Automatic leaching system for metallurgical dust and mud
By introducing an automatic cleaning structure into the metallurgical dust sludge leaching device, the problems of low crushing efficiency and easy roll blockage in the existing device are solved, and more efficient processing is achieved and maintenance costs are reduced.
Patent Information
- Application Number
- CN202510119425.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing metallurgical dust sludge leaching device lacks a cleaning structure, resulting in a decrease in crushing efficiency and easy blockage of the roller, which increases manual intervention and maintenance costs.
An automatic leaching system of metallurgical dust and sludge was designed, equipped with a cleaning structure of crushers and screeners, including an automatic cleaning system of electric push rods and protective shells, which can remove attachments on the crushing rollers during operation.
By automatically cleaning the structure, the crushing efficiency is improved, equipment blockage is avoided, manual intervention and maintenance costs are reduced, and the automation level of the entire processing process is improved.
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Figure CN119876625A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metallurgical waste treatment, in particular to an automatic leaching system for metallurgical dust and mud. Background Art
[0002] Metallurgical dust sludge is a kind of solid waste generated in the production process of the metallurgical industry. It mainly comes from the flue gas purification systems and dust removal devices of blast furnaces, converters, electric furnaces and other equipment. Due to the high-temperature smelting, ore sintering and other processes in metallurgical production, the smoke and dust generated are deposited after cooling or filtration to form dust sludge with metal oxides as the main component. These dust sludges usually contain metal elements such as iron, zinc, lead, cadmium, and a certain amount of impurities such as carbon, sulfur, and phosphorus. Since some of the metals have recycling value and the dust sludge itself will cause pollution to the environment, how to efficiently treat and utilize metallurgical dust sludge as a resource has become an important research topic in the fields of industry and environmental protection. Metallurgical dust sludge has the characteristics of fine particle size, complex composition, and high water content. It is difficult to treat, but it also has potential resource value.
[0003] The automatic leaching device for metallurgical dust and sludge is a device for treating dust and sludge waste in the metallurgical industry. It integrates the functions of crushing, screening, stirring, leaching, solid-liquid separation and metal recovery. Through automatic control, the device uses leaching liquid to dissolve the metal in the dust and sludge, extracts metal resources after separation, and reduces the pollution of waste to the environment. The device is efficient and environmentally friendly, and can realize the resource utilization of dust and sludge. It is a key technical equipment for waste treatment in the metallurgical industry.
[0004] In the prior art, most metallurgical dust and mud leaching devices use double crushing rollers to crush the dust and mud. The dust and mud are squeezed and sheared by two rollers to achieve material crushing. However, during the crushing process, high-humidity or high-viscosity dust and mud are easily attached to the roller surface, resulting in a decrease in crushing efficiency and even roller blockage. The attached dust and mud cannot be removed in time, which not only affects the continuous operation of the equipment, but also increases the cost of manual intervention and maintenance, and has a significant adverse impact on production efficiency and stability. Summary of the invention
[0005] In view of the deficiencies of the prior art, the present invention provides an automated leaching system for metallurgical dust and mud, which solves the problem in the prior art that the lack of a cleaning structure in the metallurgical dust and mud leaching device leads to a decrease in crushing efficiency during the crushing process.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic leaching system for metallurgical dust and mud, comprising a control machine and a processing platform, the processing platform is arranged on the left side of the control machine, a decomposition tank is arranged on the rear side of the processing platform, a top cover is installed on the top of the decomposition tank, two hydraulic rods are arranged inside the top cover, a clamping mechanism is arranged at one end of the two hydraulic rods away from the top cover, and a decomposition plate is arranged at one end of the two clamping mechanisms away from the two hydraulic rods, and the processing platform comprises a pretreatment system, a mixing system, and a separation system;
[0007] The pretreatment system includes a crusher and a saline-alkali solution tank, which are respectively installed on the top of the treatment platform. A screening machine is provided on the side of the crusher close to the treatment platform. Two crushing rollers are provided inside the crusher, and a cleaning structure is provided on one side of the crusher.
[0008] Preferably, the mixing system comprises a stirring tank, which is installed in the middle of the processing platform, a material delivery pipe is provided on the left side of the stirring tank, a liquid delivery pipe is provided on the right side of the stirring tank, and a stirring mechanism is provided inside the stirring tank.
[0009] Preferably, the separation system includes a plate and frame filter press, which is installed at the bottom of the processing platform. A residue discharge outlet is provided on the left side of the plate and frame filter press. A water pump is installed on the side of the plate and frame filter press close to the decomposition tank. A delivery pipe is installed on the end of the water pump away from the plate and frame filter press, and the end of the delivery pipe away from the water pump is installed on the side of the decomposition tank close to the top cover.
[0010] Preferably, the cleaning structure includes an electric push rod 1, which is installed on the internal front side of the crusher, and a horizontal plate is installed on the bottom of the electric push rod 1, and tooth plates are installed on the left and right sides of the horizontal plate, and cylindrical gears 1 are rotatably connected to the left and right ends of the internal front side of the crusher, and the two tooth plates are respectively meshed with the two cylindrical gears 1, and the insides of the two cylindrical gears 1 are fixedly connected to a transmission shaft, and the left and right sides of the interior of the crusher are movably connected to a protective shell, and the protective shell is fixedly connected to one end of the transmission shaft close to the cylindrical gear 1, and a plurality of mounting blocks evenly distributed in a straight line are provided on the opposite sides of the two protective shells, and cleaning knives are slidably connected to the insides of the plurality of mounting blocks, and a support assembly is provided on the side of the cleaning knife close to the mounting block.
[0011] Preferably, the stirring mechanism includes a motor, which is installed on the top of the stirring tank, and a planetary carrier is fixedly connected to the outer periphery of the output end of the motor, a connecting ring is installed on the side of the planetary carrier away from the motor, a gear ring is installed inside the connecting ring, and a cylindrical gear 2 is fixedly connected to the output end of the motor, and a plurality of cylindrical gears 3 evenly distributed in a circular shape are installed on the side of the planetary carrier away from the motor, and the cylindrical gears 3 are all meshed with the cylindrical gear 2 and the gear ring, and a plurality of cylindrical gears 3 are fixedly connected inside thereof with a stirring rod, and a plurality of stirring blades evenly distributed in a straight line are installed on the outer periphery of the stirring rod, and an adjustment component is provided on the side of the stirring blades close to the stirring rod.
[0012] Preferably, the clamping mechanism includes a shell, which is fixedly connected to the end of the hydraulic rod away from the decomposition plate, and an electric push rod 2 is installed on the inner side of the shell close to the hydraulic rod, and a vertical moving block is installed on the end of the electric push rod 2 away from the hydraulic rod, and the left and right sides of the vertical moving block are provided with engaging components, and the left and right sides of the vertical moving block are slidably connected with lateral moving blocks, and the bottoms of the two lateral moving blocks are fixedly connected with L-shaped blocks.
[0013] Preferably, the support assembly includes a connecting rod 1, the connecting rod 1 is fixedly connected to the side of the cleaning knife close to the mounting block, a slide is installed on the side of the connecting rod 1 away from the cleaning knife, a spring is installed on the side of the slide away from the connecting rod 1, the slide is slidably connected to the inside of the connecting rod 1 with a support rod, and the spring is set on the outer periphery of the support rod.
[0014] Preferably, the adjustment assembly includes connecting rod 2, which is installed on the side of the stirring blade close to the stirring rod, and a turntable is installed on the side of the connecting rod 2 away from the stirring blade. A connecting rod is fixedly connected to the outer periphery of the turntable, and a movable block is installed on the end of the connecting rod away from the turntable, and a spring 2 is installed at the bottom of the movable block.
[0015] Preferably, the two interlocking components each include a wedge block, and the two wedge blocks are respectively installed on the left and right sides of the transverse moving block, and the insides of the two L-shaped blocks are each provided with a wedge groove, and the two wedge blocks are respectively slidably connected inside the two wedge grooves.
[0016] Preferably, the bottom of the screening machine is installed on the top of the feed pipe, the bottom of the saline-alkali solution tank is installed on the top of the liquid delivery pipe, and the bottom of the stirring tank is installed on the top of the plate and frame filter press through a feed pipe.
[0017] The present invention provides an automatic leaching system for metallurgical dust and mud, which has the following beneficial effects:
[0018] 1. The present invention achieves sufficient crushing and screening of metallurgical dust and mud through the cooperation of a crusher and a screening machine, so that the material particle size reaches an appropriate range, thereby optimizing the efficiency of subsequent processing procedures. The crusher is equipped with an automatic cleaning structure of a cleaning knife and a protective shell, which can remove attachments on the crushing roller during operation to avoid equipment blockage or reduced efficiency due to material accumulation, greatly improving the automation level of pretreatment and reducing the complexity of manual intervention.
[0019] 2. The present invention adopts a planetary gear transmission mechanism to drive the stirring rod and the stirring blade to rotate, and dynamically adjusts the angle of the stirring blade by adjusting the component, so as to adapt to the combination of dust mud and leachate of different concentrations, fluidity and proportions, and ensure the uniformity of stirring. Regardless of the material conditions of high viscosity or low fluidity, the stirring system can achieve sufficient mixing, so that the metal components in the dust mud can be efficiently dissolved into the leachate, providing ideal conditions for subsequent separation and recovery.
[0020] 3. The present invention uses a plate and frame filter press to quickly separate the solid and liquid after the dust and mud are leached. The leachate is transported to the decomposition tank. The clamping mechanism is driven by a hydraulic rod to install the decomposition plate in the decomposition tank and accurately position it. After the decomposition plate contacts the leachate, the electrolytic reaction is used to separate and recover the metal resources. The decomposition plate clamping mechanism adopts a fastening design to ensure that the decomposition plate operates stably under high pressure and high temperature environment, thereby improving the decomposition efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A perspective view of the present invention;
[0022] Figure 2 It is a structural schematic diagram of the control machine of the present invention;
[0023] Figure 3 It is a structural schematic diagram of the crusher of the present invention;
[0024] Figure 4 It is a structural schematic diagram of the screening machine of the present invention;
[0025] Figure 5 It is a structural schematic diagram of the crushing roller of the present invention;
[0026] Figure 6 It is a structural schematic diagram of an electric push rod 1 of the present invention;
[0027] Figure 7 It is a schematic diagram of the structure of the protective shell of the present invention;
[0028] Figure 8 It is a structural schematic diagram of a connecting rod 1 of the present invention;
[0029] Fig. 9 It is a structural schematic diagram of the stirring rod of the present invention;
[0030] Fig.10 It is a structural schematic diagram of the planet carrier of the present invention;
[0031] Fig.11 It is a schematic diagram of the structure of the stirring blade of the present invention;
[0032] Fig.12 for Fig.11 Enlarged view of point A in the middle;
[0033] Fig.13 It is a structural schematic diagram of the decomposition tank of the present invention;
[0034] Fig.14 It is a structural schematic diagram of the L-shaped block of the present invention.
[0035] Among them, 1. control machine; 2. cleaning structure; 201. electric push rod 1; 202. horizontal plate; 203. tooth plate; 204. cylindrical gear 1; 205. transmission shaft; 206. protective shell; 207. mounting block; 208. cleaning knife; 3. support assembly; 301. connecting rod 1; 302. slide plate; 303. spring 1; 304. support rod; 4. stirring mechanism; 401. motor; 402. planetary frame; 403. connecting ring; 404. tooth ring; 405. cylindrical gear 2; 406. cylindrical gear 3; 407. stirring rod; 408. stirring blade; 5. adjustment assembly; 501. connecting rod 2; 502. turntable; 503. connecting rod; 504. movable block; 505 , spring 2; 6, clamping mechanism; 601, electric push rod 2; 602, vertical moving block; 603, horizontal moving block; 604, L-shaped block; 605, shell; 7, interlocking assembly; 701, wedge block; 702, wedge groove; 8, processing platform; 9, pretreatment system; 901, crusher; 902, salt-alkali solution tank; 903, screening machine; 904, crushing roller; 10, mixing system; 1001, stirring tank; 1002, infusion pipe; 1003, feed pipe; 11, separation system; 1101, plate and frame filter press; 1102, residue discharge port; 1103, water pump; 1104, delivery pipe; 12, decomposition tank; 13, top cover; 14, hydraulic rod; 15, decomposition plate. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] Please refer to the attached Figure 1 - Attachment Figure 5The embodiment of the present invention provides an automatic leaching system for metallurgical dust and mud, including a control machine 1 and a processing platform 8. The control machine 1 is connected to various components inside the processing platform 8. The control system controls the overall operation of the leaching device and displays the working conditions of various parts. The control machine 1 has pre-set a working system. The processing platform 8 is arranged on the left side of the control machine 1. The processing platform 8 is used to install various mechanisms to leach dust and mud. A decomposition tank 12 is arranged on the rear side of the processing platform 8. The decomposition tank 12 is used to recover metals. A top cover 13 is installed on the top of the decomposition tank 12. Two hydraulic rods 14 are arranged inside the top cover 13. The top cover 13 is used to install the hydraulic rods 14. The ends of the two hydraulic rods 14 away from the top cover 13 are both provided with a clamping mechanism 6. The ends of the two clamping mechanisms 6 away from the two hydraulic rods 14 are respectively provided with a decomposition plate 15. The hydraulic rod 14 is used to control the movement of the decomposition plate 15. The decomposition plate 15 is a cathode plate used to adsorb metals. The processing platform 8 includes a pretreatment system 9, a mixing system 10, and a separation system 11;
[0038] The pretreatment system 9 includes a crusher 901 and a saline-alkali solution tank 902, which are respectively installed on the top of the processing platform 8. Two crushing rollers 904 are arranged inside the crusher 901. The crusher 901 is used to install the crushing rollers 904. The two crushing rollers 904 rotate relative to each other to crush dust and mud. The saline-alkali solution tank 902 is used to store saline-alkali solution. A screening machine 903 is arranged on the side of the crusher 901 close to the processing platform 8. The screening machine 903 is used to screen the crushed sludge. A cleaning structure 2 is arranged on one side of the crusher 901.
[0039] Please refer to the attached Figure 1 - Attachment Figure 3 The mixing system 10 includes a stirring tank 1001, which is installed in the middle of the processing platform 8. The stirring tank 1001 is used to mix metallurgical dust and saline-alkali solution. A feed pipe 1003 is provided on the left side of the stirring tank 1001. The feed pipe 1003 is used to transport the crushed and screened dust. A liquid infusion pipe 1002 is provided on the right side of the stirring tank 1001. The liquid infusion pipe 1002 is used to transport the saline-alkali solution. A stirring mechanism 4 is provided inside the stirring tank 1001.
[0040] Please refer to the attached Figure 1 - Attachment Figure 3The separation system 11 includes a plate and frame filter press 1101, which is installed at the bottom of the processing platform 8. The plate and frame filter press 1101 is used to filter the mixed sludge and saline-alkali solution mixture. A residue discharge port 1102 is provided on the left side of the plate and frame filter press 1101. A water pump 1103 is installed on the side of the plate and frame filter press 1101 close to the decomposition tank 12. The water pump 1103 is used to extract the filtered leachate. A delivery pipe 1104 is installed at one end of the water pump 1103 away from the plate and frame filter press 1101. The end of the delivery pipe 1104 away from the water pump 1103 is installed on the side of the decomposition tank 12 close to the top cover 13. The delivery pipe 1104 is used to transport the leachate.
[0041] Please refer to the attached Figure 6 - Attachment Figure 8 The cleaning structure 2 includes an electric push rod 201, which is installed on the inner front side of the crusher 901. The electric push rod 201 is used to provide driving force. The electric push rod 201 is a short-stroke electric push rod with a model of La12. A horizontal plate 202 is installed at the bottom of the electric push rod 201. The electric push rod 201 is connected to the horizontal plate 202. After the electric push rod 201 is started, the horizontal plate 202 can be controlled to move. Tooth plates 203 are installed on the left and right sides of the horizontal plate 202. The tooth plate 203 is connected to the horizontal plate 202. When the horizontal plate 202 moves, the tooth plate 203 will be driven to move together. The left and right ends of the inner front side of the crusher 901 are rotatably connected with cylindrical gears 204. The two tooth plates 203 are respectively meshed with two cylindrical gears 204. The cylindrical gear 204 is meshed with the tooth plate 203. When the tooth plate 203 moves, the cylindrical gear 204 will be controlled. 4 rotates, the interiors of the two cylindrical gears 204 are fixedly connected with a transmission shaft 205, the cylindrical gear 204 is connected to the transmission shaft 205, and when the cylindrical gear 204 rotates, the transmission shaft 205 will rotate, and the left and right sides of the interior of the crusher 901 are movably connected with a protective shell 206, the protective shell 206 is fixedly connected to the end of the transmission shaft 205 close to the cylindrical gear 204, the protective shell 206 is connected to the transmission shaft 205, and when the transmission shaft 205 rotates, the protective shell 206 will be driven to rotate together, a plurality of mounting blocks 207 uniformly distributed in a straight line are provided on the opposite side of the two protective shells 206, and a cleaning knife 208 is slidably connected to the interiors of the plurality of mounting blocks 207, the mounting block 207 is used to connect the cleaning knife 208 and the protective shell 206, the cleaning knife 208 is used to clean the crushing roller 904, and a support assembly 3 is provided on the side of the cleaning knife 208 close to the mounting block 207.
[0042] Please refer to the attached Fig. 9 - Attachment Fig.10The stirring mechanism 4 includes a motor 401, which is installed on the top of the stirring tank 1001. A planetary frame 402 is fixedly connected to the outer periphery of the output end of the motor 401. The motor 401 is used to control the rotation of the planetary frame 402. A connecting ring 403 is installed on the side of the planetary frame 402 away from the motor 401. A gear ring 404 is installed inside the connecting ring 403. The gear ring 404 is installed inside the connecting ring 403, and the connecting ring 403 is connected to the planetary frame 402. When the planetary frame 402 rotates, the connecting ring 403 will be controlled to rotate accordingly. A cylindrical gear 2 405 is fixedly connected to the output end of the motor 401. A plurality of cylindrical gears evenly distributed in a circle are installed on the side of the planetary frame 402 away from the motor 401. Three 406, cylindrical gear three 406 are all meshed with cylindrical gear two 405 and gear ring 404, cylindrical gear three 406 are meshed with cylindrical gear two 405 and gear ring 404, cylindrical gear three 406 are meshed with cylindrical gear two 405 and gear ring 404, after cylindrical gear two 405 rotates, cylindrical gear three 406 can be controlled to rotate, multiple cylindrical gear three 406 are fixedly connected with stirring rod 407 inside, the outer periphery of stirring rod 407 is equipped with multiple stirring blades 408 evenly distributed in a straight line, stirring rod 407 is connected with cylindrical gear three 406, after cylindrical gear three 406 rotates, stirring rod 407 can be controlled to rotate, stirring blade 408 is used for mixing saline-alkali solution and dust mud, so as to form leachate, stirring blade 408 is provided with adjusting component 5 on the side close to stirring rod 407.
[0043] Please refer to the attached Fig.13 - Attachment Fig.14 The clamping mechanism 6 includes a shell 605, which is fixedly connected to the end of the hydraulic rod 14 away from the decomposition plate 15. The inner side of the shell 605 close to the hydraulic rod 14 is equipped with an electric push rod 601. The electric push rod 601 is the same as the electric push rod 1 201, both of which are La12 short-stroke electric push rods. The end of the electric push rod 601 away from the hydraulic rod 14 is equipped with a vertical moving block 602, which is connected to the electric push rod 601. When 601 moves, the vertical moving block 602 can be controlled to move. The vertical moving block 602 is an isosceles trapezoidal block. The left and right sides of the vertical moving block 602 are provided with a chimeric component 7. The left and right sides of the vertical moving block 602 are slidably connected with a lateral moving block 603. The bottoms of the two lateral moving blocks 603 are fixedly connected with an L-shaped block 604. The lateral moving block 603 is a right-angled trapezoidal block, which is connected to the L-shaped block 604. When the lateral moving block 603 moves, it can drive the L-shaped block 604 to move together.
[0044] Please refer to the attached Figure 8The support assembly 3 includes a connecting rod 301, which is fixedly connected to the side of the cleaning knife 208 close to the mounting block 207. The connecting rod 301 is connected to the cleaning knife 208, and can drive the connecting rod 301 to move when the cleaning knife 208 moves. A slide plate 302 is installed on the side of the connecting rod 301 away from the cleaning knife 208, and a spring 303 is installed on the side of the slide plate 302 away from the connecting rod 301. The slide plate 302 and the inner part of the connecting rod 301 are slidably connected with a support rod 304, and the spring 303 is sleeved on the outer periphery of the support rod 304. The support rod 304 is used to guide the slide plate 302 and the connecting rod 301 to slide, and the spring 303 is used to provide a reset thrust.
[0045] Please refer to the attached Fig.11 - Attachment Fig.12 The adjusting component 5 includes a second connecting rod 501, which is installed on the side of the stirring blade 408 close to the stirring rod 407. The second connecting rod 501 is connected to the stirring blade 408, and when the stirring blade 408 rotates, the second connecting rod 501 can be driven to rotate together. A turntable 502 is installed on the side of the second connecting rod 501 away from the stirring blade 408. The second connecting rod 501 is connected to the turntable 502, and when the second connecting rod 501 rotates, the turntable 502 can be driven to rotate together. A connecting rod 503 is fixedly connected to the outer periphery of the turntable 502, and a movable block 504 is installed at the end of the connecting rod 503 away from the turntable 502. A second spring 505 is installed at the bottom of the movable block 504. The connecting rod 503 is used to connect the movable block 504 and the turntable 502, and the second spring 505 is used to provide tension.
[0046] Please refer to the attached Fig.14 The two interlocking components 7 each include a wedge block 701, which are respectively installed on the left and right sides of the lateral moving block 603. Wedge grooves 702 are respectively opened inside the two L-shaped blocks 604. The two wedge blocks 701 are respectively slidably connected inside the two wedge grooves 702. Both the wedge blocks 701 and the wedge grooves 702 are isosceles trapezoids, which are used to provide pulling force and pushing force for the lateral moving block 603.
[0047] Please refer to the attached Figure 1 - Attachment Figure 3 The bottom of the screening machine 903 is installed on the top of the feed pipe 1003, the bottom of the saline-alkali solution tank 902 is installed on the top of the liquid delivery pipe 1002, and the bottom of the stirring tank 1001 is installed on the top of the plate and frame filter press 1101 through the feed pipe.
[0048] Working principle: When leaching metallurgical dust and mud, first start the control machine 1, so that multiple electronic devices inside the multiple processing platforms 8 are powered on, first pour the dust and mud into the crusher 901, and then the dust and mud are crushed by the relative rotation of the two crushing rollers 904 inside the crusher 901. When the dust and mud are crushed by the crushing rollers 904, the electric push rod 201 can be started, and the electric push rod 201 controls the movement of the cross plate 202. When the cross plate 202 moves, it will drive the two tooth plates 203 to move downward together. Because the tooth plate 203 is meshed with the cylindrical gear 204, when the tooth plate 203 moves, it will control the rotation of the cylindrical gear 204. When the cylindrical gear 204 rotates, the transmission shaft 205 inside it will The protective shell 206 rotates accordingly, so that the transmission shaft 205 drives the protective shell 206 to rotate together. When the protective shell 206 rotates, the mounting block 207 and the cleaning knife 208 change accordingly, so that the cleaning knife 208 contacts the crushing roller 904. When the cleaning knife 208 contacts the dust and mud on the periphery of the crushing roller 904, a thrust is applied to the connecting rod 1 301, so as to control the movement of the connecting rod 1 301 and the slide plate 302. When the slide plate 302 moves, it moves along the support rod 304 and squeezes the spring 1 303. After the spring 1 303 is squeezed, a corresponding reset thrust is provided, so as to support the connecting rod 1 301, so that the cleaning knife 208 always contacts the crushing roller 904, so as to reduce the mud adhesion on the periphery of the crushing roller 904.
[0049] The crushed dust mud will enter the interior of the screening machine 903, and the crushed dust mud can be screened by starting the screening machine 903, so that the qualified dust mud will enter the mixing tank 1001 through the feeding pipe 1003, and after the dust mud enters the feeding pipe 1003, the leachate can be transported through the saline-alkali solution tank 902 and the liquid delivery pipe 1002, so that the leachate and the dust mud enter the mixing tank 1001, and after the dust mud and the leachate enter the mixing tank 1001, the motor 4 can be started. 01, the dust mud and the leaching liquid are stirred and mixed to dissolve the metal elements in the dust mud into the leaching liquid. After the motor 401 is started, the motor 401 will drive the planetary frame 402 to rotate together, so that the planetary frame 402 drives the connecting ring 403 to rotate, and when the motor 401 rotates, the cylindrical gear 2 405 is also controlled to rotate. When the planetary frame 402 and the connecting ring 403 rotate, the cylindrical gear 3 406 will revolve in the direction of rotation of the planetary frame 402, and because the cylindrical gear 3 406 meshes with cylindrical gear 2 405 and gear ring 404, so that when cylindrical gear 2 405 rotates, the tooth meshing relationship is used to control the corresponding rotation of cylindrical gear 3 406, so that cylindrical gear 3 406 drives stirring rod 407 to rotate, and when stirring rod 407 rotates, stirring blade 408 is driven to rotate together, so that the sludge and leachate are mixed, and when stirring blade 408 contacts leachate and sludge, stirring blade 408 will produce corresponding rotation, and when stirring blade 408 rotates, connecting rod 2 501 is driven to rotate together, and when connecting rod 2 501 rotates, rotating disk 502 is driven to rotate together, and the rotation of rotating disk 502 drives connecting rod 503 and movable block 504 to rotate together, and movable block 504 will stretch spring 2 505 when rotating, and spring 2 505 will provide corresponding force after stretching, so that stirring blade 408 can automatically change angle according to flow change of leachate and sludge, so as to better mix;
[0050] After the mixing is completed, the mixed leachate can be allowed to enter the plate-frame filter press 1101, and the leachate is filtered by the plate-frame filter press 1101 to separate the residue from the leachate. The leachate is transported to the decomposition tank 12 by the water pump 1103, and then the decomposition plate 15 is installed and placed between the two L-shaped blocks 604. Then, the electric push rod 601 is started, and the electric push rod 601 controls the vertical moving block 602 to move upward. When the vertical moving block 602 moves upward, the vertical moving block 602 moves upward. The wedge blocks 701 on the left and right sides of 602 will move together with the vertical moving block 602, and by sliding the wedge blocks 701 in the wedge groove 702, a pulling force can be applied to the lateral moving block 603, so that the two lateral moving blocks 603 move toward each other, so that the two L-shaped blocks 604 move toward each other, and the decomposition plate 15 is fixed by the two L-shaped blocks 604, and then the hydraulic rod 14 is started to control the clamping mechanism 6 to move downward, so that the two decomposition plates 15 enter the decomposition tank 12 to recover the metal through the electrolytic reaction, thereby completing the leaching work and recovering the metal.
[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A metallurgical dust and sludge automatic leaching system, comprising a control machine (1) and a processing platform (8), characterized in that: The processing platform (8) is arranged on the left side of the control machine (1), and a decomposition tank (12) is arranged on the rear side of the processing platform (8). A top cover (13) is installed on the top of the decomposition tank (12). Two hydraulic rods (14) are arranged inside the top cover (13), and the ends of the two hydraulic rods (14) away from the top cover (13) are each provided with a clamping mechanism (6), and the ends of the two clamping mechanisms (6) away from the two hydraulic rods (14) are each provided with a decomposition plate (15). The processing platform (8) comprises a pretreatment system (9), a mixing system (10), and a separation system (11); The pretreatment system (9) comprises a crusher (901) and a saline-alkali solution tank (902), wherein the crusher (901) and the saline-alkali solution tank (902) are respectively installed on the top of the treatment platform (8), a screening machine (903) is provided on the side of the crusher (901) close to the treatment platform (8), two crushing rollers (904) are provided inside the crusher (901), and a cleaning structure (2) is provided on one side of the crusher (901).
2. The automatic leaching system for metallurgical dust and sludge according to claim 1 is characterized in that: The mixing system (10) comprises a stirring tank (1001), wherein the stirring tank (1001) is installed in the middle of the processing platform (8), a material delivery pipe (1003) is provided on the left side of the stirring tank (1001), a liquid delivery pipe (1002) is provided on the right side of the stirring tank (1001), and a stirring mechanism (4) is provided inside the stirring tank (1001).
3. The automatic leaching system for metallurgical dust and sludge according to claim 2 is characterized in that: The separation system (11) comprises a plate and frame filter press (1101), wherein the plate and frame filter press (1101) is installed at the bottom of the processing platform (8), a residue discharge outlet (1102) is provided on the left side of the plate and frame filter press (1101), a water pump (1103) is installed on the side of the plate and frame filter press (1101) close to the decomposition tank (12), a delivery pipe (1104) is installed on the end of the water pump (1103) away from the plate and frame filter press (1101), and the end of the delivery pipe (1104) away from the water pump (1103) is installed on the side of the decomposition tank (12) close to the top cover (13).
4. The metallurgical dust and sludge automatic leaching system according to claim 1 is characterized in that: The cleaning structure (2) comprises an electric push rod (201), which is mounted on the inner front side of the crusher (901), a horizontal plate (202) is mounted on the bottom of the electric push rod (201), tooth plates (203) are mounted on the left and right sides of the horizontal plate (202), and cylindrical gears (204) are rotatably connected to the left and right ends of the inner front side of the crusher (901), and the two tooth plates (203) are respectively meshed with the two cylindrical gears (204), and the insides of the two cylindrical gears (204) are A transmission shaft (205) is fixedly connected, and protective shells (206) are movably connected to the left and right sides of the crusher (901). The protective shell (206) is fixedly connected to one end of the transmission shaft (205) close to the cylindrical gear (204). A plurality of mounting blocks (207) evenly distributed in a straight line are provided on the opposite sides of the two protective shells (206). Cleaning knives (208) are slidably connected inside the plurality of mounting blocks (207), and a support assembly (3) is provided on the side of the cleaning knife (208) close to the mounting block (207).
5. The metallurgical dust and sludge automatic leaching system according to claim 2 is characterized in that: The stirring mechanism (4) comprises a motor (401), wherein the motor (401) is mounted on the top of the stirring tank (1001), a planetary frame (402) is fixedly connected to the outer periphery of the output end of the motor (401), a connecting ring (403) is installed on the side of the planetary frame (402) away from the motor (401), a gear ring (404) is installed inside the connecting ring (403), a cylindrical gear 2 (405) is fixedly connected to the output end of the motor (401), and a gear ring (404) is installed on the side of the planetary frame (402) away from the motor (401). A plurality of cylindrical gears (406) evenly distributed in a circular shape are installed on one side of the motor (401), and the cylindrical gears (406) are all meshed with the cylindrical gears (405) and the gear ring (404). A stirring rod (407) is fixedly connected to the inside of the plurality of cylindrical gears (406), and a plurality of stirring blades (408) evenly distributed in a straight line are installed on the outer periphery of the stirring rod (407), and an adjustment component (5) is provided on the side of the stirring blades (408) close to the stirring rod (407).
6. The metallurgical dust and sludge automatic leaching system according to claim 1 is characterized in that: The clamping mechanism (6) comprises a shell (605), wherein the shell (605) is fixedly connected to one end of the hydraulic rod (14) away from the decomposition plate (15), and an electric push rod 2 (601) is installed on one side of the shell (605) close to the hydraulic rod (14), and a vertical moving block (602) is installed on one end of the electric push rod 2 (601) away from the hydraulic rod (14), and the vertical moving block (602) is provided with a chimeric component (7) on both sides, and the left and right sides of the vertical moving block (602) are slidably connected to a lateral moving block (603), and the bottoms of the two lateral moving blocks (603) are fixedly connected to an L-shaped block (604).
7. The automatic leaching system for metallurgical dust and sludge according to claim 4 is characterized in that: The support assembly (3) comprises a connecting rod (301), wherein the connecting rod (301) is fixedly connected to a side of the cleaning knife (208) close to the mounting block (207), a slide plate (302) is installed on a side of the connecting rod (301) away from the cleaning knife (208), a spring (303) is installed on a side of the slide plate (302) away from the connecting rod (301), the slide plate (302) is slidably connected to a support rod (304) inside the connecting rod (301), and the spring (303) is sleeved on the outer periphery of the support rod (304).
8. The automatic leaching system for metallurgical dust and sludge according to claim 5 is characterized in that: The adjustment component (5) comprises a second connecting rod (501), wherein the second connecting rod (501) is installed on a side of the stirring blade (408) close to the stirring rod (407), a turntable (502) is installed on a side of the second connecting rod (501) away from the stirring blade (408), a connecting rod (503) is fixedly connected to the outer periphery of the turntable (502), a movable block (504) is installed on one end of the connecting rod (503) away from the turntable (502), and a second spring (505) is installed at the bottom of the movable block (504).
9. The metallurgical dust and sludge automatic leaching system according to claim 6, characterized in that: The two engaging components (7) each include a wedge block (701), and the two wedge blocks (701) are respectively installed on the left and right sides of the transverse moving block (603). The two L-shaped blocks (604) are each provided with a wedge groove (702) inside, and the two wedge blocks (701) are respectively slidably connected inside the two wedge grooves (702).
10. The metallurgical dust and sludge automatic leaching system according to claim 3, characterized in that: The bottom of the screening machine (903) is installed on the top of the feed pipe (1003), the bottom of the saline-alkali solution tank (902) is installed on the top of the liquid delivery pipe (1002), and the bottom of the stirring tank (1001) is installed on the top of the plate and frame filter press (1101) through a feed pipe.