit mounting plate 735, a limit shaft sleeve 7354, a scraper plate 7355, a driven shaft 7356, a linkage scraper assembly and a vibration and shaking mud unit. The driven drive assembly is arranged inside the thickening tank 7 and is used to drive the scraper plate 7355 to rotate. The stirring frame 734 is provided with two groups and is symmetrically installed on both sides of the stirring shaft 732. The reinforcing ribs 733 are symmetrically installed on the front and rear sides of the stirring shaft 732 and are reinforced with the stirring frame 734 In coordination, fourteen groups of limiting sleeves 7354 are provided and symmetrically installed at the bottom of the stirring frame 734, twelve groups of driven shafts 7356 are provided and symmetrically distributed on both sides of the stirring shaft 732 and rotatably installed inside the limiting sleeves 7354, the scraper plate 7355 is fixedly installed at the bottom of the driven shaft 7356, the mud discharge plate 7321 is fixedly installed at the bottom of the stirring shaft 732 and is used to scrape the center of the bottom of the concentration tank 7 to discharge mud, the limiting mounting plate 735 is fixedly installed on the top of the stirring frame 734 away from the stirring shaft 732, the linkage mud scraping assembly is provided on the driven shaft 7356, and is used to drive a plurality of groups of driven shafts 7356 to rotate synchronously to scrape mud, and a reinforcing plate 7341 is fixedly installed on the inner side of the stirring frame 734 and is used to reinforce the stirring frame 734;
[0049] The aisle 72 in the concentration area is convenient for the inspection personnel to perform fault inspection above the concentration tank 7, and the reduction stirring motor 73 can drive the stirring shaft 732 to rotate after starting, and the stirring frame 734 and the reinforcement rib 733 are driven to twist through the stirring shaft 732, and during the twisting process, the scraper plate 7355 and the driven shaft 7356 are driven to rotate through the driven drive assembly, so that the scraper plate 7355 scrapes the bottom of the concentration tank 7, and scrapes the concentrated sludge to the center of the bottom of the concentration tank 7 for easy discharge. At the same time, the rotating scraper plate 7355 can prevent the concentrated sludge from gradually accumulating into a huge mud mass and then being difficult to push and scrape, thereby increasing the mud discharge speed and preventing the existing scraping place from being stationary. The limiting shaft sleeve 7354 can limit the rotation of several driven shafts 7356, and the limiting mounting plate 735 can limit the structure on the driven drive assembly.
[0050] The driven drive assembly includes a drive shaft 7351, a driven gear 7352 and a gear ring 7353. The drive shaft 7351 is provided with two groups and symmetrically distributed on both sides of the stirring shaft 732, and the bottom is rotatably mounted with the limiting sleeve 7354, and the top is rotatably mounted with the limiting mounting plate 735. The driven gear 7352 is fixedly mounted on the top of the drive shaft 7351 and meshed with the gear ring 7353. The gear ring 7353 is fixedly mounted on the inner wall of the concentration tank 7 and located at the top of the stirring frame 734. The top of the scraper 7355 is fixedly mounted with the bottom of the drive shaft 7351.
[0051] The gear ring 7353 can make the rotating stirring frame 734 mesh with the gear ring 7353 through the driven gear 7352, so that the driven gear 7352 can rotate. After the rotation, the driven gear 7352 drives the driving shaft 7351 to rotate. The driving shaft 7351 rotates and drives the scraper plate 7355 at the bottom to rotate. When the driving shaft 7351 rotates, it drives the remaining twelve groups of driven shafts 7356 to rotate through the linked scraping assembly, and drives the scraper plate 7355 to scrape the mud.
[0052] The linked mud scraping assembly includes a first sprocket 7357, a driving chain 7358, a second sprocket 7359, a third sprocket 73511 and a vibrating mud shaking unit. The first sprocket 7357 is fixedly mounted on the top of the surface of the driven shaft 7356, the second sprocket 7359 is fixedly mounted on the surface of the driven shaft 7356 and is located on the top of the first sprocket 7357, the third sprocket 73511 is fixedly mounted on the bottom of the surface of the driving shaft 7351 and is located on the top of the limiting sleeve 7354, the third sprocket 73511 is driven and matched with the second sprocket 7359 through the driving chain 7358, the first sprocket 7357 on one group of driven shafts 7356 and the second sprocket 7359 on an adjacent group of driven shafts 7356 are driven and matched through the driving chain 7358, and the vibrating mud shaking unit is arranged on both sides of the mud scraping plate 7355, and is used for vibrating and discharging mud after multiple groups of mutual twisting and collision;
[0053] When the driving shaft 7351 rotates, the third sprocket 73511 cooperates with the driving chain 7358 to drive the second sprocket 7359 on an adjacent group of driven shafts 7356 to rotate. After the second sprocket 7359 rotates, it drives the driven shaft 7356 fixed thereto to rotate, so that the driven shaft 7356 drives the scraper plate 7355 at the bottom to rotate and scrape the concentrated sludge to the bottom center of the thickening tank 7. At the same time, when the driven shaft 7356 rotates, the first sprocket 7357 cooperates with the driving chain 7358 to drive the second sprocket 7359 on another group of adjacent driven shafts 7356 to rotate, thereby realizing the synchronous rotation of multiple groups of driven shafts 7356 to drive the scraper plate 7355 to scrape the mud, and when the scraper plate 7355 is twisted, the mud shaking unit is vibrated to prevent sludge from hanging on the surface of the scraper plate 7355, so as to avoid the formation of large lumps that affect mud discharge.
[0054] The vibrating mud-shaking unit includes a toggle plate 73551, a resonance spring 73552, an oscillation ball 73553, a torsion shaft 73554, an anti-bending rib 73555 and a reinforcing longitudinal rib 73556. The toggle plate 73551 is fixedly mounted on one side of the torsion shaft 73554. The torsion shaft 73554 is provided with two groups and is symmetrically rotated and mounted on both sides of the mud scraper 73555. The resonance spring 73552 is provided with a plurality of groups and is fixedly mounted on the torsion shaft 73554 at equal distances in the longitudinal direction. One end of 73552 away from the torsion shaft 73554 is fixedly installed with the oscillating ball 73553, one end of half of the oscillating balls 73553 close to the scraper plate 7355 is welded and installed with the scraper plate 7355, and the other half of the oscillating balls 73553 are in contact with the scraper plate 73555. Several groups of anti-bending ribs 73555 are provided and symmetrically fixedly installed longitudinally on the surface of the toggle plate 73551, and the reinforcing longitudinal ribs 73556 are symmetrically fixedly installed on both sides of the top of the scraper plate 73555.
[0055] When the scraper plate 7355 rotates, the toggle plates 73551 on both sides can be driven to rotate. The two adjacent rotating toggle plates 73551 will collide with each other and twist and stagger. Half of the oscillation balls 73553 are fixed to the scraper plate 7355 in a longitudinally staggered manner. After the toggle plates 73551 collide with each other, the resonance spring 73552 can generate a pulling force. The principle is Hooke's law and elastic deformation. Under the action of the pulling force, the toggle plates 73551 are pulled continuously. The elastic swing causes the torsion shaft 73554 to twist and swing, and drives the half of the oscillation ball 73553 that is not fixed to the scraper plate 7355 to swing and hit the surface of the scraper plate 7355, so that the sludge will not hang on the wall under the vibration, and will enter the concentrated mud discharge pipe 701 more smoothly to be discharged. The anti-bending ribs 73555 will reinforce the toggle plate 73551, and the reinforced longitudinal ribs 73556 will reinforce the scraper plate 7355, making it more anti-bending.
[0056] Working principle: Daily inspection stage:
[0057] Thanks to the one-piece stainless steel tank body 1 design of the device, daily inspection work becomes convenient and efficient. The inspection aisle 11 on the top of the tank body and the aisle 72 in the concentration area provide convenient passages for inspectors to conduct fault inspections above the concentration tank 7. Inspectors can quickly conduct visual inspections of the concentration tank 7 and its related components along the aisles. For example, they can directly observe the operation of the reduction stirring motor 73, stirring shaft 732, scraper blade 7355 and other components of the self-driven anti-blocking scraper mechanism to check whether there are any loose, deformed or abnormally worn parts. For the flocculation mechanism, By observing the running status of the stirring motor 102 and the rotation of the stirring rod 103, it is possible to check whether the flocculant inlet 104 is blocked, etc. At the same time, the integrated design makes the connection parts of each pipeline clearly visible, and the inspection personnel can quickly check whether there are leaks, blockages and other problems in the first three-way pipe 801, the concentrated mud pumping pipe 803, the homogenized mud water lifting pipe 807 and other pipelines in the mixing and pumping assembly. This integrated design greatly shortens the inspection path, reduces the inspection time, improves the efficiency of daily maintenance, and ensures that the device is always in good operating condition;
[0058] Mud and water input and flocculation stage:
[0059] The muddy water enters the mixing and flocculation tank 101 from the muddy water input port 4. The interior of the mixing and flocculation tank 101 is divided into three groups of stirring tanks at equal distances by partitions. The stirring motor 102 drives the stirring rod 103 to stir the muddy water in the three groups of stirring tanks respectively.
[0060] The PAC dosing unit 9 adds an inorganic polymer coagulant to the mixing flocculation tank 101, and the mixing drum 105 is stirred so that the inorganic polymer coagulant and the muddy water will not quickly disperse to the concentration tank 7 in a short time, thereby flocculating the muddy water in a concentrated and efficient manner to form a strong and stable floc.
[0061] The flocculated muddy water overflows into the concentration tank 7 through the flocculation liquid infiltration port 104 for subsequent concentration and sedimentation treatment. When there is too much supernatant in the concentration tank 7, the fourth butterfly valve in the sewage main pipe 106 is opened, and the turbid muddy water in the middle layer of the concentration tank 7 can infiltrate into the circular sludge tank foundation 2 and flow back to the sludge storage tank of the muddy water input port 4, so as to be transported to the mixed flocculation tank 101 for flocculation again next time. Such a design can effectively control the liquid state in the concentration tank and improve the flocculation treatment efficiency and resource utilization rate.
[0062] Mud and water concentration and sedimentation stage:
[0063] The muddy water entering the concentration tank 7 is concentrated and precipitated under the action of gravity. The supernatant after the separation of mud and water flows into the upper clear water sump 71 and is refluxed through the upper clear water return pipe 5 for utilization; the self-driven anti-blocking scraper mechanism starts to work, the deceleration stirring motor 73 is started, the stirring shaft 732 is driven to rotate, and the stirring frame 734 and the reinforcing rib 733 are driven to twist. When the stirring frame 734 rotates, the driven gear 7352 in the driven driving assembly is meshed with the gear ring 7353, so that the driven gear 7352 rotates, and then drives the driving shaft 7351 to rotate, and drives the scraper blade 7355 to rotate. At the same time, the driving shaft 7351 drives the remaining twelve groups of driven shafts 7356 to rotate synchronously through the first sprocket 7357, the driving chain 7358, the second sprocket 7359 and the third sprocket 73511 in the linkage scraper assembly. The multiple groups of scraper blades 7355 work together to scrape the concentrated sludge to the bottom center of the concentration tank 7, so that it is convenient to be discharged through the concentrated mud discharge pipe 701;
[0064] During the mud scraping process, the vibration mud shaking unit plays a role, the rotation of the mud scraping plate 73555 drives the toggle plates 73551 on both sides to rotate, and the adjacent toggle plates 73551 collide with each other and twist and stagger. Since half of the vibration ball 73553 is fixed to the mud scraping plate 7355, and the other half of the vibration ball 73553 is not fixed to the mud scraping plate 73555, after the toggle plate 73551 collides, the resonance spring 73552 generates tension to make the torsion shaft 73554 twist and swing, driving the unfixed vibration ball 73553 to swing and hit the surface of the mud scraping plate 73555 to prevent the mud from hanging on the wall, ensuring that the mud can enter the concentrated mud discharge pipe 701 more smoothly. The anti-bending ribs 73555 and the reinforced longitudinal ribs 73556 respectively reinforce the toggle plate 73551 and the mud scraping plate 7355, enhance their anti-bending ability, extend their service life, and ensure that the mud scraping work is stable and efficient.
[0065] Concentrated sludge transportation and processing stage:
[0066] The concentrated mud homogenizing and conveying unit can be operated according to the demand. When the concentrated sludge precipitated at the bottom of the concentration tank 7 needs to be conveyed to the balancing tank 6 for homogenization, the first butterfly valve 702 is closed, the second butterfly valve 703 is opened, the fourth screw conveying pump 704 is started, and the concentrated mud discharge pipe 701 conveys the concentrated sludge to the balancing tank 6 through the sludge lifting pipe 705. In the balancing tank 6, the submersible agitator 61 is installed diagonally to stir the mud and water for homogenization;
[0067] When the concentrated sludge needs to be transported to the mud-water concentrating cake mechanism for treatment, the second butterfly valve 703 is closed, the first butterfly valve 702 is opened, the first screw conveying pump 802 and the third screw conveying pump 806 are started, and the concentrated sludge discharge pipe 701 conveys the concentrated sludge to the concentrated sludge pumping pipe 803, and then the concentrated sludge is pumped to the first three-way pipe 801 through the first screw conveying pump 802 and the third screw conveying pump 806, and then enters the first screw stacking dehydration device 8 and the second screw stacking dehydration device 81;
[0068] In the mud-water concentration into cake mechanism, the PAM drug-infusing machine 91 inputs high molecular polymer into the first screw stack dewatering device 8 and the second screw stack dewatering device 81 to eliminate the electrostatic repulsion between the sludge particles and make them condense into larger flocs;
[0069] The first screw stack dewatering device 8 and the second screw stack dewatering device 81 separate the concentrated mud from the bottom of the balancing tank 6 and the bottom of the thickening tank 7, and the separated mud cake is transported to the external sludge bucket through the screw conveyor 82;
[0070] At the same time, the water squeezed out by the first screw stack dehydration device 8 and the second screw stack dehydration device 81 is discharged to the balancing tank 6 at the bottom, and after being homogeneously mixed with the mud and water transported from the concentration tank 7 through the sludge lifting pipe 705, the mud and water separation treatment can be carried out again to improve the utilization rate of water resources, reduce the water content of sludge, and realize efficient treatment and disposal of sludge.
[0071] The overall processing logic is to first flocculate the input muddy water, then settle it in the concentration tank 7 and assist in sludge discharge through a self-driven anti-blocking sludge scraper mechanism, and then transport the concentrated sludge to the balance tank 6 for homogenization or directly dehydrate it into cakes as needed. The various units of the whole process are tightly integrated in the one-piece stainless steel tank body 1 and work together, which not only realizes the integrated and efficient treatment of sludge from input to treatment into mud cakes and discharge, improves the processing efficiency, reduces operating costs, and reduces pollution to the environment, but also brings great convenience to daily inspection and maintenance through integrated design, ensuring the stable and reliable operation of the device.
[0072] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0073] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An integrated concentrated sludge treatment device, comprising an integrated stainless steel tank body (1) and a circular sludge tank foundation (2) fixedly mounted on the bottom of the integrated stainless steel tank body (1), characterized in that: It also includes a balancing tank (6) and a concentrating tank (7) formed by cross-staggered partitions inside the integrated stainless steel tank body (1); Two groups of submersible agitators (61) are installed diagonally at the bottom of the inner wall of the balancing tank (6), and the diagonally installed submersible agitators (61) are used to stir the muddy water inside the balancing tank (6) to make it uniform; The muddy water condensing mechanism is arranged on the balancing tank (6) and is used to remove the water from the concentrated muddy water in the balancing tank (6) and then discharge it into the external sludge truck bucket; A concentrated mud homogenizing conveying unit is arranged at the bottom of the concentration tank (7) and is used to pump the settled mud water into the balancing tank (6); The self-driven anti-blocking type sludge scraping mechanism is arranged inside the concentration tank (7) and is used to scrape the sludge settled at the bottom of the concentration tank (7) to the center of the bottom of the tank for discharge.
2. The integrated concentrated sludge treatment device according to claim 1, characterized in that: The balancing tank (6) and the concentrating tank (7) are each provided with two groups, and are symmetrically distributed on both sides of the inside of the integrated stainless steel tank body (1). The balancing tank (6) is used to homogenize the concentrated mud inside the concentrating tank (7), and the concentrating tank (7) is used to concentrate the mud and water and separate the mud and water. An upper clear water collecting trough (71) is fixedly installed on the top of the inner wall of the concentrating tank (7), and an upper clear water collecting trough (71) connected to the upper clear water collecting trough (71) is fixedly installed on one side of the inner wall top of the integrated stainless steel tank body (1) close to the balancing tank (6). A clean water return pipe (5), the right side of the integrated stainless steel tank body (1) is connected to a mixing and flocculation tank (101), one side of the circular sludge tank foundation (2) is connected to a sewage return pipe (3), the side of the mixing and flocculation tank (101) away from the integrated stainless steel tank body (1) is connected to a sludge water input port (4), three groups of stirring tanks are equidistantly distributed inside the mixing and flocculation tank (101) through partitions, and a flocculation mechanism is provided on the top of the mixing and flocculation tank (101) for forming sludge water into solid and stable flocs.
3. The integrated concentrated sludge treatment device according to claim 2 is characterized in that: The flocculation mechanism comprises a stirring motor (102), a stirring rod (103), a flocculation liquid infiltration port (104), a stirring mixing cylinder (105), a sewage main pipe (106) and a PAC dosing unit (9). The stirring motor (102) is provided with three groups and is fixedly installed above the three groups of stirring tanks at equal distances. The stirring rod (103) is fixedly installed at the output end of the stirring motor (102). The flocculation liquid infiltration port (104) is provided on one side of the top of the integrated stainless steel tank body (1) close to the mixing flocculation tank (101). The mixing cylinder (105) is fixedly installed at the center of the mixing flocculation tank (101) and is used in conjunction with the stirring motor (102). The top of the sewage main pipe (106) is respectively connected to the center of the bottom of the three groups of stirring tanks. The bottom of the sewage main pipe (106) is connected to a fourth butterfly valve. The PAC dosing unit (9) is arranged on one side of the integrated stainless steel tank body (1), and the output end is connected to the inside of the mixing flocculation tank (101) through a pipeline, so as to add an inorganic polymer coagulant in the mixing flocculation tank (101) to coagulate the muddy water.
4. The integrated concentrated sludge treatment device according to claim 1, characterized in that: The mud-water concentrating cake mechanism comprises a first screw stacking dewatering device (8), a second screw stacking dewatering device (81), a screw conveyor (82), a PAM medicine soaking machine (91) and a mixing and pumping assembly. The first screw stacking dewatering device (8) and the second screw stacking dewatering device (81) are fixedly installed side by side on the top of one group of balancing tanks (6). The screw conveyor (82) is fixedly installed on the top of the balancing tank (6) and is used in conjunction with the mud cake discharge ports of the first screw stacking dewatering device (8) and the second screw stacking dewatering device (81). The mixing and pumping assembly is arranged on one side of the circular sludge tank foundation (2) and is used to transfer the mud cakes of the balancing tank (6) to the balancing tank (6). 6) The homogeneous muddy water at the bottom of the inner tank and the concentrated mud blocks precipitated at the bottom of the concentration tank (7) are pumped and transported to the inside of the first spiral stack dewatering device (8) and the second spiral stack dewatering device (81) for mud-water separation, and the separated mud cakes are transported to the external sludge bucket. The PAM medicine soaking machine (91) is arranged on one side of the integrated stainless steel tank body (1), and the output end is connected to the input end of the first spiral stack dewatering device (8) and the second spiral stack dewatering device (81) through a pipeline, and is used to eliminate the electrostatic repulsion between the sludge particles during the operation of the first spiral stack dewatering device (8) and the second spiral stack dewatering device (81).
5. The integrated concentrated sludge treatment device according to claim 4, characterized in that: The mixing and pumping assembly comprises a first three-way pipe (801), a first screw delivery pump (802), a concentrated mud pumping pipe (803), a second screw delivery pump (804), a three-way homogenized sludge delivery pipe (805) and a third screw delivery pump (806); one end of the first three-way pipe (801) is connected to the input end of the second screw stacking dewatering device (81); the other two ends of the first three-way pipe (801) are respectively connected to the output ends of the first screw delivery pump (802) and the third screw delivery pump (806); two groups of the concentrated mud pumping pipes (803) are provided and are symmetrically arranged on both sides of the integrated stainless steel tank body (1); the ends of the two groups of concentrated mud pumping pipes (803) away from the concentrating tank (7) are respectively connected to the first screw delivery pump (802) and the third screw delivery pump (806); The input end of the third screw conveying pump (806) is connected, one end of the concentrated mud pumping pipe (803) close to the concentrated mud discharge pipe (701) is connected to the concentrated mud discharge pipe (701), both ends of the three-way homogeneous sludge conveying pipe (805) are connected to the bottom drainage outlets of the two groups of balancing tanks (6), the interior of the three-way homogeneous sludge conveying pipe (805) is connected to a third butterfly valve, the other end of the three-way homogeneous sludge conveying pipe (805) is connected to the input end of the second screw conveying pump (804), the output end of the second screw conveying pump (804) is connected to a homogeneous mud and water lifting pipe (807), and the end of the homogeneous mud and water lifting pipe (807) away from the second screw conveying pump (804) is connected to the input end of the first screw stacking dewatering device (8).
6. The integrated concentrated sludge treatment device according to claim 5, characterized in that: The concentrated mud homogenizing conveying unit comprises a concentrated mud discharge pipe (701), a first butterfly valve (702), a second butterfly valve (703), a fourth screw conveying pump (704) and a mud lifting pipe (705). The concentrated mud discharge pipe (701) is connected to the bottom of the inner wall of the concentrated tank (7). The first butterfly valve (702) is connected between the concentrated mud discharge pipe (701) and the concentrated mud pumping pipe (803). The bottoms of the two groups of concentrated tanks (7) are respectively connected to the concentrated mud discharge pipe (701). The second butterfly valve (703) is connected between the concentrated mud discharge pipe (701) and the input end of the fourth screw conveying pump (704). The output end of the fourth screw conveying pump (704) is connected to the mud lifting pipe (705). The mud lifting pipe (705) is connected to the balancing tank (6). The fourth screw conveying pump (704) is connected to the concentrated mud discharge pipe (701) through the second butterfly valve (703).
7. The integrated concentrated sludge treatment device according to claim 1, characterized in that: The self-driven anti-blocking mud scraping mechanism comprises a driven drive assembly, a concentrating zone passage (72), a speed reducing stirring motor (73), a stirring shaft (732), a mud discharge plate (7321), a reinforcing rib (733), a stirring frame (734), a position limiting mounting plate (735), a position limiting shaft sleeve (7354), a mud scraping plate (7355), a driven shaft (7356) and a linked mud scraping assembly, wherein the driven drive assembly is arranged inside the concentrating tank (7) and is used to drive the mud scraping plate (7355) to rotate, the stirring frame (734) is provided with two groups and is symmetrically mounted on both sides of the stirring shaft (732), the reinforcing rib (733) is symmetrically mounted on the front and rear sides of the stirring shaft (732) and is reinforced with the stirring frame (734), and the position limiting shaft sleeve is provided with a plurality of reinforcing ribs (733). Fourteen groups of (7354) are provided and symmetrically installed at the bottom of the stirring frame (734); twelve groups of driven shafts (7356) are provided and symmetrically distributed on both sides of the stirring shaft (732) and rotatably installed inside the limiting shaft sleeve (7354); the scraper plate (7355) is fixedly installed at the bottom of the driven shaft (7356); the mud discharge plate (7321) is fixedly installed at the bottom of the stirring shaft (732) and is used to scrape the center of the bottom of the concentration tank (7) to discharge mud; the limiting mounting plate (735) is fixedly installed on the top of the stirring frame (734) away from the stirring shaft (732); the linked mud scraper assembly is arranged on the driven shaft (7356) and is used to drive a plurality of driven shafts (7356) to rotate synchronously to scrape mud.
8. The integrated concentrated sludge treatment device according to claim 7, characterized in that: The driven drive assembly comprises a drive shaft (7351), a driven gear (7352) and a gear ring (7353); the drive shaft (7351) is provided with two groups and is symmetrically distributed on both sides of the stirring shaft (732); the bottom is rotatably mounted on a limiting sleeve (7354), and the top is rotatably mounted on a limiting mounting plate (735); the driven gear (7352) is fixedly mounted on the top of the drive shaft (7351) and meshes with the gear ring (7353); the gear ring (7353) is fixedly mounted on the inner wall of the concentration tank (7) and is located on the top of the stirring frame (734); the top of the scraper (7355) is fixedly mounted on the bottom of the drive shaft (7351).
9. The integrated concentrated sludge treatment device according to claim 8, characterized in that: The linked mud scraping assembly comprises a first sprocket (7357), a driving chain (7358), a second sprocket (7359), a third sprocket (73511) and a vibrating mud shaking unit, wherein the first sprocket (7357) is fixedly mounted on the top of the surface of the driven shaft (7356), the second sprocket (7359) is fixedly mounted on the surface of the driven shaft (7356) and is located on the top of the first sprocket (7357), and the third sprocket (73511) is fixedly mounted on the driving shaft The bottom of the surface of the driving shaft (7351) is located at the top of the limiting sleeve (7354), the third sprocket (73511) is matched with the second sprocket (7359) through the driving chain (7358), the first sprocket (7357) on one group of driven shafts (7356) is matched with the second sprocket (7359) on an adjacent group of driven shafts (7356) through the driving chain (7358), and the vibration mud shaking unit is arranged on both sides of the scraper (7355).
10. The integrated concentrated sludge treatment device according to claim 9, characterized in that: The vibrating mud-shaking unit comprises a toggle plate (73551), a resonance spring (73552), an oscillating ball (73553) and a torsion shaft (73554), wherein the toggle plate (73551) is fixedly mounted on one side of the torsion shaft (73554), the torsion shaft (73554) is provided with two groups and is symmetrically rotated and mounted on both sides of the mud scraper (73555), the resonance spring (73552) is provided with a plurality of groups and is fixedly mounted on the torsion shaft (73554) at equal distances in the longitudinal direction, the end of the resonance spring (73552) away from the torsion shaft (73554) is fixedly mounted with the oscillating ball (73553), half of the oscillating balls (73553) are welded to the mud scraper (73555) at one end close to the mud scraper (73555), and the other half of the oscillating balls (73553) are in contact with the mud scraper (73555).
Citation Information
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