Simple and stable boiler base

Abstract

The invention discloses a simple and stable boiler base, which solves the problem that the current device cannot be suitable for boilers with different shapes and sizes, and comprises a first boiler base and a first boiler fixing assembly, the first boiler fixing assembly comprises a first pneumatic fixing rod, a first air compressor, a second air compressor, a first telescopic air rod, a second pneumatic fixing rod, a third air compressor, a fourth air compressor and a second telescopic air rod, and a second boiler base is correspondingly arranged on one side of the first boiler base; parts arranged on the second boiler base are the same as those arranged on the first boiler base, boilers of different shapes and sizes can be placed through cooperative use of the telescopic air rod and the air compressor, manual adjustment of workers is not needed, physical exhaustion of the workers is reduced, and the working efficiency is improved. And for boilers with multiple sizes and shapes, no additional placing device is needed, so that the production cost of a factory is reduced.

Description

Technical Field

[0001] The invention belongs to the technical direction of boiler bases, and specifically relates to a simple and stable boiler base. Background Art

[0002] The main working principle of the boiler is a thermal device that uses the heat energy released after fuel combustion or the waste heat in industrial production to transfer to the water in the container, so that the water reaches the required temperature or a certain pressure of steam. The boiler operates in both the "pot" and the "furnace" parts. After the water enters the boiler, the boiler heating surface in the steam-water system transfers the absorbed heat to the water, so that the water is heated into hot water of a certain temperature and pressure or generates steam, which is then led out for use. Boilers are generally large in size and mass, and require stable support equipment to support them to ensure the safety of boiler production. They require a lot of materials and are costly.

[0003] The existing device can only be used for boilers of one size and shape, but the shapes and sizes of the boilers in the production workshop are different, and it cannot be suitable for every boiler. It needs to be placed on different bases, which is inconvenient and increases the cost expenditure of the factory. When the boiler is transferred, it needs to be lifted for transfer, which has certain safety hazards and consumes a lot of physical strength of the staff. It is also inconvenient to transfer. When the boiler is in production operation, a large amount of heat will be generated. The existing device cannot cool it down, and an additional cooling device needs to be installed, which consumes a lot of energy. Summary of the invention

[0004] The purpose of the present invention is to provide a simple and stable boiler base and a use method for the existing device to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a simple and stable boiler base and a method of using the same, including a base assembly, wherein the base assembly includes a first boiler base, a first hydraulic support seat, a second hydraulic support seat, and a universal wheel. The first boiler base is arranged in a production workshop, and a first boiler fixing assembly is arranged on the first boiler base. The first boiler fixing assembly includes a first pneumatic fixing rod, a first air compressor, a first mounting seat, a second air compressor, a first telescopic gas rod, a second pneumatic fixing rod, a third air compressor, a second mounting seat, a fourth air compressor, and a second telescopic gas rod. The first pneumatic fixing rod is fixedly installed at one end of the first boiler base. The first air compressor is arranged on the first boiler base and is located on one side of the first pneumatic fixing rod. A ventilation hose is arranged on the first air compressor and is connected to the first pneumatic fixing rod. The first mounting seat is fixedly mounted on one end of the first boiler base, located on the other side of the first pneumatic fixing rod, the second air compressor is arranged on the top of the first mounting seat, the first telescopic gas rod is arranged on one side of the first mounting seat, the second pneumatic fixing rod is fixedly mounted on the other end of the first boiler base, the third air compressor is arranged on the first boiler base, located on one side of the second pneumatic fixing rod, the third air compressor is provided with a ventilation hose connected to the second pneumatic fixing rod, the second mounting seat is fixedly mounted on the other end of the first boiler base, located on the other side of the second pneumatic fixing rod, the fourth air compressor is arranged on the top of the second mounting seat, the second telescopic gas rod is arranged on one side of the second mounting seat, the top ends of the telescopic gas rods of the first telescopic gas rod and the second telescopic gas rod are fixedly mounted with arc-shaped fixing plates, and the ends of the two groups of pneumatic fixing rods are fixedly mounted with buckles.

[0006] The present invention further illustrates that the first hydraulic support seat and the second hydraulic support seat are both fixedly mounted on both ends of the bottom surface of the first boiler base, and the two sets of universal wheels are arranged on the bottom surface of the first boiler base.

[0007] The present invention further describes that a temperature sensor is provided on one side of the first boiler base.

[0008] The present invention further describes that a second boiler base is correspondingly arranged on one side of the first boiler base, and the components arranged on the second boiler base are the same as those arranged on the first boiler base.

[0009] The present invention further describes that boilers are placed on the first boiler base and the second boiler base.

[0010] The present invention further illustrates that a second boiler fixing assembly is arranged between the two groups of boiler bases, and the second boiler fixing assembly includes a first operating table, a third telescopic gas rod, a fifth air compressor, a fourth telescopic gas rod, and a sixth air compressor. One end of the first operating table can be detachably mounted on the first boiler base, and the other end can be detachably mounted on the second boiler base. The third telescopic gas rod is arranged on one side of the first operating table, the fifth air compressor is arranged on the first operating table and is located on one side of the third telescopic gas rod, the fourth telescopic gas rod is arranged on the other side of the first operating table, and the sixth air compressor is arranged on the first operating table and is located on one side of the fourth telescopic gas rod. The top ends of the telescopic gas rods of the third telescopic gas rod and the fourth telescopic gas rod are fixedly mounted with L-shaped fixing plates.

[0011] The present invention further illustrates that a second operating table is correspondingly arranged on one side of the first operating table, and the components arranged on the second operating table are the same as the components arranged on the first operating table.

[0012] The present invention further illustrates that a spray assembly is also provided on the two groups of operating tables, and the spray assembly includes a first spray manipulator, a second spray manipulator, a water tank, a first water pipe, a second water pipe, a liquid level sensor, a drain pipe, and an electric valve. The first spray manipulator is arranged on the first operating table, and the second spray manipulator is arranged on the second operating table. The spray parts of the two groups of spray manipulators are connected with hoses. The water tank is detachably installed between the two groups of operating tables. One ends of the first water pipe and the second water pipe are connected to both sides of the bottom of the water tank, and the other ends are respectively connected to the hoses on the two groups of spray manipulators. The liquid level sensor is fixedly installed in the water tank, the drain pipe is arranged at the bottom of the water tank, and the electric valve is fixedly installed in the drain pipe.

[0013] The specific method is as follows: S1, the equipment program first controls the pumping value of the two air compressors to M1. At this time, the equipment program detects whether the pressure value fed back by the pressure sensor is N1 and is within the error range. If the pressure value is N1 and is within the error range, the equipment program does not operate; S2, if the pressure value is less than N1 and is not within the error range, the equipment program controls the pumping value of the two air compressors to increase to M2. At this time, the equipment program again detects whether the pressure value fed back by the pressure sensor is N2. If the pressure value is N2 and is within the error range, the equipment program does not operate; S3. If the pressure value is less than N2 and is not within the error range, the equipment program controls the pumping value of the two sets of air compressors to increase to M3. At this time, the equipment program again detects whether the pressure value fed back by the pressure sensor is N3. If it is N3, it controls the next operation. When the pumping value of the two sets of air compressors is M1, it is the minimum pumping value, which is used for fixing the base of a large-sized boiler, and the pressure value will not be less than N1. When the pumping value of the two sets of air compressors is M3, it is the maximum pumping value, which is used for fixing the base of a small-sized boiler, and the pressure value will not be less than N3.

[0014] The specific method is as follows: S1. When the equipment program controls the pumping value of the two air compressors to be X1, the two pneumatic fixed rods extend outward. At this time, the equipment program detects whether the pressure value fed back by the built-in pressure sensor of the two pneumatic fixed rods is in the Y1 range. If it is in the Y1 range, no operation will be performed; S2, if it is not within the value range of Y1, the equipment program controls the pumping value of the two air compressors to increase to X2. At this time, the equipment program again detects the pressure value feedback from the built-in pressure sensors of the two pneumatic fixed rods. If it is within the value range of Y2, no operation is performed; S3. If it is not within the value range of Y2, the equipment program controls the pumping value of the two groups of air compressors to increase to X3. After completing the above operations, the equipment program controls the next step.

[0015] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, through the first boiler base is provided with a first boiler fixing assembly, the first boiler fixing assembly includes a first pneumatic fixing rod, a first air compressor, a first mounting seat, a second air compressor, a first telescopic gas rod, a second pneumatic fixing rod, a third air compressor, a second mounting seat, a fourth air compressor, a second telescopic gas rod, a second boiler base is correspondingly provided on one side of the first boiler base, and the components provided on the second boiler base are the same as those provided on the first boiler base; Through the coordinated use of four sets of telescopic gas rods, four sets of air compressors and equipment programs, boilers of different shapes and sizes can be fixed. There is no need for workers to frequently replace fixing devices, which effectively reduces the physical exertion of workers at work. There is no need to add additional devices to fix boilers of various sizes and shapes. The clamping force can be detected while fixing to prevent damage to the boiler due to excessive clamping force, and to prevent wear of the telescopic gas rod due to excessive clamping force, thereby reducing the cost of factory maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 is a schematic diagram of a base assembly 2 of the present invention; Figure 3 is a schematic diagram of a first boiler fixing assembly 4 of the present invention; Figure 4 is a schematic diagram of the bottom surface of the first boiler base 21 of the present invention; Figure 5 is a schematic diagram of a second boiler fixing assembly 5 of the present invention; Figure 6 is a schematic diagram of a spray assembly 7 of the present invention; Figure 7 The present invention Figure 6 Schematic diagram of area A in the middle.

[0017] In the figure: 1. Boiler; 2. Base assembly; 21. First boiler base; 22. First hydraulic support seat; 23. Second hydraulic support seat; 24. Universal wheel; 25. Temperature sensor; 3. Second boiler base; 4. First boiler fixing assembly; 41. First pneumatic fixing rod; 42. First air compressor; 43. First mounting seat; 431. Second air compressor; 432. First telescopic gas rod; 44. Second pneumatic fixing rod; 45. Third air compressor; 46. Second mounting seat; 461. Fourth air compressor; 462. Second telescopic gas rod; 5. Second boiler fixing assembly; 51. First operating table; 52. Third telescopic gas rod; 53. Fifth air compressor; 54. Fourth telescopic gas rod; 55. Sixth air compressor; 6. Second operating table; 7. Spray assembly; 71. First spray robot; 72. Second spray robot; 73. Water tank; 741. First water pipe; 742. Second water pipe; 75. Liquid level sensor; 76. Drain pipe; 761. Electric valve. DETAILED DESCRIPTION

[0018] The following is a further non-limiting detailed description of the technical solution of the present invention in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figure 1-7 The present invention provides a technical solution: a simple and stable boiler base and a method of use, including a base assembly 2, the base assembly 2 includes a first boiler base 21, a first hydraulic support seat 22, a second hydraulic support seat 23, and a universal wheel 24; The first boiler base 21 is arranged in the production workshop, and is used to place the boiler 1. The first hydraulic support seat 22 and the second hydraulic support seat 23 are both fixedly installed at both ends of the bottom surface of the first boiler base 21, and are used to be placed on the floor of the production workshop to play a supporting role. The two sets of hydraulic support seats provide compressed air through an external air compressor to complete the lifting operation. Two sets of universal wheels 24 are arranged on the bottom surface of the first boiler base 21, and are used to cooperate with the staff to move the boiler 1. A temperature sensor 25 is arranged on one side of the first boiler base 21, and is used to cooperate with the equipment program to detect the production temperature of the boiler 1 when it is running; A first boiler fixing assembly 4 is provided on the first boiler base 21, and the first boiler fixing assembly 4 includes a first pneumatic fixing rod 41, a first air compressor 42, a first mounting seat 43, a second air compressor 431, a first telescopic gas rod 432, a second pneumatic fixing rod 44, a third air compressor 45, a second mounting seat 46, a fourth air compressor 461, and a second telescopic gas rod 462; The first pneumatic fixing rod 41 is fixedly mounted on one end of the first boiler base 21, and is used to fix the furnace body of the boiler 1 in cooperation with the equipment program. The first air compressor 42 is arranged on the first boiler base 21, and is located on one side of the first pneumatic fixing rod 41. The first air compressor 42 is provided with a ventilation hose connected to the first pneumatic fixing rod 41. The first air compressor 42 is used to provide compressed air to the first pneumatic fixing rod 41. The first mounting seat 43 is fixedly mounted on one end of the first boiler base 21, and is located on the other side of the first pneumatic fixing rod 41, and is used to install the first telescopic gas rod 432. The second air compressor 431 is arranged on the top of the first mounting seat 43, and is used to provide compressed air to the first telescopic gas rod 432. The first telescopic gas rod 432 is arranged on one side of the first mounting seat 43, and is used to fix the base at the bottom of the boiler 1 in cooperation with the equipment program. The second pneumatic fixing rod 44 is fixedly mounted on the other end of the first boiler base 21, and is used to fix the furnace body of the boiler 1 in cooperation with the equipment program. The third air compressor 45 is arranged on the first boiler base 21, and is located on one side of the second pneumatic fixing rod 44. The third air compressor 45 is provided with a ventilation hose connected to the second pneumatic fixing rod 44. The third air compressor 45 is used to provide compressed air to the second pneumatic fixing rod 44. The second mounting seat 46 is fixedly mounted on the other end of the first boiler base 21, and is located on the other side of the second pneumatic fixing rod 44, and is used to install the second telescopic air rod 462. The fourth air compressor 461 is arranged on the top of the second mounting seat 46, and is used to provide compressed air to the second telescopic air rod 462. Rod 462 provides compressed air, and the second telescopic gas rod 462 is arranged on one side of the second mounting seat 46, and is used to fix the base at the bottom of the boiler 1 in cooperation with the equipment program. The top ends of the telescopic gas rods of the first telescopic gas rod 432 and the second telescopic gas rod 462 are fixedly installed with arc-shaped fixing plates, which are used to cooperate with fixing the furnace body of the circular boiler 1. The first telescopic gas rod 432 and the second telescopic gas rod 462 are both internally provided with pressure sensors (not shown in the figure) for selecting a suitable clamping pressure in cooperation with the equipment program. Buckles are fixedly installed at the ends of the two sets of pneumatic fixing rods, and pressure sensors (not shown in the figure) are internally provided with the two sets of pneumatic fixing rods for selecting a suitable clamping pressure in cooperation with the equipment program. A second boiler base 3 is correspondingly arranged on one side of the first boiler base 21. The components arranged on the second boiler base 3 are the same as those arranged on the first boiler base 21. The two sets of boiler bases can be used together to fix the round boiler 1. The boiler 1 is placed on the first boiler base 21 and the second boiler base 3; A second boiler fixing assembly 5 is arranged between the two sets of boiler bases, and the second boiler fixing assembly 5 includes a first operating platform 51, a third telescopic gas rod 52, a fifth air compressor 53, a fourth telescopic gas rod 54, and a sixth air compressor 55; One end of the first operating platform 51 is detachably mounted on the first boiler base 21, and the other end is detachably mounted on the second boiler base 3. The third telescopic gas rod 52 is arranged on one side of the first operating platform 51, and is used to fix the square boiler 1 furnace body in accordance with the equipment program. The fifth air compressor 53 is arranged on the first operating platform 51, located on one side of the third telescopic gas rod 52, and is used to provide compressed air to the third telescopic gas rod 52. The fourth telescopic gas rod 54 is arranged on the other side of the first operating platform 51, and is used to fix the furnace body of the square boiler 1. The sixth air compressor 55 is arranged on the first operating platform 51, and is located on one side of the fourth telescopic gas rod 54, and is used to provide compressed air to the fourth telescopic gas rod 54. The top ends of the telescopic gas rods of the third telescopic gas rod 52 and the fourth telescopic gas rod 54 are fixedly mounted with L-shaped fixing plates, which are used to fix the furnace body of the square boiler 1. The third telescopic gas rod 52 and the fourth telescopic gas rod 54 are both equipped with built-in pressure sensors (not shown in the figure) inside, which are used to select appropriate clamping pressure in accordance with the equipment program. A second operating platform 6 is correspondingly arranged on one side of the first operating platform 51. The components arranged on the second operating platform 6 are the same as those arranged on the first operating platform 51. The two sets of operating platforms can be used together to fix the square boiler 1. The two sets of operating tables are also provided with a spray assembly 7, which includes a first spray manipulator 71, a second spray manipulator 72, a water tank 73, a first water pipe 741, a second water pipe 742, a liquid level sensor 75, a drain pipe 76, and an electric valve 761; The first spray manipulator 71 is arranged on the first operating table 51, and the second spray manipulator 72 is arranged on the second operating table 6. The two sets of spray manipulators are used to cool down and rinse the boiler 1. The two sets of spray manipulators are internally provided with pumps (not shown in the figure) for pumping the water generated by spraying into the spray manipulators for circulation and spraying. The spraying parts of the two sets of spray manipulators are connected with hoses. The water tank 73 is detachably installed between the two sets of operating tables for collecting the water during spraying. One end of the first water pipe 741 and the second water pipe 742 are connected to the water tank. On both sides of the bottom of 73, the other ends are respectively connected to the hoses on the two groups of spraying manipulators, so that the water in the water tank 73 can be recycled for spraying. The liquid level sensor 75 is fixedly installed in the water tank 73, which is used to cooperate with the equipment program to detect the water level in the water tank 73. The drain pipe 76 is set at the bottom of the water tank 73, and the electric valve 761 is fixedly installed in the drain pipe 76, which is used to cooperate with the equipment program to perform water body replacement operations. The two groups of spraying manipulators provide cold water spraying through the water pipe external water source and the water pipe has a built-in electric valve (not shown in the figure); The device inside the base assembly 2 is equipped with an equipment program, which can control the start and stop of the two sets of hydraulic support seats external air compressors, the start and stop of the six sets of air compressors, the start and stop of the built-in pumps of the two sets of spray manipulators, the operation of the two sets of spray manipulators, and the opening and closing of the electric valve 761; The base assembly 2 is powered by an external power supply, the two sets of hydraulic support seats are powered by an external air compressor, and the two sets of spray manipulators are powered by an external water source to provide cold water for spraying; Two sets of hydraulic support seats with external air compressors, six sets of air compressors, two sets of spray manipulators, two sets of spray manipulators with built-in pumps, electric valves 761, four sets of telescopic gas rods with built-in pressure sensors, temperature sensors 25, liquid level sensors 75, and two sets of pneumatic fixed rods with built-in pressure sensors are all connected to the equipment program signals.

[0020] Boiler placement operation: When the staff needs to place the round boiler 1, the staff first places the round boiler 1 on the two sets of boiler bases, and then the staff turns on the external power supply, the base assembly 2 starts, and the equipment program starts. The equipment program first controls the two sets of hydraulic support seats to connect to the external air compressor, and the compressed air is pumped into the two sets of hydraulic support seats. The hydraulic rods of the two sets of hydraulic support seats extend downward to prop up the two sets of boiler bases and fix them on the floor of the production workshop. When the boiler 1 moves, the two sets of hydraulic support seats at the bottom of the two sets of boiler bases will be retracted upward, and the universal wheels 24 can cooperate with the staff to move the boiler 1. When in use, the two sets of hydraulic support seats are extended downward to the floor of the production workshop to fix the boiler 1. When the two sets of boiler bases are stably placed on the floor of the production workshop, the equipment program controls the next step of operation; By using two sets of hydraulic support seats, two sets of universal wheels 24 in conjunction with the equipment program, when the boiler 1 needs to be transferred, the two sets of hydraulic support seats can be folded up and the two sets of universal wheels 24 can be used to cooperate with the staff to move the boiler 1. When the boiler 1 is in production, the two sets of universal wheels 24 can be folded up and the two sets of hydraulic support seats can be lowered to stably place the boiler 1. There is no need to use other devices to lift and transfer the boiler 1, which reduces the burden on the staff, enables the boiler 1 to be transferred conveniently and quickly, and reduces the cost expenditure of the factory.

[0021] Boiler base fixing operation: After completing the above placement operation, the staff controls the equipment program to perform the fixing operation of the base of the boiler 1 of different sizes according to the different sizes of the boiler 1. When the staff needs to fix the boiler 1, the equipment program controls the first air compressor 42, the second air compressor 431, the third air compressor 45, and the fourth air compressor 461 to start. The second air compressor 431 and the fourth air compressor 461 pump compressed air into the first telescopic gas rod 432 and the second telescopic gas rod 462. The first telescopic gas rod 432 and the second telescopic gas rod 462 extend outward to clamp and fix the base of the boiler 1. At the same time, the equipment program detects the pressure value of the pressure sensors built into the two sets of telescopic gas rods. The equipment program sets the pumping values ​​of the two sets of air compressors to M1, M2, and M3. The pressure values ​​fed back by the pressure sensors are N1, N2, and N3. The error of the pressure value is ±10. The equipment program first controls the pumping value of the two sets of air compressors to M1. At this time, the equipment program detects the pressure sensor Whether the pressure value fed back by the pressure sensor is N1 and is within the error range. If the pressure value is N1 and is within the error range, the equipment program has no operation. If the pressure value is less than N1 and is not within the error range, the equipment program controls the pumping gas value of the two sets of air compressors to increase to M2. At this time, the equipment program again detects whether the pressure value fed back by the pressure sensor is N2. If the pressure value is N2 and is within the error range, the equipment program has no operation. If the pressure value is less than N2 and is not within the error range, the equipment program controls the pumping gas value of the two sets of air compressors to increase to M3. At this time, the equipment program again detects whether the pressure value fed back by the pressure sensor is N3. If it is N3, the control performs the next operation. When the pumping gas value of the two sets of air compressors is M1, it is the minimum pumping gas value, which is used for fixing the base of the large-sized boiler 1, and the pressure value will not be less than N1. When the pumping gas value of the two sets of air compressors is M3, it is the maximum pumping gas value, which is used for fixing the base of the small-sized boiler 1, and the pressure value will not be less than N3. By using two sets of air compressors, two sets of telescopic gas rods and equipment programs in coordination, the base of boiler 1 can be fixed after boiler 1 is placed. Different pump air volumes are used to change the extension lengths of the two sets of telescopic gas rods, so that the base of boilers 1 of different sizes can be fixed. The built-in pressure sensor is used to detect the clamping force of the base of boiler 1, which can prevent the base of boiler 1 from being damaged due to excessive clamping force, and can also prevent the two sets of telescopic gas rods from being worn out due to excessive clamping force, which can effectively reduce the cost of daily maintenance of the factory and reduce the maintenance burden of the staff.

[0022] Boiler furnace fixing operation: After completing the above-mentioned boiler base fixing operation, the staff controls the equipment program to fix the boiler body. The staff controls the equipment program to perform different fixing operations according to the different shapes of the boiler body. When the staff needs to fix the furnace body of the circular boiler 1, the equipment program controls the first air compressor 42 and the third air compressor 45 to start. The two groups of air compressors pump compressed air into the first pneumatic fixing rod 41 and the second pneumatic fixing rod 44. The two groups of pneumatic fixing rods extend outward to clamp the furnace body of the circular boiler 1. At the same time, the equipment program detects the values ​​of the built-in pressure sensors of the two groups of pneumatic fixing rods. The equipment program sets the pumping values ​​of the two groups of air compressors to X1, X2, and X3. The built-in pressure sensors of the two groups of pneumatic fixing rods The feedback pressure values ​​are Y1, Y2, and Y3. When the equipment program controls the pumping value of the two sets of air compressors to be X1, the two sets of pneumatic fixed rods extend outward. At this time, the equipment program detects whether the pressure value feedback by the built-in pressure sensor of the two sets of pneumatic fixed rods is in the Y1 range. If it is in the Y1 numerical range, no operation is performed. If it is not in the Y1 numerical range, the equipment program controls the pumping value of the two sets of air compressors to be increased to X2. At this time, the equipment program again detects the pressure value feedback by the built-in pressure sensor of the two sets of pneumatic fixed rods. If it is in the Y2 numerical range, no operation is performed. If it is not in the Y2 numerical range, the equipment program controls the pumping value of the two sets of air compressors to be increased to X3. After completing the above operations, the equipment program controls the next operation; Through the coordinated use of two sets of air compressors, two sets of pneumatic fixing rods and equipment programs, the furnace body of the circular boiler 1 can be fixed. Different pump air volumes are used to change the extension lengths of the two sets of pneumatic fixing rods, thereby fixing the furnace body of the circular boiler 1. The built-in pressure sensor is used to detect the clamping force of the furnace body of the circular boiler 1, which can prevent the furnace body from being damaged due to excessive clamping force. The optimal clamping force can also be selected to prevent the furnace body of the boiler 1 from vibrating during the production process, and the noise generated during vibration can also be reduced, effectively reducing the noise in the production workshop and reducing noise pollution; When the staff needs to perform a fixed operation on the furnace body of the square boiler 1, the equipment program controls the fifth air compressor 53 and the sixth air compressor 55 to start, and the two sets of air compressors pump compressed air into the third telescopic gas rod 52 and the fourth telescopic gas rod 54, and the two sets of telescopic gas rods will repeat the above operation; Through the coordinated use of four sets of telescopic gas rods, four sets of air compressors and equipment programs, boilers 1 of different shapes and sizes can be fixed without the need for workers to frequently replace the fixing devices, which effectively reduces the physical exertion of workers at work. In the face of boilers 1 of various sizes and shapes, no additional devices are required for fixing. While fixing, the clamping force can be detected to prevent damage to the boiler 1 caused by excessive clamping force, and to prevent wear of the telescopic gas rod caused by excessive clamping force, thereby reducing the cost of factory maintenance.

[0023] Spray operation: After the equipment program completes the above operations, the staff uses boiler 1 to perform production operations. Since the fuel used by boiler 1 is different, the temperature generated during production is also different. When the temperature is too high, the boiler 1 needs to be cooled down. At this time, the equipment program controls the two groups of spraying manipulators to spray water by detecting the value of the temperature sensor 25. The equipment program sets the spraying temperature values ​​to H1 and H2. When the equipment program detects that the value of the temperature sensor 25 reaches the preset temperature value H1, the equipment program controls the electric valve 761 to close, and the two groups of spraying manipulators spray external cold water in the form of water mist onto the furnace body of boiler 1 for water cooling. The water on the furnace body of boiler 1 will slide down along the contour of the furnace body until it drips into the water tank 73. At this time, the equipment program detects the signal of the liquid level sensor 75. When the water level in the water tank 73 reaches the liquid level sensor 75, the equipment program controls the built-in valves of the water pipes of the two groups of spraying manipulators to close, and the built-in pumps of the two groups of spraying manipulators are started to circulate the water in the water tank 73 for cooling the boiler 1. At this time, the equipment program starts to calculate the water circulation time. The equipment program Set the time of circulating spraying to T1, and the opening time of electric valve 761 to T2. When the equipment program detects that the circulating spraying time reaches T1, the equipment program controls the electric valve 761 to open, and the opening time is T2. The built-in valves of the water pipes of the two sets of spraying manipulators are opened, and the built-in pumps of the two sets of spraying manipulators are closed. The cooling water in the water tank 73 is discharged and the cold water from the external water source is used again to cool the furnace body of the boiler 1. When the opening time of electric valve 761 reaches T2, the equipment program controls the electric valve 761 to close, and the two sets of spraying manipulators are closed. The built-in valve of the water pipe of the spray robot is closed, and then the equipment program repeats the above operation until boiler 1 completes the production task. When boiler 1 completes the production task, the equipment program controls the electric valve 761 to open and the built-in valves of the water pipes of the two groups of spray robots to open. The two groups of spray robots spray cold water in the form of water flow to clean the furnace body of boiler 1. The equipment program sets the cleaning time to T3. When the cleaning time T3 is reached, the equipment program controls the electric valve 761 to close and the built-in valves of the water pipes of the two groups of spray robots to close and send a completion message to the staff.

[0024] By using the temperature sensor 25, the liquid level sensor 75 in conjunction with the equipment program, water cooling circulation can be performed when the boiler 1 is in a high temperature state. When the water level in the water tank 73 reaches a certain level, the sprayed water circulation is used for cooling, thereby reducing the waste of water resources. After the water circulation cools for a period of time, the cold water will be heated into hot water. At this time, the hot water will be discharged for collection and the cold water will be reused to cool the furnace body of the boiler 1, thereby ensuring that the boiler 1 will not be damaged due to high temperature and reducing safety hazards during production.

[0025] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0026] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A simple and stable boiler base, comprising a base assembly (2), characterized in that: The base assembly (2) comprises a first boiler base (21), a first hydraulic support seat (22), a second hydraulic support seat (23), and a universal wheel (24); The first boiler base (21) is arranged in a production workshop, and a first boiler fixing assembly (4) is arranged on the first boiler base (21), and the first boiler fixing assembly (4) comprises a first pneumatic fixing rod (41), a first air compressor (42), a first mounting seat (43), a second air compressor (431), a first telescopic gas rod (432), a second pneumatic fixing rod (44), a third air compressor (45), a second mounting seat (46), a fourth air compressor (461), and a second telescopic gas rod (462); The first pneumatic fixing rod (41) is fixedly mounted on one end of the first boiler base (21); the first air compressor (42) is arranged on the first boiler base (21) and is located on one side of the first pneumatic fixing rod (41); a ventilation hose is arranged on the first air compressor (42) and is connected to the first pneumatic fixing rod (41); the first mounting seat (43) is fixedly mounted on one end of the first boiler base (21) and is located on the other side of the first pneumatic fixing rod (41); the second air compressor (431) is arranged on the top of the first mounting seat (43); and the first telescopic air rod (432) is arranged on one side of the first mounting seat (43); The second pneumatic fixing rod (44) is fixedly mounted on the other end of the first boiler base (21); the third air compressor (45) is arranged on the first boiler base (21) and is located on one side of the second pneumatic fixing rod (44); the third air compressor (45) is provided with a ventilation hose connected to the second pneumatic fixing rod (44); the second mounting seat (46) is fixedly mounted on the other end of the first boiler base (21) and is located on the other side of the second pneumatic fixing rod (44); the fourth air compressor (461) is arranged on the top of the second mounting seat (46); the second telescopic gas rod (462) is arranged on one side of the second mounting seat (46); the top ends of the telescopic gas rods of the first telescopic gas rod (432) and the second telescopic gas rod (462) are fixedly mounted with arc-shaped fixing plates; and the ends of the two groups of pneumatic fixing rods are fixedly mounted with buckles; The first hydraulic support seat (22) and the second hydraulic support seat (23) are both fixedly mounted on two ends of the bottom surface of the first boiler base (21), and the two sets of universal wheels (24) are arranged on the bottom surface of the first boiler base (21); A boiler (1) is placed on the first boiler base (21) and the second boiler base (3); a temperature sensor (25) is provided on one side of the first boiler base (21).

2. A simple and stable boiler base according to claim 1, characterized in that: A second boiler base (3) is correspondingly arranged on one side of the first boiler base (21), and the components arranged on the second boiler base (3) are the same as those arranged on the first boiler base (21).

3. A simple and stable boiler base according to claim 2, characterized in that: A second boiler fixing assembly (5) is arranged between the two groups of boiler bases, and the second boiler fixing assembly (5) comprises a first operating table (51), a third telescopic gas rod (52), a fifth air compressor (53), a fourth telescopic gas rod (54), and a sixth air compressor (55); One end of the first operating platform (51) is detachably mounted on the first boiler base (21), and the other end is detachably mounted on the second boiler base (3); the third telescopic gas rod (52) is arranged on one side of the first operating platform (51); the fifth air compressor (53) is arranged on the first operating platform (51) and is located on one side of the third telescopic gas rod (52); the fourth telescopic gas rod (54) is arranged on the other side of the first operating platform (51); the sixth air compressor (55) is arranged on the first operating platform (51) and is located on one side of the fourth telescopic gas rod (54); and L-shaped fixing plates are fixedly mounted on the top ends of the telescopic gas rods of the third telescopic gas rod (52) and the fourth telescopic gas rod (54).

4. A simple and stable boiler base according to claim 3, characterized in that: A second operating table (6) is correspondingly arranged on one side of the first operating table (51), and the components arranged on the second operating table (6) are the same as those arranged on the first operating table (51).

5. A simple and stable boiler base according to claim 4, characterized in that: The two groups of operating tables are also provided with a spray assembly (7), the spray assembly (7) comprising a first spray manipulator (71), a second spray manipulator (72), a water tank (73), a first water pipe (741), a second water pipe (742), a liquid level sensor (75), a drain pipe (76), and an electric valve (761); The first spraying manipulator (71) is arranged on a first operating table (51), and the second spraying manipulator (72) is arranged on a second operating table (6). The spraying parts of the two groups of spraying manipulators are connected with hoses. The water tank (73) is detachably installed between the two groups of operating tables. One end of the first water pipe (741) and the second water pipe (742) are connected to both sides of the bottom of the water tank (73), and the other ends are respectively connected to the hoses on the two groups of spraying manipulators. The liquid level sensor (75) is fixedly installed in the water tank (73). The drain pipe (76) is arranged at the bottom of the water tank (73), and the electric valve (761) is fixedly installed in the drain pipe (76).

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