High-strength ceramic rock plate with high sound insulation performance and preparation process of high-strength ceramic rock plate

Abstract

The invention relates to the technical field of rock plates, and provides a high-strength ceramic rock plate with high sound insulation performance and a preparation technology thereof.The ceramic rock plate comprises a base plate, a sound insulation rock plate is fixedly connected to the outer surface of the base plate, an electric control telescopic rod is fixedly connected to the interior of the base plate, and a torsional spring is arranged on the outer surface of the electric control telescopic rod; the telescopic end of the electric control telescopic rod is fixedly connected with an extension plate, and an adjusting device is arranged on the outer surface of the base layer plate. The adjusting device comprises a strip-shaped fixing block. The rotating force of a bidirectional threaded rod driven by a three-phase asynchronous motor is matched with a strip-shaped fixed block, the three-phase asynchronous motor, the bidirectional threaded rod, a strip-shaped moving block, an L-shaped limiting rod, a U-shaped buckle and other components in the adjusting device, so that the adjusting effect of the strip-shaped moving block and the U-shaped buckle is realized, and the U-shaped buckle can be quickly adjusted; the adjustable rock plate can adapt to different positions, the adjusting effect is achieved, and the rock plate problem in the prior art is solved.

Description

Technical Field

[0001] The present invention relates to the technical field of rock slabs, and in particular to a high-strength ceramic rock slab with high sound insulation performance and a preparation process thereof. Background Art

[0002] With the increasing requirements of modern buildings for environmental protection, comfort and durability, traditional building materials are gradually unable to meet the dual needs of efficient sound insulation and structural strength. Especially in urban environments, architectural acoustic design has become an important part of construction projects. As a new type of building decoration material, ceramic rock panels have been widely used in the construction industry due to their advantages such as high temperature resistance, wear resistance, corrosion resistance, high strength and beautiful surface. However, the traditional sound insulation performance of ceramic rock panels is relatively weak and it is difficult to meet some high-standard sound insulation requirements.

[0003] According to the disclosure, a high-strength imitation ceramic decorative panel (Announcement No.: CN 218558149U) includes a connecting strip arranged on the outside of the panel body, and a sound insulation panel, a mesh panel, a glass magnesium panel and an imitation ceramic substrate are arranged in sequence from the middle to the two sides of the connecting strip. The mesh panel, the glass magnesium panel and the imitation ceramic substrate are symmetrically arranged on both sides of the sound insulation panel, and connecting components are fixedly connected to the four corners of the two sides of the sound insulation panel respectively. The connecting components penetrate the mesh panel and are fixedly connected to the glass magnesium panel. By arranging the sound insulation panel, the decorative panel can have better sound insulation performance, by arranging the mesh panel, the tensile strength of the decorative panel can be increased, by arranging the glass magnesium panel, the decorative panel can have certain fireproof performance and improve safety, by arranging the connecting components and anchors, the tightness of the connection between the panels can be improved, and by arranging the connecting strip, the integrity of the panel can be improved. However, the invention cooperates with the sound insulation panel and the mesh panel and other components, which makes it difficult for it to achieve the function of adjustable installation, and needs to be improved. Summary of the invention

[0004] The present invention proposes a high-strength ceramic rock plate with high sound insulation performance and a preparation process thereof. The rotational force of the bidirectional threaded rod driven by a three-phase asynchronous motor cooperates with the components such as the bar fixed block, the three-phase asynchronous motor, the bidirectional threaded rod, the bar moving block, the L-shaped limit rod and the U-shaped buckle inside the adjusting device, thereby realizing the adjustment function of the bar moving block and the U-shaped buckle, so that the U-shaped buckle can be adjusted quickly and can adapt to different positions, thereby achieving the adjustment effect and solving the problems raised in the above documents.

[0005] The technical solution of the present invention is as follows:

[0006] A high-strength ceramic rock plate with high sound insulation performance and its preparation process, including a base plate, the outer surface of the base plate is fixedly connected to a sound insulation rock plate, the inside of the base plate is fixedly connected to an electric-controlled telescopic rod, the outer surface of the electric-controlled telescopic rod is provided with a torsion spring, the telescopic end of the electric-controlled telescopic rod is fixedly connected to an extension plate, and the outer surface of the base plate is provided with an adjustment device; the adjustment device includes a strip-shaped fixed block, the strip-shaped fixed block is fixedly connected to the outer surface of the base plate, the outer surface of the strip-shaped fixed block is fixedly connected to a three-phase asynchronous motor, the output shaft of the three-phase asynchronous motor is fixedly connected to a bidirectional threaded rod, and the above design is conducive to the three-phase asynchronous motor driving the bidirectional threaded rod to rotate.

[0007] Furthermore, a strip moving block is threadedly sleeved on the outer surface of the bidirectional threaded rod, and one end of an L-shaped limiting rod is fixedly connected to the outer surface of the strip moving block. The end of the L-shaped limiting rod away from the strip moving block is slidably connected to the inner wall of the strip fixed block. The above design is conducive to the strip moving block being limited and moved by the L-shaped limiting rod.

[0008] Furthermore, a U-shaped buckle is fixedly connected to the outer surface of the bar-shaped moving block, and there are two bar-shaped moving blocks, which are symmetrical with each other along the vertical center axis of the bar-shaped fixed block. There are two U-shaped buckles, which are symmetrical with each other along the vertical center axis of the bar-shaped fixed block. The above design is conducive to the bar-shaped moving block driving the U-shaped buckle to move.

[0009] Furthermore, there are four L-shaped limit rods, which are arranged in groups of two and are symmetrical along the vertical center axis of the bar-shaped fixed block. The bidirectional threaded rod is located on the motion trajectory of the bar-shaped moving block. The above design is conducive to the bidirectional threaded rod driving the bar-shaped moving block to move.

[0010] Furthermore, an anti-collision device is provided on the outer surface of the base plate, and the anti-collision device includes a buffer telescopic rod, and the buffer telescopic rod is fixedly connected to the outer surface of the base plate. A buffer spring is provided on the outer surface of the buffer telescopic rod. The above design is conducive to the buffer telescopic rod to drive the buffer spring to move.

[0011] Furthermore, the telescopic end of the buffer telescopic rod is fixedly connected with an anti-collision plate, the outer surface of the base plate is provided with a buffer airbag, and the outer surface of the base plate is fixedly connected with a buffer limit plate. The above design is conducive to the base plate driving the buffer airbag to work.

[0012] Furthermore, an L-shaped buffer rod is fixedly connected to the outer surface of the anti-collision plate, and the buffer limit plate is located on the movement track of the L-shaped buffer rod. The above design is conducive to the anti-collision plate driving the L-shaped buffer rod to work.

[0013] Furthermore, the number of the anti-collision plate and the buffer airbag is two, and they are symmetrical to each other along the vertical center axis of the base plate. The buffer airbag is located on the movement trajectory of the anti-collision plate. The above design is conducive to the anti-collision plate driving the buffer airbag to work.

[0014] A preparation process of a high-strength ceramic rock plate with high sound insulation performance, comprising the following preparation processes:

[0015] S1. Weigh and mix the ceramic slab raw materials according to the weight ratio, add the prepared raw materials into a ball mill, sieve, and prepare ceramic slab raw material powder;

[0016] S2, adding the ceramic rock plate raw material powder, the binder and the epoxy resin into a mixing device and mixing them to obtain a mixture A;

[0017] S3, injecting the mixture A into the mold, then heat-insulating and foaming, and then drying and molding, and demolding to obtain a green body;

[0018] S4. The obtained green body is heated and fired, and cooled in the furnace to obtain a high-strength environmentally friendly ceramic rock plate that is resistant to breakage and sound insulation.

[0019] Preferably, the ceramic rock plate raw material in step S1 includes the following components in parts by weight:

[0020] 40-60 parts of ceramic raw materials, 10-15 parts of mine tailings, 10-15 parts of granite, 5-10 parts of sandstone, 20-30 parts of epoxy resin, and 5-10 parts of adhesive.

[0021] The working principle and beneficial effects of the present invention are:

[0022] 1. The present invention drives the rotational force of the bidirectional threaded rod through a three-phase asynchronous motor, and cooperates with the components such as the bar-shaped fixed block, the three-phase asynchronous motor, the bidirectional threaded rod, the bar-shaped moving block, the L-shaped limit rod and the U-shaped buckle inside the adjusting device, so that the bar-shaped moving block and the U-shaped buckle can be adjusted quickly, so that the U-shaped buckle can adapt to different positions and achieve the effect of adjustment.

[0023] 2. The present invention realizes the anti-collision function of the anti-collision plate and the buffer limit plate through the cooperation of the force of the object's impact with the buffer telescopic rod, buffer spring, anti-collision plate, buffer airbag, L-shaped buffer rod and buffer limit plate and other components inside the anti-collision device, thereby preventing the object from breaking the base plate by impact, thereby achieving the anti-collision effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0025] Figure 1 It is a schematic diagram of the three-dimensional appearance structure of the present invention;

[0026] Figure 2 It is a side view of the three-dimensional appearance structure of the present invention;

[0027] Figure 3 This is a schematic diagram of the three-dimensional appearance structure of the regulating device of the present invention;

[0028] Figure 4 For the present invention Figure 3 A three-dimensional enlarged schematic diagram of the overall structure at point A;

[0029] Figure 5 It is a schematic diagram of the three-dimensional overall appearance structure of the anti-collision device of the present invention;

[0030] Figure 6 For the present invention Figure 5 Three-dimensional enlarged schematic diagram of the overall structure at B.

[0031] In the figure:

[0032] 1. Base plate; 2. Sound insulation rock plate; 3. Electric telescopic rod; 4. Torsion spring; 5. Extension plate;

[0033] 6. Adjustment device; 61. Bar-shaped fixed block; 62. Three-phase asynchronous motor; 63. Bidirectional threaded rod; 64. Bar-shaped moving block; 65. L-shaped limit rod; 66. U-shaped buckle;

[0034] 7. Anti-collision device; 71. Buffer telescopic rod; 72. Buffer spring; 73. Anti-collision plate; 74. Buffer airbag; 75. L-shaped buffer rod; 76. Buffer limit plate. DETAILED DESCRIPTION

[0035] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0036] Embodiment 1:

[0037] like Figure 1 to Figure 4As shown, this embodiment proposes a high-strength ceramic rock plate with high sound insulation performance and a preparation process thereof, including a base plate 1, a sound insulation rock plate 2 is fixedly connected to the outer surface of the base plate 1, an electric-controlled telescopic rod 3 is fixedly connected inside the base plate 1, a torsion spring 4 is provided on the outer surface of the electric-controlled telescopic rod 3, an extension plate 5 is fixedly connected to the telescopic end of the electric-controlled telescopic rod 3, and an adjustment device 6 is provided on the outer surface of the base plate 1; the adjustment device 6 includes a strip-shaped fixed block 61, the strip-shaped fixed block 61 is fixedly connected to the outer surface of the base plate 1, a three-phase asynchronous motor 62 is fixedly connected to the outer surface of the strip-shaped fixed block 61, and a bidirectional threaded rod 63 is fixedly connected to the output shaft of the three-phase asynchronous motor 62. The above design is conducive to the three-phase asynchronous motor 62 driving the bidirectional threaded rod 63 to rotate.

[0038] A strip moving block 64 is threadedly sleeved on the outer surface of the bidirectional threaded rod 63, and one end of an L-shaped limiting rod 65 is fixedly connected to the outer surface of the strip moving block 64. The end of the L-shaped limiting rod 65 away from the strip moving block 64 is slidably connected to the inner wall of the strip fixed block 61. The above design is conducive to the strip moving block 64 being limited and moved by the L-shaped limiting rod 65.

[0039] The outer surface of the strip-shaped moving block 64 is fixedly connected with a U-shaped buckle 66. There are two strip-shaped moving blocks 64, which are symmetrical to each other along the vertical center axis of the strip-shaped fixed block 61. There are two U-shaped buckles 66, which are symmetrical to each other along the vertical center axis of the strip-shaped fixed block 61. The above design is conducive to the strip-shaped moving block 64 driving the U-shaped buckle 66 to move.

[0040] There are four L-shaped limit rods 65, which are arranged in groups of two and are symmetrical along the vertical center axis of the strip fixed block 61. The bidirectional threaded rod 63 is located on the movement trajectory of the strip moving block 64. The above design is conducive to the bidirectional threaded rod 63 driving the strip moving block 64 to move.

[0041] In this embodiment, after the user turns on the three-phase asynchronous motor 62, the three-phase asynchronous motor 62 drives the bidirectional threaded rod 63 to rotate, and the rotation of the bidirectional threaded rod 63 drives the bar-shaped moving block 64 to move. The movement of the bar-shaped moving block 64 will drive the U-shaped buckle 66 to move, and the movement of the bidirectional threaded rod 63 drives the U-shaped buckle 66 to move to a suitable position for locking.

[0042] Embodiment 2:

[0043] like Figure 5-6As shown, based on the same concept as the above-mentioned embodiment 1, a second embodiment is also proposed, which is a high-strength ceramic rock board with high sound insulation performance and a preparation process thereof, characterized in that an anti-collision device 7 is provided on the outer surface of the base plate 1, and the anti-collision device 7 includes a buffer telescopic rod 71, and the buffer telescopic rod 71 is fixedly connected to the outer surface of the base plate 1, and a buffer spring 72 is provided on the outer surface of the buffer telescopic rod 71. The above design is conducive to the buffer telescopic rod 71 to drive the buffer spring 72 to move.

[0044] The telescopic end of the buffer telescopic rod 71 is fixedly connected with an anti-collision plate 73, the outer surface of the base plate 1 is provided with a buffer airbag 74, and the outer surface of the base plate 1 is fixedly connected with a buffer limit plate 76. The above design is conducive to the base plate 1 driving the buffer airbag 74 to work.

[0045] An L-shaped buffer rod 75 is fixedly connected to the outer surface of the anti-collision plate 73 , and the buffer limit plate 76 is located on the movement trajectory of the L-shaped buffer rod 75 . The above design is conducive to the anti-collision plate 73 driving the L-shaped buffer rod 75 to work.

[0046] There are two anti-collision plates 73 and two buffer airbags 74 , which are symmetrical to each other along the vertical center axis of the base plate 1 . The buffer airbag 74 is located on the movement trajectory of the anti-collision plate 73 . The above design is conducive to the anti-collision plate 73 driving the buffer airbag 74 to work.

[0047] In this embodiment, when a foreign object hits the connection between the base plate 1 and the extension plate 5, it will hit the anti-collision plate 73, and the anti-collision plate 73 will move downward, driving the buffer telescopic rod 71 to move downward. The downward movement of the buffer telescopic rod 71 will drive the buffer spring 72 to move downward. The downward movement of the anti-collision plate 73 will drive the L-shaped buffer rod 75 to move downward to the buffer limit plate 76, which will prevent the object from being broken by the impact of the base plate 1.

[0048] Combined with Examples 1 and 2, further:

[0049] The user starts to extend the electric telescopic rod 3 in the base plate 1, and the extension of the electric telescopic rod 3 drives the extension plate 5 to move. After the extension is completed, the three-phase asynchronous motor 62 on the strip-shaped fixed block 61 on the outer surface of the base plate 1 starts to start, and the three-phase asynchronous motor 62 starts to drive the bidirectional threaded rod 63 to rotate. The rotation of the bidirectional threaded rod 63 drives the strip-shaped moving block 64 to move, and the movement of the strip-shaped moving block 64 drives the U-shaped buckle 66 to move. The U-shaped buckle 66 moves to a suitable position and stops moving. At this time, after the U-shaped buckle 66 is adjusted to a suitable position, the user holds the ceramic rock plate and clamps it to the wall, so that the U The shaped buckle 66 can be adjusted quickly to adapt to different positions; when a foreign object hits the connection between the base plate 1 and the extension plate 5, it will hit the anti-collision plate 73, and the anti-collision plate 73 will move downward to drive the buffer telescopic rod 71 to move downward. The downward movement of the buffer telescopic rod 71 will drive the buffer spring 72 to move downward, and part of the force will be unloaded. After part of the force is unloaded, the anti-collision plate 73 will move downward and hit the buffer airbag 74, and part of the force will continue to be unloaded. The anti-collision plate 73 will continue to move downward to drive the L-shaped buffer rod 75 to move downward to the buffer limit plate 76, thereby preventing the object from being hit and broken by the base plate 1.

[0050] Embodiment 3:

[0051] A preparation process of a high-strength ceramic rock plate with high sound insulation performance, comprising the following preparation processes:

[0052] S1. Weigh and mix 40-60 parts of ceramic raw materials, 10-15 parts of mine tailings, 10-15 parts of granite, 5-10 parts of sandstone, 20-30 parts of epoxy resin, and 5-10 parts of binder according to the weight ratio, add the prepared raw materials into a ball mill, sieve, and prepare ceramic rock plate raw material powder;

[0053] S2, adding the ceramic rock plate raw material powder, the binder and the epoxy resin into a mixing device and mixing them to obtain a mixture A;

[0054] S3, injecting the mixture A into the mold, then heat-insulating and foaming, and then drying and molding, and demolding to obtain a green body;

[0055] S4. The obtained green body is heated and fired, and cooled in the furnace to obtain a high-strength environmentally friendly ceramic rock plate that is resistant to breakage and sound insulation.

[0056] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-strength ceramic rock board with high sound insulation performance, characterized in that: It comprises a base plate (1), the outer surface of which is fixedly connected to a sound-insulating rock plate (2), the inside of which is fixedly connected to an electric-controlled telescopic rod (3), the outer surface of which is provided with a torsion spring (4), the telescopic end of which is fixedly connected to an extension plate (5), and the outer surface of which is provided with an adjustment device (6); The adjusting device (6) comprises a strip-shaped fixing block (61), the strip-shaped fixing block (61) being fixedly connected to the outer surface of the base plate (1), the outer surface of the strip-shaped fixing block (61) being fixedly connected to a three-phase asynchronous motor (62), and the output shaft of the three-phase asynchronous motor (62) being fixedly connected to a bidirectional threaded rod (63).

2. A high-strength ceramic rock board with high sound insulation performance according to claim 1, characterized in that: The outer surface of the bidirectional threaded rod (63) is threadedly sleeved with a strip-shaped moving block (64), and the outer surface of the strip-shaped moving block (64) is fixedly connected to one end of an L-shaped limiting rod (65), and the end of the L-shaped limiting rod (65) away from the strip-shaped moving block (64) is slidably connected to the inner wall of the strip-shaped fixed block (61).

3. A high-strength ceramic rock board with high sound insulation performance according to claim 2, characterized in that: The outer surface of the strip-shaped moving block (64) is fixedly connected with a U-shaped buckle (66); the number of the strip-shaped moving blocks (64) is two and they are symmetrical to each other along the vertical center axis of the strip-shaped fixed block (61); the number of the U-shaped buckles (66) is two and they are symmetrical to each other along the vertical center axis of the strip-shaped fixed block (61).

4. A high-strength ceramic rock board with high sound insulation performance according to claim 3, characterized in that: The number of the L-shaped limiting rods (65) is four, arranged in groups of two, and symmetrical with each other along the vertical center axis of the strip-shaped fixed block (61), and the bidirectional threaded rod (63) is located on the movement track of the strip-shaped moving block (64).

5. A high-strength ceramic rock board with high sound insulation performance according to claim 4, characterized in that: The outer surface of the base plate (1) is provided with an anti-collision device (7), and the anti-collision device (7) comprises a buffer telescopic rod (71), and the buffer telescopic rod (71) is fixedly connected to the outer surface of the base plate (1), and the outer surface of the buffer telescopic rod (71) is provided with a buffer spring (72).

6. A high-strength ceramic rock board with high sound insulation performance according to claim 5, characterized in that: The telescopic end of the buffer telescopic rod (71) is fixedly connected to an anti-collision plate (73), the outer surface of the base plate (1) is provided with a buffer airbag (74), and the outer surface of the base plate (1) is fixedly connected to a buffer limit plate (76).

7. A high-strength ceramic rock board with high sound insulation performance according to claim 6, characterized in that: An L-shaped buffer rod (75) is fixedly connected to the outer surface of the anti-collision plate (73), and the buffer limit plate (76) is located on the movement track of the L-shaped buffer rod (75).

8. A high-strength ceramic rock board with high sound insulation performance according to claim 7, characterized in that: The number of the anti-collision plate (73) and the buffer airbag (74) is two, and they are symmetrical to each other along the vertical center axis of the base plate (1), and the buffer airbag (74) is located on the movement track of the anti-collision plate (73).

9. A process for preparing a high-strength ceramic rock plate with high sound insulation performance, characterized in that: The preparation process includes the following: S1. Weigh and mix the ceramic slab raw materials according to the weight ratio, add the prepared raw materials into a ball mill, sieve, and prepare ceramic slab raw material powder; S2, adding the ceramic rock plate raw material powder, the binder and the epoxy resin into a mixing device and mixing them to obtain a mixture A; S3, injecting the mixture A into the mold, then heat-insulating and foaming, and then drying and molding, and demolding to obtain a green body; S4. The obtained green body is heated and fired, and cooled in the furnace to obtain a high-strength environmentally friendly ceramic rock plate that is resistant to breakage and sound insulation.

10. The process for preparing a high-strength ceramic rock plate with high sound insulation performance according to claim 9, characterized in that: The ceramic rock plate raw material in step S1 includes the following components in parts by weight: 40-60 parts of ceramic raw materials, 10-15 parts of mine tailings, 10-15 parts of granite, 5-10 parts of sandstone, 20-30 parts of epoxy resin, and 5-10 parts of adhesive.

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