Railway turnout snow removal device and control system

Through high-pressure blowing and snow removal devices and control systems, the problem of high efficiency and low cost of existing railway switch snow removal methods is solved, low energy consumption and high efficiency snow removal effects are achieved, and labor costs are reduced in extreme cold climates and snow removal safety is improved.

CN119877444APending Publication Date: 2025-04-25XIAN RAILWAY SIGNAL
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Patent Information

Application Number
CN202411925460.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The existing railway switch snow removal methods are costly and inefficient, making it difficult to effectively reduce labor costs and improve snow removal safety in extremely cold climates.

Method used

High-pressure blowing and snow removal device is adopted, including high-pressure fan, pressure relief valve, main pipe steel pipe, diverter head, rubber hose and nozzle. The output air flow through the high-pressure fan is transmitted to the nozzle through the main pipe and rubber hose, forming a wind barrier to prevent snow accumulation. At the same time, a control system was designed, including a remote monitoring center, a station control base station, a turntable snow removal control cabinet, a rail temperature monitoring unit and an environmental monitoring unit to realize automated control and remote monitoring.

Benefits of technology

It has achieved high-pressure blowing and snow removal methods with lower energy consumption, better snow removal effects and higher snow removal efficiency, reducing labor costs and improving snow removal safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a railway turnout snow removal device and a control system, and relates to the technical field of railway turnout snow removal. High-pressure air flow is output through a high-pressure air supply unit, and the air flow is fed into a turnout purging device through connection and cooperation of a main pipeline steel pipe, a shunting head and a rubber hose; the inter-turnout purging device is arranged between a railway turnout switch rail and a stock rail, a rubber hose is fixed to the bottom of a steel rail of a railway turnout through a mounting clamp, the rubber hose is connected with a nozzle through a right-angle adapter, and air flow is output between the railway turnout switch rail and the stock rail through the nozzle to form a wind barrier. A high-pressure blowing snow removal mode is adopted, and compared with an electric heating snow melting mode, the energy consumption is lower, the snow removal effect is better, and the snow removal efficiency is higher; the whole snow removing device is easy to automatically control, the labor cost can be greatly reduced under the extremely cold weather condition, and meanwhile the snow removing safety is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of snow removal for railway turnouts, and in particular to a snow removal device and a control system for railway turnouts. Background Art

[0002] At present, snow accumulation may pose a serious threat to the safety of train operation in railway operations. It may increase the resistance of trains, causing train delays or suspension of operation; at the same time, snow accumulation may also cover railway signal equipment, affecting traffic command and dispatch. Therefore, timely and effective removal of snow from railway turnouts is an important link to ensure unobstructed railway operation and safe driving.

[0003] In the prior art, snow removal methods include manual snow removal and installation of electric heating snow melting equipment. However, manual snow removal is inefficient and the investment and operation costs of installing electric heating snow melting equipment are high.

[0004] In summary, the current method of snow removal for railway turnouts is costly and inefficient. Summary of the invention

[0005] Based on this, it is necessary to provide a railway turnout snow removal device and control system to address the above technical problems.

[0006] The present invention adopts the following technical solutions:

[0007] The present invention provides a railway turnout snow removal device, comprising:

[0008] Multiple sets of high-pressure air supply units and multiple sets of inter-branch purge devices;

[0009] The high-pressure air supply unit includes: a high-pressure fan, a pressure relief valve, a main pipeline steel pipe, a diverter, and a rubber hose;

[0010] The fork-to-fork blowing device includes: nozzle, installation fixture, right-angle adapter;

[0011] The air outlet of the high-pressure blower is connected to the main pipeline steel pipe through a pressure relief valve. The main pipeline steel pipe is at least partially laid parallel to the railway turnout, and the parallel laying part has multiple holes and a diverter is provided. The output pipe port of the diverter is connected to a rubber hose;

[0012] The rubber hose passes through the bottom of the rail of the railway turnout, is fixed under the rail by a mounting fixture, and is connected to the nozzle via a right-angle adapter, so that the nozzle is located between the railway turnout point rail and the base rail, and the direction of the nozzle is the same as the direction of the rail of the railway turnout;

[0013] The high-pressure fan outputs air flow to release pressure through the pressure relief valve, and the air flow is transmitted to each diversion head through the main pipeline steel pipe, and is transmitted to the nozzle through each rubber hose through the right-angle adapter, and the air flow is output between the railway switch point rail and the base rail through the nozzle to form a wind barrier, thereby preventing snow from accumulating on the railway switch in snowy days.

[0014] Optionally, the high-pressure air supply unit further includes an air outlet valve, and the air outlet valve is used to close or open the air outlet of the high-pressure fan and control the air volume at the air outlet.

[0015] Optionally, the main pipeline steel pipe includes a horizontal pipe and a vertical pipe, and the horizontal pipe and the vertical pipe form a "T"-shaped steel pipe;

[0016] One end of the vertical pipe is connected to the air outlet of the high-pressure blower through a pressure relief valve, and the other end is connected to the horizontal pipe; the air outlet valve is arranged in the vertical pipe;

[0017] The transverse pipe is laid parallel to the railway turnout, and the transverse pipe has multiple openings and is provided with flow diverters.

[0018] Optionally, the diverter head is a one-inlet and two-outlet type diverter head, and the ratio of the diameter of the diverter head output pipe opening to the diameter of the input pipe opening is 2:1; the output pipe openings of the diverter head are respectively connected to two rubber hoses.

[0019] Optionally, the nozzle is a detachable stainless steel duckbill streamlined nozzle;

[0020] The two rubber hoses are respectively connected to the two nozzles via right-angle adapters, and the two nozzles are installed at 180 degrees based on the two right-angle adapters and the nozzles face outwards.

[0021] The present invention provides a railway turnout snow removal control system, comprising: a railway turnout snow removal device, a remote monitoring center, a plurality of in-station control base stations, a turnout snow removal control cabinet, a rail temperature monitoring unit and an environmental monitoring unit;

[0022] The remote monitoring center is connected to a plurality of in-station control base stations through a TCP / IP network, and each of the in-station control base stations is connected to a turnout snow removal control cabinet through a wireless network; the turnout snow removal control cabinet is respectively connected to a rail temperature monitoring unit and an environmental monitoring unit; the turnout snow removal control cabinet is also connected to a railway turnout snow removal device;

[0023] The station control base station is used to send snow removal control instructions to the turnout snow removal control cabinet, and receive the working data reported by the turnout snow removal control cabinet and upload it to the remote monitoring center;

[0024] The rail temperature monitoring unit is used to monitor the rail temperature of the railway turnout and transmit the rail temperature back to the turnout snow removal control cabinet; the environment monitoring unit is used to detect the ambient temperature and transmit the ambient temperature back to the turnout snow removal control cabinet;

[0025] The switch snow removal control cabinet is used to respond to the snow removal control command issued by the station control base station or control the railway switch snow removal device to start / stop snow removal when it is determined that the railway switch snow removal needs to be turned on / off according to the rail temperature and ambient temperature.

[0026] Optionally, the turnout snow removal control cabinet is equipped with three optional snow removal modes, including: point snow removal, cycle snow removal, and continuous snow removal;

[0027] Point snow removal: Control the opening / closing of a single high-pressure air supply unit in the device for snow removal of railway turnouts to remove snow from a group of turnouts in the railway turnouts;

[0028] Cyclic snow removal: Multiple groups of high-pressure air supply units in the device for controlling snow removal of railway turnouts are cyclically opened / closed in sequence according to set time intervals, so as to perform cyclic snow removal on multiple groups of turnouts in the railway turnouts;

[0029] Continuous snow removal: Simultaneously control the opening / closing of multiple high-pressure air supply units in the railway turnout snow removal device to simultaneously remove snow from multiple groups of turnouts in the railway turnout.

[0030] Optionally, the turnout snow removal control cabinet is also used to report system work logs and equipment fault alarm information to the in-station control base station.

[0031] At least one of the above technical solutions adopted by the present invention can achieve the following beneficial effects:

[0032] The present invention adopts a high-pressure air blowing snow removal method, which has lower energy consumption, better snow removal effect and higher snow removal efficiency compared with the electric heating snow melting method; the overall snow removal device is easy to automatically control, and can greatly reduce labor costs under extremely cold climate conditions, while improving snow removal safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0034] Figure 1 A schematic diagram of a railway turnout snow removal device provided by the present invention;

[0035] Figure 2 A schematic diagram of the control system architecture for railway turnout snow removal provided by the present invention. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the specific embodiments of the present invention and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0037] The technical solutions provided by various embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.

[0038] Figure 1 It is a schematic diagram of a railway turnout snow removal device in the present invention, Figure 2 The following is a schematic diagram of the control system architecture for snow removal of railway turnouts in the present invention. Figure 1 and Figure 2 It can be seen that the railway turnout snow removal device of the present invention comprises a plurality of high-pressure air supply units 4 and a plurality of turnout blowing devices 5. Figure 2 The red mark in the middle is the inter-branch purge device. Figure 1 The lower middle portion shows a schematic diagram of the connection structure of the high-pressure air supply unit 4, and the upper portion shows a partial enlargement of the schematic diagram of the connection structure of the inter-branch purge device 5.

[0039] Specifically, in one or more embodiments of the present invention, the high-pressure air supply unit 4 may include: a high-pressure fan 401 , a pressure relief valve 402 , a main pipeline steel pipe 404 , a diverter 405 , and a rubber hose 406 .

[0040] The bifurcated blowing device 5 may include: a nozzle 502 , a mounting fixture 503 , and a right-angle adapter 504 .

[0041] Among them, the high-pressure fan 401 can be installed next to the railway switch and can provide a maximum pressure of 600mbar. The air outlet of the high-pressure fan 401 is connected to the main pipeline steel pipe 404 through the pressure relief valve 402. The pressure relief valve 402 can adjust the pressure of the fan. When the pressure in the fan exceeds the set pressure value, the pressure relief valve 402 will open quickly and release the excess pressure through the wind flow, thereby protecting the high-pressure fan 401 from damage.

[0042] The main pipeline steel pipe 404 is at least partially laid parallel to the railway turnout, and the parallel laying part has multiple holes and is provided with a diverter 405, and the output pipe opening of the diverter 405 is connected to a rubber hose 406. Compared with the steel pipe, the rubber hose 406 has good flexibility and elasticity and is easy to install.

[0043] The switch blowing device 5 is a main snow removal device, which is installed in the middle position of the two sleepers below the middle of the point rail and the base rail. The rubber hose 406 passes through the bottom of the rail of the railway switch and is fixed under the rail through the installation fixture 503 in the switch blowing device 5. The bottom is connected to the nozzle 502 through the right-angle adapter 504, so that the nozzle 502 is between the point rail and the base rail of the railway switch, and the direction of the nozzle 502 is the same as the direction of the rail of the railway switch.

[0044] The high-pressure fan 401 outputs air flow to release pressure through the pressure relief valve 402. The air flow is transmitted to each diversion head 405 through the main pipeline steel pipe 404, and is transmitted to the nozzle 502 through each rubber hose 406 via the right-angle adapter 504. The air flow is output between the railway switch point rail and the main rail through the nozzle 502 to form a wind barrier, thereby preventing snow from accumulating on the railway switch in snowy days.

[0045] In addition, in one or more embodiments of the present invention, the high-pressure air supply unit 4 may further include an air outlet valve 403, which is used to manually / automatically close or open the air outlet of the high-pressure fan 401 and control the air volume at the air outlet.

[0046] In addition, in one or more embodiments of the present invention, the main pipeline steel pipe 404 includes a horizontal pipe and a vertical pipe, and the horizontal pipe and the vertical pipe form a "T"-shaped steel pipe. One end of the vertical pipe is connected to the air outlet of the high-pressure fan 401 through the pressure relief valve 402, and the other end is connected to the horizontal pipe; the air outlet valve 403 is set in the vertical pipe. The horizontal pipe is laid parallel to the railway turnout, which is convenient for conveying wind power to the corresponding turnout area; and the horizontal pipe has multiple openings and a diverter 405 is set.

[0047] Furthermore, in one or more embodiments of the present invention, the diverter head 405 is a one-inlet and two-outlet type diverter head, and in order to increase the wind pressure, the ratio of the output pipe diameter to the input pipe diameter of the diverter head 405 is 2:1; the output pipe mouth of the diverter head 405 is respectively connected to two rubber hoses 406.

[0048] Furthermore, in one or more embodiments of the present invention, the nozzle 502 is a detachable stainless steel duckbill streamlined nozzle, which can increase the wind outlet area while increasing the wind speed, reducing the wind outlet resistance and improving the snow removal efficiency. The two rubber hoses 406 are respectively connected to the two nozzles 502 via the right-angle adapter 504, and the two nozzles 502 are installed at 180 degrees based on the two right-angle adapters 504 with the nozzles facing outward.

[0049] That is, two sets of nozzles 502 are installed parallel to the rails of the railway turnout, facing different directions of the rails, and fixed under the base rails by means of the installation fixtures 503. This design does not affect the operation of the turnout, and can be opened at any time according to the temperature on snowy days, and snow can be removed during the snowing process to prevent poor snow removal effect when the snow on the turnout is too thick; the nozzles 502 are detachable, which is convenient for routine maintenance and replacement.

[0050] Based on the above-mentioned railway turnout snow removal device, the present invention also provides a railway turnout snow removal control system, which comprises Figure 2 It can be seen that the control system of the railway turnout snow removal includes a remote monitoring center 1, multiple station control base stations 2, a turnout snow removal control cabinet 3, a rail temperature monitoring unit 6, an environmental monitoring unit 7 and multiple of the above-mentioned railway turnout snow removal devices.

[0051] Among them, the remote monitoring center 1 is connected to multiple in-station control base stations 2 through a TCP / IP network, and each of the in-station control base stations 2 is connected to a turnout snow removal control cabinet 3 through a wireless network; the turnout snow removal control cabinet 3 is respectively connected to a rail temperature monitoring unit 6 and an environmental monitoring unit 7; the turnout snow removal control cabinet 3 is also connected to a railway turnout snow removal device.

[0052] The control base station 2 within the station is used to issue snow removal control instructions to the switch snow removal control cabinet 3, and to receive the working data reported by the switch snow removal control cabinet 3 and upload it to the remote monitoring center 1; it mainly realizes the centralized monitoring and control of the switch snow removal control cabinet 3 within the station, and has remote operation, data recording, fault query, and emergency operation.

[0053] The remote monitoring center 1 is used to monitor the working data of each turnout snow removal control cabinet through the station control base station 2. The working data may include the working status of the control cabinet, turnout temperature, ambient temperature, voltage, current and fault alarm information.

[0054] The rail temperature monitoring unit 6 is used to monitor the rail temperature of the railway turnout and transmit the rail temperature back to the turnout snow removal control cabinet 3; the environment monitoring unit 7 is used to detect the environment temperature and transmit the environment temperature back to the turnout snow removal control cabinet 3.

[0055] The turnout snow removal control cabinet 3 is used to respond to the snow removal control command issued by the station control base station 2 or control the railway turnout snow removal device to start / stop snow removal when it is determined that the railway turnout snow removal needs to be turned on / off according to the rail temperature and ambient temperature. It can also be used to report system work logs and equipment failure alarm information to the station control base station 2. The input voltage of the turnout snow removal control cabinet 3 is AC380V, and the internal power supply module can convert the input voltage to output DC24V for use by the control system; the turnout snow removal control cabinet 3 can manually control the high-voltage air supply unit 4 to open and close.

[0056] In one or more embodiments of the present invention, the turnout snow removal control cabinet 3 is equipped with three optional snow removal modes, including: point snow removal, cyclic snow removal, and continuous snow removal. Among them, point snow removal: a single high-pressure air supply unit 4 in the device for snow removal of railway turnouts can be controlled to open / close, and snow is removed from a group of turnouts in the railway turnouts. Circular snow removal: multiple groups of high-pressure air supply units 4 in the device for snow removal of railway turnouts can be controlled to open / close in sequence according to set time intervals, and snow is removed from multiple groups of turnouts in the railway turnouts in a cyclic manner. Continuous snow removal: multiple groups of high-pressure air supply units 4 in the device for snow removal of railway turnouts can be controlled to open / close simultaneously, and snow is removed from multiple groups of turnouts in the railway turnouts at the same time.

[0057] The present invention adopts a high-pressure air blowing snow removal method, which has lower energy consumption and higher snow removal efficiency compared with the current electric heating snow melting method; it adopts a combination of automatic control and manual control to remove snow, which can greatly reduce labor costs under extremely cold climate conditions and improve snow removal safety; the branch air outlet adopts a streamlined nozzle design, which has a better snow removal effect, and has three control modes: point, circulation and continuous, with high controllability and reduced energy consumption.

[0058] It should also be noted that the terms “comprises”, “includes” or any other variations thereof in the present invention are intended to cover non-exclusive inclusion, that is, in addition to the elements listed in the present invention, other elements not explicitly listed may also be included.

[0059] The various embodiments of the present invention are described in a progressive manner, and the same or similar parts between the various embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments.

[0060] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims

1. A railway turnout snow removal device, characterized in that: include: A plurality of groups of high-pressure air supply units (4) and a plurality of groups of branch-interval purge devices (5); The high-pressure air supply unit (4) comprises: a high-pressure fan (401), a pressure relief valve (402), a main pipeline steel pipe (404), a diverter (405), and a rubber hose (406); The fork-to-fork blowing device (5) comprises: a nozzle (502), a mounting fixture (503), and a right-angle adapter (504); The air outlet of the high-pressure blower (401) is connected to the main pipeline steel pipe (404) via a pressure relief valve (402); the main pipeline steel pipe (404) is at least partially laid parallel to the railway turnout, and the parallel-laid portion has multiple openings and is provided with a diverter (405); the output pipe opening of the diverter (405) is connected to a rubber hose (406); The rubber hose (406) passes through the bottom of the rail of the railway turnout, is fixed under the rail by means of a mounting fixture (503), and is connected to the nozzle (502) via a right-angle adapter (504), so that the nozzle (502) is located between the railway turnout point rail and the base rail, and the direction of the nozzle (502) is the same as the direction of the rail of the railway turnout; The high-pressure fan (401) outputs airflow to release pressure through the pressure relief valve (402), and the airflow is transmitted to each branch head (405) through the main pipeline steel pipe (404), and is transmitted to the nozzle (502) through each rubber hose (406) and the right-angle adapter (504), and the airflow is output between the railway turnout point rail and the base rail through the nozzle (502) to form a wind barrier, thereby preventing the formation of snow on the railway turnout in snowy weather.

2. The railway turnout snow removal device according to claim 1, characterized in that: The high-pressure air supply unit (4) further comprises an air outlet valve (403), wherein the air outlet valve (403) is used to close or open the air outlet of the high-pressure fan (401) and to control the air volume at the air outlet.

3. The railway turnout snow removal device according to claim 2, characterized in that: The main pipeline steel pipe (404) includes a horizontal pipe and a vertical pipe, and the horizontal pipe and the vertical pipe form a "T"-shaped steel pipe; One end of the vertical pipe is connected to the air outlet of the high-pressure fan (401) via a pressure relief valve (402), and the other end is connected to the horizontal pipe; the air outlet valve (403) is arranged in the vertical pipe; The transverse pipe is laid parallel to the railway turnout, and the transverse pipe has multiple openings and is provided with a flow diverter (405).

4. The railway turnout snow removal device according to claim 1, characterized in that: The flow splitter (405) is a one-inlet and two-outlet type flow splitter, and the ratio of the diameter of the output pipe opening of the flow splitter (405) to the diameter of the input pipe opening is 2:1; the output pipe opening of the flow splitter (405) is respectively connected to two rubber hoses (406).

5. The railway turnout snow removal device according to claim 4, characterized in that: The nozzle (502) is a detachable stainless steel duckbill streamlined nozzle; The two rubber hoses (406) are respectively connected to the two nozzles (502) via right-angle adapters (504), and the two nozzles (502) are installed at 180 degrees based on the two right-angle adapters (504) with the nozzles facing outwards.

6. A railway turnout snow removal control system, characterized in that: include: A railway turnout snow removal device as claimed in any one of claims 1 to 5, a remote monitoring center (1), a plurality of in-station control base stations (2), a turnout snow removal control cabinet (3), a rail temperature monitoring unit (6) and an environmental monitoring unit (7); The remote monitoring center (1) is connected to a plurality of in-station control base stations (2) via a TCP / IP network, and each of the in-station control base stations (2) is connected to a turnout snow removal control cabinet (3) via a wireless network; the turnout snow removal control cabinet (3) is respectively connected to a rail temperature monitoring unit (6) and an environmental monitoring unit (7); the turnout snow removal control cabinet (3) is also connected to a railway turnout snow removal device; The in-station control base station (2) is used to send snow removal control instructions to the turnout snow removal control cabinet (3), and receive working data reported by the turnout snow removal control cabinet (3) and upload it to the remote monitoring center (1); The rail temperature monitoring unit (6) is used to monitor the rail temperature of the railway turnout and transmit the rail temperature back to the turnout snow removal control cabinet (3); the environment monitoring unit (7) is used to detect the environment temperature and transmit the environment temperature back to the turnout snow removal control cabinet (3); The turnout snow removal control cabinet (3) is used to respond to the snow removal control command issued by the station control base station (2) or control the railway turnout snow removal device to start / stop snow removal when it is determined that the railway turnout snow removal needs to be turned on / off according to the rail temperature and the ambient temperature.

7. The railway turnout snow removal control system according to claim 6, characterized in that: The turnout snow removal control cabinet (3) is equipped with three optional snow removal modes, including: point snow removal, cycle snow removal, and continuous snow removal; Point snow removal: controlling the opening / closing of a single high-pressure air supply unit (4) in the device for snow removal of railway turnouts to remove snow from a group of turnouts in the railway turnouts; Circular snow removal: multiple groups of high-pressure air supply units (4) in the device for controlling snow removal of railway turnouts are cyclically opened / closed in sequence according to set time intervals, so as to cyclically remove snow from multiple groups of turnouts in the railway turnouts; Continuous snow removal: simultaneously controlling the opening / closing of multiple high-pressure air supply units (4) in the railway turnout snow removal device, and simultaneously removing snow from multiple sets of turnouts in the railway turnout.

8. The railway turnout snow removal control system according to claim 6, characterized in that: The turnout snow removal control cabinet (3) is also used to report system work logs and equipment failure alarm information to the in-station control base station (2).

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