Semi-solid compression molding device and process for threaded glass piston

Abstract

The invention discloses a threaded glass piston semi-solid compression molding device and process, and belongs to the technical field of glass piston compression molding. Comprising a support, an annular conveying device, a feeding device, a control table, a hydraulic device, a mold pressing assembly, a mold pressing motor, a sliding motor, a mold pressing base table, a vibration motor and a vibration ring. And the raw material is gradually deformed into a T shape under the action of vibration, so that pre-deformation of the bulk raw material is realized, the raw material is formed more quickly and with high quality in the mold pressing process, and the raw material is prevented from overflowing out of a mold in the mold pressing process. And the multiple lower pressing modules and the multiple upper pressing modules are used for mold pressing at the same time, and batch production of the glass pistons is achieved. And the positioning assembly is used for correcting and fixing the downward pressing module, so that deformation of a glass piston finished product caused by dislocation of the downward pressing module and the upward pressing module is effectively prevented.

Description

Technical Field

[0001] The invention relates to the technical field of glass piston compression molding, in particular to a semi-solid compression molding device and process for a glass piston with threads. Background Art

[0002] Glass has significant advantages as a material for manufacturing glass instruments. It exhibits excellent chemical stability and can resist the erosion of various chemical reagents, ensuring the accuracy of experimental results. At the same time, the high transparency of glass makes the experimental process clearly visible, easy to operate and observe. Its high temperature resistance is suitable for a variety of heating or cooling experimental needs. In the production of glass instruments, it is often necessary to use a compression molding device. The compression molding device is an integrated molding processing equipment with wide applicability. It mainly uses a hydraulic press and a mold to apply pressure to the material to shape it.

[0003] At present, the molding devices on the market have low automation levels and low production efficiency. When glass products have threads, they are prone to thread discontinuity. When molding special-shaped or strip-shaped glass products, after the lump of glass raw materials enters the mold, due to the large difference between the appearance of the lump of raw materials and the finished product, direct molding not only has a slow molding speed, but also easily causes the raw materials to overflow during the extrusion process. The manual placement method is inefficient and cannot meet production requirements. It is also prone to quality problems such as steam drums. Summary of the invention

[0004] The object of the present invention is to provide a semi-solid compression molding device and process for a glass piston with threads, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a semi-solid molding device for a glass piston with a thread, comprising a molding base, a control console installed on the molding base, a bracket installed on the console, a hydraulic device installed on the bracket, a molding assembly installed on the molding base, a vibration ring rotatably installed on the console, a feeding device installed on the molding base, a vibration motor installed at the bottom end of the feeding device, the output shaft of the vibration motor meshes with the vibration ring through a gear for transmission, the molding assembly is connected to the hydraulic device, an annular conveying device is installed in the molding base, a molding motor is installed in the molding base, the output shaft of the molding motor is connected to the molding assembly, a sliding motor is installed on the molding base, a sliding gear is installed on the output shaft of the sliding motor, and the sliding gear meshes with the molding assembly for transmission.

[0006] The control system is installed in the console, and the control system is used to control the entire molding device. The feeding device is used to melt the glass piston raw material into a semi-solid state, and feed the semi-solid mass raw material to the molding component. First, various production parameters are preset through the console. The feeding device is used to melt the glass piston raw material into a semi-solid state, and feed the semi-solid mass raw material to the pre-forming vibration device.

[0007] The molding assembly includes a lower mold assembly, a demolding cylinder, an upper mold assembly, a pre-forming vibration device, a lower mold assembly and a limit plate. The lower mold assembly is rotatably mounted on the molding base, the molding motor output shaft is connected to the lower mold assembly, the demolding cylinder is installed in the molding base, the upper mold assembly is connected to the hydraulic device, the limit plate is connected to the control console, the upper mold assembly is slidably connected to the limit plate, a positioning assembly is installed on the upper mold assembly, and the pre-forming vibration device is installed in the molding base.

[0008] The preforming vibration device includes a sliding rod, a sliding ring and a top block. The sliding rod is installed in the molding base, the sliding ring is rotatably connected to the molding base, the top block is installed in the molding base, a preforming module is slidably installed on the sliding rod, a vibration sliding rod is slidably installed on the preforming module, a sliding sleeve is installed at the bottom end of the vibration sliding rod, a vibration spring is installed between the sliding sleeve and the preforming module, the sliding sleeve is slidably connected to the sliding rod, a vibration sliding column is installed on the side of the preforming module close to the top block, a T-shaped groove is provided on the preforming module running through from top to bottom, a hemispherical groove is provided on the top of the preforming module, a clamping assembly is installed at the bottom end of the preforming module, an electric heating assembly is provided in the preforming module, and the top of the vibration sliding column is an inclined surface.

[0009] The control system first uses the electric heating component to preheat the preforming module to reach the production temperature to prevent the raw material from cooling prematurely. The lump of semi-solid raw material falls into the hemispherical groove of the preforming module. The control system turns on the vibration motor, and the output shaft of the vibration motor drives the vibration ring to rotate. The gear teeth at the bottom of the vibration ring rotate and press the top inclined surface of the vibration slide column. The vibration slide column is compressed and drives the preforming module to slide down. The preforming module overcomes the elastic force of the vibration spring and slides downward along the sliding rod through the vertical strip groove. When the gear teeth at the bottom of the vibration ring disengage from the contact with the vibration slide column as it rotates, the preforming module bounces up and resets under the elastic force of the vibration spring, and so on, causing the preforming module to vibrate up and down, so that the lump of semi-solid raw material gradually vibrates in the hemispherical groove and falls to the T-slot, and gradually deforms into a T-shape under the action of vibration, and finally passes through the T-slot and falls into the pressing module, thereby realizing the pre-deformation of the lump of raw material, so that the raw material can be formed faster and with higher quality during the molding process.

[0010] The clamping assembly includes a clamping slider, a sliding limit block and a clamping rotating rod. The clamping slider is slidably installed at the bottom end of the preforming module, the clamping rotating rod is rotatably installed at the bottom end of the preforming module, the clamping rotating rod is movably connected to the clamping slider, the sliding limit block is installed at the bottom end of the preforming module, a T-shaped sliding rod is slidably installed on the sliding limit block, a clamping plate is installed on the T-shaped sliding rod, a clamping spring is installed between the clamping plate and the sliding limit block, the clamping rotating rod is slidably connected to the T-shaped slider, a vertical strip groove is provided on the preforming module, and the sliding rod passes through the strip groove.

[0011] The preforming module slides forward and backward on the sliding rod through the strip groove. At the same time, since the strip groove is located in a vertical position, the preforming module can also slide up and down on the sliding rod.

[0012] The upper pressure membrane assembly includes a lower pressure plate, which is installed at the bottom of the hydraulic device. A connecting column is installed at the bottom of the lower pressure plate. The connecting column is slidably connected to the limit plate, and an upper pressure module is installed at the bottom of the connecting column.

[0013] After the raw material deformed into a T shape falls into the mold groove of the lower pressure module, the control system starts the molding motor, and the molding motor rotates a preset angle to rotate the lower pressure module and align it with the upper pressure module. Then the control system starts the hydraulic device, and the hydraulic device drives the upper pressure module and the positioning assembly to move downward through the lower pressure plate. The fixed clamp on the positioning assembly is gradually pressed down until the slot on the fixed clamp contacts the molding connecting rod. As the fixed clamp falls, the molding connecting rod gradually deflects and is locked by the slot and cannot rotate. The lower pressure module at one end of the molding connecting rod deflects together, thereby realizing the correction and fixation of the lower pressure module.

[0014] At the same time, after the expansion piece contacts with the molding column, it overcomes the elastic force of the expansion spring and moves under the action of pressure. The expansion piece moves and drives the vacuum tube to slide in the tube through the expansion connecting rod. When the upper pressure module and the lower pressure module are closed, the vacuum tube just stretches and docks with the vacuum hole. Then, the control system turns on the air pump, and the air pump draws air to the vacuum hole through the vacuum tube, so that a pressure difference is formed between the mold grooves in the lower pressure module and the upper pressure module and the outside world, and the raw material near the vacuum hole fills the bottom thread of the mold groove more quickly. Under the action of the air pressure difference, the raw material at the thread flows more quickly, thereby improving the quality of thread forming. Then, the air pump is turned off. After the glass piston is molded, the control system turns on the water pump to allow the coolant to flow through the cooling channels in the upper pressure module and the lower pressure module to preliminarily cool the formed glass piston. After the preliminary cooling is completed, the control system controls the hydraulic device to recover.

[0015] The positioning assembly includes a spring telescopic rod and a telescopic connecting rod. The spring telescopic rod is installed at the bottom of the lower pressure plate. A fixed clamp is installed at the bottom of the spring telescopic rod. A tube is installed on the fixed clamp. A vacuum tube is slidably installed in the tube. The vacuum tube passes through the fixed clamp and is installed with an air pipe slider. The air pipe slider is installed with a telescopic piece through the rotation of the telescopic connecting rod. A telescopic spring is installed between the telescopic piece and the fixed clamp. The vacuum tube is externally connected to an air pump.

[0016] The control system starts the molding motor, and the molding motor drives the pressing module to rotate and align with the preforming module. Then the control system starts the demoulding cylinder, and the output shaft of the demoulding cylinder drives the bottom support block to slide upward. The bottom support block drives the first demoulding module and the second demoulding module to rise through the gravity detection component. The first demoulding module and the second demoulding module push the formed glass piston out of the pressing module. Then, the output shaft of the demoulding cylinder extends further, driving the first demoulding module and the second demoulding module to push the glass piston to the clamping piece. Under the pressure of the glass piston, the clamping piece overcomes the elastic force of the clamping spring and slides to both sides. After the glass piston completely enters between the clamping pieces, the clamping piece clamps the glass piston in the opposite direction under the action of the clamping spring. The control system starts the sliding motor, and the output shaft of the sliding motor drives the sliding ring to rotate through the sliding gear, and the sliding ring drives the preforming module to rotate through the vibrating sliding column. Since the preforming module is constrained by the sliding rod, the preforming module converts the rotation into sliding on the sliding rod, and the preforming module drives the clamping assembly to slide until the clamping slider and the top block are squeezed, and the clamping slider is compressed and contracted, thereby driving the clamping rotating rod to rotate, and the clamping rotating rod rotates and drives the T-shaped sliding rod to slide on the sliding limit block, and the T-shaped sliding rod drives the clamping piece to overcome the elastic force of the clamping spring to slide, so that the clamping piece releases the clamping of the glass piston. After the glass piston loses the clamping force, it falls to the annular conveying device, and the annular conveying device conveys the glass piston to the external collection device, and the previous steps are repeated in a cycle to complete the molding of the entire glass piston.

[0017] The lower pressing die assembly includes a molding column, a molding connecting rod is installed on the molding column, the molding column is installed on the molding motor output shaft, a lower pressing module is installed at one end of the molding connecting rod, a first stripping module and a second stripping module are slidably installed in the lower pressing module, a gravity detection assembly is installed at the bottom end of the first stripping module and the second stripping module, a ground support block is installed at the bottom end of the gravity detection assembly, an upper pressing module and a lower pressing module are provided with air exhaust holes, and cooling channels are provided in the upper pressing module and the lower pressing module; the gravity detection assembly includes a sliding shell, a bottom support block is installed at the bottom end of the sliding shell, an upper telescopic column is slidably installed in the sliding shell, a pressure spring is installed between the upper telescopic column and the sliding shell, a pressure contact is installed at the bottom end of the upper telescopic column, a pressure sensor is installed in the sliding shell, and the top of the telescopic column is respectively connected to the first stripping module and the second stripping module.

[0018] The first stripping module and the second stripping module fit tightly with the pressing module. During the feeding process, the demoulding cylinder drives the gravity detection component to lift up through the bottom support block, and the gravity detection component drives the first stripping module and the second stripping module to lift up. When the pre-deformed semi-solid raw material falls into the pressing module, it will cause an impact on the first stripping module and the second stripping module, and drive the first stripping module and the second stripping module to press down the gravity detection component. After the gravity detection component is compressed, the upper telescopic column overcomes the elastic force of the pressure spring and slides down. The upper telescopic column drives the pressure contact to squeeze the pressure sensor. The pressure sensor converts the pressure into an electrical signal and transmits it to the control system. After receiving the electrical signal, the control system controls the demoulding cylinder to reset, and starts the molding motor, drives the pressing module to rotate and enter the molding process to prevent the semi-solid raw material from being retained and the temperature from dropping. The control system can also determine whether the feeding weight of the feeding device is accurate by analyzing the strength of the electrical signal.

[0019] A semi-solid compression molding process for a glass piston with a thread comprises the following steps: S1, the feeding device heats the raw material to a semi-solid state and conveys it to the molding component; S2, pre-deforming the semi-solid raw material by using a molded component; S3, driving the molding assembly to mold the semi-solid raw material through a hydraulic device; S4, cooling and shaping the formed glass piston by using a molding component; S5, completes autonomous demoulding through molded components, and cooperates with the ring conveyor device to achieve fully automatic unloading.

[0020] Compared with the prior art, the beneficial effect achieved by the present invention is as follows: the present invention utilizes a vibration ring to make the preforming module vibrate up and down, so that the lump of semi-solid raw material gradually vibrates and falls into the T-shaped groove in the hemispherical groove, and gradually deforms into a T-shape under the action of vibration, thereby realizing the pre-deformation of the lump of raw material, so that the raw material can be molded more quickly and with higher quality during the molding process, and the raw material can be prevented from overflowing the mold during molding.

[0021] The glass piston is mass-produced by using multiple lower and upper pressing modules for simultaneous molding. The positioning assembly is used to correct and fix the lower pressing module, effectively preventing the lower and upper pressing modules from moving out of alignment and causing deformation of the finished glass piston, making the molding process more stable.

[0022] While positioning, the positioning component simultaneously drives the air pump to connect with the air pump hole. The air pump pumps air to the air pump hole through the air pump, so that the mold grooves in the lower pressure module and the upper pressure module form an air pressure difference with the outside world. The raw materials near the air pump hole fill the threads at the bottom of the mold groove more quickly. Under the action of the air pressure difference, the raw materials at the threads flow more quickly, improving the quality of thread forming. The glass piston is cooled and formed quickly and stably by using a water cooling cycle.

[0023] The demoulding cylinder is used to drive the first demoulding module and the second demoulding module to complete the demoulding. At the same time, the glass piston is quickly clamped by the clamping assembly, and the sliding ring is used to drive the clamping assembly to move, so that the glass piston is automatically disengaged and finally falls onto the annular conveying device, realizing full automation from demoulding to unloading.

[0024] The impact force of the pre-deformed raw material is converted into an electrical signal by using the gravity detection component. When the control system receives the electrical signal, it immediately rotates the pressing module and enters the molding process to prevent the semi-solid raw material from being retained and the temperature from dropping. The control system can also determine whether the feeding weight of the feeding device is accurate by analyzing the strength of the electrical signal. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 is an overall elevational view of the compression molding device of the present invention; Figure 2 is a partial elevational view of the compression molding device of the present invention; Figure 3 is a cross-sectional elevation view of the compression molding device of the present invention; Figure 4 is a lower elevational view of the lower die assembly of the present invention; Figure 5 is an elevational view of an upper die assembly of the present invention; Figure 6 The present invention Figure 4 A partial enlarged view of the middle A area; Figure 7 The present invention Figure 5 A partial enlarged view of the middle B area; Figure 8 is a lower elevational view of the positioning assembly of the present invention; Fig. 9 is a cross-sectional elevation view of the lower die assembly of the present invention; Fig.10 The present invention Fig. 9 A partial enlarged view of the middle C area; In the figure: 1, bracket; 2, annular conveying device; 3, feeding device; 4, control console; 5, hydraulic device; 6, molding assembly; 7, molding motor; 8, sliding motor; 9, molding base; 10, vibration motor; 11, vibration ring; 61, positioning assembly; 62, preforming vibration device; 63, upper die assembly; 64, limit plate; 65, lower die assembly; 66, demoulding cylinder; 81, sliding gear; 621, sliding ring; 622, top block; 623, sliding rod; 624, preforming module; 625, T-slot; 626, hemispherical groove; 627, clamping piece; 628, vibration slide rod; 629, vibration spring; 6210, sliding sleeve; 6211, vibration slide column; 6212, sliding limit block; 6213, clamping spring; 6214, clamping rotating rod; 6215, clamping slider; 611, tube; 612, exhaust pipe; 613, air pipe slider; 614, telescopic spring; 615, telescopic sheet; 616, telescopic connecting rod; 617, spring telescopic rod; 618, fixing clamp; 651, lower pressure module; 652, molded connecting rod; 653, molded column; 654, first stripping module; 655, second stripping module; 656, exhaust hole; 657, bottom support block; 658, upper telescopic column; 659, sliding shell; 6510, pressure spring; 6511, pressure contact; 6512, pressure sensor; 631, lower pressure plate; 632, connecting column; 633, upper pressure module; 6216, T-shaped slide bar. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] See also Figure 1-10 The present invention provides a technical solution: a semi-solid molding device for a glass piston with a thread, comprising a molding base 9, a control console 4 is installed on the molding base 9, a bracket 1 is installed on the console 4, a hydraulic device 5 is installed on the bracket 1, a molding assembly 6 is installed on the molding base 9, a vibration ring 11 is rotatably installed on the console 4, a feeding device 3 is installed on the molding base 9, a vibration motor 10 is installed at the bottom end of the feeding device 3, the output shaft of the vibration motor 10 is meshed with the vibration ring 11 through a gear for transmission, the molding assembly 6 is connected to the hydraulic device 5, an annular conveying device 2 is installed in the molding base 9, a molding motor 7 is installed in the molding base 9, the output shaft of the molding motor 7 is connected to the molding assembly 6, a sliding motor 8 is installed on the molding base 9, a sliding gear 81 is installed on the output shaft of the sliding motor 8, and the sliding gear 81 is meshed with the molding assembly 6 for transmission.

[0028] A control system is installed in the console 4 , and the control system is used to control the entire molding device. The feeding device 3 is used to melt the glass piston raw material into a semi-solid state, and feed the semi-solid raw material in a lump state to the molding assembly 6 .

[0029] The molding assembly 6 includes a lower mold assembly 65, a demolding cylinder 66, an upper mold assembly 63, a pre-molding vibration device 62, a lower mold assembly 65 and a limit plate 64. The lower mold assembly 65 is rotatably mounted on the molding base 9, the output shaft of the molding motor 7 is connected to the lower mold assembly 65, the demolding cylinder 66 is installed in the molding base 9, the upper mold assembly 63 is connected to the hydraulic device 5, the limit plate 64 is connected to the control console 4, the upper mold assembly 63 is slidably connected to the limit plate 64, the upper mold assembly 63 is installed with a positioning assembly 61, and the pre-molding vibration device 62 is installed in the molding base 9.

[0030] The preforming vibration device 62 includes a sliding rod 623, a sliding ring 621 and a top block 622. The sliding rod 623 is installed in the molding base 9. The sliding ring 621 is rotatably connected to the molding base 9. The top block 622 is installed in the molding base 9. A preforming module 624 is slidably installed on the sliding rod 623. A vibration sliding rod 628 is slidably installed on the preforming module 624. A sliding sleeve 6210 is installed at the bottom end of the vibration sliding rod 628. The sliding sleeve 6210 is connected to the preforming module. A vibration spring 629 is installed between 624, the sliding sleeve 6210 is slidably connected to the sliding rod 623, a vibration slide column 6211 is installed on the side of the preforming module 624 close to the top block 622, the preforming module 624 is provided with a T-slot 625 running through from top to bottom, a hemispherical groove 626 is provided on the top of the preforming module 624, a clamping assembly is installed at the bottom of the preforming module 624, an electric heating assembly is provided in the preforming module 624, and the top of the vibration slide column 6211 is an inclined surface.

[0031] The clamping assembly includes a clamping slider 6215, a sliding limit block 6212 and a clamping rotating rod 6214. The clamping slider 6215 is slidably installed at the bottom end of the preforming module 624, the clamping rotating rod 6214 is rotatably installed at the bottom end of the preforming module 624, the clamping rotating rod 6214 is movably connected to the clamping slider 6215, the sliding limit block 6212 is installed at the bottom end of the preforming module 624, a T-shaped sliding rod 6216 is slidably installed on the sliding limit block 6212, a clamping piece 627 is installed on the T-shaped sliding rod 6216, a clamping spring 6213 is installed between the clamping piece 627 and the sliding limit block 6212, the clamping rotating rod 6214 is slidably connected to the T-shaped slider, a vertical strip groove is provided on the preforming module 624, and the sliding rod 623 passes through the strip groove.

[0032] The preforming module 624 slides forward and backward on the sliding rod 623 through the strip groove. At the same time, since the strip groove is located in a vertical position, the preforming module 624 can also slide up and down on the sliding rod 623.

[0033] The upper pressure membrane assembly includes a lower pressure plate 631, which is installed at the bottom of the hydraulic device 5. A connecting column 632 is installed at the bottom of the lower pressure plate 631. The connecting column 632 is slidably connected to the limit plate 64, and an upper pressure module 633 is installed at the bottom of the connecting column 632.

[0034] The positioning assembly 61 includes a spring telescopic rod 617 and a telescopic connecting rod 616. The spring telescopic rod 617 is installed at the bottom end of the lower pressure plate 631. A fixed clamp 618 is installed at the bottom end of the spring telescopic rod 617. A tube 611 is installed on the fixed clamp 618. A vacuum tube 612 is slidably installed in the tube 611. The vacuum tube 612 passes through the fixed clamp 618 and is installed with an air pipe slider 613. The air pipe slider 613 is rotatably installed with a telescopic piece 615 through the telescopic connecting rod 616. A telescopic spring 614 is installed between the telescopic piece 615 and the fixed clamp 618. The vacuum tube 612 is externally connected to an air pump.

[0035] The lower pressing die assembly 65 includes a pressing column 653, a pressing connecting rod 652 is installed on the pressing column 653, the pressing column 653 is installed on the output shaft of the pressing motor 7, a pressing module 651 is installed at one end of the pressing connecting rod 652, a first stripping module 654 and a second stripping module 655 are slidably installed in the pressing module 651, a gravity detection assembly is installed at the bottom end of the first stripping module 654 and the second stripping module 655, a support block is installed at the bottom end of the gravity detection assembly, and an air extraction hole 656 is provided on the upper pressing module 633 and the lower pressing module 651 , cooling channels are provided in the upper pressure module 633 and the lower pressure module 651; the gravity detection component includes a sliding shell 659, a bottom support block 657 is installed at the bottom end of the sliding shell 659, an upper telescopic column 658 is slidably installed in the sliding shell 659, a pressure spring 6510 is installed between the upper telescopic column 658 and the sliding shell 659, a pressure contact 6511 is installed at the bottom end of the upper telescopic column 658, a pressure sensor 6512 is installed in the sliding shell 659, and the top of the telescopic column is respectively connected to the first stripping module 654 and the second stripping module 655.

[0036] The first stripping module 654 and the second stripping module 655 are tightly fitted to the pressing module 651 . During the feeding process, the demoulding cylinder 66 drives the gravity detection component to lift up through the bottom supporting block 657, and the gravity detection component drives the first demoulding module 654 and the second demoulding module 655 to lift up. When the pre-deformed semi-solid raw material falls into the pressing module 651, it will cause an impact on the first demoulding module 654 and the second demoulding module 655, and drive the first demoulding module 654 and the second demoulding module 655 to press down the gravity detection component. After the gravity detection component is compressed, the upper telescopic column 658 overcomes the elastic force of the pressure spring 6510 and slides down. The upper telescopic column 658 drives the pressure contact 6511 to squeeze the pressure sensor 6512. The pressure sensor 6512 converts the pressure into an electrical signal and transmits it to the control system. After receiving the electrical signal, the control system controls the demoulding cylinder 66 to reset, and starts the molding motor 7 to drive the pressing module 651 to rotate and enter the molding process to prevent the semi-solid raw material from being retained and the temperature from dropping. The control system can also determine whether the feeding weight of the feeding device 3 is accurate by analyzing the strength of the electrical signal.

[0037] A semi-solid compression molding process for a glass piston with a thread includes the following steps: S1, the feeding device 3 heats the raw material to a semi-solid state and conveys it to the molding component 6; S2, pre-deforming the semi-solid raw material by using the molding component 6; S3, driving the molding assembly 6 to mold the semi-solid raw material through the hydraulic device 5; S4, cooling and shaping the formed glass piston by using the molding assembly 6; S5. The mold pressing assembly 6 is used to complete the autonomous demoulding, and the annular conveying device 2 is used to realize the fully automatic unloading.

[0038] The working principle of the present invention is as follows: various production parameters are first preset through the control console 4 , the feeding device 3 is used to melt the glass piston raw material into a semi-solid state, and feed the lump-shaped semi-solid raw material to the preforming vibration device 62 .

[0039] The control system first uses the electric heating component to preheat the preforming module 624 to reach the production temperature to prevent the raw material from cooling in advance. The semi-solid raw material in the form of a ball falls into the hemispherical groove 626 of the preforming module 624. The control system turns on the vibration motor 10. The output shaft of the vibration motor 10 drives the vibration ring 11 to rotate. The gear teeth at the bottom of the vibration ring 11 rotate and press the top inclined surface of the vibration slide column 6211. The vibration slide column 6211 is compressed and drives the preforming module 624 to slide down. The preforming module 624 overcomes the elastic force of the vibration spring 629 and passes through the vertical strip groove along the sliding rod 6 23 slides downward, and when the gears at the bottom of the vibration ring 11 are disengaged from the contact with the vibration slide column 6211 as they rotate, the preforming module 624 bounces back and returns to its original position under the elastic force of the vibration spring 629, and repeats this process, causing the preforming module 624 to vibrate up and down, thereby causing the mass of semi-solid raw material to gradually vibrate in the hemispherical groove 626 and fall into the T-slot 625, and gradually deform into a T-shape under the action of the vibration, and finally pass through the T-slot 625 and fall into the pressing module 651, thereby achieving pre-deformation of the mass of raw material, allowing the raw material to be formed more quickly and with higher quality during the molding process.

[0040] After the raw material deformed into a T shape falls into the mold groove of the lower pressing module 651, the control system starts the molding motor 7, and the molding motor 7 rotates a preset angle to rotate the lower pressing module 651 and align it with the upper pressing module 633. Then the control system starts the hydraulic device 5, and the hydraulic device 5 drives the upper pressing module 633 and the positioning assembly 61 to move downward through the lower pressing plate 631. The fixed clamp 618 on the positioning assembly 61 is gradually pressed down until the groove on the fixed clamp 618 contacts the molding connecting rod 652. As the fixed clamp 618 falls, the molding connecting rod 652 gradually deflects and is locked by the groove and cannot rotate. The lower pressing module 651 at one end of the molding connecting rod 652 deflects together, thereby realizing the correction and fixation of the lower pressing module 651.

[0041] The control system starts the molding motor 7, and the molding motor 7 drives the pressing module 651 to rotate and align with the preforming module 624. Then the control system starts the demoulding cylinder 66. The output shaft of the demoulding cylinder 66 drives the bottom support block 657 to slide upward. The bottom support block 657 drives the first demoulding module 654 and the second demoulding module 655 to rise through the gravity detection component. The first demoulding module 654 and the second demoulding module 655 push the formed glass piston out of the pressing module 651. Then, the output shaft of the demoulding cylinder 66 extends further, driving the first demoulding module 654 and the second demoulding module 655 to push the glass piston to the clamping piece 627. Under the pressure of the glass piston, the clamping piece 627 overcomes the elastic force of the clamping spring 6213 and slides to both sides. After the glass piston completely enters between the clamping pieces 627, the clamping piece 627 clamps the glass piston in the opposite direction under the action of the clamping spring 6213. The control system turns on the sliding motor 8, and the output shaft of the sliding motor 8 drives the sliding ring 621 to rotate through the sliding gear 81. The sliding ring 621 drives the preforming module 624 to rotate through the vibrating sliding column 6211. Since the preforming module 624 is constrained by the sliding rod 623, the preforming module 624 converts the rotation into sliding on the sliding rod 623. The preforming module 624 drives the clamping assembly to slide until the clamping slider 6215 is squeezed with the top block 622, and the clamping slider 6215 is compressed and contracted. , thereby driving the clamping rotating rod 6214 to rotate, the clamping rotating rod 6214 rotates and drives the T-shaped slide bar 6216 to slide on the sliding limit block 6212, the T-shaped slide bar 6216 drives the clamping piece 627 to slide to overcome the elastic force of the clamping spring 6213, so that the clamping piece 627 releases the clamping of the glass piston. After the glass piston loses the clamping force, it falls to the annular conveying device 2, and the annular conveying device 2 conveys the glass piston to the external collection device, and the previous steps are repeated in a cycle to complete the molding of the entire glass piston.

[0042] At the same time, after the expansion piece 615 contacts the molded column 653, it overcomes the elastic force of the expansion spring 614 and moves under the action of pressure. The expansion piece 615 moves and drives the air pumping tube 612 to slide in the tube 611 through the expansion link 616. When the upper pressure module 633 and the lower pressure module 651 are closed, the air pumping tube 612 just extends and docks with the air pumping hole 656. After that, the control system turns on the air pump, and the air pump pumps air to the air pumping hole 656 through the air pumping tube 612, so that the lower pressure module 651 and the upper pressure module 633 are closed. 3 forms an air pressure difference with the outside world, and the raw material near the air extraction hole 656 fills the thread at the bottom of the mold groove more quickly. Under the action of the air pressure difference, the raw material at the thread flows more quickly, thereby improving the quality of thread forming. Afterwards, the air pump is turned off. After the glass piston is molded, the control system turns on the water pump to allow the coolant to flow through the cooling channels in the upper pressure module 633 and the lower pressure module 651 to preliminarily cool the formed glass piston. After the preliminarily cooling is completed, the control system controls the hydraulic device 5 to recover it.

[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A semi-solid compression molding device for a threaded glass piston, characterized in that: The compression molding device comprises a compression molding base (9), a control console (4) is mounted on the compression molding base (9), a bracket (1) is mounted on the control console (4), a hydraulic device (5) is mounted on the bracket (1), a compression molding assembly (6) is mounted on the compression molding base (9), a vibration ring (11) is rotatably mounted on the control console (4), a feeding device (3) is mounted on the compression molding base (9), a vibration motor (10) is mounted at the bottom end of the feeding device (3), and the vibration motor (10) outputs The shaft is meshed with the vibration ring (11) through a gear for transmission, the molding component (6) is connected to the hydraulic device (5), an annular conveying device (2) is installed in the molding base (9), a molding motor (7) is installed in the molding base (9), the output shaft of the molding motor (7) is connected to the molding component (6), a sliding motor (8) is installed on the molding base (9), a sliding gear (81) is installed on the output shaft of the sliding motor (8), and the sliding gear (81) is meshed with the molding component (6) for transmission.

2. The semi-solid compression molding device for a threaded glass piston according to claim 1, characterized in that: The molding assembly (6) comprises a lower mold assembly (65), an upper mold assembly (63), a demoulding cylinder (66), a pre-molding vibration device (62), a lower mold assembly (65) and a limit plate (64); the lower mold assembly (65) is rotatably mounted on a molding base (9); the output shaft of the molding motor (7) is connected to the lower mold assembly (65); the demoulding cylinder (66) is mounted in the molding base (9); the upper mold assembly (63) is connected to a hydraulic device (5); the limit plate (64) is connected to a control console (4); the upper mold assembly (63) is slidably connected to the limit plate (64); a positioning assembly (61) is mounted on the upper mold assembly (63); and the pre-molding vibration device (62) is mounted in the molding base (9).

3. A semi-solid compression molding device for a threaded glass piston according to claim 2, characterized in that: The preforming vibration device (62) comprises a sliding rod (623), a sliding ring (621) and a top block (622); the sliding rod (623) is mounted in a molding base (9); the sliding ring (621) is rotatably connected to the molding base (9); the top block (622) is mounted in the molding base (9); a preforming module (624) is slidably mounted on the sliding rod (623); a vibration sliding rod (628) is slidably mounted on the preforming module (624); a sliding sleeve (6210) is mounted at the bottom end of the vibration sliding rod (628); the sliding sleeve (6210) is rotatably mounted on the preforming module (624); A vibration spring (629) is installed between the forming modules (624), the sliding sleeve (6210) is slidably connected to the sliding rod (623), a vibration sliding column (6211) is installed on the side of the preforming module (624) close to the top block (622), the preforming module (624) is provided with a T-shaped groove (625) running through from top to bottom, the top of the preforming module (624) is provided with a hemispherical groove (626), the bottom of the preforming module (624) is installed with a clamping component, an electric heating component is provided in the preforming module (624), and the top of the vibration sliding column (6211) is an inclined surface.

4. The semi-solid compression molding device for a threaded glass piston according to claim 3, characterized in that: The clamping assembly comprises a clamping slider (6215), a sliding stop block (6212) and a clamping rotating rod (6214), wherein the clamping slider (6215) is slidably mounted on the bottom end of the preforming module (624), the clamping rotating rod (6214) is rotatably mounted on the bottom end of the preforming module (624), the clamping rotating rod (6214) is movably connected to the clamping slider (6215), and the sliding stop block (6212) is mounted on the preforming module (624). ) at the bottom end, a T-shaped slide bar (6216) is slidably installed on the sliding limit block (6212), a clamping piece (627) is installed on the T-shaped slide bar (6216), a clamping spring (6213) is installed between the clamping piece (627) and the sliding limit block (6212), the clamping rotating rod (6214) is slidably connected to the T-shaped slide block, a vertical strip groove is provided on the preforming module (624), and the sliding rod (623) passes through the strip groove.

5. The semi-solid compression molding device for a threaded glass piston according to claim 4, characterized in that: The upper pressure membrane assembly comprises a lower pressure plate (631), the lower pressure plate (631) being mounted at the bottom end of the hydraulic device (5), a connecting column (632) being mounted at the bottom end of the lower pressure plate (631), the connecting column (632) being slidably connected to a limit plate (64), and an upper pressure module (633) being mounted at the bottom end of the connecting column (632).

6. The semi-solid compression molding device for a threaded glass piston according to claim 5, characterized in that: The positioning assembly (61) comprises a spring telescopic rod (617) and a telescopic connecting rod (616), wherein the spring telescopic rod (617) is mounted at the bottom end of the lower pressure plate (631), and a fixed clamp (618) is mounted at the bottom end of the spring telescopic rod (617), and a tube (611) is mounted on the fixed clamp (618), and an exhaust pipe (612) is slidably mounted in the tube (611), and the exhaust pipe (612) passes through the fixed clamp (618) and is mounted with an air pipe slider (613), and the air pipe slider (613) is rotatably mounted with an exhaust plate (615) through the telescopic connecting rod (616), and a telescopic spring (614) is mounted between the exhaust plate (615) and the fixed clamp (618), and the exhaust pipe (612) is externally connected to an air pump.

7. A semi-solid compression molding device for a threaded glass piston according to claim 6, characterized in that: The lower pressing die assembly (65) comprises a pressing column (653), a pressing connecting rod (652) is mounted on the pressing column (653), the pressing column (653) is mounted on the output shaft of the pressing motor (7), a pressing module (651) is mounted on one end of the pressing connecting rod (652), a first stripping module (654) and a second stripping module (655) are slidably mounted in the pressing module (651), a gravity detection assembly is mounted on the bottom end of the first stripping module (654) and the second stripping module (655), a support block is mounted on the bottom end of the gravity detection assembly, and an air extraction hole (656) is provided on the upper pressing module (633) and the lower pressing module (651). The upper pressure module (633) and the lower pressure module (651) are provided with cooling channels; the gravity detection component comprises a sliding shell (659), a bottom support block (657) is installed at the bottom end of the sliding shell (659), an upper telescopic column (658) is slidably installed in the sliding shell (659), a pressure spring (6510) is installed between the upper telescopic column (658) and the sliding shell (659), a pressure contact (6511) is installed at the bottom end of the upper telescopic column (658), a pressure sensor (6512) is installed in the sliding shell (659), and the top end of the telescopic column is respectively connected to the first stripping module (654) and the second stripping module (655).

8. A semi-solid compression molding process for a threaded glass piston, characterized in that: Using a threaded glass piston semi-solid molding device as described in any one of claims 1 to 7, the glass piston semi-solid molding process comprises the following steps: S1, the feeding device (3) heats the raw material to a semi-solid state and conveys it to the molding component (6); S2, pre-deforming the semi-solid raw material using a molding component (6); S3, driving the molding assembly (6) to mold the semi-solid raw material through the hydraulic device (5); S4, using the molding component (6) to cool and shape the formed glass piston; S5. The mold pressing component (6) is used to complete the self-demolding, and the annular conveying device (2) is used to realize fully automatic unloading.

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