High-saddle lead-acid storage battery jar with spring ribs

By designing a high saddle belt spring-bar lead-acid battery cell with multiple components, the problem of difficulty in realizing automated CNC line production and low compatibility in the prior art is solved, and tight assembly performance and efficient production under different assembly sheet counts are achieved.

CN119890585APending Publication Date: 2025-04-25GUANGDONG OAKLEY GRP CO LTD
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Patent Information

Application Number
CN202411903771.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The existing high saddle-belt lead-acid battery cell slot is difficult to achieve automated production of CNC wires, and has low compatibility, making it difficult to ensure that each product can be tightly assembled.

Method used

A battery tank including a shell, lead-acid battery solenoid slot front mold, lead-acid battery solenoid slot rear mold, partition, connecting frame, sealing plate, low saddle, mounting frame, high saddle body, cooling assembly and spring bar assembly are designed. It can quickly switch high and low plate assembly and different assembly sheet counts to achieve tight assembly performance, and reduce mold adjustment during the production process to realize CNC line automated production.

Benefits of technology

The tight assembly performance under different assembly sheets is achieved, which reduces the frequent adjustment of molds during the production process, improves production efficiency and product compatibility, ensures the tight assembly design of each product, and reduces quality risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a high-saddle lead-acid storage battery jar with spring ribs, which comprises a shell, a lead-acid storage battery electromagnetic slot front mold is arranged in the shell, two lead-acid storage battery electromagnetic slot rear molds are arranged on the right side of the lead-acid storage battery electromagnetic slot front mold, and the spring ribs are arranged on the right side of the lead-acid storage battery electromagnetic slot rear molds. The device comprises a shell, two partition plates are fixedly connected to the interior of the shell, the two partition plates are evenly arranged in the shell, a connecting frame is fixedly connected to the top of the shell, and a sealing plate is arranged in the connecting frame. High and low polar plate assembly can be quickly switched, good tight assembly performance is achieved under the condition of different assembly plate numbers, frequent mold adjustment is not needed in the later production assembly process, numerical control line automatic production can be achieved, and the problems that numerical control line automatic production is difficult to achieve, compatibility is low, and production cost is low are solved. And it is difficult to ensure that each type of product can be tightly assembled.
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Description

Technical Field

[0001] The invention relates to the technical field of lead-acid batteries, in particular to a battery tank for a high-saddle lead-acid battery with spring ribs. Background Art

[0002] With the continuous growth of the global economy and the vigorous development of new energy, electric vehicles and other industries, the market demand for starting lead-acid batteries has maintained a steady growth. With the increase in vehicle types and cost competition pressure, the differentiation of battery capacity and CCA requirements has increased. The same outer size shell needs to be equipped with different types of plates or the same plate with different numbers of pieces, which requires the same outer shell to have great compatibility.

[0003] At present, mainstream domestic battery manufacturers generally adopt the following two solutions to face this situation: First, design and develop special shell molds according to different plate heights or the number of assembled pieces. The advantage of this is customized production of products, and product performance can meet design requirements. However, it will increase the types of molds a lot, and the development cycle and finished products are relatively long. Second, the shell mold is opened according to the maximum space that the shell can bear. In the later stage, the side gaskets or bottom gaskets are manually placed according to the different types of plates or the number of assembled pieces. The disadvantage of this method is that labor costs and material costs will increase, it is difficult to realize CNC line automated production, and the compatibility is low. It is difficult to ensure that each product can achieve a tight assembly design, and there is a quality risk.

[0004] Therefore, it is necessary to design and transform the high saddle with spring ribs lead-acid battery battery tray to effectively prevent the difficulty in realizing CNC line automated production, low compatibility, and difficulty in ensuring that each product can be tightly assembled. Summary of the invention

[0005] In order to solve the problems raised in the above-mentioned background technology, the purpose of the present invention is to provide a high saddle lead-acid battery cell with spring ribs, which has the advantages of being able to quickly switch between high and low plate assemblies, having good tight assembly performance under different numbers of assembly pieces, and not requiring frequent mold adjustments during the later production and assembly process, and being able to realize CNC line automated production. This solves the problem that it is difficult to realize CNC line automated production, and the compatibility is low, making it difficult to ensure that each product can be tightly assembled.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-saddle lead-acid battery battery slot with spring ribs, comprising a shell, a lead-acid battery electromagnetic slot front mold is arranged inside the shell, a lead-acid battery electromagnetic slot rear mold is arranged on the right side of the lead-acid battery electromagnetic slot front mold, the number of the lead-acid battery electromagnetic slot rear molds is two, a partition is fixedly connected to the inside of the shell, the number of the partitions is two, and they are evenly arranged inside the shell, a connecting frame is fixedly connected to the top of the shell, a sealing plate is arranged inside the connecting frame, a low saddle is arranged at the bottom of the inner wall of the shell, a mounting frame is fixedly connected to the top of the low saddle, a high saddle body is arranged inside the mounting frame, the number of the high saddle bodies is seven, the top of the high saddle body is in contact with the bottom of the lead-acid battery electromagnetic slot front mold and the lead-acid battery electromagnetic slot rear mold, a cooling assembly is arranged inside the shell, and a spring rib assembly is arranged inside the shell and the partition.

[0007] As a preferred embodiment of the present invention, the cooling component includes a cooling controller, which is fixedly connected to the left side of the shell, a cooling bin is provided inside the shell, a cooling water pipe is connected to the right side of the cooling controller, a starting water pump is fixedly connected to the inside of the cooling water pipe, and the starting water pump is fixedly connected to the inside of the shell.

[0008] As a preferred embodiment of the present invention, the spring rib assembly includes an installation groove, which is opened inside the shell and the partition, and a spring rib body is arranged inside the installation groove. A connecting piece is fixedly connected to the top of the spring rib body, and an easy-to-disassemble bolt is arranged on the surface of the connecting piece, and the surface of the easy-to-disassemble bolt is connected to the internal thread of the shell and the partition.

[0009] As a preferred embodiment of the present invention, handles are fixedly connected to the tops of the lead-acid battery electromagnetic tank front mold and the lead-acid battery electromagnetic tank rear mold, and the handles are used in conjunction with the lead-acid battery electromagnetic tank front mold and the lead-acid battery electromagnetic tank rear mold.

[0010] As a preferred embodiment of the present invention, the surface of the spring rib body is provided with a chamfer, the chamfer angle is 20°, and the spring rib body is used in conjunction with a lead-acid battery electromagnetic slot front mold and a lead-acid battery electromagnetic slot rear mold.

[0011] As a preferred embodiment of the present invention, both sides of the installation frame are fixedly connected with inclined blocks, and the inclined blocks are used in conjunction with the installation frame.

[0012] As a preferred embodiment of the present invention, a friction pad is fixedly connected to the top of the high saddle body, and the top of the friction pad contacts the bottom of the lead-acid battery electromagnetic tank front mold and the lead-acid battery electromagnetic tank rear mold.

[0013] As a preferred embodiment of the present invention, a fixing plate is fixedly connected to the bottom of the cooling controller, and the right side of the fixing plate is fixedly connected to the left side of the shell.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can quickly switch between high and low plate assemblies, has good tight assembly performance under different numbers of assembly pieces, and does not require frequent adjustment of molds in the later production and assembly process, can realize CNC line automated production, and prevents the difficulty in realizing CNC line automated production, and has low compatibility, making it difficult to ensure that each product can achieve tight assembly.

[0015] 2. The present invention can cool the shell and the interior of the shell by setting a cooling component, thereby improving the function of rapid opening and cooling of the shell.

[0016] 3. The present invention can ensure that different numbers of assembly pieces have tight assembly performance at the same time through the arrangement of the spring rib assembly, thereby improving the installation stability of the lead-acid battery electromagnetic slot front mold and the lead-acid battery electromagnetic slot rear mold.

[0017] 4. The present invention provides a handle to facilitate users to pull the lead-acid battery electromagnetic slot front mold and the lead-acid battery electromagnetic slot rear mold, thereby improving user comfort.

[0018] 5. The present invention can ensure that the pole group does not scratch the pole plate or the partition when entering the groove through the chamfer setting, so that there is no scratching phenomenon when the pole group enters the groove.

[0019] 6. The present invention can provide auxiliary support to the installation frame by setting the inclined block, thereby improving the stability of the installation frame.

[0020] 7. The present invention can effectively increase the friction between the high saddle body and the front mold and the rear mold of the lead-acid battery electromagnetic slot by setting the friction pad, thereby preventing the front mold and the rear mold of the lead-acid battery electromagnetic slot from slipping.

[0021] 8. The present invention can provide auxiliary support for the cooling controller by setting a fixed plate, thereby preventing the cooling controller from being unstable at a single point and causing large shaking during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a side sectional view of the housing of the present invention; Figure 3 This is a front view of the cooling water pipe of the present invention; Figure 4 This is a separation diagram of the sealing plate of the present invention; Figure 5It is a front view of the main body of the high saddle of the present invention; Figure 6 It is a front view of the spring rib body of the present invention.

[0023] In the figure: 1. shell; 2. front mold of lead-acid battery electromagnetic slot; 3. rear mold of lead-acid battery electromagnetic slot; 4. partition; 5. connecting frame; 6. sealing plate; 7. low saddle; 8. mounting frame; 9. high saddle main body; 10. cooling assembly; 101. cooling controller; 102. cooling bin; 103. cooling water pipe; 104. starting water pump; 11. spring rib assembly; 111. mounting groove; 112. spring rib body; 113. connecting piece; 114. easy-to-disassemble bolt; 12. handle; 13. chamfer; 14. inclined block; 15. friction pad; 16. fixing plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] like Figures 1 to 6 As shown, a high-saddle lead-acid battery battery slot with spring ribs provided by the present invention comprises a shell 1, a lead-acid battery electromagnetic slot front mold 2 is arranged inside the shell 1, a lead-acid battery electromagnetic slot rear mold 3 is arranged on the right side of the lead-acid battery electromagnetic slot front mold 2, the number of the lead-acid battery electromagnetic slot rear molds 3 is two, a partition 4 is fixedly connected to the inside of the shell 1, the number of the partitions 4 is two, and they are evenly arranged inside the shell 1, a connecting frame 5 is fixedly connected to the top of the shell 1, a sealing plate 6 is arranged inside the connecting frame 5, a low saddle 7 is arranged at the bottom of the inner wall of the shell 1, a mounting frame 8 is fixedly connected to the top of the low saddle 7, a high saddle main body 9 is arranged inside the mounting frame 8, the number of the high saddle main body 9 is seven, the top of the high saddle main body 9 is in contact with the bottom of the lead-acid battery electromagnetic slot front mold 2 and the lead-acid battery electromagnetic slot rear mold 3, a cooling assembly 10 is arranged inside the shell 1, and a spring rib assembly 11 is arranged inside the shell 1 and the partition 4.

[0026] refer to Figure 3 The cooling assembly 10 includes a cooling controller 101, which is fixedly connected to the left side of the shell 1. A cooling chamber 102 is provided inside the shell 1. A cooling water pipe 103 is connected to the right side of the cooling controller 101. A starting water pump 104 is fixedly connected to the inside of the cooling water pipe 103. The starting water pump 104 is fixedly connected to the inside of the shell 1.

[0027] As a technical optimization solution of the present invention, by setting the cooling assembly 10, the shell 1 and the interior of the shell 1 can be cooled, thereby improving the functions of rapid opening and cooling of the shell 1.

[0028] refer to Figure 6 The spring rib assembly 11 includes a mounting groove 111, which is opened inside the shell 1 and the partition 4. A spring rib body 112 is arranged inside the mounting groove 111. A connecting piece 113 is fixedly connected to the top of the spring rib body 112. A convenient disassembly bolt 114 is arranged on the surface of the connecting piece 113. The surface of the convenient disassembly bolt 114 is connected to the internal threads of the shell 1 and the partition 4.

[0029] As a technical optimization solution of the present invention, the setting of the spring rib assembly 11 can ensure that different numbers of assembly pieces have tight assembly performance at the same time, thereby improving the installation stability of the lead-acid battery electromagnetic slot front mold 2 and the lead-acid battery electromagnetic slot rear mold 3.

[0030] refer to Figure 4 The tops of the lead-acid battery electromagnetic slot front mold 2 and the lead-acid battery electromagnetic slot rear mold 3 are fixedly connected with a handle 12, and the handle 12 is used in conjunction with the lead-acid battery electromagnetic slot front mold 2 and the lead-acid battery electromagnetic slot rear mold 3.

[0031] As a technical optimization solution of the present invention, the provision of the handle 12 can facilitate the user to pull the lead-acid battery electromagnetic tank front mold 2 and the lead-acid battery electromagnetic tank rear mold 3, thereby improving the user's comfort.

[0032] refer to Figure 6 The surface of the spring rib body 112 is provided with a chamfer 13, the angle of the chamfer 13 is 20 degrees, and the spring rib body 112 is used in conjunction with the lead-acid battery electromagnetic slot front mold 2 and the lead-acid battery electromagnetic slot rear mold 3.

[0033] As a technical optimization solution of the present invention, the chamfer 13 can be set to ensure that the pole group does not scratch the pole plate or the partition 4 when entering the groove, so that there is no scratching phenomenon when the pole group enters the groove.

[0034] refer to Figure 5 Both sides of the installation frame 8 are fixedly connected with inclined blocks 14, and the inclined blocks 14 are used in conjunction with the installation frame 8.

[0035] As a technical optimization solution of the present invention, the installation frame 8 can be auxiliary supported by the provision of the inclined block 14 , thereby improving the stability of the installation frame 8 .

[0036] refer to Figure 5 The top of the high saddle body 9 is fixedly connected with a friction pad 15, and the top of the friction pad 15 contacts the bottom of the lead-acid battery electromagnetic slot front mold 2 and the lead-acid battery electromagnetic slot rear mold 3.

[0037] As a technical optimization scheme of the present invention, by setting the friction pad 15, the friction between the high saddle body 9 and the lead-acid battery electromagnetic slot front mold 2 and the lead-acid battery electromagnetic slot rear mold 3 can be effectively increased to prevent the lead-acid battery electromagnetic slot front mold 2 and the lead-acid battery electromagnetic slot rear mold 3 from slipping.

[0038] refer to Figure 2 A fixing plate 16 is fixedly connected to the bottom of the cooling controller 101 , and the right side of the fixing plate 16 is fixedly connected to the left side of the shell 1 .

[0039] As a technical optimization solution of the present invention, the fixing plate 16 can be provided to provide auxiliary support for the cooling controller 101, thereby preventing the cooling controller 101 from being unstable due to single-point support and causing large shaking during operation.

[0040] The working principle and use process of the present invention are as follows: when in use, first, the user installs the high saddle body 9 into the interior of the installation frame 8, and supports and fixes the high saddle body 9 through the installation frame 8 and the inclined block 14. Then, the user installs the lead-acid battery electromagnetic slot front mold 2 and the lead-acid battery electromagnetic slot rear mold 3 into the interior of the shell 1 through the handle 12, and separates and installs them through the partition 4. The height difference between the high saddle body 9 and the low saddle 7 is the height difference of the plate production. When working, the sealing plate 6 is inserted into the connecting frame 5 to seal the top of the shell 1. After the work is completed, the cooling controller 101 is started, and the cooling controller 101 and the cold air water pipe and the starting water pump 104 are used to work to cool the shell 1 and the interior of the shell 1, so that the shell 1 can be quickly opened and taken out. Under the installation of the spring rib body 112, it is ensured that different numbers of assembly pieces have tight assembly performance at the same time, and at the same time, it is prevented that there is no scratching when the pole group enters the groove.

[0041] To sum up: the high saddle lead-acid battery slot with spring ribs has the function of quickly switching high and low plate assemblies, has good tight assembly performance under different numbers of assembly pieces, and does not require frequent mold adjustment in the later production and assembly process, and can realize CNC line automated production, thereby preventing the situation where it is difficult to realize CNC line automated production, and the compatibility is low, and it is difficult to ensure that each product can achieve tight assembly. This solves the problem that it is difficult to realize CNC line automated production, and the compatibility is low, and it is difficult to ensure that each product can achieve tight assembly.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high saddle lead-acid battery container with spring ribs, comprising a housing (1), characterized in that: The shell (1) is provided with a lead-acid battery electromagnetic slot front mold (2), a lead-acid battery electromagnetic slot rear mold (3) is provided on the right side of the lead-acid battery electromagnetic slot front mold (2), the number of the lead-acid battery electromagnetic slot rear molds (3) is two, the shell (1) is fixedly connected with a partition plate (4), the number of the partition plates (4) is two and they are evenly arranged inside the shell (1), the top of the shell (1) is fixedly connected with a connecting frame (5), the inside of the connecting frame (5) is provided with a sealing plate (6), the shell A low saddle (7) is arranged at the bottom of the inner wall of the body (1), a mounting frame (8) is fixedly connected to the top of the low saddle (7), a high saddle main body (9) is arranged inside the mounting frame (8), the number of the high saddle main bodies (9) is seven, the top of the high saddle main bodies (9) is in contact with the bottom of the lead-acid battery electromagnetic slot front mold (2) and the lead-acid battery electromagnetic slot rear mold (3), a cooling assembly (10) is arranged inside the shell (1), and a spring rib assembly (11) is arranged inside the shell (1) and the partition (4).

2. A high saddle lead-acid battery container with spring ribs according to claim 1, characterized in that: The cooling assembly (10) comprises a cooling controller (101), the cooling controller (101) being fixedly connected to the left side of the housing (1), a cooling chamber (102) being provided inside the housing (1), a cooling water pipe (103) being connected to the right side of the cooling controller (101), a starting water pump (104) being fixedly connected inside the cooling water pipe (103), and the starting water pump (104) being fixedly connected inside the housing (1).

3. A high saddle lead-acid battery container with spring ribs according to claim 1, characterized in that: The spring rib assembly (11) comprises a mounting groove (111), the mounting groove (111) being formed inside the housing (1) and the partition (4), a spring rib body (112) being provided inside the mounting groove (111), a connecting piece (113) being fixedly connected to the top of the spring rib body (112), a convenient disassembly bolt (114) being provided on the surface of the connecting piece (113), and a surface of the convenient disassembly bolt (114) being connected to the inner threads of the housing (1) and the partition (4).

4. A high saddle lead-acid battery container with spring ribs according to claim 1, characterized in that: A handle (12) is fixedly connected to the top of the lead-acid battery electromagnetic slot front mold (2) and the lead-acid battery electromagnetic slot rear mold (3); the handle (12) is used in conjunction with the lead-acid battery electromagnetic slot front mold (2) and the lead-acid battery electromagnetic slot rear mold (3).

5. A high saddle lead-acid battery container with spring ribs according to claim 3, characterized in that: The surface of the spring rib body (112) is provided with a chamfer (13), the angle of the chamfer (13) being 20 degrees, and the spring rib body (112) is used in conjunction with a lead-acid battery electromagnetic slot front mold (2) and a lead-acid battery electromagnetic slot rear mold (3).

6. A high saddle lead-acid battery container with spring ribs according to claim 1, characterized in that: Both sides of the installation frame (8) are fixedly connected with inclined blocks (14), and the inclined blocks (14) are used in conjunction with the installation frame (8).

7. A high saddle lead-acid battery container with spring ribs according to claim 1, characterized in that: A friction pad (15) is fixedly connected to the top of the high saddle body (9), and the top of the friction pad (15) is in contact with the bottom of the lead-acid battery electromagnetic slot front mold (2) and the lead-acid battery electromagnetic slot rear mold (3).

8. The high saddle spring rib lead-acid battery container according to claim 2, characterized in that: A fixing plate (16) is fixedly connected to the bottom of the cooling controller (101), and the right side of the fixing plate (16) is fixedly connected to the left side of the housing (1).