Electric connector for new energy automobile

By adopting low-micro-moving female socket assembly and male socket mechanism in the electrical connector of new energy vehicles, combined with anti-tug assembly and anti-micro-moving wear mechanism, the micro-moving wear problem of the electrical connector under the influence of vibration and vibration waves is solved, and a more stable and reliable electrical connection is achieved.

CN119890825AActive Publication Date: 2025-04-25JIANGSU MEILIN COPPER
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Patent Information

Application Number
CN202411881057.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-04-25
Estimated Expiration
2044-12-19

AI Technical Summary

Technical Problem

Under the influence of vibration and vibration waves, the electrical connectors on the battery module of new energy vehicles are prone to micro-wear, oxidation and corrosion, affecting the firmness of the connection.

Method used

An electrical connector for new energy vehicles is designed, using low-micro-moving female socket assembly and male socket mechanism, combined with anti-tug assembly and anti-micro-moving wear mechanism, the pre-welded socket body and the conductive cover are sealed and assembled to ensure that the contact surface is avoided in a sealed environment.

Benefits of technology

It effectively prevents micro-moving wear caused by vibration and vibration waves, improves the stability and reliability of the electrical connector, and extends the service life of the contact surface.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to the technical field of electric connectors, in particular to an electric connector for a new energy automobile, which comprises a female socket assembly, a stability augmentation mechanism arranged on the female socket assembly, a male socket mechanism arranged on the female socket assembly, an anti-fretting wear mechanism arranged outside the male socket mechanism and a battery harness arranged on the male socket mechanism, the female socket assembly is pre-loaded on a connector of a battery module in the new energy automobile. A traditional direct-insertion type electric connector is provided with a low-micro-motion female socket assembly and a male socket mechanism, after a blocking rod socket main body and a joint of a battery module are pre-welded, the socket main body can be quickly locked by the male socket mechanism which is quickly inserted subsequently, and finally, the socket main body is accurately fixed by matching with a micro-motion wear prevention mechanism; therefore, the effective attachment of the improved socket main body and the conductive cover can be effectively ensured, and the problem of fretting wear of the connector caused by vibration radiation is further reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of electric connectors, and in particular to an electric connector for new energy vehicles. Background Art

[0002] The automotive electrical connector consists of a fixed end and a free end, also known as a socket and a plug. In order to facilitate the effective connection between the car's central control terminal and the rest of its internal components and facilitate subsequent maintenance, the electrical connector plays a vital role in the layout of the car's internal wiring harness.

[0003] With the rapid development of new energy vehicles today, the battery module is the most widely used electrical connector in new energy vehicles. As the energy supply terminal of new energy vehicles, the electrical connection of the battery module needs to be more strictly controlled. Since the electrical connector on the battery module is also mainly used to transmit voltage and current, as the battery module moves with the car, the vibration waves radiated by the vibration of the car body will radiate to the battery module. With the radiation of the vibration wave, the electrical connector will generate thermal shock during the output or input current, accompanied by the micro-motion phenomenon caused by the vibration. In severe cases, it will cause micro-motion wear on the contact surface of the electrical connector, which will accelerate the oxidation and corrosion of the worn contact surface, and also affect the firmness of the connection of the electrical connector.

[0004] In view of this, an electric connector for new energy vehicles is designed to solve the above problems. Summary of the invention

[0005] The present invention aims to solve one of the technical problems existing in the prior art or related technology.

[0006] To this end, the technical solution adopted in the present invention is: An electric connector for new energy vehicles, comprising a female socket assembly, a stabilization mechanism arranged on the female socket assembly, a male socket mechanism arranged on the female socket assembly, an anti-fretting wear mechanism arranged outside the male socket mechanism, and a battery harness arranged on the male socket mechanism; the female socket assembly is pre-loaded on the connector of the battery module in the new energy vehicle, and provides a stable pressure-resistant platform for the stabilization mechanism; the male socket mechanism comprises a conductive cover, a branch line adapter arranged on the top of the conductive cover, three poles are arranged on three ends of the branch line adapter, and the outer ends of the poles are connected to one end of the battery harness; an insulating cover is arranged on the outside of the branch line adapter, and a traction assembly for constant pressure extension is arranged inside the insulating cover; the battery harness is used to electrically connect the poles; the anti-fretting wear mechanism comprises a reinforced outer cylinder arranged outside the conductive cover, an inner pad is arranged in a groove inside the reinforced outer cylinder, and two locking pieces are installed on the inner side of the inner pad; the number of the locking pieces is three groups, and the three groups of locking pieces are used to perform low-fretting locking on the female socket assembly.

[0007] In a preferred example, the present invention can be further configured as follows: the stabilization mechanism includes an anti-pull component; The anti-pull assembly comprises a plug sleeve, a second shaft rod is arranged in the plug sleeve, a buckle is movably mounted on the second shaft rod, and a spring is arranged between the plug sleeve and the buckle; Three evenly distributed chucks are arranged on the side of the insert sleeve, three bases are arranged on the top of the insert sleeve, and angle adjustment screws are arranged inside the bases, and cushions are movably installed outside the angle adjustment screws; A cantilever is movably mounted on the chuck, and a socket is provided at the bottom of the cantilever, and the angle adjustment screw is adapted to penetrate into the socket; A third shaft rod is arranged at the top end of the cantilever, two anti-breakage shells are installed on the third shaft rod, and two fourth shaft rods are installed inside the two anti-breakage shells.

[0008] In a preferred example, the present invention can be further configured as follows: a cylindrical hole is opened inside the insulating protective cover, and a partition is arranged inside the cylindrical hole, and a screw sleeve is movably installed in the middle of the partition; Three arc-shaped slideways are provided inside the insulating protective cover; A propulsion screw is installed in the screw sleeve, a booster disc is movably installed on the propulsion screw, three notches are opened on the side of the booster disc, and a first shaft is arranged in the three notches, and an outer frame is movably installed on the first shaft; The three outer frames are adapted to penetrate into three arc-shaped slideways.

[0009] In a preferred example, the present invention can be further configured as follows: the female socket assembly includes a socket body pre-welded on the battery module connector, and a plurality of evenly distributed positioning notches are provided on the contact surface of the socket body; Three anti-slip grooves are arranged on the insulating surface of the socket body.

[0010] In a preferred example, the present invention can be further configured as follows: the conductive cover is made of copper material, and the inner wall of the conductive cover is provided with a plurality of evenly distributed limiting holes; The bottom end of the conductive cover is provided with a horn end adapted to fit the top surface of the socket.

[0011] In a preferred example, the present invention can be further configured as follows: the anti-fretting wear mechanism further includes an internal compression spring, an external compression spring and a pressure-bearing vertical plate, and the inner side of the pressure-bearing vertical plate is provided with two symmetrically distributed column heads, and the two column heads are adapted to penetrate into the groove of the reinforced outer cylinder; A plug is installed on the inner side of the top of the pressure-bearing vertical plate, a horizontal clip is provided on the top of the pressure-bearing vertical plate, and the other end of the clip is connected to the inner pad, and the internal compression spring and the external compression spring are respectively provided on both sides of the inner pad; The plug is made of silicone material.

[0012] In a preferred example, the present invention can be further configured as follows: a stud is disposed at the outer end of the top of the pressure-bearing vertical plate, and the bottom end of the outer frame is disposed on the stud and fixed with a nut.

[0013] In a preferred example, the present invention can be further configured as follows: the locking member is composed of an insulating plug rod and a rectangular conductive pad, and the inner end of the rectangular conductive pad is provided with an arc-shaped groove groove adapted to be snap-fitted into the positioning notch.

[0014] In a preferred example, the present invention can be further configured as follows: the insulating cover is made of stainless steel material, and the surface of the insulating cover is coated with an insulating paint layer, and the three pads at the bottom end of the insulating cover are adapted to be inserted into the three notches at the top end of the reinforced outer tube.

[0015] In a preferred example, the present invention can be further configured as follows: the cushion is made of stainless steel, and the inner end of the cushion is provided with an inclined surface adapted to fit the cantilever; The cushion is provided with a rubber outer layer on the outside.

[0016] By adopting the above technical solution, the beneficial effects achieved by the present invention are: 1. The present invention sets a low-micromotion female socket assembly and a male socket mechanism in the traditional straight-plug style electrical connector, pre-welds the joint between the gear lever socket body and the battery module, and then obtains a quick-plug male socket mechanism to quickly lock the socket body, and finally cooperates with the anti-micromotion wear mechanism to accurately fix the socket body, thereby effectively ensuring that the improved socket body and the conductive cover are effectively fitted, thereby reducing the problem of micromotion wear of the connector caused by vibration radiation.

[0017] 2. The present invention exposes the socket body pre-welded on the battery module, fixes the anti-pull assembly on the socket body, and selectively adjusts the corresponding angle adjustment screws and cantilevers according to the state of the battery harness assembled on the evenly distributed poles. At this time, the poles wrapped by the anti-breakage shell can be effectively supported, thereby preventing the battery harness from causing contact wear on the electrical connector body due to vibration, and avoiding geometric damage to the contact surface inside the electrical connector.

[0018] 3. The present invention seals and assembles the pre-welded socket body and the conductive cover. At this time, the components of the contact surface in the electrical connector can be protected from interference by corrosive gases, high humidity or strong vibrations in a sealed environment. While improving the constant contact pressure of the electrical connector, it can also avoid the problem of accelerated corrosion due to accidental wear of the contact surface caused by the above factors. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the present invention when used; Figure 2 For the present invention Figure 1 Schematic diagram of a partial explosion; Figure 3 is a schematic diagram of a female socket assembly of the present invention; Figure 4 It is an exploded schematic diagram of the stabilization mechanism of the present invention; Figure 5 For the present invention Figure 4 The enlarged schematic diagram of point A in the middle; Figure 6 is a schematic diagram of the male socket mechanism of the present invention; Figure 7 is a schematic diagram of a traction assembly of the present invention; Figure 8 For the present invention Figure 7 The enlarged schematic diagram of point B in the middle; Fig. 9 is a schematic diagram of the anti-fretting wear mechanism of the present invention; Fig.10 For the present invention Fig. 9 A partial enlarged schematic diagram of .

[0020] Reference numerals: 100, female socket assembly; 110, socket body; 120, positioning notch; 130, anti-slip notch; 200, male socket mechanism; 210, insulating cover; 220, traction assembly; 221, booster plate; 222, first shaft; 223, outer frame; 224, push screw; 230, branch line adapter; 240, pole; 250, conductive cover; 260, limit hole; 270, screw sleeve; 300, battery harness; 400, anti-fretting wear mechanism; 410, reinforced outer cylinder; 420, inner pad; 430, locking piece; 440, internal compression spring; 450, external compression spring; 460, clip; 470, pressure-bearing vertical plate; 480, plug; 500, stabilizing mechanism; 510, anti-pull assembly; 511, sleeve; 512, second shaft; 513, buckle; 514, spring; 520, chuck; 530, base; 540, cantilever; 550, third shaft; 560, anti-break housing; 570, fourth shaft; 580, angle adjustment screw; 590, cushion. DETAILED DESCRIPTION

[0021] To make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail below in combination with specific implementations and with reference to the accompanying drawings. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.

[0022] It is to be understood that these descriptions are exemplary only and are not intended to limit the scope of the invention.

[0023] An electric connector for new energy vehicles provided by some embodiments of the present invention will be described below in conjunction with the accompanying drawings. Embodiment 1:

[0024] Combination Figure 1-Figure 10 As shown, the present invention provides an electrical connector for new energy vehicles, including a female socket assembly 100, a stabilization mechanism 500 arranged on the female socket assembly 100, a male socket mechanism 200 arranged on the female socket assembly 100, an anti-micromotion wear mechanism 400 arranged outside the male socket mechanism 200, and a battery harness 300 arranged on the male socket mechanism 200. The female socket assembly 100 is pre-loaded on the connector of the battery module in the new energy vehicle, and provides a stable pressure-resistant platform for the stabilization mechanism 500. The male socket mechanism 200 is used to perform anti-micromotion assembly on the female socket assembly 100, the battery harness 300 is used to electrically connect the male socket mechanism 200, the anti-micromotion wear mechanism 400 is used to provide anti-corrosion protection for the male socket mechanism 200, and the stabilization mechanism 500 is used to provide pressure-resistant support for the male socket mechanism 200 and the electrically connected battery harness 300.

[0025] The female socket assembly 100 includes a socket body 110 pre-welded on the battery module connector, and a plurality of evenly distributed positioning notches 120 are provided on the contact surface of the socket body 110; Three anti-slip grooves 130 are provided on the insulating surface of the socket body 110; The male socket mechanism 200 includes a conductive cover 250, a branching adapter 230 disposed on the top of the conductive cover 250, three poles 240 are disposed on three ends of the branching adapter 230, and the outer ends of the poles 240 are connected to one end of the battery harness 300; The branching adapter 230 is provided with an insulating cover 210 on the outside, and a traction assembly 220 for constant pressure extension is provided inside the insulating cover 210; The battery harness 300 is used to electrically connect the pole 240; The anti-fretting wear mechanism 400 includes a reinforced outer cylinder 410 disposed outside the conductive cover 250, an inner pad 420 is disposed in a groove inside the reinforced outer cylinder 410, and two locking members 430 are installed on the inner side of the inner pad 420; The number of the locking members 430 is three groups, and the three groups of locking members 430 are used to perform low-motion locking on the female socket assembly 100; The locking member 430 is composed of an insulating plug rod and a rectangular conductive pad, and the inner end of the rectangular conductive pad is provided with an arc groove groove adapted to be snap-fitted into the positioning notch 120; The stabilization mechanism 500 includes an anti-drag component 510; The anti-pull assembly 510 includes a plug sleeve 511, a second shaft 512 is arranged inside the plug sleeve 511, a buckle 513 is movably mounted on the second shaft 512, and a spring 514 is arranged between the plug sleeve 511 and the buckle 513; Three chucks 520 are evenly distributed on the side of the plug sleeve 511, and three bases 530 are arranged on the top of the plug sleeve 511. An angle adjustment screw 580 is arranged inside the base 530, and a cushion 590 is movably installed outside the angle adjustment screw 580; A cantilever 540 is movably mounted on the chuck 520, and a socket is provided at the bottom of the cantilever 540, and an angle adjustment screw 580 is adapted to penetrate into the socket; A third shaft 550 is disposed at the top of the cantilever 540 . Two anti-breaking shells 560 are installed on the third shaft 550 . Two fourth shafts 570 are installed inside the two anti-breaking shells 560 .

[0026] Since the battery modules in new energy vehicles need to be assembled using electrical connectors, but conventional connections require bolts or straps to directly fix the battery electrical connectors and the battery connectors. As the vehicle runs for a long time, the vibration waves transmitted by the vehicle body will radiate to the battery module, and eventually the battery harness will vibrate under the interference of the vibration waves. At this time, the battery harness will directly pull the electrical connector and the battery connector. Therefore, the contact surfaces of the battery module connector and the electrical connector will experience contact wear and micro-wear. The geometric shape of the contact surface changes after wear, and a certain gap will appear, which will cause corrosive media to penetrate into the contact surface. In severe cases, it will cause insufficient voltage transmission. At the same time, increased contact surface wear will cause further failures.

[0027] The device is welded by welding the socket body 110 and the joint of the battery module. At this time, the exposed contact surface of the socket body 110 can be easily and quickly plugged into the conductive cover 250. When the limiting hole 260 and the positioning notch 120 are symmetrical, the advancing screw 224 can be manually adjusted to rotate clockwise. At this time, the first shaft rod 222 that is boosted will pull the three outer frames 223 at the same time. At this time, the three pressure-bearing vertical plates 470 can cooperate with the three clips 460 to squeeze the three inner pads 420, and the locking piece 430 set on the inner pad 420 can be inserted from the limiting hole 260 and effectively snapped into the positioning notch 120. At this time, the fixed socket body 110 and the conductive cover 250 can avoid the problem of wear of the contact surface caused by vibration wave radiation. In addition, by setting the traditional single-connector pole 240 to a three-connector pole, according to the uniform distribution of different battery modules, the three poles 240 can cooperate with the three battery harnesses 300 to quickly connect batteries of different assembly methods, and the stabilization mechanism 500 fixed on the socket body 110 as a whole can provide effective and stable support for one or three poles 240 selectively connected to the battery harness 300, thereby effectively avoiding the problem of micro-wear of the contact structure caused by vibration radiation of the battery harness 300 and corrosion after wear. Embodiment 2:

[0028] Combination Figure 6-Figure 9 As shown, on the basis of embodiment 1, a cylindrical hole is opened inside the insulating cover 210, and a partition is arranged inside the cylindrical hole, and a screw sleeve 270 is movably installed in the middle of the partition; Three arc-shaped slideways are formed inside the insulating cover 210 .

[0029] Preferably, as the advancement screw 224 rotates clockwise or counterclockwise, the first shaft 222 that is boosted will drive the three outer frames 223 to rise and fall synchronously. At this time, the three arc-shaped slides can provide orderly and stable lifting constraints for the three outer frames 223 during lifting, thereby ensuring the stable contraction of the three pressure-bearing vertical plates 470.

[0030] A propulsion screw 224 is installed in the screw sleeve 270, and a booster disc 221 is movably installed on the propulsion screw 224. Three notches are opened on the side of the booster disc 221, and a first shaft 222 is arranged in the three notches, and an outer frame 223 is movably installed on the first shaft 222; The three outer frames 223 are adapted to penetrate into the three arc-shaped slideways; The conductive cover 250 is made of copper material, and the inner wall of the conductive cover 250 is provided with a plurality of evenly distributed limiting holes 260; The bottom end of the conductive cover 250 is provided with a horn end adapted to fit on the top surface of the socket 511 .

[0031] Preferably, when the three groups of locking members 430 are pressurized by the pressure-bearing vertical plate 470 and the clip 460 and extend toward the interior of the conductive cover 250, the evenly distributed multiple limiting holes 260 can constrain the extended multiple locking members 430 until the locking members 430 fix the positioning slots 120. The centrally clamped socket body 110 can be fitted with the inner wall of the conductive cover 250 at a constant pressure, thereby avoiding uneven pressure on the contact surface between the socket body 110 and the conductive cover 250 and causing geometric wear and bending. Embodiment 3:

[0032] Combination Figure 7-10As shown, on the basis of Example 1, the anti-micro-wear mechanism 400 also includes an internal compression spring 440, an external compression spring 450 and a pressure-bearing vertical plate 470, and two symmetrically distributed column heads are arranged on the inner side of the pressure-bearing vertical plate 470, and the two column heads are adapted to penetrate into the groove of the reinforced outer cylinder 410.

[0033] Preferably, the reinforced outer cylinder 410 can be selected as a solid or hollow structure according to the different assembly environments of the battery modules. In this case, a semiconductor cooling plate can be added to the inner wall of the reinforced outer cylinder 410. In an extremely hot environment, the contact part between the conductive cover 250 and the socket body 110, which are continuously running and generating high temperatures, can be effectively temperature-controlled by the semiconductor cooling plate.

[0034] A plug 480 is installed on the inner side of the top of the pressure-bearing vertical plate 470, a horizontal clip 460 is provided on the top of the pressure-bearing vertical plate 470, and the other end of the clip 460 is connected to the inner pad 420, and the internal compression spring 440 and the external compression spring 450 are respectively provided on both sides of the inner pad 420; The outer end of the top of the pressure-bearing vertical plate 470 is provided with a stud, and the bottom end of the outer frame 223 is provided on the stud and fixed with a nut; The plug 480 is made of silicone material.

[0035] Preferably, the built-in compression spring 440 arranged on the locking piece 430 and the external compression spring 450 arranged on the inner column head of the pressure-bearing vertical plate 470 can provide a central elastic support force for the inner pad 420, and maintain a sufficiently safe gap with the contact surface with the socket body 110 in the initial state. At this time, the rectangular conductive pad can cooperate with the conductive cover 250 to effectively contact the socket body 110, thereby reducing the probability of wear of the socket body 110 and the conductive cover 250, while improving the constancy of the input pressure. Embodiment 4:

[0036] Combination Figure 4-Figure 7 As shown, in the above embodiment, the insulating cover 210 is made of stainless steel, and the surface of the insulating cover 210 is coated with an insulating paint layer, and the three pads at the bottom of the insulating cover 210 are adapted to be inserted into the three notches at the top of the reinforced outer tube 410.

[0037] Preferably, the insulating cover 210 can provide pressure protection for the branch adapter 230 to reduce the wear and tear force of the battery harness 300 after the connection to the pole 240, while preventing the static electricity of the harness from interfering with the pressure transmission of the structure.

[0038] The cushion 590 is made of stainless steel, and the inner end of the cushion 590 is provided with an inclined surface adapted to fit the cantilever 540; The outside of the cushion 590 is provided with a rubber outer layer.

[0039] Preferably, the clockwise or counterclockwise rotation of the angle adjustment screw 580 along the inside of the base 530 can apply an extrusion force to the cushion 590. At this time, the sloped surface at the inner end of the cushion 590 can provide a unidirectional supporting force to the pole 240 after the overturned pole. At this time, the two anti-breakage shells 560 clamped on the pole 240 can obtain compressive support from the cantilever 540 under pressure.

[0040] Working principle and use process of the present invention: In addition to meeting general performance requirements, automotive electrical connectors must also ensure good contact after assembly to improve their working reliability. Since the wiring harnesses arranged in the car are densely packed, the application volume of electrical connectors is also large; With the increasing number of new energy vehicles, more reliable electrical connectors are needed on the battery modules in new energy vehicles to connect the battery modules. However, there are still certain defects in the process of transmitting current in the battery electrical connector. When the car is driving, the battery module and the car body will produce a resonance effect, so the bump amplitude of the car will be transmitted to the battery module. Therefore, excessive vibration amplitude will cause micro-plugging and unplugging of the connector and the battery module. As the contact surface of the connector wears and changes in geometry, the electrical connector will become loose. In severe cases, it will cause insufficient electrical contact pressure of the battery module, which will cause a momentary fault during operation. The device is configured by setting the plug structure of the traditional single-branch connector to a hierarchical and three-head branch adapter 230 and pole 240, and setting a conductive cover 250 at the bottom of the branch adapter 230. At this time, the conductive cover 250 is connected to the three poles 240 through a gasket; When in use, the socket body 110 and the joint of the battery module need to be welded in advance, then the socket 511 is inserted into the annular groove at the top of the socket body 110, and the three angle adjustment screws 580 are adjusted to rotate counterclockwise, at which time the three cantilevers 540 can be turned sideways along the reinforced outer cylinder 410 as the axis, and the four buckles 513 evenly distributed on the socket 511 can be clamped and fixed to the four anti-slip grooves 130 opened on the outer wall of the pre-installed socket body 110; Then, the combined reinforced outer cylinder 410 and the conductive cover 250 are plugged into the socket body 110. At this time, the top of the socket body 110 will be stuck in the inner cavity of the conductive cover 250. Then, the hexagonal end of the top of the push screw 224 is adjusted until the push screw 224 rotates clockwise. At this time, the first shaft rod 222, which is lifted upward by the push screw 224, will simultaneously apply traction to the three outer frames 223. At this time, the three outer frames 223 will simultaneously apply inward contraction pulling force to the three pressure-bearing vertical plates 470 until the pressure-bearing vertical plates 470 apply thrust to the clip 460 and the inner pad 420. At this time, the two locking members 430 installed at the top and bottom of the inner side of the inner pad 420 will extend toward the inside of the limiting hole 260 until the plug-in block of the locking member 430 is effectively stuck in the inner side of the positioning notch 120. At this time, the socket body 110 and the conductive cover 250 can be protected from micro-motion after being plugged in. After the above-mentioned electrical connector structure is fixed, multiple battery harnesses 300 can be selectively selected according to the distribution of the battery modules to connect with the outer ends of the three poles 240. According to whether one or three poles 240 are connected to the battery harness 300, two evenly distributed and combined anti-break shells 560 can be used to center and fix the one or three poles 240 connected to the battery harness 300. Then the angle adjustment screw 580 is adjusted to rotate clockwise. At this time, the cushion 590 that is indirectly pressed can apply an extrusion force to the root of the cantilever 540 until the cantilever 540 provides effective and stable supporting force for the two combined anti-break shells 560. At this time, the battery harness 300 arranged on one or three poles 240 can be protected against abnormal movement and pulling after connection to prevent the battery harness 300 from causing pressure damage to the above-mentioned connector structure due to excessive vibration amplitude.

[0041] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. An electrical connector for a new energy vehicle, comprising a female socket assembly (100), characterized in that: It also includes a stabilization mechanism (500) arranged on the female socket assembly (100), a male socket mechanism (200) arranged on the female socket assembly (100), an anti-fretting wear mechanism (400) arranged outside the male socket mechanism (200), and a battery harness (300) arranged on the male socket mechanism (200); The female socket assembly (100) is pre-loaded on the connector of the battery module in the new energy vehicle and provides a stable pressure-resistant platform for the stabilization mechanism (500); The male socket mechanism (200) comprises a conductive cover (250), a branch line adapter (230) arranged on the top of the conductive cover (250), three poles (240) being arranged on three ends of the branch line adapter (230), and the outer ends of the poles (240) are connected to one end of the battery harness (300); An insulating protective cover (210) is disposed outside the branch line adapter (230), and a constant-pressure stretching traction component (220) is disposed inside the insulating protective cover (210); The battery harness (300) is used to electrically connect the pole (240); The anti-fretting wear mechanism (400) comprises a reinforced outer cylinder (410) arranged outside the conductive cover (250), an inner pad (420) is arranged in a groove inside the reinforced outer cylinder (410), and two locking members (430) are installed on the inner side of the inner pad (420); The number of the locking pieces (430) is three groups, and the three groups of locking pieces (430) are used to perform low-motion locking on the female socket assembly (100).

2. An electric connector for new energy vehicles according to claim 1, characterized in that: The stabilization mechanism (500) comprises an anti-pull component (510); The anti-pull component (510) comprises a plug sleeve (511), a second shaft (512) is arranged inside the plug sleeve (511), a buckle (513) is movably mounted on the second shaft (512), and a spring (514) is arranged between the plug sleeve (511) and the buckle (513); Three chucks (520) are evenly distributed on the side of the insert sleeve (511), three bases (530) are arranged on the top of the insert sleeve (511), and angle adjustment screws (580) are arranged inside the bases (530), and cushions (590) are movably installed outside the angle adjustment screws (580); A cantilever (540) is movably mounted on the chuck (520), a socket is provided at the bottom of the cantilever (540), and an angle adjustment screw (580) is adapted to penetrate into the socket; A third shaft (550) is arranged at the top end of the cantilever (540), two anti-breakage housings (560) are installed on the third shaft (550), and two fourth shafts (570) are installed inside the two anti-breakage housings (560).

3. The electric connector for new energy vehicles according to claim 1, characterized in that: The insulating protective cover (210) has a cylindrical hole formed inside, a partition is provided in the cylindrical hole, and a screw sleeve (270) is movably installed in the middle of the partition; Three arc-shaped slideways are provided inside the insulating protective cover (210); A propulsion screw (224) is installed in the screw sleeve (270), a pressure boosting disk (221) is movably installed on the propulsion screw (224), three notches are opened on the side of the pressure boosting disk (221), and a first shaft (222) is arranged in the three notches, and an outer frame (223) is movably installed on the first shaft (222); The three outer frames (223) are adapted to penetrate into three arc-shaped slideways.

4. The electric connector for new energy vehicles according to claim 1, characterized in that: The female socket assembly (100) comprises a socket body (110) pre-welded on a battery module connector, wherein a contact surface of the socket body (110) is provided with a plurality of evenly distributed positioning notches (120); Three anti-slip grooves (130) are provided on the insulating surface of the socket body (110).

5. The electric connector for new energy vehicles according to claim 1, characterized in that: The conductive cover (250) is made of copper material, and the inner wall of the conductive cover (250) is provided with a plurality of evenly distributed limiting holes (260); The bottom end of the conductive cover (250) is provided with a horn end adapted to fit the top surface of the plug sleeve (511).

6. The electric connector for new energy vehicles according to claim 1, characterized in that: The anti-fretting wear mechanism (400) further comprises an internal compression spring (440), an external compression spring (450) and a pressure-bearing vertical plate (470); two symmetrically distributed column heads are arranged on the inner side of the pressure-bearing vertical plate (470), and the two column heads are adapted to penetrate the grooves of the reinforced outer cylinder (410); A plug (480) is installed on the inner side of the top of the pressure-bearing vertical plate (470), a horizontal clip (460) is arranged on the top of the pressure-bearing vertical plate (470), and the other end of the clip (460) is connected to the inner pad (420), and the internal compression spring (440) and the external compression spring (450) are respectively arranged on both sides of the inner pad (420); The plug (480) is made of silicone material.

7. An electric connector for new energy vehicles according to claim 6, characterized in that: The outer end of the top of the pressure-bearing vertical plate (470) is provided with a stud; The bottom end of the outer frame (223) is arranged on the stud and fixed by a nut.

8. The electric connector for new energy vehicles according to claim 1, characterized in that: The locking piece (430) is composed of an insulating plug rod and a rectangular conductive pad, and the inner end of the rectangular conductive pad is provided with an arc-shaped groove groove adapted to be snap-fitted into the positioning notch (120).

9. The electric connector for new energy vehicles according to claim 1, characterized in that: The insulating protective cover (210) is made of stainless steel, and the surface of the insulating protective cover (210) is coated with an insulating paint layer, while three pads at the bottom end of the insulating protective cover (210) are adapted to be inserted into three notches at the top end of the reinforced outer cylinder (410).

10. An electric connector for new energy vehicles according to claim 2, characterized in that: The cushion member (590) is made of stainless steel, and an inner end of the cushion member (590) is provided with an inclined surface adapted to fit the cantilever (540); The cushion (590) is provided with a rubber outer layer on its exterior.

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