Sludge filter-pressing dehydration equipment
By transforming the scraper into a triangular prism and using the dynamic function of airbags and elastic ropes, the problem of adhesion of hard debris in the sludge dehydration device is solved, and the separation efficiency between sludge and hard debris and the operation efficiency of equipment are improved.
Patent Information
- Application Number
- CN202510301259.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing sludge dewatering device treats sludge, hard debris tend to adhere to one side of the extrusion plate, resulting in failure to fall, re-entering the sludge, reducing separation efficiency.
The scraper is turned into a triangular shape so that the hard debris attached to the side can slide off quickly, pushing the hard debris away through the expansion and contraction of the airbag, and further improving the separation efficiency by using the vibration of the elastic rope.
Effectively reduce the accumulation of hard debris in the equipment, keep the equipment clean and efficient operation, improve the separation efficiency between sludge and hard debris, and facilitate sludge transportation.
Smart Images

Figure CN119874158A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sludge treatment, and in particular to sludge filter pressing and dehydration equipment. Background Art
[0002] With the acceleration of urbanization and the continuous development of industrial production, the output of sludge continues to increase. Sludge that has not been effectively treated has a high moisture content and a large volume, which is not only difficult to transport and dispose of, but also causes secondary pollution to the environment. Sludge dehydration is a key step in the sludge treatment process. Dehydration can reduce the moisture content of sludge and reduce the volume of sludge, making it easier to transport, dispose of and recycle it.
[0003] When the existing sludge dewatering device is in use, hard debris may be carried in the sludge, which may easily affect the operation of the device and cause damage to the device during the dewatering process through the filter press dewatering device.
[0004] For example, the authorization announcement number CN118047517B provides an environmentally friendly sludge dewatering equipment that prevents hard debris. By setting a discharge box, the sludge is drawn into the discharge box from the discharge channel formed by two partitions cooperating with the front and rear sides of the discharge box. The initial positions of the two partitions are aligned with the vertical section of the discharge rack. The spring in the compressed state cooperates with the T-bar to support the folding plate. The folding plate is initially located between the partition and the baffle to block the sludge. The through holes of the discharge rack filter larger-sized debris in the sludge. The driving mechanism drives the extrusion plate to slide between the front and rear sides of the discharge box, and the horizontal section of the extrusion plate slides between the partition and the baffle, and the blocking structure cancels the blocking. The sludge carrying hard debris between the extrusion plate, the opposite side of the baffle and the top of the discharge rack is squeezed, and the extrusion plate, the opposite side of the baffle and the discharge rack cooperate to form a dynamically shrinking extrusion space, and the debris with smaller hardness is squeezed out of the extrusion space, and the sludge flows out from the drainage holes of the extrusion plate or the through holes of the discharge rack. The larger hard debris remains in the extrusion space, and the driving component drives the adjacent baffles away from the extrusion plate. The hard debris falls between the side wall of the discharge box and the side wall of the vertical section of the discharge rack and is discharged from the discharge pipe, which has a pre-screening structure for hard debris and reduces the wear of subsequent processing equipment by hard debris.
[0005] It has a major disadvantage: in the process of pushing hard debris through one side of the extrusion plate, due to the high viscosity of the sludge, the hard debris is easy to adhere to one side of the extrusion plate, making it impossible to fall off; the hard debris attached to one side of the extrusion plate will re-enter the sludge, resulting in poor separation efficiency of sludge and hard debris. Summary of the invention
[0006] The embodiment of the present application provides a sludge filter press dewatering equipment, which solves the problem in the prior art that during the process of pushing hard debris through one side of the extrusion plate, the hard debris is easily attached to the side of the extrusion plate due to the high viscosity of the sludge, and cannot fall off; the hard debris attached to the side of the extrusion plate will re-enter the sludge, resulting in poor separation efficiency of the sludge and hard debris, and the scraper is changed into a triangular prism shape, so that the hard debris attached to the side can slide down quickly, avoiding the hard debris attached to the side being unable to slide down quickly due to a small slope, resulting in re-entry and remaining inside the device, which helps to reduce the accumulation of hard debris in the equipment and keep the equipment clean and efficient; and the discharged sludge is cut off by the interception plate, which can be easily transported.
[0007] The embodiment of the present application provides a sludge filter press dewatering device, including a filter assembly, a support assembly and an interception assembly; The filter assembly includes a mounting cartridge and a filter cartridge; The filter cartridge is arranged in the mounting cartridge; The support assembly includes a protective shell, a baffle and a moving plate; The protective shell is arranged on the mounting cylinder; There are two baffles and two movable plates respectively, and they correspond one to one; Two baffles are symmetrically arranged in the protective shell, and the movable plate is arranged below the baffles; The interception assembly is arranged at one end of the filter cartridge; Also included is a screening assembly, the screening assembly including a scraper; The scraper is arranged between the two baffles and the two moving plates; The scraper is in the shape of a triangular prism, and the cross section of the scraper is an isosceles triangle; The intersection of the two sides of the isosceles triangle of the scraper cross section faces downward.
[0008] As an improvement, both the installation cylinder and the filter cylinder are cylindrical bodies that are penetrated along their axes, the axis of the installation cylinder is parallel to the ground, and the axes of the installation cylinder and the filter cylinder are on the same straight line; The protective shell is a rectangular parallelepiped that penetrates from top to bottom, the two ends of the baffle in the length direction are fixed to the inner wall of the protective shell, and the two ends of the movable plate in the length direction are against the inner wall of the protective shell; The length directions of the baffle plate and the moving plate are parallel to each other.
[0009] As an improvement, the filter assembly further includes a water outlet, a support leg, a blocking plate, a motor 1, a filter port, a screw conveyor and a mounting ring; The installation tube is provided with a water outlet under it, and the support legs are fixed under the installation tube; The blocking plate is cylindrical, the outer ring of the blocking plate is fixed to the inner ring of the mounting cylinder, the axis of the blocking plate and the axis of the mounting cylinder are on the same straight line, the motor 1 is fixed to one side of the blocking plate, and one end of the filter cylinder is fixed to the side of the blocking plate away from the motor 1; The filter cartridge has a filter port on its surface, there are multiple filter ports, and the filter ports are evenly spaced, and a filter net is fixed inside the filter ports; The screw conveyor is located in the filter cylinder, and one end of the screw conveyor is arranged on the blocking plate, and an output end of the motor is fixed on the screw conveyor; The mounting ring is a cylindrical shape that is penetrated along its axis. The axis of the mounting ring is on the same straight line as the axis of the mounting cylinder. The outer ring of the mounting ring is fixed to the inner ring of the mounting cylinder. One end of the filter cylinder away from the blocking plate extends out of the mounting cylinder. The inner ring of the mounting ring is fixed to the outer ring of the filter cylinder. The support assembly also includes a telescopic rod, a feed barrel, a filter plate, a feed pipe, a storage box, a discharge pipe and a connecting plate; There are two telescopic rods, corresponding to the two movable plates respectively, one end of the telescopic rod is fixed to the side of the two movable plates away from each other, and the end of the telescopic rod away from the movable plate is fixed to the inner wall of the protective shell; The telescopic directions of the two telescopic rods are on the same straight line; The lower material barrel is in the shape of an inverted quadrangular platform that penetrates from top to bottom. Both sides of the lower material barrel are fixed to the inner wall of the protective shell. A lower material pipe is fixed at the lower end of the lower material barrel. The lower end of the lower material pipe passes through the mounting barrel and is connected to the inside of the filter barrel. A filter plate is fixed in the lower barrel, and the lower end of the scraper contacts the filter plate; There are two material storage boxes corresponding to the two movable plates. The material storage boxes are in the shape of an inverted quadrangular pyramid that penetrates from top to bottom. Both sides of the material storage boxes are fixed to the inner wall of the protective shell. The material storage boxes are located below the movable plate. A discharge pipe is fixed at the lower end of the storage box; The connecting plate is fixed below the protective shell, and the lower end of the connecting plate is fixed on the mounting tube; The screening assembly also includes a guide plate, a rotating hole, a guide hole, a second motor, a rotating rod and a guide rod; The scraper and the guide plate have the same structure and are symmetrically arranged with each other, and the guide plate is fixed above the scraper; Both ends of the scraper and the guide plate in the length direction abut against the inner wall of the protective shell; The guide plate has a rotation hole and a guide hole on its side, and both the rotation hole and the guide hole penetrate the guide plate; The two ends of the rotating rod are respectively rotatably arranged on the side where the two baffles are close to each other, and the two ends of the guide rod are respectively fixed on the side where the two baffles are close to each other, and both the rotating rod and the guide rod are cylindrical, and the axes of the two are parallel to each other; The surface of the rotating rod is provided with threads, and the inner wall of the rotating hole is provided with thread grooves; The rotating rod is rotatably arranged in the rotating hole, and the guide rod is slidably arranged in the guide hole; The second motor is fixed on one side of the baffle, the output end of the second motor is fixed on the rotating rod, and the rotation axis of the output end of the second motor is on the same straight line as the rotation axis of the rotating rod.
[0010] As an improvement, the movable plate is arranged to be inclined, the upper side surface of the movable plate abuts against the baffle plate, and the lower side surface of the movable plate abuts against the unloading barrel.
[0011] As an improvement, when the motor 2 is started and the scraper is driven to move by the rotation of the rotating rod, the side of the scraper is completely in contact with the moving plate.
[0012] As an improvement, the interception assembly includes an interception plate, a bracket and a telescopic rod; The second telescopic rod is fixed above one end of the filter cylinder extending out of the mounting cylinder; The telescopic direction of the second telescopic rod is perpendicular to the ground; The second upper end of the telescopic rod is fixed to a bracket, and the intercepting plate is fixed on the bracket. The intercepting plate blocks one end of the filter cartridge away from the blocking plate.
[0013] As an improvement, the screening assembly further comprises a mounting cavity, an air pump, an air inlet pipe and an expansion group; The guide plate is provided with a mounting cavity, the guide plate is provided with an air inlet pipe, the air inlet pipe is communicated with the mounting cavity, and the air pump is fixed in the mounting cavity; There are two expansion groups, corresponding to the two sides of the scraper, and the expansion groups include air bags; The airbag is fixed to the side of the scraper; The air pump output end is communicated with the interior of the air bag.
[0014] As an improvement, the expansion group includes a plurality of air bags; The plurality of air bags are evenly spaced along the length direction of the scraper; The number of the air pumps is consistent with the number of the air bags, and they correspond one to one.
[0015] As an improvement, a plurality of air bags located on the same side of the scraper are spaced apart; The screening assembly also includes a wire-passing hole; The scraper has a wire hole on the side, and the wire hole passes through the scraper; The number of the wire holes is consistent with the number of intervals between the airbags on the same side, and they correspond one to one, and the wire holes are located between the intervals of two adjacent airbags; Also included is an auxiliary component, which includes a deformation group, an elastic rope and an iron ball; There are two deformation groups, corresponding to the two sides of the scraper respectively, and the deformation group includes an electromagnet, and the electromagnet is fixed on the side of the scraper; The number of the elastic ropes is consistent with the number of the wire holes and corresponds to each other. The elastic ropes are slidably arranged in the wire holes. The two ends of the elastic ropes are respectively fixed to the sides of the two moving plates close to each other, and the elastic ropes are fixed to the lower ends of the moving plates. An iron ball is fixed inside the elastic rope, and there are a plurality of iron balls which are evenly spaced and arranged along the length direction of the elastic rope.
[0016] As an improvement, a single deformation group includes a plurality of electromagnets, and the plurality of electromagnets are evenly spaced along the length direction of the scraper.
[0017] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages: First, the scraper is changed into a triangular prism shape, so that the hard debris attached to the side can slide down quickly, avoiding the hard debris attached to the side that cannot slide down quickly due to a small slope, causing it to re-enter the device and remain inside, which helps to reduce the accumulation of hard debris in the equipment and keep the equipment clean and running efficiently; and the discharged sludge is cut off by the interception plate, which can be easily transported; Secondly, through the expansion and contraction of the airbag, the sludge and hard debris in front of the moving plate are constantly pushed, and the hard debris blocking the mesh holes on the filter plate is pushed out multiple times to make it fall off, thereby increasing the speed at which the sludge falls below the filter plate and preventing the hard debris from getting stuck in the mesh holes on the filter plate, thereby improving the separation effect of the sludge and hard debris; and when the moving plate moves and the hard debris falls into the storage box, the expansion and deflation of the airbag pushes the hard debris to fall, thereby improving the collection effect; the expansion and deflation of the airbag can shake off the hard debris attached to its surface, thereby improving the cleaning effect of the hard debris; Thirdly, by increasing the number of airbags, the separation efficiency of hard debris and sludge can be improved, and the falling speed of sludge can be increased. When hard debris accumulates at one end, the airbag at that position is controlled to expand to resist the hard debris in front, so that the hard debris in front of the scraper is evenly dispersed, and the sludge falling speed at one end is reduced due to more hard debris accumulated at one end. The uniform dispersion of hard debris enables the scraper to push the hard debris more smoothly during movement, reducing the resistance caused by accumulation, thereby improving the overall processing efficiency. Moreover, when the hard debris falls and is collected, since the hard debris accumulated in front of the scraper is evenly distributed, the scraper can move a shorter distance, so that the accumulated hard debris falls completely, and the falling and collection speed of the hard debris is increased. Fourthly, the separation effect of hard debris and sludge is improved through the vibration of the elastic rope. The elastic rope drives the hard debris to turn over, which can further prevent the hard debris from clogging the mesh of the filter plate and improve the falling and separation speed of the sludge. At the same time, the falling of the hard debris and the resetting of the elastic rope will generate vibration, thereby further improving the falling and separation speed of the sludge; when the hard debris falls into the storage box, the elastic rope vibrates, which can increase the falling speed of the hard debris, thereby improving the separation speed of the device for the hard debris; and when the elastic rope is pulled, the hard debris and sludge above the elastic rope can be vibrated as a whole, thereby promoting the separation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A three-dimensional diagram of a sludge filter press dewatering device according to the present invention; Figure 2 This is a stereoscopic diagram of the installation of a baffle and a movable plate of a sludge filter press dewatering device according to the present invention; Figure 3 It is a front sectional view of a sludge filter press dewatering device of the present invention; Figure 4 This is a schematic diagram of the installation of a screening component of a sludge filter press dewatering device according to the present invention; Figure 5 This is a schematic diagram of the structure of a material storage box of a sludge filter press dehydration device according to the present invention; Figure 6 A schematic diagram of the wire passing hole and the rotating hole of a sludge filter pressing and dewatering device of the present invention; Figure 7 A schematic diagram of the arrangement of a rotating rod and a guide rod of a sludge filter press dewatering device according to the present invention; Figure 8 It is a schematic diagram of a state in which two movable plates of a sludge filter press dewatering device of the present invention are away from each other; Fig. 9 A stereoscopic diagram of the arrangement of a rotating rod and a guide rod of a sludge filter press dewatering device according to the present invention; Fig.10 It is a three-dimensional schematic diagram of a scraper and a guide plate of a sludge filter press dewatering device of the present invention; Fig.11 This is a schematic diagram of the installation of an air bag of a sludge filter press dehydration device according to the present invention; Fig.12 This is a schematic diagram of the installation of multiple air bags of a sludge filter press dehydration device according to the present invention; Fig.13 A schematic diagram of the opening of a wire hole for a sludge filter press dewatering device according to the present invention; Fig.14 Schematic diagram of the installation of an electromagnet for a sludge filter press dewatering device according to the present invention Figure 1 ; Fig.15 Schematic diagram of the installation of an electromagnet for a sludge filter press dewatering device according to the present invention Figure 2 ; Fig.16 This is a schematic diagram of the installation of an elastic rope of a sludge filter press dewatering device according to the present invention; Fig.17 It is a schematic diagram of the state of the electromagnet adsorbing the iron ball of a sludge filter pressing and dehydration equipment of the present invention; Fig.18 This is a schematic diagram of the installation of iron balls of a sludge filter press dewatering device according to the present invention; Fig.19 It is a schematic diagram of the state of a moving plate of a sludge filter pressing and dewatering device moving and stretching an elastic rope according to the present invention.
[0019] In the figure: 100, filter assembly; 110, mounting cylinder; 111, water outlet; 120, support leg; 130, blocking plate; 140, motor 1; 150, filter cylinder; 151, filter port; 160, screw conveyor; 170, mounting ring; 200, support assembly; 210, protective shell; 220, baffle; 230, movable plate; 240, telescopic rod 1; 250, discharge barrel; 260, filter plate; 270, discharge pipe; 280, storage box; 281, discharge pipe; 290, connecting plate; 300, screening assembly; 310, scraper; 311, wire hole; 320, guide plate; 321, rotating hole; 322, guide hole; 323, installation cavity; 330, motor 2; 340, rotating rod; 350, guide rod; 360, air pump; 370, air intake pipe; 380, air bag; 400, interception assembly; 410, interception plate; 420, bracket; 430, telescopic rod 2; 500, auxiliary component; 510, electromagnet; 520, elastic rope; 530, iron ball. DETAILED DESCRIPTION
[0020] To facilitate the understanding of the present invention, the present application will be described more comprehensively below with reference to the relevant drawings; the drawings show preferred embodiments of the present invention, but the present invention can be implemented in many different forms and is not limited to the embodiments described herein; on the contrary, the purpose of providing these embodiments is to enable a more thorough and comprehensive understanding of the disclosed content of the present invention.
[0021] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are only for illustrative purposes and do not represent the only implementation method.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.
[0023] Embodiment 1: Figure 1-Figure 10 As shown, the present application provides a sludge filter pressing and dewatering device, comprising a filter assembly 100, a support assembly 200 and an interception assembly 400; The filter assembly 100 includes a mounting cartridge 110 and a filter cartridge 150; The filter cartridge 150 is disposed in the mounting cartridge 110; The interception assembly 400 is disposed at one end of the filter cartridge 150; The support assembly 200 includes a protective shell 210, a baffle 220 and a moving plate 230; The protective shell 210 is disposed on the mounting tube 110; There are two baffles 220 and two movable plates 230, respectively, and they correspond one to one. Two baffles 220 are symmetrically arranged in the protective shell 210, and the movable plate 230 is arranged below the baffles 220; Also included is a screening assembly 300, wherein the screening assembly 300 includes a scraper 310; The scraper 310 is disposed between the two baffles 220 and the two moving plates 230; The scraper 310 is in the shape of a triangular prism, and the cross section of the scraper 310 is an isosceles triangle; The intersection of the two sides of the isosceles triangle of the scraper 310 cross section faces downward; The installation cylinder 110 and the filter cylinder 150 are both cylindrical bodies that are connected along their axes. The axis of the installation cylinder 110 is parallel to the ground. The axes of the installation cylinder 110 and the filter cylinder 150 are on the same straight line. The protective shell 210 is a rectangular parallelepiped that penetrates from top to bottom. The two ends of the baffle 220 in the length direction are fixed to the inner wall of the protective shell 210, and the two ends of the movable plate 230 in the length direction are against the inner wall of the protective shell 210. The length directions of the baffle plate 220 and the movable plate 230 are parallel to each other; The filter assembly 100 also includes a water outlet 111, a support leg 120, a blocking plate 130, a motor 140, a filter port 151, a screw conveyor 160 and a mounting ring 170; The installation cylinder 110 is provided with a water outlet 111 at the bottom, and the support leg 120 is fixed at the bottom of the installation cylinder 110, and the wastewater obtained by squeezing the sludge is discharged through the water outlet 111; The blocking plate 130 is cylindrical, the outer ring of the blocking plate 130 is fixed to the inner ring of the mounting cylinder 110, the axis of the blocking plate 130 and the axis of the mounting cylinder 110 are on the same straight line, the motor 140 is fixed to one side of the blocking plate 130, and one end of the filter cylinder 150 is fixed to the side of the blocking plate 130 away from the motor 140; The filter cartridge 150 has a filter port 151 on its surface. There are multiple filter ports 151 that are evenly spaced. A filter screen is fixed inside the filter port 151. The screw conveyor 160 is located in the filter cartridge 150, and one end of the screw conveyor 160 is disposed on the blocking plate 130, and the output end of the motor 140 is fixed on the screw conveyor 160; The motor 140 drives the screw conveyor 160 to rotate, driving the internal sludge to be transported, squeezing it during the transportation process, and filtering the squeezed wastewater through the filter screen in the filter port 151, and the filtered wastewater enters the installation cylinder 110; The mounting ring 170 is a cylindrical body that is penetrated along its axis. The axis of the mounting ring 170 is on the same straight line as the axis of the mounting cylinder 110. The outer ring of the mounting ring 170 is fixed to the inner ring of the mounting cylinder 110. One end of the filter cylinder 150 away from the blocking plate 130 extends out of the mounting cylinder 110. The inner ring of the mounting ring 170 is fixed to the outer ring of the filter cylinder 150. The support assembly 200 further includes a telescopic rod 240, a discharge barrel 250, a filter plate 260, a discharge pipe 270, a storage box 280, a discharge pipe 281 and a connecting plate 290; There are two telescopic rods 240, corresponding to the two moving plates 230 respectively. One end of the telescopic rod 240 is fixed to the side of the two moving plates 230 away from each other, and the other end of the telescopic rod 240 away from the moving plate 230 is fixed to the inner wall of the protective shell 210. The telescopic directions of the two telescopic rods 240 are on the same straight line. When the telescopic rod 240 retracts, it drives the moving plate 230 away from the baffle 220 and the lower barrel 250; The lower material barrel 250 is in the shape of an inverted quadrangular pyramid that is connected from top to bottom. Both sides of the lower material barrel 250 are fixed to the inner wall of the protective shell 210. The lower end of the lower material barrel 250 is fixed with a lower material pipe 270. The lower end of the lower material pipe 270 passes through the mounting barrel 110 and is connected to the inside of the filter barrel 150. The movable plate 230 is tilted, the upper side of the movable plate 230 abuts against the baffle 220, and the lower side of the movable plate 230 abuts against the lower barrel 250; A filter plate 260 is fixed in the lower barrel 250, and the lower end of the scraper 310 abuts against the filter plate 260. The filter plate 260 is used to filter larger solid impurities in the sludge. The sludge filtered by the filter plate 260 enters the discharge barrel 250 and continuously enters the filter barrel 150 through the discharge pipe 270; There are two material storage boxes 280 corresponding to the two moving plates 230. The material storage boxes 280 are in the shape of an inverted quadrangular pyramid that is connected from top to bottom. Both sides of the material storage boxes 280 are fixed to the inner wall of the protective shell 210. The material storage boxes 280 are located below the moving plates 230. A discharge pipe 281 is fixed at the lower end of the storage box 280, and the storage box 280 and the discharge pipe 281 are used to store and discharge solid impurities filtered by the filter plate 260; The connecting plate 290 is fixed below the protective shell 210, and the lower end of the connecting plate 290 is fixed on the mounting tube 110; The screening assembly 300 further includes a guide plate 320, a rotating hole 321, a guide hole 322, a second motor 330, a rotating rod 340 and a guide rod 350; The scraper 310 and the guide plate 320 have the same structure and are symmetrically arranged. The guide plate 320 is fixed above the scraper 310. Both ends of the scraper plate 310 and the guide plate 320 in the length direction abut against the inner wall of the protective shell 210; The guide plate 320 has a rotation hole 321 and a guide hole 322 on its side, and both the rotation hole 321 and the guide hole 322 penetrate the guide plate 320; The two ends of the rotating rod 340 are respectively rotatably arranged on the side where the two baffles 220 are close to each other, and the two ends of the guide rod 350 are respectively fixed on the side where the two baffles 220 are close to each other. Both the rotating rod 340 and the guide rod 350 are cylindrical, and the axes of the two are parallel to each other. The surface of the rotating rod 340 is provided with threads, and the inner wall of the rotating hole 321 is provided with thread grooves; The rotating rod 340 is rotatably disposed in the rotating hole 321, and the guiding rod 350 is slidably disposed in the guiding hole 322; The second motor 330 is fixed to one side of the baffle 220, and the output end of the second motor 330 is fixed to the rotating rod 340, and the rotation axis of the output end of the second motor 330 and the rotation axis of the rotating rod 340 are on the same straight line; When the motor 2 330 is working, it drives the scraper 310 on the rotating rod 340 to move back and forth to push the filtered solid impurities on the filter plate 260; When the motor 2 330 is started and the scraper 310 is driven to move by the rotating rod 340, the side of the scraper 310 is completely in contact with the moving plate 230; The interception assembly 400 includes an interception plate 410, a bracket 420 and a telescopic rod 430; The second telescopic rod 430 is fixed above one end of the filter cylinder 150 extending out of the mounting cylinder 110; The telescopic direction of the second telescopic rod 430 is perpendicular to the ground; The upper end of the telescopic rod 430 is fixed to the bracket 420, and the intercepting plate 410 is fixed to the bracket 420. The intercepting plate 410 blocks the end of the filter cartridge 150 away from the blocking plate 130; When the telescopic rod 430 is working, the intercepting plate 410 is raised to open one end of the filter cartridge 150 to discharge the squeezed sludge.
[0024] During use, the motor 230 is started, driving the rotating rod 340 to rotate. During the rotation, the scraper 310 is driven to move to one side, and the sludge falls from the middle position between the two baffles 220 and is continuously poured between the two baffles 220. When the sludge falls on the scraper 310 and the guide plate 320, it slides down through the side of the guide plate 320. The scraper 310 and the guide plate 320 that are continuously moving left and right separate the sludge that falls on the filter plate 260 into two parts. The mud is filtered for the first time through the filter plate 260, and larger hard debris is filtered out; the hard debris accumulated on the filter plate 260 is scraped off by the movement of the scraper 310; the scraper 310 moves to one side, and in the process of moving, the larger hard debris remaining inside is pushed to one side. When the hard debris hits the moving plate 230, the telescopic rod 240 drives the moving plate 230 to move, so that the moving plate 230 is away from the baffle 220 and the discharge barrel 250, so that the scraper 310 pushes the hard debris to fall into the storage box. 280, and discharged through the discharge pipe 281, then the motor 2 330 reverses to make the scraper 310 move to the other side, the telescopic rod 1 240 drives the moving plate 230 to reset, and after moving to the other side, the accumulated hard debris is also pushed and dropped into the storage box 280; the sludge after the first filtration enters the filter cylinder 150 through the discharge cylinder 250 and the discharge pipe 270, and the sludge entering the filter cylinder 150 is driven by the motor 140 to rotate the screw conveyor 160, and the sludge is transported to the filter cylinder 150. The sludge after squeezing can be discharged through one end of the filter cartridge 150; in the process of filtering and squeezing the sludge, one end of the filter cartridge 150 is intercepted by the interception plate 410, and when a large amount of sludge that has been pressed firmly hits one side of the interception plate 410, the telescopic rod 430 drives the interception plate 410 to rise, opens the outlet, and discharges the firmly pressed sludge; after a section of the sludge that has been pressed firmly is discharged, the interception plate 410 is reset to continue to press the internal sludge again, and the work is performed reciprocatingly.
[0025] Compared with the prior art, the scraper 310 is changed into a triangular prism shape, so that the hard debris attached to the side can slide down quickly, avoiding the hard debris attached to the side being unable to slide down quickly due to a small slope, causing it to re-enter and remain inside the device, which helps to reduce the accumulation of hard debris in the equipment and keep the equipment clean and efficient; and the discharged sludge is cut off by the interception plate 410, which can be easily transported.
[0026] Embodiment 2: When the embodiment 1 is in use, the efficiency of separating the sludge and the hard debris through the movement of the scraper 310 is poor, and a long time of residence is required for the sludge to be completely separated from the hard debris. Based on this, the solution of the embodiment 1 is improved, such as Fig.11 As shown: The screening assembly 300 also includes a mounting cavity 323, an air pump 360, an air inlet pipe 370 and an expansion group; The guide plate 320 has a mounting cavity 323 in it, and an air inlet pipe 370 on the guide plate 320, the air inlet pipe 370 is connected with the mounting cavity 323, and the air pump 360 is fixed in the mounting cavity 323; There are two expansion groups, corresponding to the two sides of the scraper 310 respectively, and the expansion group includes an air bag 380; The airbag 380 is fixed to the side of the scraper 310; The output end of the air pump 360 is in communication with the interior of the air bag 380; When the air pump 360 is working, the air bag 380 is expanded or retracted, and when the air bag 380 is expanded, it contacts the solid impurities in front.
[0027] During the movement of the scraper 310, the air pump 360 inflates and deflates the airbag 380, causing the airbag 380 to vibrate, constantly contacting the sludge and hard debris in front of the movement, and pushing and gathering the hard debris; when the moving plate 230 moves and causes the hard debris accumulated in front of the movement to fall into the storage box 280, the expansion and deflation of the airbag 380 can push the hard debris accumulated in front of it down, and the hard debris attached to the surface can be shaken off during the expansion and deflation of the airbag 380.
[0028] Through the expansion and contraction of the airbag 380, the sludge and hard debris located in front of the movement are constantly resisted, and the hard debris blocking the mesh holes on the filter plate 260 is pushed multiple times to make it detach, thereby increasing the speed at which the sludge falls to the bottom of the filter plate 260, and preventing the hard debris from being stuck in the mesh holes on the filter plate 260, resulting in the sludge being unable to fall, thereby improving the separation effect of the sludge and hard debris; and when the moving plate 230 moves and the hard debris falls into the storage box 280, the expansion and deflation of the airbag 380 pushes the hard debris to fall, thereby improving the collection effect; the expansion and deflation of the airbag 380 can shake off the hard debris attached to its surface, thereby improving the cleaning effect of the hard debris.
[0029] Embodiment 3: When the second embodiment is in use, the airbag 380 is expanded to increase the falling speed of the sludge, so that the sludge is separated from the hard debris, and the hard debris is prevented from clogging the mesh of the filter plate 260. However, when in use, the separation efficiency of the hard debris and the sludge is poor. Based on this, the scheme of the second embodiment is improved, such as Fig.12 As shown: The expansion group includes a plurality of air bags 380; The plurality of air bags 380 are evenly spaced along the length direction of the scraper 310; The number of the air pumps 360 is consistent with the number of the air bags 380 and corresponds one to one.
[0030] During use, when a large amount of hard debris accumulates at one end of the scraper 310, the airbag 380 at this position is controlled to expand. During the expansion process, the airbag 380 contacts the hard debris in front, so that the accumulated hard debris is dispersed, and the hard debris in front of the scraper 310 is evenly dispersed. When the movable plate 230 is opened to make the hard debris fall, the scraper 310 can move a shorter distance because the hard debris in front of the scraper 310 is evenly dispersed, so that the accumulated hard debris can fall completely.
[0031] By increasing the number of airbags 380, the separation efficiency of hard debris and sludge can be improved, and the falling speed of sludge can be increased. When hard debris accumulates at one end, the airbag 380 located at this position is controlled to expand to resist the hard debris located in the front, so that the hard debris located in front of the scraper 310 is evenly dispersed, thereby avoiding a large amount of hard debris accumulated at one end causing the sludge falling speed at one end to decrease; the uniform dispersion of hard debris enables the scraper 310 to push the hard debris more smoothly during movement, reduces the resistance caused by accumulation, and thus improves the overall processing efficiency; and when the hard debris falls and is collected, since the hard debris accumulated in front of the scraper 310 is evenly distributed, the scraper 310 can move a shorter distance, so that the accumulated hard debris falls completely, thereby improving the falling and collection speed of the hard debris.
[0032] Embodiment 4: When the embodiment 3 is in use, the airbag 380 at a single position is controlled to expand, so that the hard debris in front of the scraper 310 can be evenly distributed, thereby improving the separation efficiency of the hard debris and the sludge. However, when in use, the device can be further improved to improve the separation efficiency of the hard debris and the sludge. Based on this, the solution of the embodiment 3 is improved, such as Figure 13-Figure 19 As shown: There is a gap between the multiple air bags 380 located on the same side of the scraper 310; The screening assembly 300 further includes a wire-passing hole 311; The scraper 310 has a wire hole 311 on the side thereof, and the wire hole 311 passes through the scraper 310; The number of the wire holes 311 is consistent with the number of intervals between the airbags 380 on the same side, and they correspond one to one. The wire holes 311 are located between the intervals of two adjacent airbags 380. It also includes an auxiliary component 500, which includes a deformation group, an elastic rope 520 and an iron ball 530; There are two deformation groups, corresponding to the two sides of the scraper 310 respectively. The deformation groups include electromagnets 510, and the electromagnets 510 are fixed on the sides of the scraper 310. A single deformation group includes multiple electromagnets 510, and the multiple electromagnets 510 are evenly spaced along the length direction of the scraper 310. The number of the elastic ropes 520 is consistent with the number of the wire holes 311, and they correspond one to one. The elastic ropes 520 are slidably arranged in the wire holes 311. The two ends of the elastic ropes 520 are respectively fixed to the sides of the two moving plates 230 that are close to each other, and the elastic ropes 520 are fixed to the lower ends of the moving plates 230. An iron ball 530 is fixed inside the elastic rope 520, and there are a plurality of iron balls 530, which are evenly spaced along the length direction of the elastic rope 520; When the electromagnet 510 is turned on, it absorbs the iron ball 530 in the elastic rope 520, causing the elastic rope 520 to deform.
[0033] During the movement of the scraper 310, the electromagnet 510 in front of the movement is intermittently energized. When the electromagnet 510 is energized, the iron ball 530 in the nearby elastic rope 520 is attracted, so that the elastic rope 520 bounces up. During the bouncing process, the hard debris at the bottom is turned up, and the hard debris blocking the mesh of the filter plate 260 can be turned up. The turned up hard debris will then fall down by gravity, causing the filter plate 260 to vibrate as a whole, thereby increasing the falling speed of the sludge and removing the hard debris on the surface of the hard debris. The sludge is shaken off; and when the electromagnet 510 is powered off, the elastic rope 520 is reset, and the hard debris and the filter plate 260 are knocked to generate vibration; when the elastic rope 520 is stretched, the hard debris on the surface of the elastic rope 520 located behind the scraper 310 can be vibrated; in the process of the scraper 310 moving and the airbag 380 expanding to make the debris fall off, the electromagnets 510 at different positions are intermittently powered on, so that the elastic rope 520 vibrates and the hard debris on the surface is shaken off.
[0034] The vibration of the elastic rope 520 can improve the separation effect of hard debris and sludge. The elastic rope 520 drives the hard debris to turn over, which can further prevent the hard debris from clogging the mesh of the filter plate 260 and improve the falling and separation speed of the sludge. At the same time, the falling of the hard debris and the resetting of the elastic rope 520 will generate vibration, thereby further improving the falling and separation speed of the sludge; when the hard debris falls into the storage box 280, the elastic rope 520 vibrates, which can increase the falling speed of the hard debris, thereby improving the separation speed of the device for the hard debris; and when the elastic rope 520 is pulled, the hard debris and sludge above the elastic rope 520 can vibrate as a whole, thereby promoting the separation effect.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A sludge filter press dewatering device, comprising a filtering component (100), a supporting component (200) and an intercepting component (400); The filter assembly (100) comprises a mounting cartridge (110) and a filter cartridge (150); The filter cartridge (150) is arranged in the mounting cartridge (110); The support assembly (200) comprises a protective shell (210), a baffle (220) and a movable plate (230); The protective shell (210) is arranged on the mounting cylinder (110); There are two baffles (220) and two movable plates (230), respectively, and they correspond one to one; The two baffles (220) are symmetrically arranged in the protective shell (210), and the movable plate (230) is arranged below the baffles (220); The interception assembly (400) is arranged at one end of the filter cartridge (150); It is characterized in that Also included is a screening assembly (300), wherein the screening assembly (300) includes a scraper (310); The scraper (310) is arranged between the two baffles (220) and the two moving plates (230); The scraper (310) is in the shape of a triangular prism, and the cross section of the scraper (310) is an isosceles triangle; The intersection point of the two sides of the isosceles triangle of the scraper (310) cross section faces downward.
2. A sludge filter press dewatering equipment as claimed in claim 1, characterized in that: The installation cylinder (110) and the filter cylinder (150) are both cylindrical and penetrate along their axes; the axis of the installation cylinder (110) is parallel to the ground; and the axes of the installation cylinder (110) and the filter cylinder (150) are on the same straight line; The protective shell (210) is in the shape of a rectangular parallelepiped that penetrates from top to bottom; two ends of the baffle plate (220) in the length direction are fixed to the inner wall of the protective shell (210); and two ends of the movable plate (230) in the length direction abut against the inner wall of the protective shell (210); The length directions of the baffle plate (220) and the movable plate (230) are parallel to each other.
3. The sludge filter press dewatering equipment according to claim 1, characterized in that: The filter assembly (100) further comprises a water outlet (111), a support leg (120), a blocking plate (130), a motor 1 (140), a filter port (151), a screw conveyor (160), and a mounting ring (170); The installation tube (110) is provided with a water outlet (111) below, and the support leg (120) is fixed below the installation tube (110); The blocking plate (130) is cylindrical, the outer ring of the blocking plate (130) is fixed to the inner ring of the mounting cylinder (110), the axis of the blocking plate (130) and the axis of the mounting cylinder (110) are on the same straight line, the motor 1 (140) is fixed to one side of the blocking plate (130), and one end of the filter cylinder (150) is fixed to a side of the blocking plate (130) away from the motor 1 (140); The filter cartridge (150) has a filter opening (151) on its surface, there are a plurality of filter openings (151) which are evenly spaced, and a filter screen is fixed inside the filter opening (151); The screw conveyor (160) is located in the filter cartridge (150), and one end of the screw conveyor (160) is arranged on the blocking plate (130), and the output end of the motor 1 (140) is fixed on the screw conveyor (160); The mounting ring (170) is in the shape of a cylinder that is continuous along its axis; the axis of the mounting ring (170) and the axis of the mounting cylinder (110) are on the same straight line; the outer ring of the mounting ring (170) is fixed to the inner ring of the mounting cylinder (110); one end of the filter cylinder (150) away from the blocking plate (130) extends out of the mounting cylinder (110); and the inner ring of the mounting ring (170) is fixed to the outer ring of the filter cylinder (150); The support assembly (200) further comprises a telescopic rod (240), a material discharge barrel (250), a filter plate (260), a material discharge pipe (270), a material storage box (280), a material discharge pipe (281) and a connecting plate (290); There are two telescopic rods (240), which correspond to the two movable plates (230) respectively; one end of the telescopic rod (240) is fixed to a side of the two movable plates (230) away from each other; and one end of the telescopic rod (240) away from the movable plate (230) is fixed to the inner wall of the protective shell (210); The telescopic directions of the two telescopic rods 1 (240) are on the same straight line; The lower material barrel (250) is in the shape of an inverted quadrangular pyramid that is connected from top to bottom. Two sides of the lower material barrel (250) are fixed to the inner wall of the protective shell (210). A lower material pipe (270) is fixed to the lower end of the lower material barrel (250). The lower end of the lower material pipe (270) passes through the mounting barrel (110) and is in communication with the interior of the filter barrel (150). A filter plate (260) is fixed inside the lower barrel (250), and the lower end of the scraper (310) contacts the filter plate (260); There are two material storage boxes (280) corresponding to the two movable plates (230); the material storage boxes (280) are in the shape of an inverted quadrangular pyramid that is connected from top to bottom; two sides of the material storage boxes (280) are fixed to the inner wall of the protective shell (210); and the material storage boxes (280) are located below the movable plates (230); A discharge pipe (281) is fixed at the lower end of the storage box (280); The connecting plate (290) is fixed below the protective shell (210), and the lower end of the connecting plate (290) is fixed on the mounting cylinder (110); The screening assembly (300) further comprises a guide plate (320), a rotating hole (321), a guide hole (322), a second motor (330), a rotating rod (340) and a guide rod (350); The scraper (310) and the guide plate (320) have the same structure and are symmetrically arranged with respect to each other, and the guide plate (320) is fixed above the scraper (310); Both ends of the scraper (310) and the guide plate (320) in the length direction abut against the inner wall of the protective shell (210); The guide plate (320) has a rotation hole (321) and a guide hole (322) on its side, and both the rotation hole (321) and the guide hole (322) penetrate the guide plate (320); The two ends of the rotating rod (340) are respectively rotatably arranged on the side where the two baffles (220) are close to each other, and the two ends of the guide rod (350) are respectively fixed on the side where the two baffles (220) are close to each other. The rotating rod (340) and the guide rod (350) are both cylindrical in shape, and their axes are parallel to each other. The surface of the rotating rod (340) is provided with threads, and the inner wall of the rotating hole (321) is provided with thread grooves; The rotating rod (340) is rotatably disposed in the rotating hole (321), and the guide rod (350) is slidably disposed in the guide hole (322); The second motor (330) is fixed on one side of the baffle (220), the output end of the second motor (330) is fixed on the rotating rod (340), and the rotation axis of the output end of the second motor (330) and the rotation axis of the rotating rod (340) are on the same straight line.
4. A sludge filter press dewatering equipment as claimed in claim 3, characterized in that: The movable plate (230) is arranged tilted, the upper side surface of the movable plate (230) abuts against the baffle plate (220), and the lower side surface of the movable plate (230) abuts against the lower barrel (250).
5. The sludge filter press dewatering equipment according to claim 3, characterized in that: When the second motor (330) is started and the rotating rod (340) is rotated to drive the scraper (310) to move, the side of the scraper (310) is completely in contact with the movable plate (230).
6. The sludge filter press dewatering equipment according to claim 3, characterized in that: The interception assembly (400) comprises an interception plate (410), a bracket (420) and a second telescopic rod (430); The second telescopic rod (430) is fixed above one end of the filter cylinder (150) extending out of the mounting cylinder (110); The telescopic direction of the second telescopic rod (430) is perpendicular to the ground; The upper end of the second telescopic rod (430) is fixed to the bracket (420), and the intercepting plate (410) is fixed on the bracket (420). The intercepting plate (410) blocks one end of the filter cartridge (150) away from the blocking plate (130).
7. The sludge filter press dewatering equipment according to claim 3, characterized in that: The screening assembly (300) further comprises a mounting cavity (323), an air pump (360), an air inlet pipe (370), and an expansion group; The guide plate (320) is provided with a mounting cavity (323) therein, the guide plate (320) is provided with an air intake pipe (370), the air intake pipe (370) is in communication with the mounting cavity (323), and the air pump (360) is fixed in the mounting cavity (323); There are two expansion groups, corresponding to two sides of the scraper (310) respectively, and the expansion groups include air bags (380); The airbag (380) is fixed on the side of the scraper (310); The output end of the air pump (360) is in communication with the interior of the air bag (380).
8. The sludge filter press dewatering equipment according to claim 7, characterized in that: The expansion group includes a plurality of air bags (380); The plurality of air bags (380) are evenly spaced along the length direction of the scraper (310); The number of the air pumps (360) is consistent with the number of the air bags (380), and they correspond one to one.
9. The sludge filter press dewatering equipment according to claim 8, characterized in that: A plurality of air bags (380) located on the same side of the scraper (310) are spaced apart from each other; The screening assembly (300) further comprises a wire passing hole (311); The scraper (310) has a wire hole (311) on the side, and the wire hole (311) passes through the scraper (310); The number of the wire-passing holes (311) is consistent with the number of intervals between the airbags (380) on the same side, and they correspond one to one, and the wire-passing holes (311) are located between the intervals of two adjacent airbags (380); It also includes an auxiliary component (500), wherein the auxiliary component (500) includes a deformation group, an elastic rope (520) and an iron ball (530); There are two deformation groups, corresponding to two sides of the scraper (310) respectively, and the deformation group comprises an electromagnet (510), and the electromagnet (510) is fixed on the side of the scraper (310); The number of the elastic ropes (520) is consistent with the number of the wire holes (311) and corresponds one to one. The elastic ropes (520) are slidably arranged in the wire holes (311). The two ends of the elastic ropes (520) are respectively fixed to the sides of the two movable plates (230) that are close to each other, and the elastic ropes (520) are fixed to the lower ends of the movable plates (230); An iron ball (530) is fixed inside the elastic rope (520), and there are a plurality of the iron balls (530) which are evenly spaced along the length direction of the elastic rope (520).
10. The sludge filter press dewatering equipment according to claim 9, characterized in that: A single deformation group comprises a plurality of electromagnets (510), and the plurality of electromagnets (510) are evenly spaced along the length direction of the scraper (310).
Citation Information
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